This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It describes:
1) Attaching lifting brackets and removing mounting bolts to lift the heavy flywheel housing off the engine block.
2) Cleaning the mating surfaces before positioning the housing back on with lifting brackets.
3) Reinstalling the mounting bolts and completing the job by reinstalling the flywheel.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...fjsekdmmeed
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating replacement parts as needed before installation. Parts should be installed in their original locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and safety notices are provided throughout.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists over 30 detailed steps for removing components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying specific pressures and measuring clearances with a micrometer. All components must be thoroughly cleaned before precise reassembly in their original locations using torque wrenches and lifting devices, with seals and threaded surfaces coated in locking compound or adhesive.
Caterpillar cat 320 d lrr excavator (prefix tae) service repair manual (tae00...fjsekdmmeed
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LRR excavator engine. It describes using special tools to compress the valve springs, rotate the crankshaft, and remove the springs and related components. The installation section gives steps for cleaning, lubricating, and reinstalling the springs and seals in the proper order. Removal and installation of valve guides is also outlined.
Caterpillar cat c2.2 industrial engine (prefix g7 m) service repair manual (g...ifkkdmdmdm
The document provides instructions for removing and installing the crankshaft pulley and front seal on an industrial engine. It describes removing the pulley by drilling holes in the seal, inserting a puller tool, and removing the woodruff key from the crankshaft. For installation, it instructs to clean components, insert the key, lubricate parts, and tighten the pulley nut to the specified torque. It also describes removing the front housing by removing mounting nuts and identifying locating features.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...fjsekdmmeed
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating replacement parts as needed before installation. Parts should be installed in their original locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and safety notices are provided throughout.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists over 30 detailed steps for removing components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying specific pressures and measuring clearances with a micrometer. All components must be thoroughly cleaned before precise reassembly in their original locations using torque wrenches and lifting devices, with seals and threaded surfaces coated in locking compound or adhesive.
Caterpillar cat 320 d lrr excavator (prefix tae) service repair manual (tae00...fjsekdmmeed
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LRR excavator engine. It describes using special tools to compress the valve springs, rotate the crankshaft, and remove the springs and related components. The installation section gives steps for cleaning, lubricating, and reinstalling the springs and seals in the proper order. Removal and installation of valve guides is also outlined.
Caterpillar cat c2.2 industrial engine (prefix g7 m) service repair manual (g...ifkkdmdmdm
The document provides instructions for removing and installing the crankshaft pulley and front seal on an industrial engine. It describes removing the pulley by drilling holes in the seal, inserting a puller tool, and removing the woodruff key from the crankshaft. For installation, it instructs to clean components, insert the key, lubricate parts, and tighten the pulley nut to the specified torque. It also describes removing the front housing by removing mounting nuts and identifying locating features.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjsekdmmeed
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel housing, and crankshaft pulley. Detailed steps and illustrations are provided for disassembling and reassembling these parts, including cleaning, inspecting, and applying sealants to mating surfaces. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
Caterpillar cat 311 b track type excavator (prefix 2ls) service repair manual...fjskefkemms
This document provides instructions for servicing components of a 311B excavator engine, including:
1) Instructions for assembling the rocker shaft, including the components and installation steps.
2) Instructions for installing the rocker shaft and pushrods, including torque specifications.
3) Instructions for removing the cylinder head, including removal steps and safety notices.
Caterpillar cat 325 b l excavator (prefix 4ds) service repair manual (4ds0000...fjjskekdmme
This document provides instructions for removing and installing an exhaust manifold on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure specifies applying anti-seize compound to mounting studs and high temperature sealer if the manifold has multiple pieces, installing new gaskets, and tightening bolts to the specified torques. Tools required are also listed.
