This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The document describes the required tools and provides a step-by-step procedure for removing the old seals and installing new seals. Additionally, it provides instructions for removing and installing the engine oil filter base and engine oil cooler.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
Caterpillar cat d5 c d5c lgp xl series iii tractor dozer bulldozer (prefix 8z...fikkskkdmmd
The document provides instructions for removing and installing track carrier rollers and track rollers on D5C series tractors. It describes loosening the track, removing bolts and covers to access the rollers, lifting the track or machine to remove the rollers, and reversing the process to install new rollers and adjust the track. Proper cleaning, lubrication and torque specifications are noted to ensure correct assembly.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fjskefkemms
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fjsjekdmmeme
This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
- Installing the cylinder head, which involves positioning a new gasket, attaching lifting tools to the head, applying anti-seize compound, and tightening bolts in a specific sequence.
- Removing and installing the camshaft, which requires removing other parts first like the rocker arm and front cover, then using hooks to position lifters and removing/installing the camshaft.
- Removing and installing the camshaft gear by first removing the camshaft, pressing it off the gear, heating the gear, and pressing it back onto the camshaft
Caterpillar cat 330 track type excavator (prefix 6 sk) service repair manual ...fjskefkemms
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a 330L excavator. The procedures include using various tools to compress springs, extract components, and install new parts. Technicians are advised to keep components clean and replace seals and gaskets as needed.
The document provides instructions for removing and installing the engine oil pump on a Caterpillar C7.1 engine. It describes removing the oil pan, suction pipe, brackets, and bolts to detach the pump. Instructions are given to disassemble the pump components if needed. Reinstallation involves cleaning parts, installing gaskets and dowels, and tightening bolts in the specified sequence and torque. Technicians are advised to replace the entire pump assembly if any parts are worn or damaged.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 330 b l excavator (prefix 1js) service repair manual (1js0000...fjskefkemms
This document provides instructions for removing and installing various engine components on a 330B L EXCAVATOR, including:
- Exhaust manifold removal and installation requiring removal of the turbocharger and fuel lines.
- Inlet and exhaust valve removal and installation using specialized tools to compress springs.
- Removal and installation of valve guides, seats, and inserts using driver tools to precisely install components.
- Removal of the engine oil filter base requiring a strap wrench to remove the oil filter.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
Caterpillar cat d5 c d5c lgp xl series iii tractor dozer bulldozer (prefix 8z...fikkskkdmmd
The document provides instructions for removing and installing track carrier rollers and track rollers on D5C series tractors. It describes loosening the track, removing bolts and covers to access the rollers, lifting the track or machine to remove the rollers, and reversing the process to install new rollers and adjust the track. Proper cleaning, lubrication and torque specifications are noted to ensure correct assembly.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fjskefkemms
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fjsjekdmmeme
This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
- Installing the cylinder head, which involves positioning a new gasket, attaching lifting tools to the head, applying anti-seize compound, and tightening bolts in a specific sequence.
- Removing and installing the camshaft, which requires removing other parts first like the rocker arm and front cover, then using hooks to position lifters and removing/installing the camshaft.
- Removing and installing the camshaft gear by first removing the camshaft, pressing it off the gear, heating the gear, and pressing it back onto the camshaft
Caterpillar cat 330 track type excavator (prefix 6 sk) service repair manual ...fjskefkemms
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a 330L excavator. The procedures include using various tools to compress springs, extract components, and install new parts. Technicians are advised to keep components clean and replace seals and gaskets as needed.
The document provides instructions for removing and installing the engine oil pump on a Caterpillar C7.1 engine. It describes removing the oil pan, suction pipe, brackets, and bolts to detach the pump. Instructions are given to disassemble the pump components if needed. Reinstallation involves cleaning parts, installing gaskets and dowels, and tightening bolts in the specified sequence and torque. Technicians are advised to replace the entire pump assembly if any parts are worn or damaged.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 330 b l excavator (prefix 1js) service repair manual (1js0000...fjskefkemms
This document provides instructions for removing and installing various engine components on a 330B L EXCAVATOR, including:
- Exhaust manifold removal and installation requiring removal of the turbocharger and fuel lines.
