This document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. The procedure involves using lifting equipment to remove the housing, which weighs approximately 29 kg. The flywheel and electric starting motor must first be removed. A gasket and oil seal are also removed and replaced during the process. Proper cleaning and installation of new parts is emphasized to ensure correct reassembly.
Caterpillar cat 312 d excavator (prefix phh) service repair manual (phh00001 ...fksjksmmde
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The summary is:
1) To remove the flywheel housing, first remove the electric starting motor and flywheel. Then use lifting tools to remove the housing bolts and housing.
2) To install the flywheel housing, first install a new oil seal and check the dowels. Clean the mating surfaces and install a new gasket on the cylinder block. Place the housing in position and install the bolts to secure it.
3) The document also provides instructions for removing the flywheel, crankshaft rear seal, and installing the rear seal.
Caterpillar cat 312 d l excavator (prefix phh) service repair manual (phh0000...fjjskekdmmem
This document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. The removal procedure involves taking out the electric starting motor, flywheel, and ring gear. Tools are required to secure the flywheel housing during removal. Reinstallation involves reversing the removal steps and checking flywheel runout.
Caterpillar cat 312 d l excavator (prefix phh) service repair manual (phh0000...pfiskdmjekm
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The summary is:
1) To remove the flywheel housing, first remove the electric starting motor and flywheel. Then use lifting tools to remove the housing bolts and housing.
2) To install the flywheel housing, first install a new oil seal and check the dowels. Clean the mating surfaces and install a new gasket on the cylinder block. Place the housing in position and install the bolts to secure it.
3) The document also provides instructions for removing the flywheel, crankshaft rear seal, and installing the rear seal.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The removal procedure involves using lifting tools to remove the housing, which weighs approximately 29 kg. The oil seal is also removed using driver tools. For installation, a new gasket and oil seal are used, and the housing is secured with bolts after being placed into position. The instructions are part of a service manual for Caterpillar 312D excavators.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The removal procedure involves using lifting tools to remove the housing, which weighs approximately 29 kg. The oil seal is also removed using driver tools. For installation, a new gasket is used and the housing is secured with bolts after checking dowel pins and installing the new oil seal. The flywheel and starting motor must then be reinstalled.
This document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The procedure involves using lifting equipment to remove the housing, which weighs approximately 29 kg. A new gasket must be installed and the housing bolted back into place. Special tools are required to remove and install the oil seal in the housing.
Caterpillar Cat 312D and 312D L Excavator (Prefix RKF) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
- Removing the electric starting motor and flywheel
- Using a link bracket and lifting device to remove the flywheel housing
- Checking the flywheel housing for cracks or damage before reinstalling
- Reinstalling the flywheel and electric starting motor after installing the housing
Caterpillar Cat 312D and 312D L Excavator (Prefix RKF) Service Repair Manual ...zan2736ban
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
- Removing the electric starting motor and flywheel
- Using a link bracket and lifting device to remove the flywheel housing
- Checking the flywheel housing for cracks or damage before reinstalling
- Reinstalling the flywheel and electric starting motor after installing the housing
Caterpillar cat 312 d excavator (prefix phh) service repair manual (phh00001 ...fksjksmmde
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The summary is:
1) To remove the flywheel housing, first remove the electric starting motor and flywheel. Then use lifting tools to remove the housing bolts and housing.
2) To install the flywheel housing, first install a new oil seal and check the dowels. Clean the mating surfaces and install a new gasket on the cylinder block. Place the housing in position and install the bolts to secure it.
3) The document also provides instructions for removing the flywheel, crankshaft rear seal, and installing the rear seal.
Caterpillar cat 312 d l excavator (prefix phh) service repair manual (phh0000...fjjskekdmmem
This document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. The removal procedure involves taking out the electric starting motor, flywheel, and ring gear. Tools are required to secure the flywheel housing during removal. Reinstallation involves reversing the removal steps and checking flywheel runout.
Caterpillar cat 312 d l excavator (prefix phh) service repair manual (phh0000...pfiskdmjekm
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The summary is:
1) To remove the flywheel housing, first remove the electric starting motor and flywheel. Then use lifting tools to remove the housing bolts and housing.
