This document provides instructions for disassembling and assembling track rollers on a 315B FM L EXCAVATOR. The disassembly procedure involves draining oil from the track roller, pressing out retaining rings and shafts, and removing seals. The assembly procedure specifies installing new bearings and seals, checking shaft end play, filling with oil, and reinstalling the track roller. Tools required include a press, seal installer, and dial indicator.
Caterpillar cat 318 c excavator (prefix faa) service repair manual (faa00001 ...fjsekdmmeed
- The document provides instructions for removing and installing pistons, connecting rods, crankshaft main bearings, and the crankshaft for a Caterpillar 318C excavator engine.
- The procedures describe cleaning and lubricating parts, using tools to rotate the crankshaft, aligning identification marks, and torquing fasteners to specified values.
- Technicians are advised to keep parts clean and protect crankshaft surfaces to avoid damage during disassembly and assembly.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 315 c excavator (prefix anf) service repair manual (anf00001 ...fjsekdmmeed
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054E engine. The removal process involves draining fluids, removing associated components like the exhaust manifold and fuel lines, and then loosening and removing cylinder head bolts. For installation, the cylinder head gasket is placed on dowels on the cylinder block and guide bolts are used to position the cylinder head. Cylinder head bolts are then lubricated, installed, and tightened in sequential order.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 120G motor grader, including the cylinder head, spacer plate, and water directors. The removal and installation procedures describe removing bolts and other fasteners, lifting components, cleaning surfaces, applying sealants, and torquing bolts to specified values. Safety notices are included to handle fluids properly and avoid contaminating parts.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjsekdmmeed
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel housing, and crankshaft pulley. Detailed steps and illustrations are provided for disassembling and reassembling these parts, including cleaning, inspecting, and applying sealants to mating surfaces. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 318 c excavator (prefix faa) service repair manual (faa00001 ...fjsekdmmeed
- The document provides instructions for removing and installing pistons, connecting rods, crankshaft main bearings, and the crankshaft for a Caterpillar 318C excavator engine.
- The procedures describe cleaning and lubricating parts, using tools to rotate the crankshaft, aligning identification marks, and torquing fasteners to specified values.
- Technicians are advised to keep parts clean and protect crankshaft surfaces to avoid damage during disassembly and assembly.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 318 b l excavator (prefix 7kz) service repair manual (7kz0000...fjskefkemms
The document provides instructions for removing and installing various engine components on a Caterpillar 3046 engine, including:
- Removing the flywheel by drilling holes in it and using a lifting strap and tool.
- Installing a new crankshaft rear seal using sealing tools and installing the flywheel back on with bolts.
- Removing the flywheel housing by removing bolts with a lifting strap and tool, and installing a new gasket and housing.
- Removing the vibration damper and pulley by removing bolts and nuts with sockets and a puller tool if needed.
Caterpillar cat 315 c excavator (prefix anf) service repair manual (anf00001 ...fjsekdmmeed
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054E engine. The removal process involves draining fluids, removing associated components like the exhaust manifold and fuel lines, and then loosening and removing cylinder head bolts. For installation, the cylinder head gasket is placed on dowels on the cylinder block and guide bolts are used to position the cylinder head. Cylinder head bolts are then lubricated, installed, and tightened in sequential order.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 120G motor grader, including the cylinder head, spacer plate, and water directors. The removal and installation procedures describe removing bolts and other fasteners, lifting components, cleaning surfaces, applying sealants, and torquing bolts to specified values. Safety notices are included to handle fluids properly and avoid contaminating parts.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjsekdmmeed
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel housing, and crankshaft pulley. Detailed steps and illustrations are provided for disassembling and reassembling these parts, including cleaning, inspecting, and applying sealants to mating surfaces. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v023...fjsekdmmeed
The document provides instructions for removing and installing the flywheel housing on a 130G motor grader with a 3304 engine. It describes using link brackets and a hoist to remove the housing, which weighs 37 kg. Installation involves placing a gasket and bolting the housing back onto the engine, then reinstalling components like the oil drain line and crankshaft rear seal.
Caterpillar cat 120 h es motor grader (prefix 6nm) service repair manual (6nm...fjsekdmmeed
The document provides instructions for removing and installing final drives on a 120H ES motor grader. It describes using an O.T.C. 1790 Transmission Jack to support the final drive while removing nuts and washers. Upon removal of the final drive, it can be cleaned and inspected as needed before reversing the process to reinstall it with new nuts, washers and thread locking compound.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...fjsekdmmeed
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating replacement parts as needed before installation. Parts should be installed in their original locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and safety notices are provided throughout.
