The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator including the fuel manifold, fuel injection lines, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures note safety hazards and provide illustrations showing the components and steps to remove and install each part.
Caterpillar cat 307 e2 mini hydraulic excavator (prefix kc9) service repair m...fjskefkksem
The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator KC9 engine, including the fuel manifold, fuel injection lines, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe removing mounting hardware and disconnecting hoses before removing each component. Installation is the reverse of removal, ensuring proper tightening of bolts. Safety notices warn of potential burns and injuries from hot fluids and high pressure fuel.
Caterpillar cat 307 e2 mini hydraulic excavator (prefix kc9) service repair m...ujsjfkskemmem
The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator KC9 engine, including the fuel manifold, fuel injection lines, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe removing mounting hardware and disconnecting fluid lines before removing each component. Installation is the reverse of removal, ensuring proper tightening of mounting hardware. Safety notices warn of risks such as burns from hot coolant or high pressure fuel.
Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Ma...hvy7sbkw8e
1. The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator engine, including the fuel manifold, fuel injection lines, electronic unit injector, turbocharger, and exhaust gas recirculation valve.
2. Safety precautions are outlined that must be followed when working on fuel, coolant, and exhaust systems due to risks of burns, fires, and toxic fumes.
3. The procedures provide illustrated steps for loosening bolts and disconnecting hoses to remove each part, then reversing the process for installation. Torque specifications are given for reinstalling bolts.
Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Ma...xiapokang564341
The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator engine, including the fuel manifold, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, and electronic unit injector. The procedures note safety hazards and provide illustrations showing the components and installation/removal steps, which include disconnecting hoses and lines, removing bolts and nuts, and installing components in reverse order. Precautions are described such as capping open ports to prevent contamination.
Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Ma...wenxian17880
1. The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator engine, including the fuel manifold, fuel injection lines, electronic unit injector, turbocharger, and exhaust gas recirculation valve.
2. Safety precautions are outlined that must be followed when working on fuel, coolant, and exhaust systems due to risks of burns, fires, and toxic fumes.
3. The procedures provide illustrated steps for draining fluids, loosening bolts and connections, removing parts, and installing parts in the reverse order of removal while following torque specifications.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...paws21610697
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator BZ5 engine, including the fuel manifold, fuel injection lines, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe removing mounting hardware and disconnecting fluid lines before removing each component, then installing in the reverse order. Safety notices warn of burn hazards from hot coolant and high pressure fuel.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...f7djidksmd3e
This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and lines, taking care not to damage sensors.
- Removing fuel injection lines by disconnecting hoses and tubes after capping lines to prevent contamination.
- Removing the exhaust gas recirculation cooler by draining coolant and removing hoses and mounting brackets.
- Removing the fuel injection pump by disconnecting lines and hoses after removing mounting nuts and bolts.
- Removing electronic unit injectors by disconnecting hoses after draining and capping fuel lines to prevent contamination or injury from high pressure fuel.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...f8usiedkdmm
This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and disconnecting fuel injection lines.
- Removing fuel injection lines by disconnecting hose assemblies and removing bolts, clamps and tube assemblies.
- Removing the exhaust gas recirculation cooler by draining coolant, removing hoses and brackets, and bolts.
- Removing the fuel injection pump by disconnecting harnesses and hoses, and removing nuts, bolts and the pump.
- Removing electronic unit injectors by disconnecting hoses after draining and capping fuel lines.
Caterpillar cat 307 e2 mini hydraulic excavator (prefix kc9) service repair m...fjskefkksem
The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator KC9 engine, including the fuel manifold, fuel injection lines, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe removing mounting hardware and disconnecting hoses before removing each component. Installation is the reverse of removal, ensuring proper tightening of bolts. Safety notices warn of potential burns and injuries from hot fluids and high pressure fuel.
Caterpillar cat 307 e2 mini hydraulic excavator (prefix kc9) service repair m...ujsjfkskemmem
The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator KC9 engine, including the fuel manifold, fuel injection lines, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe removing mounting hardware and disconnecting fluid lines before removing each component. Installation is the reverse of removal, ensuring proper tightening of mounting hardware. Safety notices warn of risks such as burns from hot coolant or high pressure fuel.
Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Ma...hvy7sbkw8e
1. The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator engine, including the fuel manifold, fuel injection lines, electronic unit injector, turbocharger, and exhaust gas recirculation valve.
2. Safety precautions are outlined that must be followed when working on fuel, coolant, and exhaust systems due to risks of burns, fires, and toxic fumes.
3. The procedures provide illustrated steps for loosening bolts and disconnecting hoses to remove each part, then reversing the process for installation. Torque specifications are given for reinstalling bolts.
Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Ma...xiapokang564341
The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator engine, including the fuel manifold, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, and electronic unit injector. The procedures note safety hazards and provide illustrations showing the components and installation/removal steps, which include disconnecting hoses and lines, removing bolts and nuts, and installing components in reverse order. Precautions are described such as capping open ports to prevent contamination.
Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Ma...wenxian17880
1. The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator engine, including the fuel manifold, fuel injection lines, electronic unit injector, turbocharger, and exhaust gas recirculation valve.
2. Safety precautions are outlined that must be followed when working on fuel, coolant, and exhaust systems due to risks of burns, fires, and toxic fumes.
3. The procedures provide illustrated steps for draining fluids, loosening bolts and connections, removing parts, and installing parts in the reverse order of removal while following torque specifications.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...paws21610697
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator BZ5 engine, including the fuel manifold, fuel injection lines, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe removing mounting hardware and disconnecting fluid lines before removing each component, then installing in the reverse order. Safety notices warn of burn hazards from hot coolant and high pressure fuel.