- Inlet and exhaust valve removal and installation using specialized tools to compress springs.
- Removal and installation of valve guides, seats, and inserts using driver tools to precisely install components.
- Removal of the engine oil filter base requiring a strap wrench to remove the oil filter.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fjskefkemms
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fjskefkemms
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
Caterpillar cat 16 h motor grader (prefix ats) service repair manual (ats0000...fjskefkemms
This document provides disassembly instructions for the transmission and transfer gears of a 16H Motor Grader. It lists over 60 steps and required tools to disassemble components such as the transmission control module, planetary group, sleeves, gears, bearings, seals, and housing. Detailed illustrations accompany each step to show how to remove parts and subassemblies like the gear pump, coupling assembly, manifold, and housing. Safety precautions are provided for steps involving compressed springs.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...fkjsekksmem
The document provides instructions for removing and installing components related to the crankshaft on a Caterpillar 329E excavator engine, including:
- Removing and installing the vibration damper and pulley, which involves removing screws and installing guide studs.
- Removing and installing the crankshaft front seal using a removal/installation tool.
- Removing and installing the front cover, which requires identifying bolt positions, cleaning surfaces, and installing a new gasket.
Caterpillar cat 330 c fm excavator (prefix b2l) service repair manual (b2l000...fjsjekdmmeme
This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 330C FM excavator equipped with a C-9 engine. The removal procedure involves draining coolant, removing various components attached to the cylinder head like the alternator and valve cover, then using lifting tools to remove the cylinder head and gasket. The installation procedure outlines reinstalling the gasket and cylinder head, reattaching all components and refilling the cooling system. Similarly, the camshaft removal involves setting piston timing, removing gears and thrust plate, while installation requires lubricating and inserting the camshaft ensuring proper timing of gears.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...fkjsekksmem
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow components to separate during disassembly and assembly.
Caterpillar cat 336 f lxe excavator (prefix pfl) service repair manual (pfl00...fjkskedmme
This document provides instructions for disassembling the travel motor on 336F XE and 336F LXE excavator models. The 27-step procedure includes removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals and plates. Detailed illustrations accompany each step to show how to position tools and disassemble individual parts. Safety notices warn of potential spring forces and ensure fluids are contained.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...fjskefkemms
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes:
- Releasing hydraulic pressure before removing components
- Removing covers, clamps, hoses and tubes to access the travel motor
- Using a tool and hoist to remove the travel motor, which weighs 120kg
- Cleaning mating surfaces, checking seals and reinstalling components in reverse order
It then details disassembling and assembling the travel motor, including removing the head assembly, brake piston, cylinder assembly parts and seals. Precautions are given to prevent damage and clean/oil parts during reassembly.
The document provides instructions for removing and installing valve stem seals, engine oil filter base, and engine oil cooler on Caterpillar 3064 and 3066 engines. The removal procedures describe using tools to remove old parts and inspecting components. The installation procedures describe cleaning parts, applying oil, and securing components with bolts and washers.
Caterpillar Cat 311C U Excavator (Prefix CKE) Service Repair Manual (CKE00001...tuzhiyou2
The document provides instructions for removing and installing valve stem seals, engine oil filter bases, and engine oil coolers on Caterpillar 3064 and 3066 engines. The procedures describe using various tools to remove old parts and install new seals, filters, and coolers, checking for wear and contaminants, and ensuring proper lubrication. Safety notices are included to handle fluids and contain contaminants properly.
Caterpillar Cat 311C U Excavator (Prefix CKE) Service Repair Manual (CKE00001...qfyc504378
The document provides instructions for removing and installing valve stem seals, engine oil filter bases, engine oil coolers, and disassembling and assembling engine oil coolers on Caterpillar 3064 and 3066 engines. The procedures describe using various tools to remove old parts and install new parts, checking components for wear or damage, and ensuring parts are clean to prevent contamination. Cautions are provided regarding containing fluids, collecting waste, and preventing rapid wear from contaminants.