Caterpillar cat 311 d lrr excavator (prefix dwr) service repair manual (dwr00...fjsekdmmeed
This document provides instructions for removing and installing pistons, connecting rods, connecting rod bearings, and the crankshaft on a Caterpillar C4.2 engine. It outlines the required tools and steps to take the components out and put them back in. Key steps include using a piston ring compressor and socket wrench, cleaning and lubricating parts, aligning marks, and torquing connecting rod nuts. The crankshaft removal involves taking off the oil supply tube, installing a nut, and removing main bearing caps.
Caterpillar cat 319 d l excavator (prefix rjp) service repair manual (rjp0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive on a 319D L and 319D LN excavator. The disassembly procedure involves removing 33 individual parts from the final drive including the cover, carrier assembly, ring gears, and main housing. The assembly procedure instructs installing 31 of the parts back into the final drive in reverse order and provides details on properly preloading the bearings and determining the correct shim thickness.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fjskefkemms
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 311 c excavator (prefix pad) service repair manual (pad00001 ...fjskefkemms
The document provides disassembly instructions for the final drive, travel motor, travel brake valve, and traction control valve of an excavator model 311C. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like gears, plates, pistons, springs, and seals from each assembly. Safety warnings are included to take precautions for released spring forces during disassembly.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjkskedmme
This document provides instructions for removing and installing the crankshaft and crankshaft gear on Caterpillar 3064 and 3066 engines. It outlines the required tools and step-by-step procedures for removing components like the main bearings, connecting rod caps, and crankshaft. Instructions are provided for checking clearances and installing each part in reverse order. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
This document provides instructions for removing and installing the crankshaft rear seal on Caterpillar 3054 engines. It describes the process for both engines with a 14-bolt housing assembly and those with a 10-bolt housing assembly. The removal procedure involves removing the flywheel first, then bolts and housing to access the seal. Installation requires cleaning surfaces, pressing the new seal into the housing, lubricating and aligning parts, then reinstalling bolts and housing. Tools including a rear seal installer and alignment tool are required.
Caterpillar cat 315 c excavator (prefix cft) service repair manual (cft00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of an excavator model 315C. It describes 27 steps to disassemble the motor by removing components like bolts, seals, bearings, pistons, plates and shafts. It then describes 26 steps for reassembling the motor by installing these components in the reverse order. Precautions are provided to mark parts, clean them, apply lubricants and take care when removing or installing springs and seals. Tools required for specific steps are also listed.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists over 30 detailed steps for removing components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying specific pressures and measuring clearances with a micrometer. All components must be thoroughly cleaned before precise reassembly in their original locations using torque wrenches and lifting devices, with seals and threaded surfaces coated in locking compound or adhesive.
Caterpillar cat 374 d l excavator (prefix pax) service repair manual (pax0000...fjkskedmme
The document provides instructions for disassembling and assembling components of a 374D L excavator travel motor and final drive system. It describes 17 steps to disassemble the final drive, including removing the final drive cover, ring gear, sun gears, carrier assemblies, planetary gears and shafts. Tools required include a transmission repair stand, link brackets, hydraulic wrench, hex bit socket and forcing bolts. Marks must be made to indicate original part locations for reassembly.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 319 d l excavator (prefix fmh) service repair manual (fmh0000...fjkskedmme
This document provides instructions for disassembling and assembling a travel motor. The 27-step disassembly procedure involves removing components like the head, brake piston, barrel assembly, and shaft assembly. The 23-step assembly procedure describes reinstalling these components in reverse order and provides notices about proper installation of parts like the cam plate and keys. Precise alignment of parts is emphasized to prevent damage during reassembly.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v023...dkdmidkkdk
This document provides instructions for removing and installing a flywheel housing on a 130G motor grader with a 3304 engine. It describes using link brackets and removing the flywheel and crankshaft rear seal first. The procedure then explains loosening and removing housing bolts and removing the flywheel housing. Reinstallation involves cleaning the housing, installing new gaskets, and tightening bolts to the specified torque.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v016...dkdmidkkdk
1) The document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304 engine. It describes removing components like the fuel rack, lifters, bearings, and installing new or original parts.
2) Directions are given for assembling the housing, including pressing in bearings with tools and installing the camshaft, washer, and snap ring. Lifters and the fuel rack are also reinstalled.
3) A separate section provides steps for installing the fuel injection pump housing and governor on the engine, ensuring proper timing using timing pins and tools.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v023...fjsekdmmeed
The document provides instructions for removing and installing the flywheel housing on a 130G motor grader with a 3304 engine. It describes using link brackets and a hoist to remove the housing, which weighs 37 kg. Installation involves placing a gasket and bolting the housing back onto the engine, then reinstalling components like the oil drain line and crankshaft rear seal.
