The document provides service repair instructions for a 316E L excavator final drive and transmission. It includes specifications, illustrations, and step-by-step procedures for removing and disassembling the final drive and transmission. The procedures describe how to remove each component and require the use of various tools to lift, separate, and disassemble heavy parts weighing up to 550 kg. Reassembly requires applying sealants and lubricants to parts before reinstalling components in the reverse order of disassembly.
Caterpillar Cat 316F L Excavator (Prefix ECZ) Service Repair Manual Instant D...kubei069369925
The document provides service repair instructions for a 316F L excavator final drive. It includes specifications, illustrations, and step-by-step procedures for removing, disassembling, and assembling the final drive. The removal procedure involves using lifting tools to detach the final drive from the frame. The disassembly procedure has 35 steps to fully take apart the internal components. Precautions are given to clean parts and apply sealants or lubricants during assembly. Required tools are listed for each procedure.
Caterpillar Cat 316F L Excavator (Prefix ECZ) Service Repair Manual Instant D...rishang96299
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar Cat 316F L Excavator (Prefix ECZ) Service Repair Manual Instant D...shanruliu7360
The document provides specifications and procedures for disassembling and assembling the final drive of a 316F L excavator. It includes 27 detailed steps to disassemble the final drive into individual components like gears, shafts, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants. Required tools are specified. The document will guide maintenance technicians in repairing the final drive.
Caterpillar Cat 316F L Excavator (Prefix ECZ) Service Repair Manual (ECZ00001...fuusejkddmmd3e
This document provides specifications and disassembly/removal procedures for the final drive on a 316F L excavator. It includes detailed part numbers, torque specifications, and 27 steps to fully disassemble the final drive. Tooling requirements are specified. Cautions are provided regarding cleanliness and applying specified lubricants during assembly.
Caterpillar Cat 316F L Excavator (Prefix ECZ) Service Repair Manual (ECZ00001...jdksmmdmdd
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar Cat 316F L Excavator (Prefix ECZ) Service Repair Manual (ECZ00001...dujkdksmdmdm
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar cat 316 f l excavator (prefix ecz) service repair manual (ecz0000...dkdmidkkdk
This document provides specifications and disassembly/removal procedures for the final drive on a 316F L excavator. It includes detailed part numbers, torque specifications, and 27 steps to fully disassemble the final drive. Tooling requirements are specified. Cautions are provided regarding cleanliness and marking parts for reinstallation.
Caterpillar Cat 316F L Excavator (Prefix ECZ) Service Repair Manual (ECZ00001...fujkse9didkke3
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar Cat 316F L Excavator (Prefix ECZ) Service Repair Manual Instant D...kubei069369925
The document provides service repair instructions for a 316F L excavator final drive. It includes specifications, illustrations, and step-by-step procedures for removing, disassembling, and assembling the final drive. The removal procedure involves using lifting tools to detach the final drive from the frame. The disassembly procedure has 35 steps to fully take apart the internal components. Precautions are given to clean parts and apply sealants or lubricants during assembly. Required tools are listed for each procedure.
Caterpillar Cat 316F L Excavator (Prefix ECZ) Service Repair Manual Instant D...rishang96299
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar Cat 316F L Excavator (Prefix ECZ) Service Repair Manual Instant D...shanruliu7360
The document provides specifications and procedures for disassembling and assembling the final drive of a 316F L excavator. It includes 27 detailed steps to disassemble the final drive into individual components like gears, shafts, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants. Required tools are specified. The document will guide maintenance technicians in repairing the final drive.
Caterpillar Cat 316F L Excavator (Prefix ECZ) Service Repair Manual (ECZ00001...fuusejkddmmd3e
This document provides specifications and disassembly/removal procedures for the final drive on a 316F L excavator. It includes detailed part numbers, torque specifications, and 27 steps to fully disassemble the final drive. Tooling requirements are specified. Cautions are provided regarding cleanliness and applying specified lubricants during assembly.
