- The document provides installation instructions for pistons and connecting rods in a 318C excavator engine.
- It describes cleaning and lubricating parts, aligning identification marks, using tools to aid installation, and torquing connecting rod nuts to the specified value.
- The procedure involves installing piston rings, inserting pistons into cylinders while aligning marks, attaching connecting rods and bearings to the crankshaft, and capping the connecting rods.
Caterpillar cat 315 b fm l excavator (prefix 7rz) service repair manual (7rz0...fjsekdmmeed
The document provides instructions for disassembling and assembling track rollers on a 315B excavator. It describes:
1) Removing the track rollers and draining oil from the roller before disassembly.
2) Using presses and tools to remove internal components like seals, shafts, and bearings.
3) Checking shaft end play and installing new internal components in reverse order.
4) Filling the roller with the specified oil and reinstalling it along with the track guide.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 120G motor grader, including the cylinder head, spacer plate, and water directors. The removal and installation procedures describe removing bolts and other fasteners, lifting components, cleaning surfaces, applying sealants, and torquing bolts to specified values. Safety notices are included to handle fluids properly and avoid contaminating parts.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjsekdmmeed
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel housing, and crankshaft pulley. Detailed steps and illustrations are provided for disassembling and reassembling these parts, including cleaning, inspecting, and applying sealants to mating surfaces. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 311 d lrr excavator (prefix dwr) service repair manual (dwr00...fjsekdmmeed
This document provides instructions for removing and installing pistons, connecting rods, connecting rod bearings, and the crankshaft on a Caterpillar C4.2 engine. It outlines the required tools and steps to take the components out and put them back in. Key steps include using a piston ring compressor and socket wrench, cleaning and lubricating parts, aligning marks, and torquing connecting rod nuts. The crankshaft removal involves taking off the oil supply tube, installing a nut, and removing main bearing caps.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...fjsekdmmeed
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating replacement parts as needed before installation. Parts should be installed in their original locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and safety notices are provided throughout.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjkskedmme
This document provides instructions for removing and installing the crankshaft and crankshaft gear on Caterpillar 3064 and 3066 engines. It outlines the required tools and step-by-step procedures for removing components like the main bearings, connecting rod caps, and crankshaft. Instructions are provided for checking clearances and installing each part in reverse order. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 315 b fm l excavator (prefix 7rz) service repair manual (7rz0...fjsekdmmeed
The document provides instructions for disassembling and assembling track rollers on a 315B excavator. It describes:
1) Removing the track rollers and draining oil from the roller before disassembly.
2) Using presses and tools to remove internal components like seals, shafts, and bearings.
3) Checking shaft end play and installing new internal components in reverse order.
4) Filling the roller with the specified oil and reinstalling it along with the track guide.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 120G motor grader, including the cylinder head, spacer plate, and water directors. The removal and installation procedures describe removing bolts and other fasteners, lifting components, cleaning surfaces, applying sealants, and torquing bolts to specified values. Safety notices are included to handle fluids properly and avoid contaminating parts.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjsekdmmeed
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel housing, and crankshaft pulley. Detailed steps and illustrations are provided for disassembling and reassembling these parts, including cleaning, inspecting, and applying sealants to mating surfaces. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 311 d lrr excavator (prefix dwr) service repair manual (dwr00...fjsekdmmeed
This document provides instructions for removing and installing pistons, connecting rods, connecting rod bearings, and the crankshaft on a Caterpillar C4.2 engine. It outlines the required tools and steps to take the components out and put them back in. Key steps include using a piston ring compressor and socket wrench, cleaning and lubricating parts, aligning marks, and torquing connecting rod nuts. The crankshaft removal involves taking off the oil supply tube, installing a nut, and removing main bearing caps.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...fjsekdmmeed
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating replacement parts as needed before installation. Parts should be installed in their original locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and safety notices are provided throughout.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjkskedmme
This document provides instructions for removing and installing the crankshaft and crankshaft gear on Caterpillar 3064 and 3066 engines. It outlines the required tools and step-by-step procedures for removing components like the main bearings, connecting rod caps, and crankshaft. Instructions are provided for checking clearances and installing each part in reverse order. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists over 30 detailed steps for removing components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying specific pressures and measuring clearances with a micrometer. All components must be thoroughly cleaned before precise reassembly in their original locations using torque wrenches and lifting devices, with seals and threaded surfaces coated in locking compound or adhesive.
Caterpillar cat 315 c excavator (prefix cft) service repair manual (cft00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of an excavator model 315C. It describes 27 steps to disassemble the motor by removing components like bolts, seals, bearings, pistons, plates and shafts. It then describes 26 steps for reassembling the motor by installing these components in the reverse order. Precautions are provided to mark parts, clean them, apply lubricants and take care when removing or installing springs and seals. Tools required for specific steps are also listed.
Caterpillar cat 315 c excavator (prefix anf) service repair manual (anf00001 ...fjsekdmmeed
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054E engine. The removal process involves draining fluids, removing associated components like the exhaust manifold and fuel lines, and then loosening and removing cylinder head bolts. For installation, the cylinder head gasket is placed on dowels on the cylinder block and guide bolts are used to position the cylinder head. Cylinder head bolts are then lubricated, installed, and tightened in sequential order.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 120 g motor grader (prefix 4hd) service repair manual (4hd000...fjsekdmmeed
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 10 step process to remove the parts which includes using various tools to remove bolts, nuts, tubes and the housing itself. The 8 step process to install includes positioning bearings, installing the camshaft, washer, snap ring and other parts, and ensuring proper timing of the governor.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v023...fjsekdmmeed
The document provides instructions for removing and installing the flywheel housing on a 130G motor grader with a 3304 engine. It describes using link brackets and a hoist to remove the housing, which weighs 37 kg. Installation involves placing a gasket and bolting the housing back onto the engine, then reinstalling components like the oil drain line and crankshaft rear seal.