Caterpillar cat 120 h es motor grader (prefix 6nm) service repair manual (6nm...fjsekdmmeed
The document provides instructions for removing and installing final drives on a 120H ES motor grader. It describes using an O.T.C. 1790 Transmission Jack to support the final drive while removing nuts and washers. Upon removal of the final drive, it can be cleaned and inspected as needed before reversing the process to reinstall it with new nuts, washers and thread locking compound.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...fjsekdmmeed
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating replacement parts as needed before installation. Parts should be installed in their original locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and safety notices are provided throughout.
Caterpillar cat 311 d lrr excavator (prefix dwr) service repair manual (dwr00...fjsekdmmeed
This document provides instructions for removing and installing pistons, connecting rods, connecting rod bearings, and the crankshaft on a Caterpillar C4.2 engine. It outlines the required tools and steps to take the components out and put them back in. Key steps include using a piston ring compressor and socket wrench, cleaning and lubricating parts, aligning marks, and torquing connecting rod nuts. The crankshaft removal involves taking off the oil supply tube, installing a nut, and removing main bearing caps.
Caterpillar cat 319 d l excavator (prefix rjp) service repair manual (rjp0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive on a 319D L and 319D LN excavator. The disassembly procedure involves removing 33 individual parts from the final drive including the cover, carrier assembly, ring gears, and main housing. The assembly procedure instructs installing 31 of the parts back into the final drive in reverse order and provides details on properly preloading the bearings and determining the correct shim thickness.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fjskefkemms
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 311 c excavator (prefix pad) service repair manual (pad00001 ...fjskefkemms
The document provides disassembly instructions for the final drive, travel motor, travel brake valve, and traction control valve of an excavator model 311C. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like gears, plates, pistons, springs, and seals from each assembly. Safety warnings are included to take precautions for released spring forces during disassembly.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjkskedmme
This document provides instructions for removing and installing the crankshaft and crankshaft gear on Caterpillar 3064 and 3066 engines. It outlines the required tools and step-by-step procedures for removing components like the main bearings, connecting rod caps, and crankshaft. Instructions are provided for checking clearances and installing each part in reverse order. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
This document provides instructions for removing and installing the crankshaft rear seal on Caterpillar 3054 engines. It describes the process for both engines with a 14-bolt housing assembly and those with a 10-bolt housing assembly. The removal procedure involves removing the flywheel first, then bolts and housing to access the seal. Installation requires cleaning surfaces, pressing the new seal into the housing, lubricating and aligning parts, then reinstalling bolts and housing. Tools including a rear seal installer and alignment tool are required.
Caterpillar cat 315 c excavator (prefix cft) service repair manual (cft00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of an excavator model 315C. It describes 27 steps to disassemble the motor by removing components like bolts, seals, bearings, pistons, plates and shafts. It then describes 26 steps for reassembling the motor by installing these components in the reverse order. Precautions are provided to mark parts, clean them, apply lubricants and take care when removing or installing springs and seals. Tools required for specific steps are also listed.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists over 30 detailed steps for removing components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying specific pressures and measuring clearances with a micrometer. All components must be thoroughly cleaned before precise reassembly in their original locations using torque wrenches and lifting devices, with seals and threaded surfaces coated in locking compound or adhesive.
Caterpillar cat 374 d l excavator (prefix pax) service repair manual (pax0000...fjkskedmme
The document provides instructions for disassembling and assembling components of a 374D L excavator travel motor and final drive system. It describes 17 steps to disassemble the final drive, including removing the final drive cover, ring gear, sun gears, carrier assemblies, planetary gears and shafts. Tools required include a transmission repair stand, link brackets, hydraulic wrench, hex bit socket and forcing bolts. Marks must be made to indicate original part locations for reassembly.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 319 d l excavator (prefix fmh) service repair manual (fmh0000...fjkskedmme
This document provides instructions for disassembling and assembling a travel motor. The 27-step disassembly procedure involves removing components like the head, brake piston, barrel assembly, and shaft assembly. The 23-step assembly procedure describes reinstalling these components in reverse order and provides notices about proper installation of parts like the cam plate and keys. Precise alignment of parts is emphasized to prevent damage during reassembly.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v023...dkdmidkkdk
This document provides instructions for removing and installing a flywheel housing on a 130G motor grader with a 3304 engine. It describes using link brackets and removing the flywheel and crankshaft rear seal first. The procedure then explains loosening and removing housing bolts and removing the flywheel housing. Reinstallation involves cleaning the housing, installing new gaskets, and tightening bolts to the specified torque.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v016...dkdmidkkdk
1) The document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304 engine. It describes removing components like the fuel rack, lifters, bearings, and installing new or original parts.
2) Directions are given for assembling the housing, including pressing in bearings with tools and installing the camshaft, washer, and snap ring. Lifters and the fuel rack are also reinstalled.