Caterpillar cat 320 d lrr excavator (prefix dhe) service repair manual (dhe00...fjsekdmmeed
This document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. The oil pump removal process involves taking off the front housing cover and various gears. The water pump removal requires removing the belt and pump pulley. Both pumps are disassembled by removing mounting components using various tools. Reassembly follows the reverse order and procedures provide guidance on cleaning, inspection and installation of seals.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 120 g motor grader (prefix 4hd) service repair manual (4hd000...fjsekdmmeed
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 10 step process to remove the parts which includes using various tools to remove bolts, nuts, tubes and the housing itself. The 8 step process to install includes positioning bearings, installing the camshaft, washer, snap ring and other parts, and ensuring proper timing of the governor.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 325 d fm excavator (prefix c7k) service repair manual (c7k000...fjjskekdmme
1) The document provides instructions for disassembling and removing the final drive from a 325D FM EXCAVATOR. It describes removing mounting bolts and lifting the final drive and sprocket off the machine using lifting devices and guide bolts.
2) Detailed steps are given for disassembling the final drive components including removing springs, pistons, gears, and other parts. Special tools are required for removing some components.
3) The final drive can be disassembled further on a special bench that applies torque to loosen a locknut. After disassembly, the main housing and motor housing are also separated for further disassembly of bearings and seals in each housing.
Caterpillar cat 323 d l excavator (prefix sdc) service repair manual (sdc0000...fjskksmem
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly instructions, listing 27 steps to remove components such as the head, check valves, fittings, seals, brake piston, plates, and shaft. It then provides assembly instructions in 25 steps, listing the components to be installed in reverse order, and noting to clean parts and apply oil or seals at various steps. Precise positioning and alignment of parts is emphasized to ensure proper reassembly.
Caterpillar cat 304 d cr mini excavator (prefix tyk) service repair manual (t...fikskkdmmd1
This document provides instructions for disassembling and inspecting various engine components of a 304D CR Mini Excavator including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The 10-page document outlines the disassembly sequence and provides illustrations to remove each component. Technicians are instructed to inspect parts for wear and damage, measure component clearances, and replace worn parts.
Caterpillar cat 318 d2 l excavator (prefix dpj) service repair manual (dpj000...fjskekdmjekm
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and housing pieces. Proper cleaning and safety precautions are noted throughout. The goal is to fully separate all parts of the final drive for maintenance or repair.
Caterpillar cat 219 d excavator (prefix 5xg) service repair manual (5xg00001 ...fjskekdmjekm
The document provides instructions for removing and installing various engine components of a 219D Excavator, including the cylinder head, spacer plate, and water directors. It describes removing components like bolts, gaskets and seals in a specific order. Installation is the reverse of removal, applying new gaskets and torquing bolts to the specified values. Precautions are given to keep components clean and contain fluids.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
The document provides instructions for disassembling the front and rear final drive carriers, hubs, and brakes of an M320 excavator. The 28 step procedure describes how to remove components like planetary carriers, sun gears, ring gears, brake pistons, bearings, and seals. Tools required include retaining ring pliers, pullers, wrenches, and hammers. Safety notices are provided to release hydraulic pressure and contain fluids before disassembly.
This document provides instructions for assembling and disassembling parts of the final drive on a 323 excavator. It includes:
- A list of required tools for the jobs.
- Procedures for assembling the travel motor that include installing nuts, plugs and seals.
- Directions for disassembling the final drive that involve removing the final drive and sprocket, and marking parts for alignment during reassembly.
Caterpillar cat 336 e hvg excavator (prefix rbs) service repair manual (rbs00...f8isoeidkdk
The document provides instructions for installing a rear power take-off (RPTO) on a C9.3 engine. The procedure involves installing various components like a bearing, thrust washer, dowels, adapter assembly, idler gear and shaft. Tools like guide studs and driver groups are required. Torque specifications and the correct sequence are important to properly install the RPTO.
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation. The document also notes to inspect and replace the oil pan seal if needed.
3) Reinstallation involves cleaning surfaces, attaching lifting tools, and torquing mounting bolts to secure the housing.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation. The document also notes to inspect and replace the oil pan seal if needed.
3) Reinstallation involves cleaning surfaces, attaching lifting tools, and torquing mounting bolts to secure the housing.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation. The document also notes to inspect and replace the oil pan seal if needed.