Caterpillar Cat 316F L Excavator (Prefix ECZ) Service Repair Manual (ECZ00001...jdksmmdmdd
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar Cat 316F L Excavator (Prefix ECZ) Service Repair Manual (ECZ00001...dujkdksmdmdm
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar cat 316 f l excavator (prefix ecz) service repair manual (ecz0000...dkdmidkkdk
This document provides specifications and disassembly/removal procedures for the final drive on a 316F L excavator. It includes detailed part numbers, torque specifications, and 27 steps to fully disassemble the final drive. Tooling requirements are specified. Cautions are provided regarding cleanliness and marking parts for reinstallation.
Caterpillar Cat 316F L Excavator (Prefix ECZ) Service Repair Manual (ECZ00001...fujkse9didkke3
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar Cat 316F L Excavator (Prefix ECZ) Service Repair Manual (ECZ00001...fjkdksmmdm
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to disassemble parts such as gears, shafts, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying sealants or lubricants during assembly.
Caterpillar Cat 316F L Excavator (Prefix ECZ) Service Repair Manual (ECZ00001...orrf0370383
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to disassemble parts such as gears, shafts, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying sealants or lubricants during assembly.
Caterpillar cat 316 f l excavator (prefix ecz) service repair manual (ecz0000...fjjsekkdmme
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar cat 316 f l excavator (prefix ecz) service repair manual (ecz0000...fjsekdmmeed
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
The document provides specifications and instructions for disassembling and assembling the final drive of a 312F excavator. It includes 27 steps to disassemble the various components of the final drive, including gears, shafts, bearings, seals and housings. Precautions are given to clean parts and apply lubricants. Special tools are listed to aid in lifting, removing, and installing components safely. Torque specifications and locktite applications are provided for reassembly.
The document provides specifications and instructions for disassembling and assembling the final drive of a 312F excavator. It includes 27 steps to disassemble the various components of the final drive, including removing gears, shafts, bearings, seals and housings. It also provides specifications for 10 components with details on cleaning, lubrication and torque procedures. The assembly process is described as the reverse of the disassembly steps. Various tools are listed that are required for the disassembly and assembly procedures.
The document provides specifications and instructions for disassembling and assembling the final drive of a 312F excavator. It includes 27 steps to disassemble the various components of the final drive, including removing gears, shafts, bearings, seals and housings. It also provides specifications for 10 components with details on fastener types, torques and lubricants to use during assembly. The assembly procedure lists 7 required tools and references the 27 disassembly steps but in reverse order.
This document provides specifications and removal/disassembly instructions for the final drive on a 312F excavator model. It includes specifications for torque values, lubricants to apply, and required tooling. The removal procedure is a 6 step process that involves lifting the side of the machine, removing bolts, and using tools to separate the final drive. The disassembly procedure has 29 detailed steps to dismantle components like gears, shafts, seals, and housings. Precautions are given to clean parts and mark alignments for reassembly.
Caterpillar cat 312 f excavator (prefix kmk) service repair manual (kmk00001 ...didkkskdmmd1
This document provides specifications and removal/disassembly instructions for the final drive on a 312F excavator model. It includes specifications for torque values, lubricants to apply, and required tooling. The removal procedure is a 6 step process that involves lifting the side of the machine, removing bolts, and using tools to separate the final drive. The disassembly procedure has 29 detailed steps to dismantle components like gears, shafts, seals, and housings. Precautions are given to clean parts and mark alignments for reassembly.
The document provides specifications and repair procedures for a 312F excavator final drive. It includes specifications for parts, required tools, removal and disassembly steps, and assembly procedures. The removal procedure involves using lifting tools to detach the final drive from the excavator frame. The disassembly procedure details over 30 steps to fully take apart the final drive components. Precautions are provided regarding cleanliness and applying anti-seize compounds during assembly.
The document provides specifications and repair procedures for a 312F excavator final drive. It includes specifications for parts, required tools, removal and disassembly steps, and assembly procedures. The removal procedure involves using lifting tools to detach the final drive from the excavator frame. The disassembly procedure details over 30 steps to fully take apart the final drive components. Precautions are provided regarding cleanliness and applying anti-seize compounds during assembly.