3) A separate section provides steps for installing the fuel injection pump housing and governor on the engine, ensuring proper timing using timing pins and tools.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v000...dkdmidkkdk
This document provides instructions for removing and installing the cylinder head and spacer plate on a Caterpillar 130G motor grader. The removal process involves disconnecting various components like fuel lines, exhaust manifolds, and pushrods. The cylinder head is then removed using lifting devices. For installation, the gaskets and cylinder head are positioned and bolted down in a specific tightening sequence. The pushrods, rocker arms, and other parts are then reinstalled. Adjustments are made to valve lash clearances before securing remaining components.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w010...dkdmidkkdk
The document provides instructions for installing the cylinder head on a 130G MOTOR GRADER with a 3304 engine. The instructions include: cleaning and preparing the cylinder head and block mating surfaces, installing a new gasket and tightening the head bolts in a specific sequence, installing related components like pushrods and rocker arms, adjusting valve lash, and reinstalling intake and cooling system components. Separate instructions are also provided for installing the spacer plate and water directors.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w006...dkdmidkkdk
This document provides instructions for disassembling and assembling the governor of a 130G motor grader. It includes:
1) A list of required tools and 34 steps to disassemble the governor and its components.
2) 34 assembly steps, beginning with installing races and bearings on the camshaft and ending by compressing a spring to install a ring. Precautions are given to keep parts clean and replace worn components.
3) Illustrations accompany many steps to show part locations and orientations.
Caterpillar cat 120 k series 2 motor grader (prefix szs) service repair manua...dkdmidkkdk
The document provides instructions for assembling the service brake on a 120K Series 2 Motor Grader. It describes 28 steps to install components like seals, springs, discs and housings. Special tools are required and cleanliness is important. Finally, the brake is tested for leaks before installation is complete.
Caterpillar cat 120 k motor grader (prefix szn) service repair manual (szn000...dkdmidkkdk
The document provides instructions for disassembling and assembling the final drive and transmission oil filter base of a 120K Motor Grader. Key steps include:
1. Removing the transmission oil filter base by disconnecting hose assemblies and harness assemblies and removing bolts.
2. Assembling the final drive by installing bearings, seals, sprockets, and other components in the specified order and torquing bolts and nuts to the proper specifications.
3. Cleaning all parts thoroughly before assembly to prevent contamination.
Caterpillar cat 120 h es motor grader (prefix 6nm) service repair manual (6nm...dkdmidkkdk
The document provides instructions for removing and installing various components of the power train on a 120H ES motor grader, including the parking brake, tandem drive housings, drive sprockets, and final drives. The procedures describe draining transmission oil, removing guards and housings, and installing seals, plates, and bolts in the specified order and with proper torque specifications. Safety precautions are provided, such as releasing air pressure from lines and tanks before disconnection.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w012...dkdmidkkdk
This document provides instructions for removing and installing the front gear group on a 120G Motor Grader. It describes removing bolts, plates, gears and a shield to access the gears. Installation involves cleaning surfaces, installing new gaskets, aligning gears with marks and tightening bolts to the specified torques. Tools and torque specifications are provided.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...dkdmidkkdk
This document provides instructions for removing and installing various engine components on a Caterpillar 3304 engine, including:
- Removing and installing the cylinder head, which involves removing fuel lines, exhaust manifolds, rocker shafts, and bolts holding the head to the block.
- Removing and installing the spacer plate beneath the cylinder head, which requires replacing gaskets and seals.
- Removing and installing water directors in the cylinder head, cleaning parts thoroughly.
The document provides detailed step-by-step instructions and illustrations for each procedure. Safety notices are included to handle fluids properly and avoid contaminating parts.
Caterpillar cat 120 g motor grader (prefix 4hd) service repair manual (4hd000...dkdmidkkdk
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 3 part process:
1) Remove the fuel injection pump housing and governor by removing mounting bolts, nuts and other connecting components.
2) Disassemble the fuel injection pump housing by removing the camshaft, bearings, lifters and other internal components.
3) Reassemble the fuel injection pump housing and install it along with the governor by reversing the removal process and ensuring proper timing. Tools are required for installation and removal.
Caterpillar cat 24 m motor grader (prefix b93) service repair manual (b930000...dkdmidkkdk
This document provides instructions for disassembling and assembling the piston pump (implement) on a 24M Motor Grader. It describes removing 17 components of the pump in sequential order, including valves, seals, springs, spools, pistons, and plates. It then describes assembling the 17 components in reverse order, noting any special tools, safety precautions, or inspection steps.