3) Reinstallation involves cleaning surfaces, attaching lifting tools, and torquing mounting bolts to secure the housing.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjsekdmmeed
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel housing, and crankshaft pulley. Detailed steps and illustrations are provided for disassembling and reassembling these parts, including cleaning, inspecting, and applying sealants to mating surfaces. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
Caterpillar cat 311 b track type excavator (prefix 2ls) service repair manual...fjskefkemms
This document provides instructions for servicing components of a 311B excavator engine, including:
1) Instructions for assembling the rocker shaft, including the components and installation steps.
2) Instructions for installing the rocker shaft and pushrods, including torque specifications.
3) Instructions for removing the cylinder head, including removal steps and safety notices.
Caterpillar cat 325 b l excavator (prefix 4ds) service repair manual (4ds0000...fjjskekdmme
This document provides instructions for removing and installing an exhaust manifold on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure specifies applying anti-seize compound to mounting studs and high temperature sealer if the manifold has multiple pieces, installing new gaskets, and tightening bolts to the specified torques. Tools required are also listed.
Caterpillar cat 320 d lrr excavator (prefix dhe) service repair manual (dhe00...fjsekdmmeed
This document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. The oil pump removal process involves taking off the front housing cover and various gears. The water pump removal requires removing the belt and pump pulley. Both pumps are disassembled by removing mounting components using various tools. Reassembly follows the reverse order and procedures provide guidance on cleaning, inspection and installation of seals.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 120 g motor grader (prefix 4hd) service repair manual (4hd000...fjsekdmmeed
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 10 step process to remove the parts which includes using various tools to remove bolts, nuts, tubes and the housing itself. The 8 step process to install includes positioning bearings, installing the camshaft, washer, snap ring and other parts, and ensuring proper timing of the governor.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 325 d fm excavator (prefix c7k) service repair manual (c7k000...fjjskekdmme
1) The document provides instructions for disassembling and removing the final drive from a 325D FM EXCAVATOR. It describes removing mounting bolts and lifting the final drive and sprocket off the machine using lifting devices and guide bolts.
2) Detailed steps are given for disassembling the final drive components including removing springs, pistons, gears, and other parts. Special tools are required for removing some components.
3) The final drive can be disassembled further on a special bench that applies torque to loosen a locknut. After disassembly, the main housing and motor housing are also separated for further disassembly of bearings and seals in each housing.
Caterpillar cat 323 d l excavator (prefix sdc) service repair manual (sdc0000...fjskksmem
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly instructions, listing 27 steps to remove components such as the head, check valves, fittings, seals, brake piston, plates, and shaft. It then provides assembly instructions in 25 steps, listing the components to be installed in reverse order, and noting to clean parts and apply oil or seals at various steps. Precise positioning and alignment of parts is emphasized to ensure proper reassembly.
Caterpillar cat 304 d cr mini excavator (prefix tyk) service repair manual (t...fikskkdmmd1
This document provides instructions for disassembling and inspecting various engine components of a 304D CR Mini Excavator including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The 10-page document outlines the disassembly sequence and provides illustrations to remove each component. Technicians are instructed to inspect parts for wear and damage, measure component clearances, and replace worn parts.
Caterpillar cat 318 d2 l excavator (prefix dpj) service repair manual (dpj000...fjskekdmjekm
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and housing pieces. Proper cleaning and safety precautions are noted throughout. The goal is to fully separate all parts of the final drive for maintenance or repair.
Caterpillar cat 219 d excavator (prefix 5xg) service repair manual (5xg00001 ...fjskekdmjekm
The document provides instructions for removing and installing various engine components of a 219D Excavator, including the cylinder head, spacer plate, and water directors. It describes removing components like bolts, gaskets and seals in a specific order. Installation is the reverse of removal, applying new gaskets and torquing bolts to the specified values. Precautions are given to keep components clean and contain fluids.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
The document provides instructions for disassembling the front and rear final drive carriers, hubs, and brakes of an M320 excavator. The 28 step procedure describes how to remove components like planetary carriers, sun gears, ring gears, brake pistons, bearings, and seals. Tools required include retaining ring pliers, pullers, wrenches, and hammers. Safety notices are provided to release hydraulic pressure and contain fluids before disassembly.