2) To install the flywheel housing, first install a new oil seal and check the dowels. Clean the mating surfaces and install a new gasket on the cylinder block. Place the housing in position and install the bolts to secure it.
3) The document also provides instructions for removing the flywheel, crankshaft rear seal, and installing the rear seal.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The removal procedure involves using lifting tools to remove the housing, which weighs approximately 29 kg. The oil seal is also removed using driver tools. For installation, a new gasket and oil seal are used, and the housing is secured with bolts after being placed into position. The instructions are part of a service manual for Caterpillar 312D excavators.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The removal procedure involves using lifting tools to remove the housing, which weighs approximately 29 kg. The oil seal is also removed using driver tools. For installation, a new gasket is used and the housing is secured with bolts after checking dowel pins and installing the new oil seal. The flywheel and starting motor must then be reinstalled.
This document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The procedure involves using lifting equipment to remove the housing, which weighs approximately 29 kg. A new gasket must be installed and the housing bolted back into place. Special tools are required to remove and install the oil seal in the housing.
Caterpillar Cat 312D and 312D L Excavator (Prefix RKF) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
- Removing the electric starting motor and flywheel
- Using a link bracket and lifting device to remove the flywheel housing
- Checking the flywheel housing for cracks or damage before reinstalling
- Reinstalling the flywheel and electric starting motor after installing the housing
Caterpillar Cat 312D and 312D L Excavator (Prefix RKF) Service Repair Manual ...zan2736ban
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
- Removing the electric starting motor and flywheel
- Using a link bracket and lifting device to remove the flywheel housing
- Checking the flywheel housing for cracks or damage before reinstalling
- Reinstalling the flywheel and electric starting motor after installing the housing
Caterpillar Cat 336D L Excavator (Prefix M4T) Service Repair Manual Instant D...zan2736ban
The document provides instructions for removing and installing a final drive and travel motor on a 336D L excavator. It lists required tools and gives step-by-step instructions that include disconnecting hoses, removing bolts and covers, lifting out the assembly, and reinstalling it in the reverse order. Safety notices are provided regarding containing fluids, cleaning parts, and relieving hydraulic pressure before disassembly.
Caterpillar Cat 336D L Excavator (Prefix LMG) Service Repair Manual Instant D...zan2736ban
The document provides instructions for assembling a swivel component. It lists required tools including link brackets and vacuum caps. The procedure involves cleaning parts, positioning the swivel joint on a repair stand, and reassembling parts like the outside housing, rotor, seals, bolts and washers in the correct order. Thorough cleaning of parts is important before assembly to prevent contamination.
Caterpillar Cat 336D L Excavator (Prefix L5X) Service Repair Manual Instant D...zan2736ban
This document provides instructions for removing and installing the rear gear group and flywheel on a 336D L excavator. The removal procedure involves using various tools to remove bolts, gears, bushings, bearings, and seals. Installation involves cleaning parts and using tools to carefully lower bearings and gears into place while matching specific dimensions, then reinstalling covers, seals, and bolts. Precautions are given to keep parts clean and properly position oil passages.
Caterpillar Cat 336D L Excavator (Prefix JWR) Service Repair Manual Instant D...zan2736ban
The document provides instructions for removing and installing a final drive and travel motor on a 336D L excavator. It lists required tools and gives step-by-step instructions including disconnecting hoses, removing bolts and covers, lifting out the assembly, and reinstalling it in reverse order. Safety notices are provided regarding containing fluids, releasing pressure from the hydraulic system, and preventing contamination.
Caterpillar Cat 336D L Excavator (Prefix JRX) Service Repair Manual Instant D...zan2736ban
1) The document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit.
2) The disassembly procedure involves using various tools to remove 25 components of the final drive including gears, seals, plates, and housings.
3) The assembly procedure is the reverse of disassembly and provides instructions for installing the components using loctite and torquing bolts to the specified values.