Caterpillar cat 16 m motor grader (prefix r9h) service repair manual (r9h0000...dkdmidkkdk
This document provides disassembly instructions for the rear axle, differential, and final drive of a 16M motor grader in 50 steps. It details removing components such as sprockets, bearings, seals, gears, housings, and shafts. Precautions are given to note shim quantities and orders. Tools required include link brackets, sleeves, pullers, bolts, sockets, and presses. Personnel are warned of component weights up to approximately 1588 kg to avoid injury.
Caterpillar cat 16 m motor grader (prefix b9h) service repair manual (b9h0000...dkdmidkkdk
This document provides disassembly instructions for the rear axle, differential, and final drive of a 16M motor grader in 50 steps. It lists all required tools and parts to be removed at each step, including sprockets, gears, seals, bearings, and housing components. Detailed illustrations are provided to show how to position the components and which tools to use for removal. Safety notices are included to handle parts carefully and avoid injury due to heavy weights being removed.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...dkdmidkkdk
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The removal process involves removing valve covers, fuel lines, rocker shaft assemblies, push rods, bridges and identifying each part. Installation involves cleaning and lubricating parts, then reinstalling them in reverse order while torquing bolts to specified values. Tools are used to compress springs and remove/install valve lifters.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0117...dkdmidkkdk
This document provides instructions for servicing components of a 16G motor grader, including:
- Disassembling and assembling the fuel injection pump housing, removing components and installing them in the proper order.
- Removing and installing the fuel ratio control by disconnecting lines and removing mounting bolts.
- Removing and installing fuel injection lines by disconnecting from the pump and head, plugging openings, and reconnecting in the proper positions.
- Removing and installing the fuel transfer pump by disconnecting lines, removing mounting bolts, and checking the O-ring seal.
Caterpillar cat 14 m3 motor grader (prefix n9s) service repair manual (n9s000...dkdmidkkdk
This document provides disassembly instructions for the rear axle, differential, and final drive of a 14M3 motor grader. It lists 51 steps to fully disassemble these components, including removing sprockets, bearings, seals, housings, gears, and other parts. Various tools are required, and weights of removed parts are provided. Detailed illustrations accompany each step to show how to properly disassemble the power train.
Caterpillar cat 14 m motor grader (prefix b9j) service repair manual (b9j0000...dkdmidkkdk
This document provides disassembly instructions for the rear axle, differential, and final drive of a 14M Motor Grader. It lists over 40 steps and required tools to fully disassemble these components. Key steps include using bolts and plates to separate the ring gear from the housing, pulling the carrier assembly and removing planetary gears, and pressing out the pinion shaft from the differential housing. Detailed illustrations are provided for each step.
Caterpillar cat 14 l motor grader (prefix b94) service repair manual (b940000...dkdmidkkdk
The document provides instructions for removing the piston pump from a 14L motor grader. It instructs the technician to first remove the rear chassis support to access the pump. It then lists disconnecting various hoses, harness assemblies, and fittings to fully separate the pump from the machine. Proper fluid handling and cleaning of parts is emphasized.
Caterpillar cat 320 d lrr excavator (prefix zgb) service repair manual (zgb00...dkdmidkkdk
This document provides instructions for removing and installing the valve mechanism cover base on a 320D LRR excavator with a C6.4 engine. It describes removing clips and disconnecting harnesses from the electronic unit injectors before removing bolts to take off the cover base. For installation, it instructs putting on a new gasket and bolts before reconnecting the harnesses and clips.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315B FM L EXCAVATOR 7RZ
Configuration: 315B FOREST MACHINE 7RZ00001-UP (MACHINE) POWERED BY 3046 ENGINE
Disassembly and Assembly
315B Excavator Machine Systems
Media Number -RENR1131-07 Publication Date -01/03/2004 Date Updated -09/03/2004
i00944857
Track Roller - Disassemble
SMCS - 4180-015
Disassembly Procedure
Start By:
A. Remove the track rollers. Refer to Disassembly and Assembly, "Track Roller - Remove" in
this manual.
1. Thoroughly clean the outside of the track roller prior to disassembly.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the machine. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide", for tools and supplies suitable to collect and contain
fluids in Caterpillar machines.
Dispose of all fluids according to local regulations and mandates.
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3. Illustration 1 g00367837
2. Drive plug (1) into the stopper in the end of the track roller. Drain the oil from the track
roller into a suitable container for disposal. The capacity of the track roller is 225 ± 10 mL
(7.70 ± .34 oz).
Illustration 2 g00367838
3. Put the track roller in a press, as shown. The weight of the track roller is 34 kg (75 lb). Press
on end collar (3). Remove retaining ring (2). Release the pressure on the end collar. Remove
end collar (3) .
