The document provides instructions to disassemble and assemble the swing drive of a 315D L excavator. It lists required tools and presents 21 steps to disassemble components such as gears, shafts, bearings, seals and housing. Disassembly requires pulling, pressing and driving components from each other. Assembly is the reverse of disassembly, applying sealant or anti-seize compound where needed and ensuring components are clean from contaminants.
Caterpillar cat 336 d2 l excavator (prefix zct) service repair manual (zct000...fjjskekdm
The document provides instructions for disassembling and assembling the main hydraulic pump of a 336D2 L excavator. It lists 51 steps to fully disassemble the pump by removing components like valves, springs, pistons, seals, and bearings. The assembly section lists 13 steps, including installing bearings, covers, pins and pistons back into their original positions. Precautions are provided for working with pressurized springs. Required specialty tools are also listed.
Caterpillar cat 336 d2 l excavator (prefix zct) service repair manual (zct000...fjekkdmmem
The document provides instructions for disassembling and assembling the main hydraulic pump of a 336D2 L excavator. It lists 51 steps to fully disassemble the pump by removing components like valves, springs, pistons, seals, and bearings. The assembly section outlines 14 steps, including installing pistons, bearings, covers, and seals in the reverse order of disassembly. Tools required include retaining ring pliers, a slide hammer, and driver group. Personal safety precautions are noted for releasing spring forces.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual Instant ...fijsekkdmdm2w
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to disassemble the pump by removing components like bolts, sensors, valves, springs, pistons, gears, and bearings. The assembly section lists 48 steps to reinstall these components in reverse order, noting the need to heat some bearings before installation and ensure proper placement of pins, seals, and other parts. Precautions are provided for releasing spring forces. Required tools include various pliers, pins, and links to aid in removal and installation of components.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual (ZCT0000...f8uesjdkdmdm
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to disassemble the pump by removing components like bolts, covers, seals, springs, pistons, gears, and bearings. It then lists 25 steps for reassembling the pump by installing these same components in reverse order, noting requirements like heating components and using special tools to install retaining rings and seals correctly. The document includes illustrations supporting each step of the process.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual (ZCT0000...f8sejdkdmdijd
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to fully disassemble the pump by removing components like bolts, sensors, valves, springs, pistons, gears, and bearings. The assembly section outlines 50 corresponding steps to reinstall these parts in reverse order, noting the use of various tools and the need to heat some bearings before installation. Precautions are included for risks involved with compressed springs.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual Instant ...fujkskemdmdm4r
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to fully disassemble the pump by removing components like bolts, covers, seals, springs, pistons, gears, and bearings. The corresponding 51 steps for assembly install these same components in reverse order, noting requirements like heating components and using special tools to install retaining rings and seals correctly. Precautions are included for parts under spring tension.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual (ZCT0000...yqen95561858
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to fully disassemble the pump by removing components like sensors, solenoids, valves, springs, gears, bearings, and pistons. The corresponding 51 steps for reassembly are also provided, instructing technicians to clean parts and apply lubrication before refitting components in the reverse order of disassembly. Required tools including retaining ring pliers and driver groups are listed to complete the tasks.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual Instant ...ze3xiandiao
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to disassemble the pump by removing components like bolts, sensors, valves, springs, pistons, gears, and bearings. The assembly section lists 48 steps to reinstall these components in reverse order, noting the need to heat some bearings before installation and ensure proper placement of pins, seals, and other parts. Precautions are provided for releasing spring forces. Required tools include various pliers, pins, and links to aid in removal and installation of components.
Caterpillar cat 336 d2 l excavator (prefix zct) service repair manual (zct000...fjjskekdm
The document provides instructions for disassembling and assembling the main hydraulic pump of a 336D2 L excavator. It lists 51 steps to fully disassemble the pump by removing components like valves, springs, pistons, seals, and bearings. The assembly section lists 13 steps, including installing bearings, covers, pins and pistons back into their original positions. Precautions are provided for working with pressurized springs. Required specialty tools are also listed.