Caterpillar Cat 336D L Excavator (Prefix JBF) Service Repair Manual Instant D...zan2736ban
This document provides instructions for installing a unit injector sleeve on a Caterpillar C9 engine. It outlines the required tools and gives step-by-step details for cleaning the sleeve and cylinder head bore, lubricating seals, applying retaining compound to the sleeve, and installing the sleeve using a hammer and installer tool. Proper installation is important to prevent leaks that could cause low pressure or oil consumption issues.
Caterpillar Cat 336D L Excavator (Prefix J6D) Service Repair Manual Instant D...zan2736ban
This document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit. The 25 step disassembly procedure includes removing components like bolts, seals, gears, and housings. The 21 step assembly procedure describes installing these components in reverse order, noting precautions like wearing protective equipment and using torque wrenches to specified settings. Tools required include link brackets, crossblocks, drivers, sockets, and lifting adapters.
Caterpillar Cat 336D L Excavator (Prefix J2F) Service Repair Manual Instant D...zan2736ban
The document provides instructions to remove and install the final drive and travel motor assembly on a 336D L excavator. The removal procedure involves 13 steps including disconnecting hoses, removing bolts, and lifting the assembly off with the aid of tools. The installation procedure reverses these steps, taking care to properly position the components and tighten bolts to the specified torques. Proper containment of fluids and cleaning of parts is emphasized throughout.
Caterpillar Cat 336D L Excavator (Prefix DTS) Service Repair Manual Instant D...zan2736ban
This document provides instructions for disassembling and assembling the piston pump of a 336D L excavator. The disassembly procedure involves removing 30 individual parts from the pump housing in a specific order. The assembly procedure describes installing the parts in the reverse order and notes that some components require special tools or heating/cooling to install properly. Precautions are provided to prevent injury from parts under spring tension.
Caterpillar Cat 336D and 336D L Excavator (Prefix MPL) Service Repair Manual ...zan2736ban
1. The document provides step-by-step instructions for disassembling and assembling the piston pump of a 336D excavator.
2. Disassembly involves removing over 30 individual parts in a specific order, including housings, seals, springs, pistons, and bearings.
3. Assembly requires carefully installing the parts in reverse order and adjusting shims and bearings to ensure proper clearance and operation.
Caterpillar Cat 336D and 336D L Excavator (Prefix KKT) Service Repair Manual ...zan2736ban
1. The document provides instructions for removing and installing various engine components on Caterpillar 336D and 336D L excavators, including the engine oil filter base, engine oil cooler, and hydraulic oil cooler.
2. Removal and installation procedures are outlined in steps with accompanying illustrations. Cleanliness is emphasized and inspecting parts for wear or damage before reassembly.
3. Tools required are listed for some procedures. Proper lifting of heavy components like the hydraulic oil cooler is advised to prevent injury.
Caterpillar Cat 336D and 336D L Excavator (Prefix JBT) Service Repair Manual ...zan2736ban
The document provides instructions for servicing the piston pump (hydraulic fan) on a 336D excavator. It describes how to install the piston pump, connecting hoses and harness. It then details how to disassemble, remove and assemble the piston motor (hydraulic fan), including removing springs and pins, and replacing seals and bearings. Personal protective equipment is recommended when working with spring loaded parts.
Caterpillar Cat 330F, 330F L and 330F LN Excavator (Prefix WBA) Service Repai...zan2736ban
The document provides instructions for disassembling a Caterpillar 330F L excavator travel motor. It lists 28 steps to completely disassemble the travel motor, including removing components like the head, springs, pistons, bearings, and housing. Various tools are required, including bolts, nuts, retaining rings, presses, and pullers to separate the individual parts in a specific sequence. Safety precautions are provided throughout to properly release pressures and contain fluids.
Caterpillar Cat 330F, 330F L and 330F LN Excavator (Prefix JHF) Service Repai...zan2736ban
This document provides instructions for disassembling and assembling the final drive of an excavator model 330F. It begins by describing how to disassemble the various components of the final drive by removing gears, shafts, carriers, and housings. It then describes the assembly process, which involves pressing in new bearings, installing seals with specialized tools, and using shims to set the proper bearing preload when reassembling components. Precise tools and measurements are required to correctly reassemble the final drive.