The document provides instructions for removing and installing valve stem seals, engine oil filter bases, engine oil coolers, and disassembling and assembling engine oil coolers on Caterpillar 3064 and 3066 engines. The procedures describe using various tools to remove old parts and install new parts, checking components for wear or damage, and ensuring parts are clean to prevent contamination. Safety notices are provided regarding containing fluids, collecting waste, and preventing contact with hot oil or components.
The document provides instructions for removing and installing valve stem seals, engine oil filter base, and engine oil cooler on Caterpillar 3064 and 3066 engines. The removal procedures describe using tools to remove old parts and inspecting components. The installation procedures describe cleaning parts, applying oil, and securing components with bolts and washers.
Caterpillar Cat 311C U Excavator (Prefix CKE) Service Repair Manual (CKE00001...lituo39419496
The document provides instructions for removing and installing valve stem seals, engine oil filter base, and engine oil cooler on Caterpillar 3064 and 3066 engines. The removal procedures describe using tools to remove old parts and inspecting components. The installation procedures describe cleaning parts, applying oil, and securing components with bolts and washers.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...tuzhiyou2
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. New gaskets are also replaced.
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. Tools are used to install and correctly torque the bolts.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...jse7039222
The document provides instructions for installing a cylinder head on a 3054C engine. It lists the required tools which include guide bolts and a degree wheel. The procedure involves installing a new cylinder head gasket on dowels on the cylinder block and lifting the cylinder head into place using guide bolts. Setscrews are then installed in a specific numerical order and coated with oil before being tightened to secure the cylinder head.
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. Tools are used to install and correctly torque the bolts.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fjskefkemms
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fjskefkemms
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
Caterpillar cat 16 h motor grader (prefix ats) service repair manual (ats0000...fjskefkemms
This document provides disassembly instructions for the transmission and transfer gears of a 16H Motor Grader. It lists over 60 steps and required tools to disassemble components such as the transmission control module, planetary group, sleeves, gears, bearings, seals, and housing. Detailed illustrations accompany each step to show how to remove parts and subassemblies like the gear pump, coupling assembly, manifold, and housing. Safety precautions are provided for steps involving compressed springs.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...fkjsekksmem
The document provides instructions for removing and installing components related to the crankshaft on a Caterpillar 329E excavator engine, including:
- Removing and installing the vibration damper and pulley, which involves removing screws and installing guide studs.
- Removing and installing the crankshaft front seal using a removal/installation tool.
- Removing and installing the front cover, which requires identifying bolt positions, cleaning surfaces, and installing a new gasket.
Caterpillar cat 330 c fm excavator (prefix b2l) service repair manual (b2l000...fjsjekdmmeme
This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 330C FM excavator equipped with a C-9 engine. The removal procedure involves draining coolant, removing various components attached to the cylinder head like the alternator and valve cover, then using lifting tools to remove the cylinder head and gasket. The installation procedure outlines reinstalling the gasket and cylinder head, reattaching all components and refilling the cooling system. Similarly, the camshaft removal involves setting piston timing, removing gears and thrust plate, while installation requires lubricating and inserting the camshaft ensuring proper timing of gears.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...fkjsekksmem
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow components to separate during disassembly and assembly.
Caterpillar cat 336 f lxe excavator (prefix pfl) service repair manual (pfl00...fjkskedmme
This document provides instructions for disassembling the travel motor on 336F XE and 336F LXE excavator models. The 27-step procedure includes removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals and plates. Detailed illustrations accompany each step to show how to position tools and disassemble individual parts. Safety notices warn of potential spring forces and ensure fluids are contained.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...fjskefkemms
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes:
- Releasing hydraulic pressure before removing components
- Removing covers, clamps, hoses and tubes to access the travel motor
- Using a tool and hoist to remove the travel motor, which weighs 120kg
- Cleaning mating surfaces, checking seals and reinstalling components in reverse order
It then details disassembling and assembling the travel motor, including removing the head assembly, brake piston, cylinder assembly parts and seals. Precautions are given to prevent damage and clean/oil parts during reassembly.
The document provides instructions for removing and installing valve stem seals, engine oil filter base, and engine oil cooler on Caterpillar 3064 and 3066 engines. The removal procedures describe using tools to remove old parts and inspecting components. The installation procedures describe cleaning parts, applying oil, and securing components with bolts and washers.