Caterpillar cat 319 d l excavator (prefix fmh) service repair manual (fmh0000...fjkskedmme
This document provides instructions for disassembling and assembling a travel motor. The 27-step disassembly procedure involves removing components like the head, brake piston, barrel assembly, and shaft assembly. The 23-step assembly procedure describes reinstalling these components in reverse order and provides notices about proper installation of parts like the cam plate and keys. Precise alignment of parts is emphasized to prevent damage during reassembly.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 320 d lrr excavator (prefix zgb) service repair manual (zgb00...fjsekdmmeed
This document provides instructions for removing and installing the valve mechanism cover base on a 320D LRR excavator with a C6.4 engine. The removal procedure involves removing clips and disconnecting harnesses from the electronic unit injectors, then removing bolts to detach the cover base. The installation procedure specifies tightening bolts to the specified torques and reconnecting harnesses to reinstall the cover base. Precautions are provided to keep parts clean and prevent damage from contaminants.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w012...fjsekdmmeed
1. The document provides instructions for removing and installing the front gear group, front housing, and valve mechanism cover on a 120G Motor Grader with a 3304 engine.
2. The front gear group removal procedure involves removing bolts, plates, and gears to access the camshaft and fuel pump gears.
3. Removing the front housing requires first removing other components like the water pump and crankshaft seal. Bolts are then removed to lift off the housing and gasket.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fjskefkemms
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 374 d l excavator (prefix pax) service repair manual (pax0000...fjkskedmme
The document provides instructions for disassembling and assembling components of a 374D L excavator travel motor and final drive system. It describes 17 steps to disassemble the final drive, including removing the final drive cover, ring gear, sun gears, carrier assemblies, planetary gears and shafts. Tools required include a transmission repair stand, link brackets, hydraulic wrench, hex bit socket and forcing bolts. Marks must be made to indicate original part locations for reassembly.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v016...fjsekdmmeed
1) The document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304 engine.
2) It describes removing components like the fuel rack, lifters, camshaft and bearings during disassembly.
3) Reassembly instructions include installing bearings, camshaft, lifters, fuel rack, gasket and cover, and ensuring proper end play and alignment of parts.
Caterpillar cat 325 b l excavator (prefix 4ds) service repair manual (4ds0000...fjjskekdmme
This document provides instructions for removing and installing an exhaust manifold on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure specifies applying anti-seize compound to mounting studs and high temperature sealer if the manifold has multiple pieces, installing new gaskets, and tightening bolts to the specified torques. Tools required are also listed.
The document provides instructions for installing pistons and connecting rods in an excavator engine. It describes cleaning parts, lubricating them with oil, positioning the piston rings, inserting the piston and connecting rod assembly into the cylinder bore, attaching the connecting rod cap and tightening the bolts to the specified torque values. Tools required and references for checking part reusability are also listed.
Caterpillar cat 966 h wheel loader (prefix bs6) service repair manual (bs6000...fudjsjfekskkem
The document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar C11 engine. It describes:
1) Using a valve spring compressor tool to remove valve locks, springs, rotators, and valves.
2) Lubricating and installing new valves, seals, springs and locks using the compressor tool.
3) To begin, the cylinder head must be removed and cleaned of contaminants before starting the valve job.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists over 30 detailed steps for removing components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying specific pressures and measuring clearances with a micrometer. All components must be thoroughly cleaned before precise reassembly in their original locations using torque wrenches and lifting devices, with seals and threaded surfaces coated in locking compound or adhesive.
Caterpillar cat 315 c excavator (prefix cft) service repair manual (cft00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of an excavator model 315C. It describes 27 steps to disassemble the motor by removing components like bolts, seals, bearings, pistons, plates and shafts. It then describes 26 steps for reassembling the motor by installing these components in the reverse order. Precautions are provided to mark parts, clean them, apply lubricants and take care when removing or installing springs and seals. Tools required for specific steps are also listed.
Caterpillar cat 315 c excavator (prefix anf) service repair manual (anf00001 ...fjsekdmmeed
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054E engine. The removal process involves draining fluids, removing associated components like the exhaust manifold and fuel lines, and then loosening and removing cylinder head bolts. For installation, the cylinder head gasket is placed on dowels on the cylinder block and guide bolts are used to position the cylinder head. Cylinder head bolts are then lubricated, installed, and tightened in sequential order.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 120 g motor grader (prefix 4hd) service repair manual (4hd000...fjsekdmmeed
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 10 step process to remove the parts which includes using various tools to remove bolts, nuts, tubes and the housing itself. The 8 step process to install includes positioning bearings, installing the camshaft, washer, snap ring and other parts, and ensuring proper timing of the governor.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v023...fjsekdmmeed
The document provides instructions for removing and installing the flywheel housing on a 130G motor grader with a 3304 engine. It describes using link brackets and a hoist to remove the housing, which weighs 37 kg. Installation involves placing a gasket and bolting the housing back onto the engine, then reinstalling components like the oil drain line and crankshaft rear seal.