Caterpillar Cat 330F and 330F L Excavator (Prefix LCG) Service Repair Manual ...zan2736ban
This document provides instructions for disassembling and assembling a final drive on an excavator model 330F. It involves 37 steps to disassemble the final drive which includes removing gears, shafts, carriers, and housing components. The assembly process involves 33 steps including pressing in new bearings, installing seals, adjusting the bearing preload using shims, and reattaching the sprocket housing. Tools such as retaining ring pliers, eyebolts and a transmission repair stand are required. Precise measurements are taken to determine the correct shim thickness for proper bearing preload.
Caterpillar Cat 330F and 330F L Excavator (Prefix HCK) Service Repair Manual ...zan2736ban
The document provides instructions for disassembling a travel motor. It describes 28 steps to remove parts like the head, brake piston, rotating assembly, bearings, seals, and more. Various tools are required including bolts, nuts, retaining ring pliers, bearing pullers, and more. Safety notices are included to warn of potential spring forces or fluid hazards during disassembly.
Caterpillar Cat 330F and 330F L Excavator (Prefix GHT) Service Repair Manual ...zan2736ban
The document provides disassembly instructions for a 330F and 330F L excavator travel motor over 28 steps. It details removing components like the head, brake piston, rotating assembly, pistons, and seals. Tools include an adapter, nuts, threaded rod, eyebolts, drivers, and pullers. Safety notices warn of spring forces, pressurized air, and containing fluids during disassembly.
Caterpillar Cat 330D2 L Excavator (Prefix ZBF) Service Repair Manual Instant ...zan2736ban
This document provides instructions for disassembling and assembling the final drive of an excavator model 330D2 L. The disassembly process involves using various tools to remove over 30 individual parts from the final drive assembly, including gears, shafts, seals, and housings. The assembly section outlines 37 steps to reinstall these parts in reverse order, noting that cleanliness is important, old seals should be replaced, and parts should be lubricated before assembly. Precise measurements and shimming are required to set proper bearing preload when reinstalling the main housing.
Caterpillar Cat 330D2 L Excavator (Prefix SZK) Service Repair Manual Instant ...zan2736ban
This document provides instructions for disassembling and assembling the final drive of an excavator model 330D2 L. The disassembly process involves using various tools to remove over 30 individual parts from the final drive assembly, including gears, shafts, seals, and housings. The assembly process similarly provides step-by-step instructions for installing the parts back onto the final drive, noting the importance of cleanliness and applying lubricants between parts. Proper bearing preload is achieved through measuring clearance and installing shims as needed.
Caterpillar Cat 330D2 L Excavator (Prefix PTE) Service Repair Manual Instant ...zan2736ban
This document provides instructions for removing and installing a turbocharger for top mounted engines. The removal process involves disconnecting hoses and tubes, removing bolts and nuts, and taking off the turbocharger assembly. For installation, components are cleaned and inspected, gaskets and seals are installed, bolts are tightened in a specified order and torque, and hoses/tubes are reconnected. Tools, safety notices, and illustrations are included to aid the process.
Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
Caterpillar Cat 336D L Excavator (Prefix M4T) Service Repair Manual Instant D...zan2736ban
The document provides instructions for removing and installing a final drive and travel motor on a 336D L excavator. It lists required tools and gives step-by-step instructions that include disconnecting hoses, removing bolts and covers, lifting out the assembly, and reinstalling it in the reverse order. Safety notices are provided regarding containing fluids, cleaning parts, and relieving hydraulic pressure before disassembly.
Caterpillar Cat 336D L Excavator (Prefix LMG) Service Repair Manual Instant D...zan2736ban
The document provides instructions for assembling a swivel component. It lists required tools including link brackets and vacuum caps. The procedure involves cleaning parts, positioning the swivel joint on a repair stand, and reassembling parts like the outside housing, rotor, seals, bolts and washers in the correct order. Thorough cleaning of parts is important before assembly to prevent contamination.
Caterpillar Cat 336D L Excavator (Prefix L5X) Service Repair Manual Instant D...zan2736ban
This document provides instructions for removing and installing the rear gear group and flywheel on a 336D L excavator. The removal procedure involves using various tools to remove bolts, gears, bushings, bearings, and seals. Installation involves cleaning parts and using tools to carefully lower bearings and gears into place while matching specific dimensions, then reinstalling covers, seals, and bolts. Precautions are given to keep parts clean and properly position oil passages.