4. Remove plug (1) from the inside of the track roller.
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4. Illustration 3 g00367844
5. Remove Duo-cone seal kit (4) from end collar (3) .
Illustration 4 g00367852
6. Remove the O-ring seal from shaft (5). Remove shaft (5) from roller (6) .
Illustration 5 g00367857
7. Remove Duo-cone seal kit (9) from end collar (8) .
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5. 8. Remove spring pin (7) from end collar (8) and shaft (5). Use a press to remove shaft (5)
from end collar (8). Remove the remaining O-ring seal from shaft (5) .
Illustration 6 g00367858
9. Remove Duo-cone seal kit (10) from each end of the track roller.
Illustration 7 g00367862
10. Use a press to remove bearing (11) from each end of the track roller.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 5 12:25:02 UTC+0800 2020
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315B FM L EXCAVATOR 7RZ
Configuration: 315B FOREST MACHINE 7RZ00001-UP (MACHINE) POWERED BY 3046 ENGINE
Disassembly and Assembly
315B Excavator Machine Systems
Media Number -RENR1131-07 Publication Date -01/03/2004 Date Updated -09/03/2004
i01250904
Track Roller - Assemble
SMCS - 4180-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
(A) 9U-5985 Duo-Cone Seal Installer 1
(B) 8T-5096 Dial Indicator 1
1. Thoroughly clean all parts of the track roller prior to assembly.
Note: Do not reuse bearings (11). Use new parts for replacement.
Illustration 1 g00367862
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7. 2. Lower the temperature of bearings (11), and install one in each end of the track roller with a
press. Install the bearings until the bearings make contact with the counterbore in the track
roller.
3. Use the following procedure to determine the shaft end play.
Note: Do not install the Duo-Cone seal kit in the track roller or end collars at this
time.
Note: Replace the O-ring seals that are used on shaft (5) with new O-ring seals.
Illustration 2 g00367852
a. Install an O-ring seal in shaft (5) at the end that has the spring pin hole. Lubricate the
O-ring seal with clean oil.
Illustration 3 g00367857
b. Lubricate the bore in end collar (8) with clean oil. Use a press to install shaft (5) in
end collar (8). Be sure that the spring pin hole in the shaft is aligned with the spring
pin hole in the end collar. Install spring pin (7) in the end collar.
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8. Illustration 4 g00367852
Illustration 5 g00367838
c. Install shaft (5) in track roller (6) without the Duo-cone seal kits. Install end collar (3)
without the Duo-cone seal kits. Install retaining ring (2) .
d. Use Tooling (B) to measure the end play of shaft (5). The end play of the shaft must
be 0.08 mm (0.003 inch) to 1.04 mm (.04 inch). Bearings (11) control the amount of
shaft end play.
e. Disassemble the track roller, but do not remove shaft (5) from end collar (8) .
Note: Refer to Disassembly and Assembly Manual, "Duo-Cone Conventional Seals -
Install" for more information.
Note: The rubber seals and all surfaces that make contact with the seals must be clean and
dry. After installation of the seals, apply clean SAE 30 oil on the contact surfaces of the
metal seals.
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9. Illustration 6 g00367858
4. Install a Duo-cone seal kit (10) in each end of the track roller with Tooling (A) .
5. Install Duo-cone seal kit (9) in end collar (8) with Tooling (A) .
Illustration 7 g00367844
6. Install Duo-cone seal kit (4) in end collar (3) with Tooling (A) .
Illustration 8 g00367852
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10. 7. Install shaft (5) with end collar (8) in track roller (6) .
8. Install the O-ring seal in the groove on the end of shaft (5). Lubricate the O-ring seal with
clean oil.
9. Lubricate the bore in end collar (3) with clean oil.
10. Put the track roller in a press. Install end collar (3) on the end of shaft (5). Push down on
end collar (3) with the press, and install retaining ring (2) .
Illustration 9 g00367837
11. Put the track roller in a vertical position. Fill the track roller with 150 mL (5.1 oz) of the oil
that is specified in the Operation and Maintenance Manual. Install a new plug (1) in the
stopper in the end of the track roller. The plug should be installed even with the end of the
stopper or protruding 5 mm (.2 inch) above the end of the stopper. Be sure that the plug is
not recessed below the surface of the stopper after the plug is installed.
End By: Install the track rollers. Refer to Disassembly and Assembly, "Track Roller - Install" in
this manual.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 5 12:25:57 UTC+0800 2020
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315B FM L EXCAVATOR 7RZ
Configuration: 315B FOREST MACHINE 7RZ00001-UP (MACHINE) POWERED BY 3046 ENGINE
Disassembly and Assembly
315B Excavator Machine Systems
Media Number -RENR1131-07 Publication Date -01/03/2004 Date Updated -09/03/2004
i01220840
Track Roller - Install
SMCS - 4180-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
(A)
8S-7640 Stand 2
8S-7611 Tube 2
8S-7615 Pin 2
(B) FT-1310 Track Roller Lifting Fork 1
1. Be sure that the mounting surfaces on the track roller, the track guide and the undercarriage
frame are clean and free of dirt and debris prior to installing the track roller and the track
guide.