This document provides specifications and removal/disassembly instructions for the final drive on a 312F excavator model. It includes specifications for torque values, lubricants to apply, and required tooling. The removal procedure is a 6 step process that involves lifting the machine, removing bolts and washers, and using forcing tools to separate the final drive. The disassembly procedure has 29 detailed steps to dismantle the various components of the final drive including gears, shafts, bearings, seals and housings. Cleanliness is emphasized throughout to prevent dirt intrusion.
This document provides specifications and removal/disassembly instructions for the final drive on a 312F excavator model. It includes specifications for torque values, lubricants to apply, and required tooling. The removal procedure is a 6 step process that involves lifting the machine, removing bolts and washers, and using forcing bolts to withdraw the final drive. The disassembly procedure has 29 detailed steps to dismantle the various components of the final drive including gears, shafts, bearings, seals and housings. Cleanliness is emphasized throughout to prevent dirt intrusion.
The document provides specifications and instructions for disassembling and assembling the final drive of a 312F excavator. It includes 27 steps to disassemble the various components of the final drive, including gears, shafts, bearings, seals and housings. Precautions are given to clean parts and apply lubricants. Special tools are listed to aid in lifting, removing, and installing components safely. Torque specifications and locktite applications are provided for reassembly.
Caterpillar Cat 316F L Excavator (Prefix YDL) Service Repair Manual Instant D...kubei069369925
This document provides disassembly and assembly instructions for the final drive on a 316F L excavator. It includes specifications, illustrations and step-by-step instructions to remove and disassemble the final drive assembly. Key components include the sprocket housing, ring gear, carrier assemblies, planetary gears and shafts. Precise alignment marks and specialized tools are required due to the assembly's size and weight, with components such as the sprocket housing weighing over 100 kg. Loctite, lubricants and anti-seize compounds must be applied correctly to prevent damage during reassembly.
Caterpillar Cat 316F L Excavator (Prefix YDL) Service Repair Manual Instant D...shanruliu7360
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar Cat 316F L Excavator (Prefix YDL) Service Repair Manual Instant D...rishang96299
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar Cat 316F L Excavator (Prefix YDL) Service Repair Manual (YDL00001...fuusejkddmmd3e
This document provides specifications and disassembly/removal procedures for the final drive on a 316F L excavator model. It includes 27 detailed steps to fully disassemble the final drive assembly. Specifications include torque values, sealant and lubricant requirements for various components. Tools required include stands, brackets, pins, bolts and ring pliers to carefully disassemble the multi-piece drive assembly.
Caterpillar Cat 316F L Excavator (Prefix YDL) Service Repair Manual (YDL00001...dujkdksmdmdm
This document provides specifications and disassembly/removal procedures for the final drive on a 316F L excavator model. It includes detailed part numbers, specifications, torque values and 27 steps to fully disassemble the final drive. Illustrations accompany each step to show how to remove, disassemble and access the internal components, which include gears, shafts, bearings, seals and housing. Special tools are listed that are required to correctly support, position and remove parts safely.
Caterpillar Cat 316F L Excavator (Prefix YDL) Service Repair Manual (YDL00001...jdksmmdmdd
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix RGA) Service Repair Manual...gongfuao7509
The document provides instructions for disassembling and assembling a swing motor and swing drive. Key steps include:
1. Cleaning all parts thoroughly before assembly and applying a light film of hydraulic oil.
2. Using retaining ring pliers to install a retaining ring and assembling plates, pistons, a barrel and other components into the motor housing in the specified order.
3. Attaching lifting brackets and safely lifting the heavy swing motor or drive components during removal and installation procedures.
Caterpillar Cat 329D and 329D L Excavator (Prefix DTZ) Service Repair Manual ...gongfuao7509
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine. It describes:
1. Draining the engine coolant below the level of the water temperature regulator.
2. Disconnecting the hose from the regulator cover and removing mounting bolts.
3. Installing the new regulator by reversing the removal steps, filling the cooling system, and tightening all connections to the specified torques.
Cleanliness is important to prevent contamination, and safety precautions are described for working with hot coolant and steam.