Caterpillar Cat 336D L Excavator (Prefix JWR) Service Repair Manual Instant D...zan2736ban
The document provides instructions for removing and installing a final drive and travel motor on a 336D L excavator. It lists required tools and gives step-by-step instructions including disconnecting hoses, removing bolts and covers, lifting out the assembly, and reinstalling it in reverse order. Safety notices are provided regarding containing fluids, releasing pressure from the hydraulic system, and preventing contamination.
Caterpillar Cat 336D L Excavator (Prefix JRX) Service Repair Manual Instant D...zan2736ban
1) The document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit.
2) The disassembly procedure involves using various tools to remove 25 components of the final drive including gears, seals, plates, and housings.
3) The assembly procedure is the reverse of disassembly and provides instructions for installing the components using loctite and torquing bolts to the specified values.
Caterpillar Cat 336D L Excavator (Prefix JBF) Service Repair Manual Instant D...zan2736ban
This document provides instructions for installing a unit injector sleeve on a Caterpillar C9 engine. It outlines the required tools and gives step-by-step details for cleaning the sleeve and cylinder head bore, lubricating seals, applying retaining compound to the sleeve, and installing the sleeve using a hammer and installer tool. Proper installation is important to prevent leaks that could cause low pressure or oil consumption issues.
Caterpillar Cat 336D L Excavator (Prefix J6D) Service Repair Manual Instant D...zan2736ban
This document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit. The 25 step disassembly procedure includes removing components like bolts, seals, gears, and housings. The 21 step assembly procedure describes installing these components in reverse order, noting precautions like wearing protective equipment and using torque wrenches to specified settings. Tools required include link brackets, crossblocks, drivers, sockets, and lifting adapters.
Caterpillar Cat 336D L Excavator (Prefix J2F) Service Repair Manual Instant D...zan2736ban
The document provides instructions to remove and install the final drive and travel motor assembly on a 336D L excavator. The removal procedure involves 13 steps including disconnecting hoses, removing bolts, and lifting the assembly off with the aid of tools. The installation procedure reverses these steps, taking care to properly position the components and tighten bolts to the specified torques. Proper containment of fluids and cleaning of parts is emphasized throughout.
Caterpillar Cat 336D L Excavator (Prefix DTS) Service Repair Manual Instant D...zan2736ban
This document provides instructions for disassembling and assembling the piston pump of a 336D L excavator. The disassembly procedure involves removing 30 individual parts from the pump housing in a specific order. The assembly procedure describes installing the parts in the reverse order and notes that some components require special tools or heating/cooling to install properly. Precautions are provided to prevent injury from parts under spring tension.
Caterpillar Cat 336D and 336D L Excavator (Prefix MPL) Service Repair Manual ...zan2736ban
1. The document provides step-by-step instructions for disassembling and assembling the piston pump of a 336D excavator.
2. Disassembly involves removing over 30 individual parts in a specific order, including housings, seals, springs, pistons, and bearings.
3. Assembly requires carefully installing the parts in reverse order and adjusting shims and bearings to ensure proper clearance and operation.
Caterpillar Cat 336D and 336D L Excavator (Prefix KKT) Service Repair Manual ...zan2736ban
1. The document provides instructions for removing and installing various engine components on Caterpillar 336D and 336D L excavators, including the engine oil filter base, engine oil cooler, and hydraulic oil cooler.
2. Removal and installation procedures are outlined in steps with accompanying illustrations. Cleanliness is emphasized and inspecting parts for wear or damage before reassembly.
3. Tools required are listed for some procedures. Proper lifting of heavy components like the hydraulic oil cooler is advised to prevent injury.
Caterpillar Cat 336D and 336D L Excavator (Prefix JBT) Service Repair Manual ...zan2736ban
The document provides instructions for servicing the piston pump (hydraulic fan) on a 336D excavator. It describes how to install the piston pump, connecting hoses and harness. It then details how to disassemble, remove and assemble the piston motor (hydraulic fan), including removing springs and pins, and replacing seals and bearings. Personal protective equipment is recommended when working with spring loaded parts.