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12. Illustration 1 g00652942
2. Use Tooling (B) to put track roller (2) in position on the undercarriage frame. The weight of
the track roller is 34 kg (75 lb). Make sure that the plug in the roller is facing toward the
outside of the undercarriage frame. Install the four bolts that hold the roller in position.
Illustration 2 g00652920
3. Use Tooling (B) to put track guide (1) in position on the undercarriage frame. The weight of
the track guide is approximately 50 kg (110 lb). Install the four bolts that hold the guide.
4. Prior to lowering the machine to the ground and tightening the track, be sure that all of the
track rollers rotate smoothly by hand.
Illustration 3 g00367754
5. Lift the machine off Tooling (A). Remove Tooling (A) from the machine. Lower the
machine to the floor.
6. Tighten the tension of the track.
Reference: Refer to Operation and Maintenance Manual, "Track Adjustment - Adjust" for
the correct procedure.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315B FM L EXCAVATOR 7RZ
Configuration: 315B FOREST MACHINE 7RZ00001-UP (MACHINE) POWERED BY 3046 ENGINE
Disassembly and Assembly
315B Excavator Machine Systems
Media Number -RENR1131-07 Publication Date -01/03/2004 Date Updated -09/03/2004
i00790306
Track - Separate
SMCS - 4170-076
Separation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-6214 Track Block Assembly 1
B 1U-7630 Socket 1
1. Put the machine on a flat level floor.
Personal injury or death can result from grease and oil coming out of
the relief valve.
Grease and oil are under high pressure coming out of the relief valve
and can penetrate the body.
Do not watch the relief valve to see if grease is escaping. Watch the
track or track adjustment cylinder to see if the track is being loosened.
Make sure the vent holes are clean before the tension is released on the
track.
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14. Illustration 1 g00368234
2. Release the tension on the track assembly. Loosen relief valve (1) for the track adjuster only
one turn. If the track assembly does not loosen after opening the relief valve, move the
machine forward and backward until the tension is released.
Illustration 2 g00368236
Illustration 3 g00368237
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15. Note: To provide additional clearance for removal of the master pin, the track shoe on each
side of the master pin can be removed. Use Tool (B) to remove the track shoe mounting
bolts.
3. Move the track assembly until master pin (2) is in the approximate position shown. Put Tool
(A) under the track grouser as shown, and move the track onto the tool.
Illustration 4 g00368239
Personal injury can result from the track coming off of the roller frame.
The track can move off the track roller frame very quickly when a
separation of the track is made.
Keep away from the front of the machine when the track is removed
from the track roller frame.
Note: The track bushings will fall out of the track links when the track assembly is
separated.
4. Remove cotter pin (3) from the master pin. Use a hammer and punch to remove master pin
(2) from the track links. Separate the track links, and locate the two track bushings. Move
the machine slowly forward to move the track assembly off of the sprocket, track carrier
rollers and front idler.
5. Fasten a hoist to the rear of the track assembly. Raise the track assembly off of Tool (A),
and remove the tool from under the track assembly. Lower the rear of the track assembly to
the floor.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 5 12:27:49 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315B FM L EXCAVATOR 7RZ
Configuration: 315B FOREST MACHINE 7RZ00001-UP (MACHINE) POWERED BY 3046 ENGINE
Disassembly and Assembly
315B Excavator Machine Systems
Media Number -RENR1131-07 Publication Date -01/03/2004 Date Updated -09/03/2004
i01042530
Track - Connect
SMCS - 4170-077
Connection Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-3545 Coupling Tool 1
B 1P-3533 Carrier Bar 1
C 1P-7402 Coupling Tool 1
D 5P-6214 Track Block Assembly 1
E 1U-7630 Socket 1
Illustration 1 g00538718
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17. 1. Install Tooling (A) in the track link and on the sprocket, as shown.
2. Start the machine. Move the sprocket forward until the track assembly is pulled on the
sprocket. Move the sprocket forward until the end of the track assembly is past a vertical
line through the center of the sprocket. Remove Tooling (A) .
Illustration 2 g00538719
3. Install Tooling (B) between the first bushing in the track link and the sprocket, as shown.
4. Move the sprocket forward. Use Tooling (B) to guide the track assembly over the carrier
rollers and the front idler.
Illustration 3 g00538720
5. Install Tooling (C) between the track links in the end of the track assembly, as shown.
Install hook (1) between the track links in the end of the track assembly, as shown. Hook (1)
is part of Tooling (A) .
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18. Illustration 4 g00538721
6. Move the track assembly forward or backward until the separation in the track assembly is
below a horizontal line through the center of the sprocket.