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This document provides specifications and removal/disassembly instructions for the final drive on a 312F excavator model. It includes specifications for torque values, lubricants to apply, and required tooling. The removal procedure is a 6 step process that involves lifting the side of the machine, removing bolts, and using tools to separate the final drive. The disassembly procedure has 29 detailed steps to dismantle components like gears, shafts, seals, and housings. Precautions are given to clean parts and mark alignments for reassembly.
Caterpillar cat 312 f excavator (prefix kmk) service repair manual (kmk00001 ...didkkskdmmd1
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This document provides instructions for removing and installing the governor and associated components on a Caterpillar 3116 engine. The removal process involves disconnecting linkages and tubes, removing mounting bolts and clips, and using specialized tools. The installation follows the removal steps in reverse, applying lubricant to seals and ensuring proper adjustment of linkages. Required tools include various pliers and pin tools to facilitate disconnecting and reconnecting components.
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 316E L EXCAVATOR WZY
Configuration: 316E L Excavator WZY00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
316E Excavator Machine Systems
Media Number -KENR9854-04 Publication Date -01/01/2017 Date Updated -12/01/2017
i07186488
Final Drive
SMCS - 4050
Specifications
Note: Callouts in the Specifications section do not match the callouts in the Remove and Install
sections.
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3. Illustration 1 g02737737
Top view
Table 1
Specification for 333-3002 Final Drive and Mounting Gp
Item Qty Part Specification Description
1 - -
Before assembly, the surfaces must be clean and free of any protective
coating.
2 40
461-3873
Bolt
Apply Loctite C5A Copper Anti-Seize to threads. Torque to
90 ± 15 N·m (66 ± 11 lb ft). Turn an additional angle of 60 ± 5 degrees.
Illustration 2 g02737820
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4. Table 2
Specification for 350-0452 Final Drive Gp
Item Qty Part Specification Description
1 16
8T-7929
Bolt
Apply red Loctite 271 to the threads.
Torque to 105 ± 20 N·m (929 ± 177 lb in).
2 4
114-1539
Dowel Pin
Apply Loctite C5A Copper Anti-Seize to the inside diameter and
outside diameter of the mating parts.
3 2
296-6220
Ball Bearing
Apply Loctite C5A Copper Anti-Seize to the inside diameter and
outside diameter of the mating parts.
4 1
174-4874
Duo-Cone
Seal Gp
Rubber toric seals and all surfaces that in contact with the seals
must be clean and dry at assembly. Prior to assembly apply, a thin
layer of 6V-4876 Lubricant to the surfaces that are in contact with
the metal seals. The metal seal must be assembled square with the
bore. The rubber toric seals must not bulge. The rubber toric seals
must not be twisted.
5 6
095-0891
Spring Pin
After installation of the spring pins (5), create two stake marks for
each pin slightly near the hole of spring pins. Refer to Illustration 2
for the locations of the stake marks.
6 2
3E-2338 Pipe
Plug
Torque to 80 ± 10 N·m (59 ± 7 lb ft).
7 1
165-5790
Cover
Before assembly, apply 8C-8422 Sealant to the mating surfaces of
the cover.
8 1
165-3892
Ring Gear
Before assembly, apply 8C-8422 Sealant to the mating surfaces of
the ring gear.
9 16
227-6034
Bolt
Torque to 270 ± 40 N·m (199 ± 30 lb ft).
10 As required, use the following shims to achieve the correct clearance between the ball
bearing and the coupling gear. If two shims (10) are required, install the thinnest shim next
to the coupling gear:
1
096-1773
Shim
Thickness is 0.15 mm (0.006 inch).
1
096-1774
Shim
Thickness is 0.30 mm (0.012 inch).
1
096-1775
Shim
Thickness is 0.40 mm (0.016 inch).
1
096-1776
Shim
Thickness is 0.50 mm (0.020 inch).
1
096-1777
Shim
Thickness is 0.60 mm (0.024 inch).
1
096-1778
Shim
Thickness is 0.70 mm (0.028 inch).
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5. 1 096-1779
Shim
Thickness is 0.80 mm (0.031 inch).
1
096-1780
Shim
Thickness is 1.00 mm (0.039 inch).
1
096-1781
Shim
Thickness is 1.60 mm (0.063 inch).