Caterpillar cat 336 d2 l excavator (prefix zct) service repair manual (zct000...fjekkdmmem
The document provides instructions for disassembling and assembling the main hydraulic pump of a 336D2 L excavator. It lists 51 steps to fully disassemble the pump by removing components like valves, springs, pistons, seals, and bearings. The assembly section outlines 14 steps, including installing pistons, bearings, covers, and seals in the reverse order of disassembly. Tools required include retaining ring pliers, a slide hammer, and driver group. Personal safety precautions are noted for releasing spring forces.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual Instant ...fijsekkdmdm2w
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to disassemble the pump by removing components like bolts, sensors, valves, springs, pistons, gears, and bearings. The assembly section lists 48 steps to reinstall these components in reverse order, noting the need to heat some bearings before installation and ensure proper placement of pins, seals, and other parts. Precautions are provided for releasing spring forces. Required tools include various pliers, pins, and links to aid in removal and installation of components.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual (ZCT0000...f8uesjdkdmdm
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to disassemble the pump by removing components like bolts, covers, seals, springs, pistons, gears, and bearings. It then lists 25 steps for reassembling the pump by installing these same components in reverse order, noting requirements like heating components and using special tools to install retaining rings and seals correctly. The document includes illustrations supporting each step of the process.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual (ZCT0000...f8sejdkdmdijd
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to fully disassemble the pump by removing components like bolts, sensors, valves, springs, pistons, gears, and bearings. The assembly section outlines 50 corresponding steps to reinstall these parts in reverse order, noting the use of various tools and the need to heat some bearings before installation. Precautions are included for risks involved with compressed springs.
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This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to fully disassemble the pump by removing components like bolts, covers, seals, springs, pistons, gears, and bearings. The corresponding 51 steps for assembly install these same components in reverse order, noting requirements like heating components and using special tools to install retaining rings and seals correctly. Precautions are included for parts under spring tension.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual (ZCT0000...yqen95561858
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to fully disassemble the pump by removing components like sensors, solenoids, valves, springs, gears, bearings, and pistons. The corresponding 51 steps for reassembly are also provided, instructing technicians to clean parts and apply lubrication before refitting components in the reverse order of disassembly. Required tools including retaining ring pliers and driver groups are listed to complete the tasks.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual Instant ...ze3xiandiao
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to disassemble the pump by removing components like bolts, sensors, valves, springs, pistons, gears, and bearings. The assembly section lists 48 steps to reinstall these components in reverse order, noting the need to heat some bearings before installation and ensure proper placement of pins, seals, and other parts. Precautions are provided for releasing spring forces. Required tools include various pliers, pins, and links to aid in removal and installation of components.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual (ZCT0000...f7usuejkdkddm3
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to fully disassemble the pump by removing components like sensors, valves, springs, pistons, gears, and bearings. The corresponding 51 steps for assembly install these same components in reverse order, noting the use of various tools and the need to heat some bearings before installation. Precautions are included for releasing spring forces to avoid personal injury.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual (ZCT0000...ufs89eodkdmdm
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to fully disassemble the pump by removing components like bolts, covers, seals, springs, pistons, gears, and bearings. The corresponding 51 steps for assembly install these same components in reverse order, noting requirements like heating components and using special tools to install retaining rings and seals correctly. Precautions are included for parts under spring tension.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual (ZCT0000...jdkskmmdmd1
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to fully disassemble the pump by removing components like bolts, covers, seals, springs, pistons, gears, and bearings. The corresponding 51 steps for assembly install these same components in reverse order, noting requirements like heating components and using special tools to install retaining rings and seals correctly. Precautions are included for parts under spring tension.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual Instant ...fskekkdmdmdm3e
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to fully disassemble the pump by removing components like bolts, covers, seals, springs, pistons, gears, and bearings. The corresponding 51 steps for assembly install these same components in reverse order, noting requirements like heating components and using special tools to install retaining rings and seals correctly. Precautions are included for parts under spring tension.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual (ZCT0000...jdkskmdmdm
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to fully disassemble the pump by removing components like bolts, covers, seals, springs, pistons, gears, and bearings. The corresponding 51 steps for assembly install these same components in reverse order, noting the tools required and proper installation of seals, bearings, and retaining rings. Precautions are included for released spring forces during disassembly and heating components during assembly.