This document provides instructions for assembling and disassembling parts of the final drive on a 323 excavator. It includes:
- A list of required tools for the jobs.
- Procedures for assembling the travel motor that include installing nuts, plugs and seals.
- Directions for disassembling the final drive that involve removing the final drive and sprocket, and marking parts for alignment during reassembly.
Caterpillar cat 336 e hvg excavator (prefix rbs) service repair manual (rbs00...f8isoeidkdk
The document provides instructions for installing a rear power take-off (RPTO) on a C9.3 engine. The procedure involves installing various components like a bearing, thrust washer, dowels, adapter assembly, idler gear and shaft. Tools like guide studs and driver groups are required. Torque specifications and the correct sequence are important to properly install the RPTO.
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation. The document also notes to inspect and replace the oil pan seal if needed.
3) Reinstallation involves cleaning surfaces, attaching lifting tools, and torquing mounting bolts to secure the housing.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation. The document also notes to inspect and replace the oil pan seal if needed.
3) Reinstallation involves cleaning surfaces, attaching lifting tools, and torquing mounting bolts to secure the housing.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation. The document also notes to inspect and replace the oil pan seal if needed.
3) Reinstallation involves cleaning surfaces, attaching lifting tools, and torquing mounting bolts to secure the housing.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation. The document also notes to inspect and replace the oil pan seal if needed.
3) Reinstallation involves cleaning surfaces, attaching lifting tools, and torquing mounting bolts to secure the housing.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation.
3) Installing the housing by positioning it on the cylinder block and installing mounting bolts, taking care to keep parts clean of contaminants.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation. The document also notes to inspect and replace the oil pan seal if needed.
3) Reinstallation involves cleaning surfaces, attaching lifting tools, and torquing mounting bolts to secure the housing.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation.
3) Installing the housing by positioning it on the cylinder block and installing mounting bolts, taking care to keep parts clean of contaminants.
Caterpillar cat 438 b backhoe loader (prefix 3kk) service repair manual (3kk0...fujsjefksekmfm
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It outlines the required tools and steps to remove the mounting bolts and lift the housing off the engine. For installation, it describes cleaning the mating surfaces, checking the oil pan seal and dowels, and lifting the housing into place before reinstalling the mounting bolts and torquing them to the specified value.
Caterpillar cat 438 b backhoe loader (prefix 3kk) service repair manual (3kk0...ujdjfjjkskkmme
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It outlines the required tools and steps to remove the mounting bolts and lift the housing off the engine. For installation, it describes cleaning the mating surfaces, checking the oil pan seal and dowels, and lifting the housing into place before reinstalling the mounting bolts and torquing them to the specified value.
Caterpillar cat 438 b backhoe loader (prefix 3kk) service repair manual (3kk0...ufjjdkfkksmme
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It outlines the required tools and steps to remove the mounting bolts and lift the housing off the engine. It also describes cleaning the mating surfaces and installing the housing by positioning it on dowels and torquing the mounting bolts. The process requires supporting the engine and using lifting brackets to maneuver the heavy housing.
Caterpillar cat 438 b backhoe loader (prefix 3kk) service repair manual (3kk0...fusjejfjksaekmm
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It outlines the required tools and steps to remove the mounting bolts and lift the housing off the engine. For installation, it describes cleaning the mating surfaces, checking the oil pan seal and dowels, and lifting the housing into place before reinstalling the mounting bolts and torquing them to specification.
Caterpillar cat 438 b backhoe loader (prefix 3kk) service repair manual (3kk0...fjjksekksemm
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It outlines the required tools and steps to remove the housing which include removing mounting bolts, attaching lifting devices, and separating the housing from the cylinder block. Reinstallation involves cleaning surfaces, installing dowels if needed, and reversing the removal steps by lifting the housing into place and securing with mounting bolts. Torque specifications are provided.