D - -
The distance from the edge of the spring pin hole to the stake mark
is 1.5 mm (0.06 inch).
11 1
354-4318
Nameplate
Apply Loctite 330 or activator 738 to the surface of the nameplate.
Removal Procedure
Table 3
Required Tools
Tool Part Number Part Description Qty
A
8S-7640 Stand 2
8S-7611 Tube 2
8S-7615 Pin 2
B 439-3939 Link Bracket As 2
C 154-6184 Forcing Bolt (M 20) 2
Start By:
a. Separate the track assembly. Refer to Disassembly and Assembly, "Track - Separate".
b. Remove the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Remove".
Illustration 3 g00489826
Note: Adjust the height of Tooling (A) so that there is sufficient clearance between the
sprocket and the track for the removal of the final drive.
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6. 1. Lift the side of the machine to install Tooling (A) under the frame, as shown.
Illustration 4 g00712767
2. Fasten Tooling (B) and a suitable lifting device to final drive (1), as shown. Put a slight lifting
tension on the final drive.
Illustration 5 g00712737
Note: Mark the orientation of bolt holes (2) for the travel motor for installation purposes.
3. Remove bolts (3) and the washers from the final drive.
Illustration 6 g00712749
4. Use Tooling (C) to remove the final drive from the frame.
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7. 5. Carefully remove final drive (1). The weight of final drive (1) and the sprocket is
approximately 312 kg (688 lb).
6. Remove Tooling (C) from the frame.
Disassembly Procedure
Table 4
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 439-3938 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D 439-3940 Bracket As 3
E 4C-8359 Eyebolt 2
F 439-3939 Link Bracket As 2
G 439-3941 Link Bracket As 2
Start By:
a. Remove the final drive.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will prevent dirt from entering the internal
mechanism.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The parts
must be reinstalled to the original locations.
Illustration 7 g00892878
2. Use Tooling (G) and a suitable lifting device to position the final drive assembly onto Tooling
(A). The weight of the final drive assembly is approximately 550 kg (1200 lb).
3. Remove bolts (1).
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8. Illustration 8 g00892883
4. Use Tooling (B) and a suitable lifting device to remove cover (2). The weight of cover (2) is
approximately 32 kg (70 lb).
Illustration 9 g00892888
5. Remove bolts (3) and gear (4). Check plate (6). Replace plate (6) if plate (6) is worn. Remove
plugs (5) from cover (2).
Illustration 10 g00892906
6. Remove O-ring seals (7) from plugs (5).
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9. Illustration 11 g00892930
7. Remove gear (8) and spacer (9).
Illustration 12 g00892965
8. Use Tooling (C) to remove retaining ring (10). Remove washer (11) and gear (12). Remove
bearing assembly (13) and washer (14).
9. Repeat Step 8 for the other two gear assemblies.
Illustration 13 g00892968
10. Remove retaining ring (15).
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10. Illustration 14 g00892975
11. Remove carrier assembly (16).
Illustration 15 g02408860
12. Use a suitable press to remove the shafts from carrier assembly (16).
Illustration 16 g00892977
13. Remove gear (17) and spacer (18).
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11. Illustration 17 g00892997
14. Use Tooling (D) and a suitable lifting device to remove planetary carrier (19). The weight of
planetary carrier (19) is approximately 48 kg (105 lb).
Illustration 18 g00893019
15. Remove retaining ring (21). Lift planetary carrier (19) off sun gear (20).
Illustration 19 g00896860
16. Drive spring pin (23) into planetary shaft (22).
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12. Illustration 20 g00893043
17. Remove planetary shaft (22). Use a suitable punch to remove spring pin (23) from planetary
shaft (22).
Illustration 21 g00896863
18. Remove washers (24) and bearing (25) from planetary gear (26).
19. Repeat Steps 16 through 18 for the other two planetary gears.
Illustration 22 g01842853
20. Remove gear (27). Remove spacer (27A).
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13. Illustration 23 g01842974
21. Use two people to remove carrier assembly (28). The weight of carrier assembly (28) is
approximately 38 kg (85 lb).