Caterpillar cat 336 d2 l excavator (prefix zct) service repair manual (zct000...fjjfyjsekdmme
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to disassemble the pump by removing components like bolts, covers, seals, springs, pistons, gears, and bearings. It then lists 25 steps for reassembling the pump by installing these same components in the reverse order, and notes that various tools are required and temperatures should be raised for certain bearings during assembly. Precautions are provided for parts under spring tension.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual (ZCT0000...zatao0179249295
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists over 50 steps to fully disassemble the pump by removing covers, valves, springs, seals, gears, and other components. The corresponding assembly section lists the steps to reinstall all components in reverse order, noting requirements for special tools and heating/pressing some bearings and seals back into place. Pictures accompany each step to illustrate the parts and procedures.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual (ZCT0000...luanxianshi27
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists over 50 steps to fully disassemble the pump by removing covers, valves, springs, seals, gears, and other components. The corresponding assembly section lists the steps to reinstall all components in reverse order, noting requirements for special tools and heating/pressing some bearings and seals back into place. Pictures and illustrations are provided to aid the process.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual (ZCT0000...cnp692569
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists over 50 steps to fully disassemble the pump by removing covers, valves, springs, seals, gears, and other components. The corresponding assembly section lists the steps to reinstall all components in reverse order, noting requirements for special tools and heating/pressing some bearings and seals back into place. Precautions are included for releasing spring forces to avoid injury.
Caterpillar Cat 329D2L Excavator (Prefix WDT) Service Repair Manual (WDT00001...shudun96087
The document provides instructions for disassembling the final drive of a 329D2L excavator in 3 steps:
1. Remove the final drive assembly from the excavator and disassemble it into its main components including the cover, carrier assembly, ring gears, and main housing.
2. Further disassemble the carrier assembly and housing components to separate individual parts like planetary gears, shafts, seals, and bearings.
3. Use the required tools to lift, support, and remove each part, noting weight and orientation details to aid reassembly.
Caterpillar Cat 329D2L Excavator (Prefix WDT) Service Repair Manual (WDT00001...cnp692569
This document provides instructions for disassembling the final drive of a 329D2 L excavator. It begins by removing the final drive assembly and cleaning it. Then various parts like the cover, carrier assembly, ring gears, and housing are removed using specialized tools. Each step provides illustrations and notes cleaning requirements and part weights to aid with the disassembly process. The overall process is described in 33 steps and is intended to fully disassemble the final drive for repair or replacement of components.
Caterpillar Cat 329D2L Excavator (Prefix WDT) Service Repair Manual (WDT00001...kesi7153062
The document provides instructions for disassembling the final drive of a 329D2 L excavator. It describes:
1) Removing the final drive assembly and placing it on a repair stand.
2) Removing the cover by lifting it off with brackets and removing bolts and plugs.
3) Disassembling the internal components of the final drive which includes removing gears, shafts, washers, seals and housings using various tools.
Caterpillar cat 328 d lcr excavator (prefix gtn) service repair manual (gtn00...fjsekdmmeed
The document provides instructions for disassembling the final drive of a 328D LCR excavator. It lists the required tools and presents a step-by-step process to remove parts such as gears, shafts, bearings, seals, and housings. Detailed illustrations accompany each step to show how to properly disassemble the various components using specialized tools like link brackets, forcing bolts, and pullers. The goal is to fully separate all parts of the final drive assembly for maintenance or repair purposes.
Caterpillar cat 328 d lcr excavator (prefix gtn) service repair manual (gtn00...fujsekfkksemm
The document provides instructions for disassembling the final drive of a 328D LCR excavator. It lists the required tools and presents a step-by-step process to remove parts such as gears, shafts, bearings, seals, and housings. Detailed illustrations accompany each step to show how to properly disassemble the various components using specialized tools. The goal is to fully separate all parts of the final drive assembly for maintenance or repair purposes.
The document provides instructions for disassembling the final drive of a 328D LCR excavator. It lists the required tools and presents a step-by-step process to remove parts such as gears, shafts, bearings, seals, and housings. Detailed illustrations accompany each step to show how to properly disassemble the various components using specialized tools like link brackets, forcing bolts, and pullers. The goal is to fully separate the final drive assembly into its individual parts for maintenance or repair.
Caterpillar Cat 325D FM LL EXCAVATOR (Prefix C9M) Service Repair Manual (C9M0...jfkskmdmmdd
The document provides instructions for disassembling and assembling the final drive of a 325D FM LL EXCAVATOR. It describes removing over 30 individual parts in 16 steps for disassembly. The assembly section lists 11 steps and references tools needed. It instructs cleaning threads on the locknut and installing the locknut to complete assembly of the main housing and motor housing.