Caterpillar cat 319 d l excavator (prefix fmh) service repair manual (fmh0000...fjkskedmme
This document provides instructions for disassembling and assembling a travel motor. The 27-step disassembly procedure involves removing components like the head, brake piston, barrel assembly, and shaft assembly. The 23-step assembly procedure describes reinstalling these components in reverse order and provides notices about proper installation of parts like the cam plate and keys. Precise alignment of parts is emphasized to prevent damage during reassembly.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 320 d lrr excavator (prefix zgb) service repair manual (zgb00...fjsekdmmeed
This document provides instructions for removing and installing the valve mechanism cover base on a 320D LRR excavator with a C6.4 engine. The removal procedure involves removing clips and disconnecting harnesses from the electronic unit injectors, then removing bolts to detach the cover base. The installation procedure specifies tightening bolts to the specified torques and reconnecting harnesses to reinstall the cover base. Precautions are provided to keep parts clean and prevent damage from contaminants.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w012...fjsekdmmeed
1. The document provides instructions for removing and installing the front gear group, front housing, and valve mechanism cover on a 120G Motor Grader with a 3304 engine.
2. The front gear group removal procedure involves removing bolts, plates, and gears to access the camshaft and fuel pump gears.
3. Removing the front housing requires first removing other components like the water pump and crankshaft seal. Bolts are then removed to lift off the housing and gasket.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fjskefkemms
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 374 d l excavator (prefix pax) service repair manual (pax0000...fjkskedmme
The document provides instructions for disassembling and assembling components of a 374D L excavator travel motor and final drive system. It describes 17 steps to disassemble the final drive, including removing the final drive cover, ring gear, sun gears, carrier assemblies, planetary gears and shafts. Tools required include a transmission repair stand, link brackets, hydraulic wrench, hex bit socket and forcing bolts. Marks must be made to indicate original part locations for reassembly.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v016...fjsekdmmeed
1) The document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304 engine.
2) It describes removing components like the fuel rack, lifters, camshaft and bearings during disassembly.
3) Reassembly instructions include installing bearings, camshaft, lifters, fuel rack, gasket and cover, and ensuring proper end play and alignment of parts.
Caterpillar cat 325 b l excavator (prefix 4ds) service repair manual (4ds0000...fjjskekdmme
This document provides instructions for removing and installing an exhaust manifold on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure specifies applying anti-seize compound to mounting studs and high temperature sealer if the manifold has multiple pieces, installing new gaskets, and tightening bolts to the specified torques. Tools required are also listed.
The document provides instructions for installing pistons and connecting rods in an excavator engine. It describes cleaning parts, lubricating them with oil, positioning the piston rings, inserting the piston and connecting rod assembly into the cylinder bore, attaching the connecting rod cap and tightening the bolts to the specified torque values. Tools required and references for checking part reusability are also listed.
Caterpillar cat 966 h wheel loader (prefix bs6) service repair manual (bs6000...fudjsjfekskkem
The document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar C11 engine. It describes:
1) Using a valve spring compressor tool to remove valve locks, springs, rotators, and valves.
2) Lubricating and installing new valves, seals, springs and locks using the compressor tool.
3) To begin, the cylinder head must be removed and cleaned of contaminants before starting the valve job.
Caterpillar cat 966 h wheel loader (prefix bs6) service repair manual (bs6000...fjjskkdmnsme
This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar C11 engine. It describes:
1) Using a valve spring compressor tool to remove the valve locks, springs, and valves.
2) Lubricating and installing the valves, springs, and locks using the compressor tool.
3) The procedure warns of potential injury from parts propelled by the spring force.
Caterpillar cat 966 h wheel loader (prefix bs6) service repair manual (bs6000...fjjskqweekfsmem
The document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar C11 engine. It describes:
1) Using a valve spring compressor tool to remove valve locks, springs, rotators, and valves.
2) Lubricating and installing new valves, seals, springs and locks using the compressor tool.
3) The procedure warns of potential injury from released spring forces.
This document provides instructions for installing pistons and connecting rods and crankshaft main bearings in a Caterpillar 3116 engine. It outlines 13 steps for piston and connecting rod installation, including cleaning parts, applying oil, inserting pistons into cylinders, and torquing connecting rod cap bolts. It also describes 3 steps for removing crankshaft main bearings, such as using a bearing tool, and checking bearing condition.
Caterpillar cat 325 l excavator (prefix 8nk) service repair manual (8nk00001 ...diskkdkdmdm
This document provides instructions for installing pistons and connecting rods in a Caterpillar 3116 engine. It outlines 13 steps for the installation, including cleaning and lubricating parts, inserting piston rings, lining up the piston and connecting rod, and torquing connecting rod cap bolts. Tools and torque specifications are listed in tables. The summary also refers to other documents providing guidance on determining whether parts can be reused.
This document provides instructions for installing pistons and connecting rods in a Caterpillar 3116 engine. It outlines 13 steps for the installation, including cleaning and lubricating parts, inserting piston rings, lining up the piston and connecting rod, and torquing connecting rod cap bolts. Tools and torque specifications are listed in tables. The summary also refers to other documents providing guidance on determining whether parts can be reused.
This document provides instructions for installing pistons and connecting rods in a Caterpillar 3116 engine. It outlines 13 steps for the installation, including cleaning and lubricating parts, inserting piston rings, lining up the piston and connecting rod, and torquing connecting rod cap bolts. Tools and torque specifications are listed in tables. The summary also refers to other documents providing guidance on determining whether parts can be reused.