Illustration 24 g01843140
22. Drive spring pin (30) into shaft (29).
Illustration 25 g00893658
23. Remove shaft (29). Use a suitable punch to remove spring pin (30) from shaft (29).
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14. Illustration 26 g00893674
24. Remove washers (31) and bearings (32) from planetary gear (33).
25. Repeat Steps 22 through 24 for the other three planetary gears.
Illustration 27 g01208300
26. Fasten Tooling (E) and a suitable lifting device to ring gear (34), as shown. Remove ring gear
(34) from sprocket housing (35). The weight of ring gear (34) is approximately 66 kg (146 lb).
Illustration 28 g01208542
27. Remove O-ring seal (36) from sprocket housing (35).
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15. Illustration 29 g01208553
28. Remove bolts (37) from coupling gear (38).
Illustration 30 g01208572
29. Install suitable forcing bolts (39) in coupling gear (38). Tighten the forcing bolts evenly to
loosen coupling gear (38). Remove the coupling gear from the motor housing.
Illustration 31 g01208578
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16. Illustration 32 g01208625
30. Remove shims (40) from the motor housing.
Note: Inner cones and outer bearing cones (42) are a slip fit on the motor housing. While you
remove sprocket housing (35) from the motor housing, inner bearing cone (42) may stay with
the sprocket housing or the inner bearing cone may stay on the motor housing.
31. Fasten Tooling (F) and a suitable lifting device to sprocket housing (35). Separate the sprocket
housing from the motor housing. The weight of sprocket housing (35) is approximately 109 kg
(240 lb).
Illustration 33 g01208626
32. Remove the locating pins from the motor housing.
33. Remove Duo-Cone seal (41) from the motor housing.
34. If inner bearing cone (42) remained on the motor housing, then remove the inner bearing cone.
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17. Illustration 34 g01208633
35. Remove Duo-Cone seal (43) from the sprocket housing.
36. If inner bearing cone (42) remained on the sprocket housing, then remove the inner bearing
cone.
37. Remove the bearing cups from the sprocket housing.
Assembly Procedure
Table 5
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Stand Group 1
B 439-3938 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D 439-3940 Bracket As 3
E 4C-8359 Eyebolt 2
F 439-3939 Link Bracket As 2
G
8T-9206 Duo-Cone Seal Installer As 1
169-0503 Installation Kit 1
H 4C-5599 Anti-Seize Compound -
J 9S-3263 Thread Lock Compound -
K 8C-8422 Sealant -
L FT-2770 Leak down Test Tool 1
M 439-3941 Link Bracket As 2
1. Make sure that all parts of the final drive are thoroughly clean and free of dirt and debris prior
to assembly. Check the condition of all O-ring seals that are used in the final drive. If any of
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18. the seals are damaged, use new parts for replacement. Reassemble the final drive on Tooling
(A).
Illustration 35 g01208879
2. Apply Tooling (H) to the surfaces inside sprocket housing (35) which comes in contact with
the bearing cups. Install a bearing cup that is in each side of the sprocket housing with a press.
Make sure that the bearing cups are properly seated.
3. Apply Tooling (H) to the surfaces inside the motor housing that comes in contact with bearing
cones (42).
4. Install inner bearing cone (42) on the motor housing.
Illustration 36 g01208625
5. Attach Tooling (F) and a suitable lifting device to sprocket housing (35). The weight of
sprocket housing (35) is approximately 109 kg (240 lb). Install sprocket housing (35) on the
motor housing. Carefully install outer bearing cone (42) on the sprocket housing.
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19. Illustration 37 g01208578
6. Adjust the bearing preload of the final drive. Determine the correct number of shims (40) that
are required for the proper bearing preload, as follows:
Illustration 38 g01208987
a. Use a depth micrometer to measure the step height of coupling gear (38) at several
locations around the gear. Find the average for the measured dimensions around the gear
and record the dimension. Call this Dimension (X).
b. Apply a load of 4000 kg (8820 lb) to bearing cones (42).
c. Rotate sprocket housing (35) several times to seat the bearing cones.
d. Reduce the load to 3000 ± 300 kg (6615 ± 660 lb).