This document provides instructions for disassembling and assembling the final drive of an excavator. It lists the required tools and parts. The procedure involves removing components such as gears, shafts, seals and housings. Cleanliness is important during disassembly and assembly to prevent dirt from entering internal mechanisms. O-rings and seals should always be replaced. Bearings are pressed into place and shims are used to set the proper preload.
Caterpillar Cat 325C L Excavator (Prefix CSJ) Service Repair Manual (CSJ00001...jfkskmdmmdd
This document provides instructions for disassembling and assembling the travel motor of 325C excavator models. The disassembly procedure involves 27 steps to remove components like the head, brake piston, barrel assembly, springs and seals. The assembly procedure consists of 26 steps and requires applying sealant and hydraulic oil, and ensuring components like keys and locating pins are correctly installed. Special care must be taken to avoid damage and keep components aligned using identification marks.
Caterpillar Cat 325C MOBILE HYD POWER UNIT (Prefix MSG) Service Repair Manual...jfkskmdmmdd
The document provides instructions for removing and installing a crankshaft gear on a 3126B engine. It lists the required tools and steps to remove the crankshaft first before removing the gear using a bearing puller. The installation procedure is not described.
Caterpillar Cat 325D L MOBILE HYD POWER UNIT (Prefix H3N) Service Repair Manu...jfkskmdmmdd
This service manual document provides instructions for removing and installing engine components on a 325D L Mobile Hydraulic Power Unit including:
- Removing and installing inlet and exhaust valves
- Removing and installing inlet and exhaust valve guides
- Removing and installing inlet and exhaust valve seat inserts
- Removing the engine oil filter base and oil cooler
- Disassembling the engine oil filter base
The document describes the required tools, removal and installation procedures, and safety notices for each component. Illustrations are provided to supplement the text instructions.
Caterpillar Cat 325D L Excavator (Prefix PKE) Service Repair Manual (PKE00001...jfkskmdmmdd
This document provides instructions for disassembling and assembling the final drive of an excavator. Key steps include:
1. Removing the final drive assembly and marking parts for reinstallation.
2. Using lifting devices and tools to remove gears, shafts, bearings, and housings.
3. Cleaning all parts thoroughly before assembly. The assembly process involves pressing bearings into place, installing seals and gears, and adjusting shims to set proper bearing preload.
Caterpillar Cat 325C L Excavator (Prefix CRB) Service Repair Manual (CRB00001...jfkskmdmmdd
The document provides instructions for removing and installing the camshaft on a Caterpillar 3126B engine used in 325C excavators. The summary is:
1) Remove the lifter group and front cover to access the camshaft. Wire the valve lifters away from the camshaft. Remove the camshaft retainer plate and bolts, then remove the camshaft.
2) Install the camshaft, ensuring the timing marks are aligned. Install the camshaft retainer plate and bolts. Install the lifter group and front cover.
3) The document provides step-by-step instructions for removing and installing the camshaft, camshaft gear
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This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to fully disassemble the pump by removing components like sensors, valves, springs, pistons, gears, and bearings. The corresponding 51 steps for assembly install these same components in reverse order, noting the use of various tools and the need to heat some bearings before installation. Precautions are included for releasing spring forces to avoid personal injury.
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3) The document provides step-by-step instructions for removing and installing the camshaft, camshaft gear
This document provides instructions to disassemble and assemble the travel motor of a 325C excavator. The disassembly procedure involves 27 steps to remove components like the head, brake piston, barrel assembly, and shaft assembly. The assembly procedure describes 21 steps and includes applying sealant, installing seals and plates, and lubricating components before assembly. Proper installation of keys and preventing the cam plate from sliding out of position are noted.
This document provides instructions to disassemble and assemble the travel motor of a 325C excavator. The disassembly procedure involves 27 steps to remove components like the head, brake piston, barrel assembly, and shaft assembly. The assembly procedure describes 21 steps and includes applying sealant, installing seals and plates in the correct orientation, and using a string to correctly position components during assembly. Proper identification and positioning of parts is emphasized to ensure correct reassembly.