Caterpillar cat 416 b backhoe loader (prefix 8zk) service repair manual (8zk0...jskefksmemwe
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It describes using special tools to remove the pulley by loosening bolts and removing a locking plate. When installing the new pulley, the instructions specify tightening the bolts to the specified torque and installing a new locking plate. The summary is intended to provide a high-level overview of the key steps and tools involved in the crankshaft pulley removal and installation process for this specific engine model.
Caterpillar cat 416 b backhoe loader (prefix 8zk) service repair manual (8zk0...fujsjefksekmm
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It describes using special tools to remove the pulley by loosening bolts and removing a locking plate. When installing the new pulley, the instructions specify tightening the bolts to the specified torque and installing a new locking plate. The summary is intended only to convey the main steps and should not be used as a replacement for the full instructions.
Caterpillar cat 416 b backhoe loader (prefix 8zk) service repair manual (8zk0...fjjkskekfsxswamem
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It describes using special tools to remove the pulley by loosening bolts and removing a locking plate. For installation, it instructs cleaning surfaces, applying threadlocker to bolts, tightening bolts to the specified torque in stages, and installing a new locking plate.
Caterpillar cat 416 b backhoe loader (prefix 8sg) service repair manual (8sg0...fujsjfkkskemme
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, and mounting bolts to lift the housing off the engine block. For installation, it describes cleaning mating surfaces, attaching lifting tools to the housing, and reversing the removal steps to lower the housing back onto the engine block dowels. Torque specifications are provided for reinstalling mounting bolts.
Caterpillar cat 416 b backhoe loader (prefix 8sg) service repair manual (8sg0...fusjejedrfjskekem
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and multi-step processes for both removal and installation. For the flywheel, the instructions cover removing bolts and washers, lifting the flywheel off, and installing in reverse order. For the crankshaft rear seal, it differentiates between engines using a 14 bolt or 10 bolt housing assembly and outlines cleaning, pressing or placing the seal, and torquing bolts.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 317 N EXCAVATOR 9SR
Configuration: 317 & 317N Excavators 9SR00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i04406238
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00546794
Typical Example. Different lifting device shown than what is called out in the Table.
Illustration 2 g00546793
1. Install Tool (A) and a suitable lifting device on flywheel (1) .
2. Remove bolts (3) and bearing housing (4) .
3. Remove six bolts (2) and the washers from the flywheel.
Note: The 3054 and 3056 marine engines used several bolt patterns to attach the flywheel to
the crankshaft. There are drilled holes that are not used in the crankshaft and in the
flywheel.
4. Use the suitable lifting device in order to remove flywheel (1) . The weight of flywheel (1)
and the flywheel ring gear is 53 kg (120 lb).
5. If removal of the flywheel ring gear is necessary, place an index mark on the chamfer of the
flywheel ring gear for the installation process.
Illustration 3 g00546795
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4. 6. Use a hammer and a punch in order to remove flywheel ring gear (5) from flywheel (1) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 317 N EXCAVATOR 9SR
Configuration: 317 & 317N Excavators 9SR00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i04406239
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
Always wear protective gloves when handling parts that have been
heated.
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6. Illustration 1 g00803517
Typical Example. Different Lifting device shown than what is called out in the table.
1. If flywheel ring gear (5) was removed, heat flywheel ring gear (5) to a temperature of 250 °
C (480 °F).
Note: Do not use a torch to heat the flywheel ring gear.
2. Install flywheel ring gear (5) on flywheel (1) .
Note: Ensure that the chamfer of the flywheel ring gear is in the correct position on the
flywheel.
3. Install Tool (A) and a suitable lifting device on flywheel (1) and position flywheel (1) in the
flywheel housing. The weight of flywheel (1) and flywheel ring gear (5) is 53 kg (120 lb).
Illustration 2 g00546793
4. Install six bolts (2) and the washers that hold flywheel (1) in position. Tighten the bolts to a
torque of 105 N·m (77 lb ft).
5. Put bearing housing (4) in position on the flywheel. Install four bolts (3) that fasten bearing
housing (4) to the flywheel.