Caterpillar Cat 311C U Excavator (Prefix CKE) Service Repair Manual (CKE00001...tuzhiyou2
The document provides instructions for removing and installing valve stem seals, engine oil filter bases, and engine oil coolers on Caterpillar 3064 and 3066 engines. The procedures describe using various tools to remove old parts and install new seals, filters, and coolers, checking for wear and contaminants, and ensuring proper lubrication. Safety notices are included to handle fluids and contain contaminants properly.
Caterpillar Cat 311C U Excavator (Prefix CKE) Service Repair Manual (CKE00001...qfyc504378
The document provides instructions for removing and installing valve stem seals, engine oil filter bases, engine oil coolers, and disassembling and assembling engine oil coolers on Caterpillar 3064 and 3066 engines. The procedures describe using various tools to remove old parts and install new parts, checking components for wear or damage, and ensuring parts are clean to prevent contamination. Cautions are provided regarding containing fluids, collecting waste, and preventing rapid wear from contaminants.
The document provides instructions for removing and installing valve stem seals, engine oil filter bases, engine oil coolers, and disassembling and assembling engine oil coolers on Caterpillar 3064 and 3066 engines. The procedures describe using various tools to remove old parts and install new parts, checking components for wear or damage, and ensuring parts are clean to prevent contamination. Safety notices are provided regarding containing fluids, collecting waste, and preventing contact with hot oil or components.
The document provides instructions for removing and installing valve stem seals, engine oil filter base, and engine oil cooler on Caterpillar 3064 and 3066 engines. The removal procedures describe using tools to remove old parts and inspecting components. The installation procedures describe cleaning parts, applying oil, and securing components with bolts and washers.
Caterpillar Cat 311C U Excavator (Prefix CKE) Service Repair Manual (CKE00001...lituo39419496
The document provides instructions for removing and installing valve stem seals, engine oil filter base, and engine oil cooler on Caterpillar 3064 and 3066 engines. The removal procedures describe using tools to remove old parts and inspecting components. The installation procedures describe cleaning parts, applying oil, and securing components with bolts and washers.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...tuzhiyou2
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. New gaskets are also replaced.
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. Tools are used to install and correctly torque the bolts.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...jse7039222
The document provides instructions for installing a cylinder head on a 3054C engine. It lists the required tools which include guide bolts and a degree wheel. The procedure involves installing a new cylinder head gasket on dowels on the cylinder block and lifting the cylinder head into place using guide bolts. Setscrews are then installed in a specific numerical order and coated with oil before being tightened to secure the cylinder head.
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. Tools are used to install and correctly torque the bolts.
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. Tools are used to install and correctly torque the bolts.
Similar to Caterpillar cat 311 c u excavator (prefix cke) service repair manual (cke00001 and up) (11)
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fikkskmmdm
This service repair manual provides instructions for installing a cylinder head on a 330B LN excavator engine. It details cleaning the cylinder head and mating surfaces, installing new gaskets and seals, positioning the cylinder head on the cylinder block, tightening the head bolts in a specific sequence, adjusting the valves, and reinstalling related components like the air inlet pipe and water pump elbow. Proper torque specifications and cleaning requirements are emphasized throughout the procedure.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fikkskmmdm
The document provides instructions for removing and installing various engine components on a Caterpillar 330B L excavator. It includes steps for removing and installing the cylinder head, rocker shaft and pushrods, compression brake, and valve mechanism cover. Technicians are advised to keep parts clean, apply lubricant to threads, and torque bolts to the specified values.
Caterpillar cat 330 b l excavator (prefix 1js) service repair manual (1js0000...fikkskmmdm
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 330B L excavator engine. The procedure involves using a special tool to press the inserts out of the cylinder head. New inserts are then pressed into place with the same tool and checked for proper depth. The instructions note to keep all parts clean from contamination to prevent premature wear.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fikkskmmdm
The document provides instructions for installing and removing a turbocharger and exhaust manifold on a Caterpillar 330 excavator engine:
1. It describes removing the turbocharger by taking off bolts and tubes connecting it to the engine.
2. Installing the turbocharger involves replacing gaskets and bolts, and connecting the oil tubes.
3. Removing the exhaust manifold requires taking off nuts and a heat shield. Installation is the reverse, replacing gaskets and bolts.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fikkskmmdm
The document provides instructions for removing and installing various engine components, including:
1) Removing the cylinder head which involves first removing the fuel injection lines and exhaust manifold.