7. Apply 5P-0960 Molybdenum Grease on two track bushings (2). Install the bushings in the
track links, as shown. The grease will hold the bushings in place.
8. Install Tooling (D) under the rear of the track assembly, as shown. Move the track assembly
backward until the separation in the track assembly closes and the pin bores in both ends of
the track assembly are in alignment with each other. The machine may be moved back and
forth in order to align the pin bores.
9. Apply 5P-0960 Molybdenum Grease in the master pin bores in the track assembly and on
the master pin. Install the master pin with a hammer. Install the cotter pin in the master pin.
Remove Tooling (D) from the rear of the track assembly.
10. If the track shoe on each side of the master pin was removed, reinstall the track shoes. Use
Tooling (E) to reinstall the track bolts.
11. Tighten the tension of the track. Refer to Operation and Maintenance Manual, "Tracks" for
more information.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315B FM L EXCAVATOR 7RZ
Configuration: 315B FOREST MACHINE 7RZ00001-UP (MACHINE) POWERED BY 3046 ENGINE
Disassembly and Assembly
315B Excavator Machine Systems
Media Number -RENR1131-07 Publication Date -01/03/2004 Date Updated -09/03/2004
i00946588
Front Idler - Disassemble
SMCS - 4159-015
Disassembly Procedure
Start By:
A. Remove the front idler, the recoil spring and the hydraulic track adjuster as a unit. Refer to
Disassembly and Assembly, "Front Idler, Recoil Spring and Hydraulic Track Adjuster -
Remove and Install" in this manual.
1. Thoroughly clean the outside of the front idler prior to disassembly.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the machine. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide", for tools and supplies suitable to collect and contain
fluids in Caterpillar machines.
Dispose of all fluids according to local regulations and mandates.
2. Remove the fill/drain plug from the front idler. Drain the oil from the idler into a suitable
container for disposal. The capacity of the idler is 180 mL (6.12 oz).
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20. Illustration 1 g00483026
3. Put the front idler on one side, as shown. The weight of the front idler is 109 kg (240 lb).
4. Remove two spring pins (1) from bearings (2). Fasten a hoist to two bearings (2). Remove
the bearings from the shaft of the front idler. The weight of each bearing is approximately
18 kg (40 lb).
Illustration 2 g00483027
5. Remove Duo-cone seal kits (3) from bearings (2) .
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21. Illustration 3 g00483028
6. Remove shaft (5) from the front idler.
Illustration 4 g00483029
7. Remove two O-ring seals (4) from shaft (5) .
Illustration 5 g00483030
8. Remove Duo-cone seal kit (6) from each side of the front idler.
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22. Illustration 6 g00483031
9. Remove bushings (7) from each side of the idler.
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All Rights Reserved.
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 315B FM L EXCAVATOR 7RZ
Configuration: 315B FOREST MACHINE 7RZ00001-UP (MACHINE) POWERED BY 3046 ENGINE
Disassembly and Assembly
315B Excavator Machine Systems
Media Number -RENR1131-07 Publication Date -01/03/2004 Date Updated -09/03/2004
i00946763
Front Idler - Assemble
SMCS - 4159-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-8842 Seal Installer 1
B 8T-5096 Dial Indicator 1
1. Thoroughly clean all parts of the front idler prior to assembly.
Illustration 1 g00483031
2. Check the condition of bushings (7). If the bushings are worn or damaged, use new parts for
replacement.
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25. 3. Lower the temperature of bushings (7), and install one in each side of the front idler with a
press.
Illustration 2 g00483283
4. Temporarily install a bearing (2) on shaft (5). Install the shaft in the front idler. Install the
other bearing (2) on the shaft. Use Tooling (B) to check the end play of the shaft. The shaft
end play must be 0.25 mm (.010 inch) to 1.15 mm (.045 inch). Remove two bearings (2) and
shaft (5) from the front idler.
Illustration 3 g00483123
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26. Illustration 4 g00369712
Note: Refer to Disassembly and Assembly, "Duo-Cone Conventional Seals - Install" in this
manual.
Note: The rubber seals and all of the surfaces that make contact with the seals must be clean
and dry. After the installation of the seals, put clean SAE 30 oil on the contact surfaces of
the metal seals.
5. Install a Duo-cone seal kit (6) in each side of the idler with Tooling (A) .
6. Install a Duo-cone seal kit (3) in each bearing (2) with Tooling (A) .
Illustration 5 g00483029
7. Check the condition of O-ring seals (4) that are used on shaft (5). If the O-ring seals are
worn or damaged, use new parts for replacement.
8. Install two O-ring seals (4) on shaft (5). Put clean SAE 30 oil on the O-ring seals.
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