This document provides instructions for installing pistons and connecting rods in a Caterpillar 3116 engine. It outlines 13 steps for the installation, including cleaning and lubricating parts, inserting piston rings, lining up the piston and connecting rod, and torquing connecting rod cap bolts. Tools and torque specifications are listed in tables. The summary also refers to other documents providing guidance on determining whether parts can be reused.
This document provides instructions for installing pistons and connecting rods and crankshaft main bearings in a Caterpillar 3116 engine. It outlines 13 steps for piston and connecting rod installation, including cleaning parts, applying oil, inserting pistons into cylinders, and torquing connecting rod cap bolts. It also describes 3 steps for removing crankshaft main bearings, such as using a bearing tool, and checking bearing condition.
This document provides instructions for installing pistons and connecting rods and crankshaft main bearings in a Caterpillar 3116 engine. It outlines 13 steps for piston and connecting rod installation, including cleaning parts, applying oil, inserting pistons into cylinders, and torquing connecting rod cap bolts. It also describes 3 steps for removing crankshaft main bearings, such as using a bearing tool, and checking bearing condition.
This document provides instructions for installing pistons and connecting rods in a Caterpillar 3116 engine. It outlines 13 steps for the installation, including cleaning and lubricating parts, inserting piston rings, lining up the piston and connecting rod, and torquing connecting rod cap bolts. Tools and torque specifications are listed in tables. The summary also refers to other documents providing guidance on determining whether parts can be reused.
This document provides instructions for installing pistons and connecting rods in a Caterpillar 3116 engine. It outlines 13 steps for the installation, including cleaning and lubricating parts, inserting piston rings, lining up the piston and connecting rod, and torquing connecting rod cap bolts. Tools and torque specifications are listed in tables. The summary also refers to other documents providing guidance on determining whether parts can be reused.
This document provides instructions for installing pistons and connecting rods in a Caterpillar 3116 engine. It outlines 13 steps for the installation, including cleaning and lubricating parts, inserting piston rings, lining up the piston and connecting rod, and torquing connecting rod cap bolts. Tools and torque specifications are listed in tables. The summary also refers to other documents providing guidance on determining whether parts can be reused.
This document provides instructions for installing pistons and connecting rods in a Caterpillar 3116 engine. It outlines 13 steps for the installation, including cleaning and lubricating parts, inserting piston rings, lining up the piston and connecting rod, and torquing connecting rod cap bolts. Tools and torque specifications are listed in tables. The summary also refers to other documents providing guidance on determining whether parts can be reused.
This document provides instructions for installing pistons and connecting rods in a Caterpillar 3116 engine. It outlines 13 steps for the installation, including cleaning and lubricating parts, inserting piston rings, lining up the piston and connecting rod, and torquing connecting rod cap bolts. Tools and torque specifications are listed in tables. The summary also refers to other documents providing guidance on determining whether parts can be reused.
This document provides instructions for installing pistons and connecting rods in a Caterpillar 3116 engine. It outlines 13 steps for the installation, including cleaning and lubricating parts, inserting piston rings, lining up the piston and connecting rod, and torquing connecting rod cap bolts. Tools and torque specifications are listed in tables. The summary also refers to other documents providing guidance on determining whether parts can be reused.
This document provides instructions for removing a crankshaft from a Caterpillar 3116 engine. The steps include:
1. Removing the cylinder head, crankshaft rear seal carrier, and front gear group.
2. Removing the crankshaft main bearing caps and bearings.
3. Using a bearing removal tool to pull the crankshaft from the engine block.
This document provides instructions for removing a crankshaft from a Caterpillar 3116 engine. The steps include removing the cylinder head, crankshaft rear seal carrier, front gear group, and crankshaft main bearings. With the main bearings removed, the crankshaft can then be lifted out of the engine block. Proper cleaning and inspection of removed parts is emphasized.
This document provides instructions for installing pistons and connecting rods in an M318 excavator engine. It describes cleaning parts, lubricating them with oil, and inserting the piston and connecting rod assembly into each cylinder bore while aligning the connecting rod with the crankshaft. Nuts are then tightened on the connecting rods to the specified torque values. The process is repeated for each piston and connecting rod to complete the installation.
Similar to Caterpillar cat 318 c excavator (prefix faa) service repair manual (faa00001 and up) (20)
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v023...dkdmidkkdk
This document provides instructions for removing and installing a flywheel housing on a 130G motor grader with a 3304 engine. It describes using link brackets and removing the flywheel and crankshaft rear seal first. The procedure then explains loosening and removing housing bolts and removing the flywheel housing. Reinstallation involves cleaning the housing, installing new gaskets, and tightening bolts to the specified torque.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v016...dkdmidkkdk
1) The document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304 engine. It describes removing components like the fuel rack, lifters, bearings, and installing new or original parts.
2) Directions are given for assembling the housing, including pressing in bearings with tools and installing the camshaft, washer, and snap ring. Lifters and the fuel rack are also reinstalled.
3) A separate section provides steps for installing the fuel injection pump housing and governor on the engine, ensuring proper timing using timing pins and tools.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v000...dkdmidkkdk
This document provides instructions for removing and installing the cylinder head and spacer plate on a Caterpillar 130G motor grader. The removal process involves disconnecting various components like fuel lines, exhaust manifolds, and pushrods. The cylinder head is then removed using lifting devices. For installation, the gaskets and cylinder head are positioned and bolted down in a specific tightening sequence. The pushrods, rocker arms, and other parts are then reinstalled. Adjustments are made to valve lash clearances before securing remaining components.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w010...dkdmidkkdk
The document provides instructions for installing the cylinder head on a 130G MOTOR GRADER with a 3304 engine. The instructions include: cleaning and preparing the cylinder head and block mating surfaces, installing a new gasket and tightening the head bolts in a specific sequence, installing related components like pushrods and rocker arms, adjusting valve lash, and reinstalling intake and cooling system components. Separate instructions are also provided for installing the spacer plate and water directors.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w006...dkdmidkkdk
This document provides instructions for disassembling and assembling the governor of a 130G motor grader. It includes:
1) A list of required tools and 34 steps to disassemble the governor and its components.