2) Instructions for disassembling the rocker shaft which includes removing rocker arms, springs, and supports.
3) Procedures for assembling the rocker shaft by installing the rocker arms, supports, springs and securing with a pin and plugs.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...fikkskmmdm
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes:
- Releasing hydraulic pressure before removing components
- Removing covers, clamps, hoses and tubes to access the travel motor
- Using a hoist and tool to remove the travel motor, which weighs 120kg
- Cleaning mating surfaces before installing the new travel motor and reconnecting all components
- Filling the final drive with oil after installing the travel motor
Caterpillar cat 330 track type excavator (prefix 6 sk) service repair manual ...fikkskmmdm
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a 330L excavator. The procedures include using various tools to compress springs, extract components, and install new parts. Technicians are advised to keep components clean and replace seals and gaskets as needed.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines. The removal procedure involves using a camshaft bearing tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the engine oil pan and balancer shaft. The installation procedure specifies using the same tool to install the bearings at precise depth measurements and ensuring their holes are aligned before reinstalling removed components.
Caterpillar cat 330 l forest swing machines (prefix 8 fk) service repair manu...fikkskmmdm
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and flywheel housing.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block. Lubrication and alignment of holes is important.
3. Additional steps include installing the flywheel housing, balancer shaft, oil pan and checking bearing bore size after installation is complete.
Caterpillar cat 330 l excavator (prefix 2 el) service repair manual (2el00001...fikkskmmdm
This document provides instructions for removing and installing the cylinder head and spacer plate on Caterpillar 330, 330L, and 330LN excavator models. The removal process involves disconnecting various lines and components before removing bolts and lifting the cylinder head off. Installation requires cleaning surfaces, installing gaskets, bolting the head and plate back on, and torquing bolts to specified values. Adjusting valve lash and reconnecting lines and components completes the installation.
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker assembly.
2. Remove bolts securing the cylinder head and lift it off using a lifting device.
3. To install, place a new gasket and bolt the clean cylinder head to the engine block. Reinstall attached components and adjust valve lash.
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Cleaning the cylinder head and ensuring it is free of contaminants before installation.
2. Attaching the cylinder head to the cylinder block using bolts in the specified tightening sequence and torque.
3. Reinstalling related components like the exhaust manifold, fuel injection lines, and valve train once the cylinder head is secured.
The summary highlights the key steps of cleaning the cylinder head, attaching it to the engine block, and reinstalling additional parts. It is provided in 3 sentences as requested.
Caterpillar cat 325 d mobile hyd power unit (prefix c3n) service repair manua...fikkskmmdm
The document provides instructions for removing and installing an alternator from an engine that is still installed in a machine. The procedure involves:
1. Disconnecting the positive battery terminal to prevent wiring damage.
2. Removing the belt from the alternator pulley.
3. Removing bolts securing the alternator and removing it from the engine.
4. Installing the new alternator using the securing bolts and adjusting the belt tension.
Caterpillar cat 329 e ln excavator (prefix rld) service repair manual (rld000...fikkskmmdm
This document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions to remove components like the head, brake piston, rotating assembly, seals and bearings. The assembly section then lists the components and provides the reverse steps to reinstall components and ensure proper alignment using tools and lubricants.
Caterpillar cat 329 e l excavator (prefix zcd) service repair manual (zcd0000...fikkskmmdm
This document provides instructions for disassembling and assembling the travel motor of a 329E L excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for each part removal and installation. The process involves removing 28 different components including seals, springs, plates, pistons, and bearings. Proper alignment and lubrication of parts is emphasized during assembly to ensure correct functioning of the travel motor.