6. Refer to the Specifications Module, "Flywheel" topic for information on inspecting the
flywheel.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 317 N EXCAVATOR 9SR
Configuration: 317 & 317N Excavators 9SR00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01741403
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/3
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8. Engines with 14 Bolt Housing Assembly
Illustration 1 g00632744
The flywheel housing has been removed for photographic purposes only.
1. Remove bolts (1) from housing (3).
2. Remove socket head bolts (2) from housing (3).
3. Remove the crankshaft rear seal, the gasket, and housing (3) from the dowels in the cylinder
block.
Engines with 10 Bolt Housing Assembly
Note: The 10 bolt housing assembly is manufactured as a one-piece assembly. The 10 bolt
housing assembly is NOT adaptable to engines that have the 14 bolt housing assembly.
Illustration 2 g00830867
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9. 1. Remove the bolts in reverse order of the numbered sequence. Refer to Illustration 2.
2. Remove the one-piece housing assembly from the cylinder block.
Copyright 1993 - 2020 Caterpillar Inc.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 317 N EXCAVATOR 9SR
Configuration: 317 & 317N Excavators 9SR00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01605362
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6205 Rear Seal Installer 1
1P-0510 Driver Group 1
B FT-2806 Alignment Tool 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Engines with 14 Bolt Housing Assembly
1. Inspect the condition of the gasket. Replace the gasket, if necessary.
2. Clean the areas of the parts that will contact each other.
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11. Illustration 1 g00541839
3. Use Tool (A) and a suitable press to install the crankshaft rear seal into the housing. Make
sure that you install the seal to the correct depth in the housing. Refer to Specifications,
"Crankshaft Seals" for additional information.
4. Lubricate the crankshaft flange and the lip of the crankshaft rear seal with clean engine oil.
5. Install Tool (A) onto the crankshaft flange.
6. Put the new gasket for the housing in position on the dowels in the cylinder block.
Illustration 2 g00606404
7. Carefully place housing (3) and crankshaft rear seal (4) over Tool (A) .
8. Position housing (3) on the dowels in the cylinder block.
9. Remove Tool (A) .
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12. Illustration 3 g00606340
The flywheel housing has been removed for photographic purposes only.
10. Install bolts (1) and socket head bolts (2) that fasten housing (3) to the cylinder block.
11. Tighten all of the bolts to a torque of 22 N·m (16 lb ft).
Engines with 10 Bolt Housing Assembly
Note: The 10 bolt housing assembly is manufactured as a one-piece assembly. The 10 bolt
housing assembly is NOT adaptable to engines that have the 14 bolt housing assembly.
1. Ensure that all parts and surfaces of the engine block are clean and free from oil, grease, and
dirt.
Illustration 4 g00831176
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13. Note: The crankshaft rear seal is lubricated. There is no need to lubricate the seal or the
crankshaft flange before installation.
2. Place housing assembly (3) on crankshaft flange (1) until the housing assembly contacts the
cylinder block face. Plastic sleeve (2) will push out of the housing assembly. Discard the
plastic sleeve after the housing assembly is installed.
3. Place Tool (B) over housing assembly (3). This will center the housing assembly onto the
crankshaft flange.
Illustration 5 g00830867
4. Install the bolts with Tool (B) in position in order to fasten housing assembly (3) to the
cylinder block. Tighten bolts 1 and 2 to a torque of 22 N·m (16 lb ft).
5. Remove Tool (B). Tighten the remaining bolts in sequence to a torque of 22 N·m (16 lb ft).
End By: Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 317 N EXCAVATOR 9SR
Configuration: 317 & 317N Excavators 9SR00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01741450
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 2
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
b. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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15. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Support the engine with blocks or with a suitable lifting device on a flat level surface.
Illustration 1 g00541891
Typical example
2. Remove mounting bolts (1) from the top of flywheel housing (2).
Illustration 2 g00541892
Typical example
3. Attach Tooling (A) and a suitable lifting device to flywheel housing (2).
4. Remove mounting bolts (3) that attach the flywheel housing to the cylinder block.
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16. 5. Remove flywheel housing (2). If necessary, hit flywheel housing (2) with a soft faced
hammer in order to separate flywheel housing (2) from the cylinder block. The weight of
flywheel housing (2) is approximately 32 kg (70 lb).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the rear face of the cylinder block and the mating surface of the flywheel housing.