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20. Illustration 39 g00631001
e. While the load is still on the bearing cones, measure the distance between the top face of
the motor housing and the top face of bearing cone (42). Take measurements in several
locations around the motor housing. Find the average of the measured dimensions, and
record the dimensions. Call this Dimension (Y).
f. Determine the correct thickness of shims (40) which are used between bearing cone (42)
and coupling gear (38). Use the following equation to determine the shim pack thickness.
Shim pack thickness ... (Y) − (X) ± 0.05 mm (0.002 inch)
Note: If two shims (40) are required, install the thinnest shim next to coupling gear (38)
during final assembly.
Illustration 40 g01208625
7. Attach Tooling (F) and a suitable lifting device to sprocket housing (35). Separate sprocket
housing (35) from the motor housing.
Reference: Refer to Disassembly and Assembly, "Duo-Cone Conventional Seals - Install".
Note: The rubber seals and all surfaces that comes in contact with the seals must be clean and
dry. After installation of the seals, put clean SAE 30 oil on the contact surfaces of the metal
seals.
Illustration 41 g00631006
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21. Illustration 42 g01208999
8. Use Tooling (G) to install Duo-Cone seal (43) in the sprocket housing.
Illustration 43 g00631014
Illustration 44 g01208626
9. Use Tooling (G) to install Duo-Cone seal (41) in the motor housing.
10. Apply Tooling (H) in the bores for the locating pins that are in the motor housing. Reinstall the
locating pins in the motor housing.
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22. Illustration 45 g01208625
11. Make sure that inner bearing cone (42) is seated properly on the motor housing.
Note: Do not scratch Duo-Cone seal (41) or damage the Duo-Cone seal in the main housing, or
the motor housing during assembly of the two components. After installation of the main
housing on the motor housing, there will be a small gap between the components. The gap
between the components is caused by the Duo-Cone seal. The gap will be eliminated during the
installation of coupling gear (40).
12. Fasten Tooling (F) and a suitable lifting device to sprocket housing (35). Carefully install the
sprocket housing on the motor housing.
13. Install outer bearing cone (42) on the sprocket housing. Make sure that the outer bearing cone
is properly seated.
Illustration 46 g01208578
14. Install shims (40) that were determined in Steps 6.a through 6.f on the end of the sprocket
housing. If shims were required, make sure that the thinnest shim is installed on top.
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23. Illustration 47 g01208553
15. Put coupling gear (38) in the original position on the motor housing.
16. Apply Tooling (J) on the threads of bolts (37) that hold coupling gear (38) in position. Tighten
bolts (37) evenly and tighten the bolts in diagonally opposite pairs.
Illustration 48 g01208542
17. Install O-ring seal (36) in sprocket housing (35).
Illustration 49 g01208300
18. Thoroughly clean the mating surface of sprocket housing (35) and the mating surface of ring
gear (34).
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25. 19. Apply a bead of Tooling (K) on the mating surface of ring gear (34).
20. Attach Tooling (E) and a suitable lifting device to ring gear (34). Put ring gear (34) in position
on the sprocket housing. The weight of ring gear (34) is approximately 66 kg (146 lb). Make
sure that the alignment mark on the sprocket housing and the ring gear line up with each other.
Illustration 50 g01843479
Illustration 51 g00893674
21. Assemble carrier assembly (28), as follows.
a. Install bearings (32) in planetary gear (33).
b. Install thrust washers (31) and planetary gear (33) in the carrier assembly.
c. Use a deburring tool to remove the metal burr from the openings in the carrier. Install
planetary shaft (29) in the carrier assembly.
d. Drive spring pin (30) into planetary shaft (29).
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26. Illustration 52 g00941047
The stake mark is at position (S).
e. Orient the split in spring pin (30) vertically to the carrier. Align the split in the spring pin
to the top or to the bottom. Make a stake mark on each side of the spring pin hole in the
carrier. Each stake mark should be approximately 1.5 mm (0.06 inch) from the outside
diameter of the spring pin hole.
22. Repeat Steps 21.a through 21.e to install the other two planetary gears in the carrier assembly.
Illustration 53 g01842974
23. Use two people to install carrier assembly (28). The weight of carrier assembly (28) is
approximately 38 kg (85 lb).
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