Caterpillar cat 329 e l excavator (prefix rld) service repair manual (rld0000...fikkskmmdm
This document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions to remove components like the head, brake piston, rotating assembly, seals and bearings. The assembly section then lists the components and provides the reverse steps to reinstall components and ensure proper alignment using tools and lubricants.
Caterpillar cat 323 e sa excavator (prefix yrp) service repair manual (yrp000...fikkskmmdm
This document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes procedures for disassembling and removing components like the final drive, carrier assembly, ring gears, and seals. It also provides instructions for reassembling these components, including installing seals, bearings, and gears, and using shims to set proper bearing preload. Bolts and pins are to be tightened to specified torques.
Caterpillar cat 329 e excavator (prefix k2l) service repair manual (k2l00001 ...fikkskmmdm
This document provides instructions for disassembling and assembling the travel motor of a 329E Mobile Hydraulic Power Unit. It lists 28 steps for disassembly, removing components like the head, brake piston, rotating assembly, and seals. It then lists 23 steps for assembly, reinstalling those components in reverse order while noting proper lubrication and alignment of parts. Tools required are also listed.
Caterpillar cat 323 e sa excavator (prefix tdw) service repair manual (tdw000...fikkskmmdm
This document provides assembly and disassembly instructions for the swing drive of 323E excavator models. It includes 21 steps to disassemble components like the sun gear, carrier assembly, ring gear, housing and shaft. It also includes assembly steps applying anti-seize compound, installing seals and bearings using presses and tools, and torquing bolts to specified values. The document ensures cleanliness to prevent contamination and includes weights of components to assist with lifting.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 311C EXCAVATOR CKE
Configuration: 311C U Excavator CKE00001-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01150941
Inlet and Exhaust Valve Seals - Remove and Install
SMCS - 1104-010-SA
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-1720 Seal Pick 1
Start By:
A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00610601
Illustration 2 g00610605
1. Use Tool (A) to remove valve stem seal (1) from the inlet and exhaust valve guide.
Illustration 1 shows the removal of the valve stem seal, when the valve guide (2) is removed
from cylinder head (4) .
Illustration 2 shows the removal of the valve stem seal, while the valve guide (2) is installed
in cylinder head (4) .
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 5P-1720 Seal Pick 1
NOTICE
Keep all parts clean from contaminants.
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4. Contaminants may cause rapid wear and shortened component life.
Note: Do not apply any oil or sealant to the mating surface of the valve seal that comes into
contact with the valve guide. When the valve seal is installed, coat the surface of the valve stem
with engine oil in order to ensure initial lubrication of the seal lip.
Illustration 3 g00610601
Illustration 4 g00610605
1. Place the new valve stem seal in position on the valve guide.
2. Use Tool (A) to assist in installing the new valve stem seal.
Illustration 3 shows the installation of the valve stem seal, when the valve guide (2) is
removed from the cylinder head (4) .
Illustration 4 shows the installation of the valve stem seal, while the valve guide (2) is
installed in the cylinder head (4) .
Note: After the valve stem seal is installed on the valve guide, ensure that the seal is
properly installed in the groove of the valve guide.
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5. End By: Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 311C EXCAVATOR CKE
Configuration: 311C U Excavator CKE00001-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01565892
Engine Oil Filter Base - Remove
SMCS - 1306-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 185-3630 Strap Wrench Assembly 1
Hot oil and components can cause personal injury.
Do not allow hot oil or components to contact skin.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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7. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00813775
Illustration 2 g00813789
1. Use Tool (A) and remove oil filter (2) from engine oil filter base (3) .
2. Remove the bolts (1) and washers from the engine oil filter base (3) .
3. Remove engine oil filter base (3) from the engine.
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8. 4. Check the condition of O-ring seals (4). Replace the O-ring seals, if the O-ring seals are
worn or damaged.
Illustration 3 g00813823
5. If necessary, remove eight bolts (6) and the washers in order to remove plate (5) from the
engine.
6. Check the condition of gasket (not shown). Replace the gasket, if the gasket is worn or
damaged.