Inspect the felt seal on the rear flange of the engine oil pan. Replace the felt seal, if
necessary. Inspect the dowels in the cylinder block that align the flywheel housing. Replace
the dowels, if necessary.
Illustration 3 g00541892
2. Use Tooling (A) and a suitable lifting device to position flywheel housing (2) on the dowels
that are on the cylinder block. The weight of flywheel housing (2) is approximately 32 kg
(70 lb).
3. Install mounting bolts (3).
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17. Illustration 4 g00541891
Typical example
4. Install mounting bolts (1) that attach flywheel housing (2) to the cylinder block.
Tighten the bolts for an aluminum flywheel housing to a torque of 70 N·m (52 lb ft).
Tighten the cast iron flywheel housing bolts to the following torque:
M10 "8.8" ... 44 N·m (33 lb ft)
M10 "10.9" ... 63 N·m (46 lb ft)
M12 "8.8" ... 75 N·m (55 lb ft)
M12 "10.9" ... 115 N·m (85 lb ft)
5. Remove Tooling (A) from the flywheel housing.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 317 N EXCAVATOR 9SR
Configuration: 317 & 317N Excavators 9SR00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01461242
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Start By:
A. Remove the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
Illustration 1 g00553762
Typical example
1. Remove three bolts (2) that hold thrust block (3) in position.
2. Remove thrust block (3) from the end of the crankshaft. The thrust block holds the
crankshaft pulley in position on the end of the crankshaft.
3. Remove crankshaft pulley (1) from the engine.
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19. Note: Some engines have a water immersion seal that is placed on the front cover. The seal has a
flexible lip on the front. The plastic mandrel that is supplied with the seal must be installed in the
seal when the crankshaft pulley is removed. This will ensure that the lip maintains the correct
shape.
Installation Procedure
Illustration 2 g00553762
Typical example
1. Remove the plastic mandrel, if necessary.
2. Put crankshaft pulley (1) in position on the crankshaft.
3. Apply 9S-3263 Thread Lock Compound to the threads of three bolts (2) .
4. Put thrust block (3) in position and align the holes with the holes in the end of the
crankshaft.
Note: It may be necessary to keep the crankshaft from rotating while you torque bolts (3).
Use the appropriate tools in order to keep the crankshaft from rotating.
5. Install three bolts (2) that hold the thrust block in position. Tighten bolts (2) to a torque of
115 N·m (85 lb ft).
End By: Install the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 317 N EXCAVATOR 9SR
Configuration: 317 & 317N Excavators 9SR00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01742537
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-8145 Drill Bit 1
B 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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21. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
22. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00541748
Typical example
1. Use Tooling (A) to drill three evenly spaced holes in crankshaft front seal (1).
2. Place Tooling (B) in the holes in order to remove crankshaft front seal (1). Use Tooling (B)
in each of the three holes to evenly remove the crankshaft front seal.
Note: Do not damage the flange of the crankshaft during the removal process for the
crankshaft front seal.
NOTICE
Ensure that the main lip is used in order to remove the crankshaft
front seal. Do not damage the edge of the housing for the crankshaft
front seal.
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 317 N EXCAVATOR 9SR
Configuration: 317 & 317N Excavators 9SR00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01742545
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6210 Front Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the housing for the crankshaft front seal and inspect the housing for damage.
2. Lubricate the lip of the crankshaft front seal with clean engine oil.
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24. Illustration 1 g00541748
3. Place crankshaft front oil seal (1) into the housing.
NOTICE
Ensure that the lip of the crankshaft front seal that is spring loaded is
facing toward the inside of the front housing and that it is square with
the bore of the housing for the crankshaft front seal.
Illustration 2 g00622033
4. Use Tooling (A) to install crankshaft front oil seal (1).
5. Apply clean engine oil on the area of the crankshaft pulley that will be in contact with
crankshaft front seal (1).
End By:
a. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
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