This document provides instructions for removing and servicing components of the rocker shaft and cylinder head on a 325B and 325B LN Excavator powered by a 3116 engine. The procedures include removing the rocker shaft assembly, disassembling the rocker shaft, inspecting components, assembling the rocker shaft, installing the rocker shaft and pushrods, and removing the cylinder head. Detailed steps are outlined along with required tools and safety notices to properly complete the tasks and prevent contamination of parts.
The document provides instructions for removing and installing the camshaft on a Caterpillar 3126B engine used in 325C excavators. The summary is:
1) Remove the lifter group and front cover to access the camshaft. Wire the valve lifters away from the camshaft. Remove the camshaft retainer plate and bolts, then remove the camshaft.
2) Install the camshaft, ensuring the timing marks are aligned. Install the camshaft retainer plate and bolts. Install the lifter group and front cover.
3) The document provides step-by-step instructions for removing and installing the camshaft, camshaft gear
This document provides instructions for removing and installing inlet manifold components on a Caterpillar 325B excavator engine. The summary is:
1. Remove the valve mechanism cover and disconnect any attached pipes or solenoids from the inlet manifold.
2. Remove bolts securing the inlet manifold and remove the manifold and gasket.
3. To install the new inlet manifold, position it on the engine and secure it with bolts, reattaching any pipes or solenoids. Ensure all components are clean and torque bolts to specification.
Caterpillar Cat 325B L Excavator (Prefix 1GS) Service Repair Manual (1GS00001...jfkskmdmmdd
The document provides disassembly and assembly instructions for the final drive of a 325B L excavator. It details 33 steps to disassemble the final drive components including removing carriers, gears, seals and bearings. It also outlines 28 steps for reassembling the final drive, including pressing in bearings, determining the correct shim thickness, installing seals and gears, and torquing bolts. Tools and torque specifications are provided. The purpose is to provide maintenance technicians with a procedure to fully disassemble and reassemble the excavator's final drive system.
Caterpillar Cat 325B L Excavator (Prefix 6DN) Service Repair Manual (6DN00001...jfkskmdmmdd
This document provides instructions for removing and installing an inlet manifold on a Caterpillar 325B L excavator engine. It describes:
- Disconnecting air inlet piping and removing bolts to detach the manifold
- Installing a new gasket and reattaching the manifold using bolts torqued to 28 Nm
- Reconnecting any disconnected components at the end of the process
Caterpillar Cat 325B L EXCAVATOR (Prefix 1HS) Service Repair Manual (1HS00001...jfkskmdmmdd
This document provides instructions for disassembling and assembling the travel motor of a 325B L excavator. It outlines 27 steps for disassembly, which include removing various components like the head, brake piston, barrel assembly, cam plate, and shaft assembly. It then outlines 28 steps for reassembly, instructing technicians to thoroughly clean parts, apply lubricants, and reinstall components in the reverse order of disassembly while ensuring proper alignment and torque specifications. Cautions are provided about handling components carefully and ensuring correct installation of parts like the cam plate.
Caterpillar Cat 325-A TRACK TYPE EXCAVATOR (Prefix 8NL) Service Repair Manual...jfkskmdmmdd
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 325-A excavator powered by a 3116 engine. It describes the required tools and gives step-by-step procedures and illustrations for removing the governor, installing a new governor, removing the fuel injection control linkage, and installing the fuel injection control linkage. Safety notices are provided to keep parts clean and contain fluids.
This document provides instructions for removing and installing inlet manifold components on a Caterpillar 325B excavator engine. The summary is:
1. Remove the valve mechanism cover and disconnect any attached lines and solenoids from the inlet manifold.
2. Remove bolts securing the inlet manifold and remove the manifold and gasket.
3. To install the inlet manifold, position a new gasket and manifold on the engine and secure with bolts, reconnecting any lines and solenoids.
This document provides instructions for removing and installing a cylinder head on an excavator. It begins by listing other components that must first be removed, such as the fuel filter base, governor, fuel linkage, and manifolds. The removal procedure then instructs technicians to attach a lifting device to the cylinder head and remove bolts holding it to the cylinder block before removing the gasket. The installation procedure lists cleaning the mating surfaces and applying lubricant to the gasket before installing the new gasket and bolting the cylinder head back into place. Technicians are advised to keep parts clean and contain fluids properly during the work.