7. Check engine oil filter base (3) and plate (5) for clogging and cracks. Replace damaged
components with replacement parts.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Nov 10 22:19:58 UTC+0800 2020
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9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 311C EXCAVATOR CKE
Configuration: 311C U Excavator CKE00001-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01565969
Engine Oil Filter Base - Install
SMCS - 1306-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00813823
1. Secure gasket and plate (5) to the cylinder block with eight bolts (6) .
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10. Illustration 2 g00813789
2. Check the condition of O-ring seals (4). Replace the O-ring seals, if the O-ring seals are
damaged.
Note: Coat all of the O-ring seals with clean engine oil prior to installation.
3. Install the O-ring seals (4) on engine oil filter base (3) .
Illustration 3 g00813775
4. Secure engine oil filter base (3) to the plate (5) with four bolts (1) and the washers.
5. Install the engine oil filter (2) to the engine oil filter base (3) .
Note: Follow the installation procedure on the engine oil filter in order to install the engine
oil filter on the engine oil filter base.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 311C EXCAVATOR CKE
Configuration: 311C U Excavator CKE00001-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615275
Engine Oil Cooler - Remove
SMCS - 1378-011
Removal Procedure
Start By:
A. Remove the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump
- Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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12. Illustration 1 g00611319
1. If necessary, remove bolt (1) and the washer from the cylinder head.
2. Remove oil tube assembly (dipstick) (2) from the cylinder block.
3. Check O-ring seal (3) (not shown) for wear or damage. Replace the O-ring seal, if the O-
ring seal is worn or damaged.
Illustration 2 g00611320
4. Remove bolts (4) and the washers that secure the oil cooler to the engine cylinder block.
The 3066 Engine has 24 bolts and washers while the 3064 Engine has 16 bolts and washers.
5. Remove engine oil cooler (5) and gasket (6) (not shown) from the engine cylinder block.
Check the gasket for wear or damage. Replace the gasket, if the gasket is worn or damaged.
Note: Check the oil cooler cover for cracks. Replace the cover, if the cover is cracked.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Nov 10 22:21:49 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 311C EXCAVATOR CKE
Configuration: 311C U Excavator CKE00001-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01152039
Engine Oil Cooler - Disassemble
SMCS - 1378-015
Disassembly Procedure
Start By:
A. Remove the oil cooler. Refer to Disassembly and Assembly, "Engine Oil Cooler - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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14. Illustration 1 g00618921
Illustration 2 g00611507
1. Remove four nuts (1) and the washers from the oil cooler core (3) .
2. Remove oil cooler core (3) from oil cooler cover (2) .
Note: Check the engine oil cooler core for cracks, clogging, and ruptures.
3. Remove two gaskets (4) from the oil cooler core. Check the gasket for wear or damage.
Replace the gaskets, if necessary.
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 311C EXCAVATOR CKE
Configuration: 311C U Excavator CKE00001-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01152137
Engine Oil Cooler - Assemble
SMCS - 1378-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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16. Illustration 1 g00618921
Illustration 2 g00611507
1. Install two gaskets (4) onto the oil cooler core (3) .
2. Install the oil cooler cover (2) onto the oil cooler core (3) .
3. Install four nuts (1) and the washers, which secure the oil cooler core to the oil cooler cover.
4. Tighten the four nuts (1) .
End By: Install the oil cooler. Refer to Disassembly and Assembly, "Engine Oil Cooler - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Nov 10 22:23:41 UTC+0800 2020
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 311C EXCAVATOR CKE
Configuration: 311C U Excavator CKE00001-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615279
Engine Oil Cooler - Install
SMCS - 1378-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00611320
1. Install engine oil cooler (5) and new gasket (6) (not shown). Ensure that all mating surfaces
are clean. Install bolts (4) and washers in order to secure the engine oil cooler to the engine
cylinder block. The 3066 Engine has 24 bolts and washers while the 3064 Engine has 16
bolts and washers.
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18. Illustration 2 g00611319
2. Install oil tube assembly (dipstick) (2) into the cylinder block.
Note: Apply clean engine oil to the O-ring seal (3) (not shown) before installation.