2) 34 assembly steps, beginning with installing races and bearings on the camshaft and ending by compressing a spring to install a ring. Precautions are given to keep parts clean and replace worn components.
3) Illustrations accompany many steps to show part locations and orientations.
Caterpillar cat 120 k series 2 motor grader (prefix szs) service repair manua...dkdmidkkdk
The document provides instructions for assembling the service brake on a 120K Series 2 Motor Grader. It describes 28 steps to install components like seals, springs, discs and housings. Special tools are required and cleanliness is important. Finally, the brake is tested for leaks before installation is complete.
Caterpillar cat 120 k motor grader (prefix szn) service repair manual (szn000...dkdmidkkdk
The document provides instructions for disassembling and assembling the final drive and transmission oil filter base of a 120K Motor Grader. Key steps include:
1. Removing the transmission oil filter base by disconnecting hose assemblies and harness assemblies and removing bolts.
2. Assembling the final drive by installing bearings, seals, sprockets, and other components in the specified order and torquing bolts and nuts to the proper specifications.
3. Cleaning all parts thoroughly before assembly to prevent contamination.
Caterpillar cat 120 h es motor grader (prefix 6nm) service repair manual (6nm...dkdmidkkdk
The document provides instructions for removing and installing various components of the power train on a 120H ES motor grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. The procedures describe draining transmission oil, removing guards and housings, and installing seals, plates, and bolts in the specified order and with proper torque specifications. Safety precautions are provided, such as releasing air pressure from lines and tanks before disconnection.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w012...dkdmidkkdk
This document provides instructions for removing and installing the front gear group on a 120G Motor Grader. It describes removing bolts, plates, gears and a shield to access the gears. Installation involves cleaning surfaces, installing new gaskets, aligning gears with marks and tightening bolts to the specified torques. Tools and torque specifications are provided.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...dkdmidkkdk
This document provides instructions for removing and installing various engine components on a Caterpillar 3304 engine, including:
- Removing and installing the cylinder head, which involves removing fuel lines, exhaust manifolds, rocker shafts, and bolts holding the head to the block.
- Removing and installing the spacer plate beneath the cylinder head, which requires replacing gaskets and seals.
- Removing and installing water directors in the cylinder head, cleaning parts thoroughly.
The document provides detailed step-by-step instructions and illustrations for each procedure. Safety notices are included to handle fluids properly and avoid contaminating parts.
Caterpillar cat 120 g motor grader (prefix 4hd) service repair manual (4hd000...dkdmidkkdk
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 3 part process:
1) Remove the fuel injection pump housing and governor by removing mounting bolts, nuts and other connecting components.
2) Disassemble the fuel injection pump housing by removing the camshaft, bearings, lifters and other internal components.
3) Reassemble the fuel injection pump housing and install it along with the governor by reversing the removal process and ensuring proper timing. Tools are required for installation and removal.
Caterpillar cat 24 m motor grader (prefix b93) service repair manual (b930000...dkdmidkkdk
This document provides instructions for disassembling and assembling the piston pump (implement) on a 24M Motor Grader. It describes removing 17 components of the pump in sequential order, including valves, seals, springs, spools, pistons, and plates. It then describes assembling the 17 components in reverse order, noting any special tools, safety precautions, or inspection steps.
Caterpillar cat 16 m motor grader (prefix r9h) service repair manual (r9h0000...dkdmidkkdk
This document provides disassembly instructions for the rear axle, differential, and final drive of a 16M motor grader in 50 steps. It details removing components such as sprockets, bearings, seals, gears, housings, and shafts. Precautions are given to note shim quantities and orders. Tools required include link brackets, sleeves, pullers, bolts, sockets, and presses. Personnel are warned of component weights up to approximately 1588 kg to avoid injury.
Caterpillar cat 16 m motor grader (prefix b9h) service repair manual (b9h0000...dkdmidkkdk
This document provides disassembly instructions for the rear axle, differential, and final drive of a 16M motor grader in 50 steps. It lists all required tools and parts to be removed at each step, including sprockets, gears, seals, bearings, and housing components. Detailed illustrations are provided to show how to position the components and which tools to use for removal. Safety notices are included to handle parts carefully and avoid injury due to heavy weights being removed.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...dkdmidkkdk
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The removal process involves removing valve covers, fuel lines, rocker shaft assemblies, push rods, bridges and identifying each part. Installation involves cleaning and lubricating parts, then reinstalling them in reverse order while torquing bolts to specified values. Tools are used to compress springs and remove/install valve lifters.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0117...dkdmidkkdk
This document provides instructions for servicing components of a 16G motor grader, including:
- Disassembling and assembling the fuel injection pump housing, removing components and installing them in the proper order.
- Removing and installing the fuel ratio control by disconnecting lines and removing mounting bolts.
- Removing and installing fuel injection lines by disconnecting from the pump and head, plugging openings, and reconnecting in the proper positions.