Caterpillar Cat 325-A TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual...jfkskmdmmdd
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar Cat 325-A FM L EXCAVATOR (Prefix 7LM) Service Repair Manual (7LM0...jfkskmdmmdd
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a 325-A FM L EXCAVATOR 7LM. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets and locking tabs, and torquing bolts to the specified values. Tools required are also listed.
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Satta Matka Market is India's leading website providing the quickest sattamatka outcome, experienced in Satta Matka game. Our services include free Satta Matka Trick and Tips for Kalyan Matka and Disawar Satta King, as well as satta matka graphs, online play, tips and more. Our team of experts strive to help you recoup your losses quickly through our proposals such as Free Satta Matka Tips and Kalyan Bazar Tips. We are known as India's best Matka DpBoss portal site, here to deliver updates on all sorts of Satta Market like Kalyan Bazar, Milan, Rajdhani, Time Bazaar, Main and the most current charts. Stay tuned with us for more live updates on the Satta market
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315D L EXCAVATOR BZN
Configuration: 315D L Excavator BZN00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
315D, 318D and 319D Excavators Machine Systems
Media Number -KENR5272-13 Publication Date -01/09/2017 Date Updated -06/09/2017
i05748974
Swing Drive - Disassemble
SMCS - 5459-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1863 Retaining Ring Pliers 1
B 138-7575 Link Brackets 2
C
4C-5660 Adapter 2
5F-7369 Puller Leg 2
3H-0465 Push-Puller Plate 2
1P-0820 Hydraulic Puller 1
3H-0468 Puller Plate 2
3S-6224 Electric Hydraulic Pump Gp 1
1U-9889 Crossblock 1
D 138-7573 Link Brackets 2
E FT-3023 Sleeve 1
F 5F-7343 Bearing Puller Gp 1
3H-0465 Push-Puller Plate 4
5F-7369 Puller Leg 2
5F-7342 Adapter 2
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3. 1P-0820 Hydraulic Puller 1
3S-6224 Electric Hydraulic Pump Gp 1
Start By:
A. Remove the swing motor and swing drive. Refer to Disassembly and Assembly, "Swing
Motor and Swing Drive - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will prevent dirt from entering the internal
mechanism.
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
Illustration 1 g00702449
1. Remove sun gear (1) from carrier assembly (2) .
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4. Illustration 2 g00702450
2. Remove spacer (3) .
Illustration 3 g00702451
3. Remove carrier assembly (2) from ring gear (4) .
Illustration 4 g00702452
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5. 4. Drive roll pin (5) into shaft (6) . Remove shaft (6) and the gear assembly.
Illustration 5 g00702456
5. Disassemble the gear assembly, as follows: washer (7) , gear (8) , bearing (9) , and washer
(10) . Remove roll pin (5) from shaft (6) .
6. Repeat Step 4 through Step 5 for the remaining gear assemblies.
Illustration 6 g00702457
7. Remove retaining ring (11) . Remove carrier (13) from the sun gear.
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6. Illustration 7 g00702459
8. Use Tooling (A) in order to remove retaining ring (14) .
Illustration 8 g00702583
9. Use two people in order to remove ring gear (15) from housing (16) . The weight of ring
gear (15) is approximately 29 kg (65 lb).
Illustration 9 g00702584
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7. 10. Remove spacer (17) from carrier assembly (18) .
Illustration 10 g00702596
11. Use Tooling (A) to remove retaining ring (19) .
Illustration 11 g01338951
12. Remove carrier assembly (18) from the housing. The weight of carrier assembly (18) is
approximately 25 kg (55 lb).
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8. Illustration 12 g00702640
13. Drive roll pin (20) into shaft (21) . Remove shaft (21) .
Illustration 13 g00702648
14. Disassemble the gear assembly, as follows: washer (22) , bearing (23) , gear (24) , bearing
(25) , and washer (26) . Remove roll pin (20) from shaft (21) .
15. Repeat Step 13 through Step 14 for the remaining gear assemblies.
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9. Illustration 14 g01339732
16. Remove bolts (27) from the housing.
Illustration 15 g01339903
Illustration 16 g01339833
17. Attach Tooling (B) and a suitable lifting device in order to remove housing (28) . The
weight of housing (28) is approximately 68 kg (150 lb). If shaft assembly (29) is stuck in
housing (28) install Tooling (C) in order to remove shaft assembly (29) .