Caterpillar Cat 330F, 330F L and 330F LN Excavator (Prefix WBA) Service Repai...zan2736ban
The document provides instructions for disassembling a Caterpillar 330F L excavator travel motor. It lists 28 steps to completely disassemble the travel motor, including removing components like the head, springs, pistons, bearings, and housing. Various tools are required, including bolts, nuts, retaining rings, presses, and pullers to separate the individual parts in a specific sequence. Safety precautions are provided throughout to properly release pressures and contain fluids.
Caterpillar Cat 330F, 330F L and 330F LN Excavator (Prefix JHF) Service Repai...zan2736ban
This document provides instructions for disassembling and assembling the final drive of an excavator model 330F. It begins by describing how to disassemble the various components of the final drive by removing gears, shafts, carriers, and housings. It then describes the assembly process, which involves pressing in new bearings, installing seals with specialized tools, and using shims to set the proper bearing preload when reassembling components. Precise tools and measurements are required to correctly reassemble the final drive.
Caterpillar Cat 330F and 330F L Excavator (Prefix LCG) Service Repair Manual ...zan2736ban
This document provides instructions for disassembling and assembling a final drive on an excavator model 330F. It involves 37 steps to disassemble the final drive which includes removing gears, shafts, carriers, and housing components. The assembly process involves 33 steps including pressing in new bearings, installing seals, adjusting the bearing preload using shims, and reattaching the sprocket housing. Tools such as retaining ring pliers, eyebolts and a transmission repair stand are required. Precise measurements are taken to determine the correct shim thickness for proper bearing preload.
Caterpillar Cat 330F and 330F L Excavator (Prefix HCK) Service Repair Manual ...zan2736ban
The document provides instructions for disassembling a travel motor. It describes 28 steps to remove parts like the head, brake piston, rotating assembly, bearings, seals, and more. Various tools are required including bolts, nuts, retaining ring pliers, bearing pullers, and more. Safety notices are included to warn of potential spring forces or fluid hazards during disassembly.
Caterpillar Cat 330F and 330F L Excavator (Prefix GHT) Service Repair Manual ...zan2736ban
The document provides disassembly instructions for a 330F and 330F L excavator travel motor over 28 steps. It details removing components like the head, brake piston, rotating assembly, pistons, and seals. Tools include an adapter, nuts, threaded rod, eyebolts, drivers, and pullers. Safety notices warn of spring forces, pressurized air, and containing fluids during disassembly.
Caterpillar Cat 330D2 L Excavator (Prefix ZBF) Service Repair Manual Instant ...zan2736ban
This document provides instructions for disassembling and assembling the final drive of an excavator model 330D2 L. The disassembly process involves using various tools to remove over 30 individual parts from the final drive assembly, including gears, shafts, seals, and housings. The assembly section outlines 37 steps to reinstall these parts in reverse order, noting that cleanliness is important, old seals should be replaced, and parts should be lubricated before assembly. Precise measurements and shimming are required to set proper bearing preload when reinstalling the main housing.
Caterpillar Cat 330D2 L Excavator (Prefix SZK) Service Repair Manual Instant ...zan2736ban
This document provides instructions for disassembling and assembling the final drive of an excavator model 330D2 L. The disassembly process involves using various tools to remove over 30 individual parts from the final drive assembly, including gears, shafts, seals, and housings. The assembly process similarly provides step-by-step instructions for installing the parts back onto the final drive, noting the importance of cleanliness and applying lubricants between parts. Proper bearing preload is achieved through measuring clearance and installing shims as needed.
Caterpillar Cat 330D2 L Excavator (Prefix PTE) Service Repair Manual Instant ...zan2736ban
This document provides instructions for removing and installing a turbocharger for top mounted engines. The removal process involves disconnecting hoses and tubes, removing bolts and nuts, and taking off the turbocharger assembly. For installation, components are cleaned and inspected, gaskets and seals are installed, bolts are tightened in a specified order and torque, and hoses/tubes are reconnected. Tools, safety notices, and illustrations are included to aid the process.
Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR PHH
Configuration: 312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02743771
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B Forcing bolts M16 - 2 by 120 mm 2
Start By:
a. Remove the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
b. Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01374966
1. Remove muffler brackets (1).
Illustration 2 g01374968
Illustration 3 g01374970
2. Remove bolts (2).
3. Install Tooling (A) and a suitable lifting device onto flywheel (3).
4. Use Tooling (B) in order to remove flywheel (3) out of the housing. The weight of flywheel
(3) is approximately 50 kg (110 lb).
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4. 5. Perform the following procedure in order to remove the flywheel ring gear.
Illustration 4 g01374977
Typical Example
a. Place flywheel (3) and ring gear (4) on suitable cribbing.
Note: Mark the orientation of ring gear (4) on flywheel (3) for assembly purposes.
Always wear protective gloves when handling parts that have been
heated.
b. Raise the temperature of ring gear (4) uniformly.
c. Remove the ring gear (4) by tapping ring gear (4) all the way around flywheel (3).
d. Reposition flywheel (3) in order to remove ring gear (4).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue May 26 08:28:08 UTC+0800 2020
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR PHH
Configuration: 312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02744399
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Perform the following procedure, if the ring gear was removed from the flywheel:
a. Raise the temperature of the ring gear 149 °C (300 °F).
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6. b. Use a suitable press in order to install the ring gear onto the flywheel.
Note: Prior to the installation of the flywheel, refer to Specifications, "Flywheel" for
information on checking the flywheel assembly for flatness.
Illustration 1 g01374993
2. Install Tooling (A) and a suitable lifting device onto flywheel (3).
3. Install flywheel (3). The weight of flywheel (3) is approximately 50 kg (110 lb).
Illustration 2 g01374968
4. Install bolts (2) in order to secure flywheel (3) onto the crankshaft. Tighten bolts (2) to a
torque of 83 ± 5 N·m (61 ± 4 lb ft).
5. Remove Tooling (A) from flywheel (3).
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7. Illustration 3 g01374966
6. Install muffler brackets (1).
7. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel Housing - Inspect"
for more information on flywheel runout.
End By:
a. Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
b. Install the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR PHH
Configuration: 312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i01135944
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B
5P-7312 Seal Distorter 1
5P-7338 Distorter Ring 2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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9. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00604840
Note: If the oil seal shows a sign of oil leaks, remove the wear sleeve and the oil seal.
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft rear seal (1).
2. Use Tool (A) to remove the crankshaft rear seal.
Illustration 2 g00604844
3. Use Tool (B) to remove the wear sleeve (2) (not shown) from the rear of the crankshaft.
Note: When you are removing the wear sleeve, take extreme care not to damage the
crankshaft.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR PHH
Configuration: 312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i01615317
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6169 Installer 1
9U-6171 Locator 1
9U-6172 Bolt 2
5P-8247 Hard Washer 1
6V-3303 Bolt 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. To install a new wear sleeve that is complete with a seal, use 169-5464 Quick Cure Primer
to clean the outer diameter of the crankshaft and the inside diameter of the wear sleeve.
Apply 4C-9507 Retaining Compound to the faces of all the mating parts.
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11. Illustration 1 g00604874
2. Install a new wear sleeve that is complete with a seal (1) (not shown) with Tool (A), as
follows:
Illustration 2 g00604875
a. Install 9U-6171 Locator (3) onto the crankshaft with 9U-6172 Bolt (4).
b. Put the new wear sleeve that is complete with a seal in 9U-6169 Installer (2).
c. Put 6V-3303 Bolt (6) through 5P-8247 Hard Washer (5) and 9U-6169 Installer (2)
and thread into 9U-6171 Locator (3).
d. Push the wear sleeve that is complete with a seal onto the crankshaft until 9U-6169
Installer (2) bottoms out.