- Removing and installing the fuel transfer pump by disconnecting lines, removing mounting bolts, and checking the O-ring seal.
Caterpillar cat 14 m3 motor grader (prefix n9s) service repair manual (n9s000...dkdmidkkdk
This document provides disassembly instructions for the rear axle, differential, and final drive of a 14M3 motor grader. It lists 51 steps to fully disassemble these components, including removing sprockets, bearings, seals, housings, gears, and other parts. Various tools are required, and weights of removed parts are provided. Detailed illustrations accompany each step to show how to properly disassemble the power train.
Caterpillar cat 14 m motor grader (prefix b9j) service repair manual (b9j0000...dkdmidkkdk
This document provides disassembly instructions for the rear axle, differential, and final drive of a 14M Motor Grader. It lists over 40 steps and required tools to fully disassemble these components. Key steps include using bolts and plates to separate the ring gear from the housing, pulling the carrier assembly and removing planetary gears, and pressing out the pinion shaft from the differential housing. Detailed illustrations are provided for each step.
Caterpillar cat 14 l motor grader (prefix b94) service repair manual (b940000...dkdmidkkdk
The document provides instructions for removing the piston pump from a 14L motor grader. It instructs the technician to first remove the rear chassis support to access the pump. It then lists disconnecting various hoses, harness assemblies, and fittings to fully separate the pump from the machine. Proper fluid handling and cleaning of parts is emphasized.
Caterpillar cat 320 d lrr excavator (prefix zgb) service repair manual (zgb00...dkdmidkkdk
This document provides instructions for removing and installing the valve mechanism cover base on a 320D LRR excavator with a C6.4 engine. It describes removing clips and disconnecting harnesses from the electronic unit injectors before removing bolts to take off the cover base. For installation, it instructs putting on a new gasket and bolts before reconnecting the harnesses and clips.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
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Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
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EV Charging at MFH Properties by Whitaker JamiesonForth
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Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 318C EXCAVATOR FAA
Configuration: 318C Excavators FAA00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i02510046
Pistons and Connecting Rods - Install
SMCS - 1225-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6684 Piston Ring Compressor 1
B 6V-9120 Socket(1)
1
(1)
Tool (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Refer to Disassembly and Assembly, "Connecting Rod Bearings - Install" for the inspection
procedure of the connecting rod bearings and the crankshaft connecting rod journals.
1. Put clean engine oil on the crankshaft journals and on the inside of the cylinder bores. Put
clean engine oil on the piston rings and the connecting rod bearings.
2. Use Tooling (B) to rotate the crankshaft until the bearing journals are at the bottom center.
The bearing journals that are at the bottom center are for the piston installation.
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3. Illustration 1 g00524492
(A) End gap for No. 1 ring (top compression ring)
(B) End gap for No. 2 ring (intermediate compression ring)
(C) End gap for oil control ring
(X) Camshaft side of engine block
(Y) Side of engine with combustion chamber
3. Move the piston rings on the pistons until the ring openings are separated by approximately
120 degrees.
Illustration 2 g00534944
4. Put the piston in the cylinder liner. Align the identification marks on the top of the piston to
the camshaft side of the cylinder block. Put Tooling (A) in position on the cylinder block
and compress the piston rings.
5. Align the piston and connecting rod with the crankshaft. Use a soft faced hammer to tap the
piston into the cylinder bore until Tool (A) comes off the piston.
Note: Ensure that Tooling (A) is installed correctly in order to allow the piston and the
connecting rod to easily slip into the cylinder block.
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4. Note: Use tape or rubber tubing on connecting rod bolts to protect the crankshaft journals.
The sharp edges of the connecting rod bolts could damage the surface of the connecting rod
journal.
6. Before the connecting rod contacts the crankshaft, install the rod bearing upper half in the
respective connecting rod. Make sure that the bearing tab properly engages with the slot in
the connecting rod.
7. Place clean engine oil on the surface of the upper half of the connecting rod bearing. Guide
the connecting rod into position on the crankshaft.
8. Install the lower half of the connecting rod bearing in the correspondingly marked
connecting rod cap. Put clean engine oil on the surface of the lower half of the connecting
rod bearing and on the connecting rod bolts.
Illustration 3 g00534937
9. Install connecting rod cap (2) and connecting rod nuts (1). Tighten both of the nuts to a
torque of 103 ± 5 N·m (76 ± 4 lb ft).
10. Repeat Steps 1 through 9 for the remainder of the piston and connecting rods.
End By:
a. Install the oil supply tube. Refer to Disassembly and Assembly, "Crankshaft - Install".
b. Install the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
c. Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Nov 25 23:22:59 UTC+0800 2020
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 318C EXCAVATOR FAA
Configuration: 318C Excavators FAA00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01650751
Connecting Rod Bearings - Remove
SMCS - 1219-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-9120 Socket(1)
1
(1)
Tool (A) is a 46 mm socket.
Start By:
a. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
b. Remove the oil supply tube. Refer to Disassembly and Assembly, "Crankshaft - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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6. Illustration 1 g00534937
1. Use Tool (A) to rotate the crankshaft until two of the pistons are at the bottom center.
Remove connecting rod nuts (1) from the connecting rod. Remove connecting rod cap (2)
for one connecting rod.
2. Remove the lower half of the connecting rod bearing from connecting rod cap (2).
3. Remove the upper half of the connecting rod bearing from the connecting rod. Push the
connecting rod away from the crankshaft, if necessary.
Note: Use tape or rubber tubing on connecting rod bolts to protect the crankshaft journals.