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10. Illustration 17 g01338949
Illustration 18 g01339781
Illustration 19 g01339877
18. Use Tooling (A) in order to install retaining ring (19) . Attach a suitable lifting device to
shaft assembly (29) . The weight of shaft assembly (29) is approximately 45 kg (100 lb).
Position shaft assembly (29) onto Tooling (E) . Install Tooling (D) .
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11. 19. Position Tooling (E) and shaft assembly (29) as a unit into a suitable press. The weight of
Tooling (E) and the shaft assembly (29) is approximately 93 kg (205 lb). Use Tooling (A) in
order to remove retaining ring (19) . Remove bearings (30) and spacer (31) .
Note: If excessive force is required to remove bearings, use Tooling (F) in order to remove
the top bearing first.
Illustration 20 g01338948
20. Attach a suitable lifting device to Tooling (D) in order to remove cage (33) and Tooling
(E) . Remove cage (33) and Tooling (E) from shaft (32) .
Illustration 21 g01340053
21. Remove O-ring seal (34) . Remove lip seals (35) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Oct 16 10:03:08 UTC+0800 2020
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315D L EXCAVATOR BZN
Configuration: 315D L Excavator BZN00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
315D, 318D and 319D Excavators Machine Systems
Media Number -KENR5272-13 Publication Date -01/09/2017 Date Updated -06/09/2017
i07163707
Swing Drive - Disassemble - Grease Filled
SMCS - 5459-015
S/N - AYF1-UP
S/N - BZH1-UP
S/N - BZN1-UP
S/N - CJN1-UP
S/N - DAY1-UP
S/N - EAW1-UP
S/N - FMH1-UP
S/N - JGS1-UP
S/N - JHA1-UP
S/N - KBD1-UP
S/N - KFM1-UP
S/N - KRM1-UP
S/N - NCM1-UP
S/N - RJP1-UP
S/N - TLE1-UP
S/N - ZCA1-UP
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13. S/N - ZGZ1-UP
S/N - ZKJ1-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5F-7343 Bearing Puller Gp 1
Start By:
a. Remove the swing motor. Refer to the Disassembly and Assembly, "Swing Motor -
Remove".
b. Remove the swing drive. Refer to the Disassembly and Assembly, "Swing Drive -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g03576636
1. Use a suitable lifting device to place the swing drive on table. The weight of the swing drive
is approximately 84 kg (185 lb).
2. Remove sun gear (1) from carrier assembly (2).
3. Remove carrier assembly (2) from ring gear (3).
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14. Illustration 2 g03576957
4. Remove retaining ring (4). Remove thrust washer (5) and planetary gear (6).
Illustration 3 g03576977
Illustration 4 g03576996
5. Remove bearing assembly (6) and thrust washer (7).
6. Drive spring pin (9) into shaft (8). Remove shaft (8) from carrier assembly (2).
7. Repeat Steps 4 through 6 for the remaining planetary gears.
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15. Illustration 5 g03577121
Illustration 6 g03577158
8. Remove sun gear (10) from the planetary carrier assembly.
9. Remove ring gear (11) from housing (12).
Illustration 7 g03577196
10. Remove planetary carrier assembly (13) from the pinion shaft.
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16. Illustration 8 g03577357
11. Drive spring pin (15) into shaft (14) to remove shaft (14) and the planetary gear assembly.
Illustration 9 g03577616
12. Remove shaft (14), thrust washer (16), bearings (17), planetary gear (18), and thrust washer
(19). Repeat Steps 11 through 12 for the remaining planetary gear assemblies.
Illustration 10 g03577639
13. Turn the housing and the pinion shaft assembly over and remove plates (20).
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17. Illustration 11 g03578221
14. Remove retaining ring (21) to remove pinion shaft (22).
Illustration 12 g03578226
15. Use a suitable press to remove pinion shaft (22) from the bearings and housing assembly
(12).
Note: Take some precaution to prevent the pinion shaft from dropping out of the bottom.