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12. Illustration 3 g00604874
e. Remove Tool (A) and check crankshaft rear seal (1) (not shown) for correct
installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR PHH
Configuration: 312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02742697
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
b. Remove the flywheel and ring gear. Refer to Disassembly and Assembly, "Flywheel -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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14. Illustration 1 g01374571
1. Install Tooling (A), and a suitable lifting device onto flywheel housing (3).
2. Remove bolts (2) and the washers that secure flywheel housing (3) to the cylinder block.
3. Remove flywheel housing (3). The weight of flywheel (3) is approximately 29 kg (65 lb).
4. Remove gasket (1) (not shown).
Illustration 2 g01374572
5. Use Tooling (B) in order to remove the oil seal (4) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
NOTICE
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15. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01374614
1. Use Tooling (B) in order to install the oil seal (4) (not shown).
Illustration 4 g01374571
2. Check the condition of two dowels (not shown). If dowels are damaged, use new parts for
replacement.
3. Clean old gasket (1) (not shown) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
4. Place flywheel housing (3) in position on the cylinder block.
5. Install the washers and bolts (2) in order to secure flywheel housing (3) to the cylinder
block.
6. Remove Tooling (A).
End By:
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16. a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Tue May 26 08:32:05 UTC+0800 2020
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR PHH
Configuration: 312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i06790404
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket(1)
1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
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18. Illustration 1 g00604778
2. Use Tooling (B) in order to remove nut (1) and washer (2) from the threaded end of the
crankshaft.
Illustration 2 g00604784
3. Use Tooling (A) in order to remove crankshaft pulley (3) from the engine.
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19. Illustration 3 g00604792
4. If it is necessary to remove wear sleeve (4) from crankshaft pulley (3), use a suitable
hammer and a suitable chisel. Hold the suitable chisel at right angles to the surface of the
wear sleeve. Tap the wear sleeve in three places. You can remove the wear sleeve once the
tension is released.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B 6V-9120 Socket(1)
1
C 1P-0510 Driver Gp 1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Raise the temperature of the wear sleeve. Use Tooling (C) in order to install the wear sleeve
onto the crankshaft pulley.
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20. Illustration 4 g01377941
2. Ensure that baffle plate (5) is oriented, as shown.
Illustration 5 g00604778
3. Position crankshaft pulley (3) onto the engine.
4. Install washer (2) and nut (1). Use Tooling (B) in order to tighten nut (1) to a torque of
707.5 ± 57.5 N·m (522 ± 42 lb ft).
5. Install the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Tue May 26 08:33:05 UTC+0800 2020
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR PHH
Configuration: 312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02742689
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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22. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00529162
Typical Example
1. Drill three evenly spaced 3.0 mm (0.12 inch) holes in crankshaft front seal (1).
2. Use Tooling (A) in order to remove crankshaft front seal (1). Remove the seal evenly by
alternating the position of Tooling (A) from hole to hole.
Note: Do not damage the flange of the crankshaft during the removal process for the
crankshaft front seal.
Copyright 1993 - 2020 Caterpillar Inc.
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR PHH
Configuration: 312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02742692
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6180 Front Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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24. Illustration 1 g00612743
Typical Example
1. Clean the faces of all the mating parts. Apply a thin coat of clean engine oil to a new
crankshaft front seal.
2. Use Tooling (A) in order to install new crankshaft front seal (1) in the front housing.
3. Remove Tooling (A) and check crankshaft front seal (1) for correct installation.
4. Apply clean engine oil to the face of the crankshaft pulley that will be in contact with the
new crankshaft front seal.
End By:
a. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312D EXCAVATOR PHH
Configuration: 312D & 312D L Excavators PHH00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02742863
Gear Group (Front) - Remove - Idler Gear Only
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6148 Idler Shaft Puller 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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26. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
27. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01374732
(1) Fuel injection pump drive gear
(2) Idler gear
(3) Camshaft gear
(4) Crankshaft gear
Note: The No. 1 cylinder is at the top center position when these marks are in alignment.
Note: Ensure that the marks on the timing gears are in alignment.
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28. Illustration 2 g01374789
1. Remove idler gear bolt (5) and the washer from the idler gear shaft .
2. Remove thrust plate (6) from the idler gear shaft.
Illustration 3 g01374793
3. Remove idler gear (2) from the idler gear shaft.
Illustration 4 g01374804
4. If necessary, use Tooling (B) and a suitable press in order to remove bushing (7) (not
shown) from idler gear (2).
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