The sharp edges of the connecting rod bolts could damage the crankshaft journals.
Note: Ensure that identification marks are on the connecting rod, the connecting rod cap
and the connecting rod bearing. The identification marks must be on the bearing tab side for
installation purposes.
4. Repeat Steps 1 through 3 for the remaining connecting rod bearings.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Nov 25 23:23:58 UTC+0800 2020
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 318C EXCAVATOR FAA
Configuration: 318C Excavators FAA00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01576846
Connecting Rod Bearings - Install
SMCS - 1219-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-9120 Socket(1)
1
(1)
Tool (A) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
When the connecting rod caps are installed, ensure that the
identification marks are aligned.
Note: Refer to Specifications, "Connecting Rod Bearing Journal" for information on bearing
clearance checks.
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8. Illustration 1 g00586406
1. Clean the bearing surface of connecting rod (5) and connecting rod cap (2). Ensure that the
number on connecting rod cap (2) matches the number on connecting rod (5).
2. Clean upper connecting rod bearing (4) and lubricate the bearing face with clean engine oil.
3. Clean lower connecting rod bearing (3) and lubricate the bearing face with clean engine oil.
Note: Align the tabs on the back of the connecting rod bearings with the tab grooves in the
connecting rod.
4. Use Tool (A) to rotate the crankshaft until two of the connecting rod journals are at the
bottom center. Install upper connecting rod bearing (4) in connecting rod (5).
5. Pull connecting rod (5) into position against the crankshaft.
6. Install lower connecting rod bearing (3) in connecting rod cap (2).
7. Put clean engine oil on the connecting rod bolts.
Illustration 2 g00534937
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9. 8. Install two nuts (1) on connecting rod cap (2). Tighten the connecting rod nuts to a torque of
103 ± 5 N·m (76 ± 4 lb ft).
9. Repeat Steps 1 through 8 for the installation of the remaining connecting rod bearings.
End By:
a. Install the oil supply tube. Refer to Disassembly and Assembly, "Crankshaft - Install".
b. Install the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Nov 25 23:24:57 UTC+0800 2020
3/3
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 318C EXCAVATOR FAA
Configuration: 318C Excavators FAA00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i03706683
Crankshaft Main Bearings - Remove
SMCS - 1203-011
Removal Procedure
Start By:
a. Remove the crankshaft. Refer to Disassembly and Assembly, "Crankshaft - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00602470
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11. 1. Remove the main bearings (1) (upper shell) from the main bearing housing of the engine
cylinder block. The 3066 Engine has seven main bearings while the 3064 Engine has five
main bearings.
2. Remove thrust washers (2) from the cylinder block and from the rear main cap.
Illustration 2 g00602678
3. Remove the lower halves of the crankshaft main bearings (4) from the main bearing cap (3).
Note: Be careful not to damage the bearings. Mark each main bearing in order to ensure
installation in the original location.
Note: Check the condition of the crankshaft main bearings. Refer to the Guideline For
Reusable Parts, SEBF8009, "Main and Connecting Rod Bearings" or refer to the Guideline
For Reusable Parts, SEBV0544, "Engine Bearings and Crankshafts".
Note: Refer to the Specifications Module, "Main Bearing Journal" for more information on
crankshaft main bearings and the main bearing journals.
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All Rights Reserved.
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 318C EXCAVATOR FAA
Configuration: 318C Excavators FAA00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01135299
Crankshaft Main Bearings - Install
SMCS - 1203-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00602470
1. Install the upper halves of the crankshaft main bearings (1) in the main bearing housing of
the cylinder block.
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13. Note: Ensure that the main bearing tab fits in the tab groove of the bearing housing of the
cylinder block.
2. Install thrust washers (2) into the cylinder block and the rear main cap.
Note: Install the thrust washers with the oil grooves toward the outside.
Illustration 2 g00602678
3. Install the lower halves of the crankshaft main bearings (4) into the crankshaft main bearing
caps (3).
Note: Ensure that the main bearing tab fits in the tab groove of the crankshaft main bearing
cap.
End By:
a. Install the crankshaft. Refer to Disassembly and Assembly, "Crankshaft - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 318C EXCAVATOR FAA
Configuration: 318C Excavators FAA00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01576856
Crankshaft - Remove
SMCS - 1202-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-9120 Socket (1)
1
( 1 )
Tool (A) is a 46 mm socket.
Start By:
A. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
B. Remove the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear
Seal - Remove".
C. Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install".
D. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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15. Illustration 1 g00604627
1. Remove two bolts (1) from oil supply tube (2). Remove oil supply tube (2) from the engine
cylinder block.
Illustration 2 g00604637
2. Check condition of the O-ring seal (3) on the oil supply tube (2). If the O-ring is damaged,
use a new part for replacement.
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16. Illustration 3 g00604549
3. Install nut (4) and the washer onto the crankshaft. Use Tool (A) to turn the crankshaft.
Illustration 4 g00604552
4. Remove nuts and bolts (5) that secure connecting rod caps (6) to the connecting rods.
Remove connecting rod caps (6) from the connecting rods.
Note: Be careful not to damage the bearings. Mark each connecting rod cap and the bearing
in order to ensure installation in the original location.
5. Carefully push the connecting rods and the pistons into the top of bores.
Illustration 5 g00604582
6. Remove bolts (7) that secure crankshaft main bearing caps (8) in position in the engine
cylinder block. Remove crankshaft main bearing caps (8) from the engine.
Note: Be careful not to damage the bearings. Mark each crankshaft main bearing cap and
the bearing in order to ensure installation in the original location.