Illustration 13 g03578276
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18. Illustration 14 g03578319
16. Remove bearing (23) and seal (24) from the housing.
Illustration 15 g03578476
17. Use Tooling (A) and a suitable press to remove bearing assembly (25) from pinion shaft
(22). Support Tooling (A) with suitable blocks. Place support under pinion shaft (22) to
keep from dropping to the floor.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Oct 16 10:04:03 UTC+0800 2020
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315D L EXCAVATOR BZN
Configuration: 315D L Excavator BZN00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
315D, 318D and 319D Excavators Machine Systems
Media Number -KENR5272-13 Publication Date -01/09/2017 Date Updated -06/09/2017
i04262676
Swing Drive - Assemble
SMCS - 5459-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-1863 Retaining Ring Pliers 1
B 138-7575 Link Brackets 2
D 138-7573 Link Brackets 2
E FT-3023 Sleeve 1
G 1P-0520 Driver Gp 1
H 5P-3931 Anti-Seize Compound 1
J 8M-4856 (1)
Sleeve 1
K -
Guide Stud
M16 - 2.00 by 140mm
2
L 1U-8846 Gasket Sealant 1
(1)
This part is being discontinued. Replace with 367-6742 Sleeve .
Note: Cleanliness is an important factor. Before assembly, clean all parts in cleaning fluid. Allow
the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited
on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use
new parts for replacement.
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20. Illustration 1 g01339794
Illustration 2 g01339807
1. Use a suitable press and Tooling (G) in order to install lip seal (35) into cage (33).
2. Use two people to place shaft (32) in a suitable press. The weight of shaft (32) is
approximately 30 kg (65 lb). Install cage (33). Install O-ring seal (34).
Illustration 3 g01339812
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21. Illustration 4 g01339149
3. Apply Tooling (H) to inner diameter of the bearing and the shaft. Use a suitable press and
Tooling (J) in order to install bearing (30). Install spacer (31). The bevel of the spacer must
face upward.
4. Install bearing (30).
Illustration 5 g01339824
Illustration 6 g01339903
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22. 5. Attach a suitable lifting device to shaft assembly (29). Use Tooling (A) in order to install
retaining ring (19). Install shaft assembly (29) onto Tooling (E). Remove the suitable lifting
device.
6. Attach Tooling (B) and a suitable lifting device to housing (28). Install housing (28) on the
shaft assembly. Position the shaft assembly to the side by 90 degrees. Remove tooling (E).
Illustration 7 g01339732
7. Install bolts (27).
Illustration 8 g00703698
8. Assemble the gear assembly, as follows: washer (22), bearing (23), gear (24), bearing (25),
and washer (26).
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23. Illustration 9 g00702640
Illustration 10 g00703700
9. Use a deburring tool in order to remove the metal burr from the openings in the carrier.
Install shaft (21) and the gear assembly into the carrier assembly. Drive roll pin (20) into
shaft (21). Orient the split in roll pin (20) vertically to the carrier. Align the split in the roll
pin to the top or to the bottom. Make a stake mark on each side of the roll pin hole in the
carrier. Each stake mark should be approximately 2.25 ± 0.75 mm (0.090 ± 0.030 inch)
from the outside diameter of the roll pin hole.
10. Repeat Step 8 through Step 9 for the remaining gear assemblies.
Illustration 11 g01338951
11. Install carrier assembly (18) into the housing. The weight of carrier assembly (18) is
approximately 25 kg (55 lb).
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Illustration 12 g00702596
12. Use Tooling (A) to install retaining ring (19).
Illustration 13 g00702584
13. Install spacer (17) into carrier assembly (18).
Illustration 14 g01340279
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26. Illustration 15 g00702583
14. Apply Tooling (L) to the face of housing (16). Install Tooling (K) in order to help align the
housing and the ring gear. Use two people in order to install ring gear (15) onto housing
(16). The weight of ring gear (15) is approximately 29 kg (65 lb).
Illustration 16 g00702459
15. Install retaining ring (14) into the sun gear.
Illustration 17 g00702457
16. Install carrier (13) into the sun gear. Install retaining ring (11) into sun gear (12).
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2020/10/16
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27. Illustration 18 g00703707
17. Assemble the gear assembly, as follows: washer (7), gear (8), bearing (9), and washer (10)
Illustration 19 g00702452
Illustration 20 g00703700
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315D L Excavator BZN00001-UP (MACHINE) POWERED BY C4.2 Engine(SEBP5...
2020/10/16
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