3. Install bolt (1) and the washer into the cylinder head.
End By: Install the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection
Pump - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Nov 10 22:24:37 UTC+0800 2020
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 311C EXCAVATOR CKE
Configuration: 311C U Excavator CKE00001-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615285
Engine Oil Relief Valve - Remove and Install
SMCS - 1315-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00607236
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20. Illustration 2 g00607247
1. Remove threaded plug (1) and the shim (2) for the engine oil relief valve from the right side
of the cylinder block.
2. Remove the spring (3) and spring seat (4) from the cylinder block.
Note: Check the spring seat (4) and the valve seat for an abnormal contact pattern. Inspect the
spring (3) for weakness or damage. If necessary, replace the engine oil relief valve with a new
part.
Note: Check the cylinder block for oil passages that are clogged.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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21. Illustration 3 g00607247
Illustration 4 g00607236
1. Install spring seat (4) and spring (3) in the cylinder block.
2. Install shim (2) and threaded plug (1) in the cylinder block.
3. Tighten threaded plug (1) of the engine oil relief valve to a torque of 49 ± 5 N·m (36 ± 4 lb
ft).
Note: Test the opening pressure for the engine oil relief valve. The opening pressure for the
relief valve is 343 ± 20 kPa (50 ± 3 psi). Make adjustments by shimming, if necessary.
For more information, refer to Specifications, "Engine Oil Relief Valve".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Nov 10 22:25:33 UTC+0800 2020
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22. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 311C EXCAVATOR CKE
Configuration: 311C U Excavator CKE00001-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615293
Engine Oil Bypass Valve - Remove and Install
SMCS - 1306-010-BV
Removal Procedure
Start By:
A. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00607679
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23. Illustration 2 g00607688
1. Remove threaded plug (1) for the engine oil bypass valve from the cylinder block (2) .
2. Remove shim (3) from the cylinder block (2) .
3. Remove spring (4) from the cylinder block (2) .
4. Remove spring seat (5) from the cylinder block (2) .
Note: Check the spring seat (5) and the valve seat for an abnormal contact pattern. Inspect the
spring (4) for weakness or damage. If necessary, replace the engine oil bypass valve with a new
part.
Note: Check the cylinder block (2) for oil passages that are clogged.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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24. Illustration 3 g00607688
Illustration 4 g00607679
1. Install spring seat (5) (not shown) and spring (4) in the cylinder block (2) .
2. Install shim (3) and threaded plug (1) in the cylinder block (2) .
3. Tighten the threaded plug (1) to a torque of 69 ± 5 N·m (51 ± 4 lb ft).
Note: Test the opening pressure for the engine oil relief valve. The opening pressure for the
relief valve is 981 ± 98 kPa (142 ± 14 psi). Make adjustments by shimming, if necessary.
For information on testing the engine oil relief valve, refer to Testing and Adjusting, "Lubrication
System".
For more information, refer to Specifications, "Engine Oil Bypass Valve".
End By: Install the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Nov 10 22:26:28 UTC+0800 2020
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 311C EXCAVATOR CKE
Configuration: 311C U Excavator CKE00001-UP (MACHINE) POWERED BY 3064 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01146335
Engine Oil Pump - Remove
SMCS - 1304-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2320 Combination Puller 1
B 1P-0510 Driver Group 1
Start By:
A. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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26. Thank you very much
for your reading.
Please click here to buy
After you pay.
Then, you can
download the complete
manual instantly.
No waiting.
27. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00607826
Note: Illustration 1 does not show that the front housing is removed from the cylinder
block.
1. Remove bolt (1) from the cover (2) .
2. Remove cover (2) for the engine oil pump from the front housing. Check gasket (3) (not
shown) for damage or wear. Replace the gasket, if the gasket is worn or damaged.
Illustration 2 g00607770
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28. 3. Remove driven gear (4) for the oil pump. Pull the gear straight out of the front housing (5)
(slip fit).
Illustration 3 g00607857
4. Position the front housing on a work bench in order to remove the oil pump gear from the
rear of the housing.
5. Use Tool (A) to remove oil pump gear (6) from the front housing.
Illustration 4 g00607885
6. Position the front housing on a work bench in order to remove the drive gear from the front
of the housing.
7. Remove drive gear (7) from the front housing.
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