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17. Illustration 6 g00604584
7. Fasten a suitable lifting device and straps to crankshaft (9). Remove the crankshaft. The
weight of the crankshaft for the 3064 engine is 84 kg (185 lb). The weight of the crankshaft
for the 3066 engine is 99 kg (220 lb).
Note: Be careful not to damage the finished surfaces on the crankshaft.
Illustration 7 g00604687
8. Remove the upper halves of crankshaft main bearings (10). If necessary, remove thrust
washers (11) .
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18. Illustration 8 g00604599
9. If necessary, use a hammer and a chisel to remove the wear sleeve (12) for the crankshaft
rear seal. Hold the chisel at right angles to the surface of the wear sleeve. Tap the wear
sleeve in three places. You can remove the wear sleeve once the tension is released.
Note: When you are removing the wear sleeve, take extreme care not to damage the
crankshaft.
Note: Take extreme care not to damage the wear sleeve, if it is not necessary to remove the
wear sleeve.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 318C EXCAVATOR FAA
Configuration: 318C Excavators FAA00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01568784
Crankshaft - Install
SMCS - 1202-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-9120 Socket (1)
1
B 8T-5096 Dial Indicator 1
( 1 )
Tool (A) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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20. Illustration 1 g00604687
1. If the thrust washers were removed, then install a thrust washer (11) on the rear face of the
crankshaft with the oil groove toward the outside.
2. Place the upper halves of crankshaft main bearings (10) in the cylinder block. Place the
lower halves of the crankshaft main bearings in crankshaft main bearing caps. Install the
bearings with the main bearing tabs in the correct position. Lubricate the bearings with
clean engine oil.
Illustration 2 g00604584
3. Lubricate the crankshaft journals with clean engine oil. Fasten a suitable lifting device and
straps to crankshaft (9). The weight of the crankshaft for the 3064 engine is 84 kg (185 lb).
The weight of the crankshaft for the 3066 engine is 99 kg (220 lb). Position crankshaft (9)
onto the upper halves of the crankshaft main bearings.
Note: Be careful not to damage the finished surfaces on the crankshaft.
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21. Illustration 3 g00604582
4. Install main bearings into main bearing caps (8). Install the bearings with the main bearing
tabs in the correct position. Lubricate the bearings with clean engine oil.
5. Place the thrust washers on the rear main bearing cap. Install the rear main bearing cap and
two seals on the rear journal of the cylinder block.
6. Install crankshaft main bearing caps (8). Put clean engine oil on the threads of the main
bearing cap bolts. Install main bearing cap bolts (7). Tighten the bolts evenly to a torque of
137 ± 5 N·m (101 ± 4 lb ft).
Note: Ensure that the crankshaft main bearing caps are installed in the original locations.
7. Cut off the excess length on the two seals on the rear journal of the cylinder block.
Illustration 4 g00604753
8. Check the end play of the crankshaft with Tool (B). The end play must be 0.100 to 0.264
mm (0.0039 to 0.0104 inch). Refer to the Testing and Adjusting Module, "Basic Block" for
more information on crankshaft end play.
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22. Illustration 5 g00604552
9. Apply a light coat of clean engine oil to the connecting rod bearing surfaces and to the
connecting rod journals. Install the connecting rods onto the connecting rod journals.
10. Install the lower half of the connecting bearings into the corresponding connecting rod caps
and install connecting rod caps (6) .
Note: Align the tabs on the back of the connecting rod bearings with the tab grooves in the
connecting rod caps.
Install the pistons and connecting rods. Refer to Disassembly and Assembly, "Pistons and
Connecting Rods - Install".
Illustration 6 g00604549
11. Check for free crankshaft rotation by rotating the crankshaft for two complete revolutions.
Use Tool (A) on crankshaft pulley nut (4) in order to rotate the crankshaft.
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Illustration 7 g00604637
12. Install O-ring seal (3) on oil supply tube (2) .
Illustration 8 g00604627
13. Position oil supply tube (2). Install two bolts (1) in order to secure the oil supply tube to the
cylinder block.
End By:
a. Install the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
b. Install the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install".
c. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".
d. Install the crankshaft rear seal, if the crankshaft wear sleeve was removed. Refer to
Disassembly and Assembly, "Crankshaft Rear Seal - Install".
Copyright 1993 - 2020 Caterpillar Inc.
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 318C EXCAVATOR FAA
Configuration: 318C Excavators FAA00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01131265
Crankshaft Gear - Remove and Install
SMCS - 1204-010-GE
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1P-0820 Hydraulic Puller 1
9U-6600 Hand Hydraulic Pump 1
0S-2398 Step Plate 1
3H-0468 Puller Plate 4
8B-7549 Puller Leg 2
1B-4207 Full Nut 2
8B-7551 Bearing Puller 1
Start By:
a. Remove the crankshaft. Refer to Disassembly and Assembly, "Crankshaft - Remove".
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26. Illustration 1 g00541880
1. Use Tool (A) to remove crankshaft gear (1) from crankshaft (2).
Note: Do not remove the gear by tapping with a hammer.
Note: Be careful not to damage the finished surfaces on the crankshaft.
2. Check the key on the crankshaft. If the key is damaged, use a new part for replacement.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Use an oven and heat the crankshaft gear to a temperature of about 100 °C (212 °F). The
crankshaft gear is heated in order to ease installation of the crankshaft gear.
Wear eye protection in order to prevent possible personal injury while
performing the following steps.
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