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This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and lines, taking care not to damage sensors.
- Removing fuel injection lines by disconnecting hoses and tubes after capping lines to prevent contamination.
- Removing the exhaust gas recirculation cooler by draining coolant and removing hoses and mounting brackets.
- Removing the fuel injection pump by disconnecting lines and hoses after removing mounting nuts and bolts.
- Removing electronic unit injectors by disconnecting hoses after draining and capping fuel lines to prevent contamination or injury from high pressure fuel.
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This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and disconnecting fuel injection lines.
- Removing fuel injection lines by disconnecting hose assemblies and removing bolts, clamps and tube assemblies.
- Removing the exhaust gas recirculation cooler by draining coolant, removing hoses and brackets, and bolts.
- Removing the fuel injection pump by disconnecting harnesses and hoses, and removing nuts, bolts and the pump.
- Removing electronic unit injectors by disconnecting hoses after draining and capping fuel lines.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...uddksemd8ud
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator BZ5 engine, including the fuel manifold, fuel injection lines, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe removing mounting hardware and disconnecting fluid lines before removing each component, then installing in the reverse order. Safety notices warn of burn hazards from hot coolant and high pressure fuel.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix bz5) service repai...cdfvvv1
This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and lines, taking care not to damage sensors.
- Removing fuel injection lines by disconnecting hoses and tubes after capping lines to prevent contamination.
- Removing the exhaust gas recirculation cooler by draining coolant and removing hoses and mounting brackets.
- Removing the fuel injection pump by disconnecting lines and hoses after removing mounting nuts and bolts.
- Removing electronic unit injectors by disconnecting hoses after draining and capping fuel lines to prevent contamination or damage according to safety guidelines.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...jdjkskmikdkmd
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator BZ5 engine, including the fuel manifold, fuel injection lines, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures describe removing mounting hardware and disconnecting fluid lines, hoses, and electrical connectors and installing components in the reverse order. Safety precautions are provided regarding working with high pressure fuel and hot coolant.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix bz5) service repai...fikskkdmmd1
This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and lines, taking care not to damage sensors.
- Removing fuel injection lines by disconnecting hoses and tubes after capping lines to prevent contamination.
- Removing the exhaust gas recirculation cooler by draining coolant and removing hoses and mounting brackets.
- Removing the fuel injection pump by disconnecting lines and hoses and removing nuts and bolts.
- Removing electronic unit injectors by disconnecting hoses after taking safety precautions for the high pressure fuel system.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...yan77xunhao
This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and lines, taking care not to damage sensors.
- Removing fuel injection lines by disconnecting hoses and tubes after capping lines to prevent contamination.
- Removing the exhaust gas recirculation cooler by draining coolant and removing hoses and mounting brackets.
- Removing the fuel injection pump by disconnecting lines and hoses after removing mounting nuts and bolts.
- Removing electronic unit injectors by disconnecting hoses after draining and capping fuel lines to prevent contamination.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix bz5) service repai...fjskekfseik
This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and disconnecting fuel injection lines.
- Removing fuel injection lines by disconnecting hose assemblies and removing bolts, clamps and tubes.
- Removing the exhaust gas recirculation cooler by draining coolant, removing hoses and brackets, and bolts.
- Removing the fuel injection pump by disconnecting harnesses and hoses, and removing nuts, bolts and the pump.
- Removing electronic unit injectors by disconnecting hoses after draining fuel and removing clips and hoses.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix hc5) service repair...fusjfjskekmem
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator engine, including the fuel manifold rail, fuel injection lines, fuel injection pump, electronic unit injectors, turbocharger, exhaust gas recirculation cooler, and exhaust gas recirculation valve. Safety precautions are provided throughout regarding working with high pressure fuel, draining coolant, and potential contact with hot coolant or steam.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix hc5) service repair...hhjsekmdmm
The document provides instructions for removing and installing various components of a 304E2CR Mini Hydraulic Excavator engine, including the fuel manifold rail, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, and electronic unit injector. Safety precautions are outlined that must be followed when working on the fuel system, such as risks of burns from high pressure fuel and proper disposal of fluids.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix hc5) service repair...jfjksekkmsemm
The document provides instructions for removing and installing various components of a 304E2CR Mini Hydraulic Excavator engine, including the fuel manifold rail, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, and electronic unit injector. Safety precautions are outlined that must be followed when working on the fuel system, such as risks of burns from high pressure fuel and collecting fluids properly.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix hc5) service repair...ujfjjkjskkemme
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator engine, including the fuel manifold rail, fuel injection lines, fuel injection pump, electronic unit injectors, turbocharger, exhaust gas recirculation cooler, and exhaust gas recirculation valve. Safety precautions are provided throughout regarding working with high pressure fuel, draining coolant, and potential contact with hot coolant or steam.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix hc5) service repair...ufjsjjkksemme
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator engine, including the fuel manifold rail, fuel injection lines, fuel injection pump, electronic unit injectors, turbocharger, exhaust gas recirculation cooler, and exhaust gas recirculation valve. Safety precautions are provided throughout for working with high pressure fuel, coolant, and exhaust components.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...tuzhiyou2
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator powered by a C2.4 engine, including:
- Removing and installing the fuel manifold (rail)
- Removing and installing the fuel injection lines
- Removing and installing the fuel injection pump
- Removing and installing the electronic unit injector
- Removing and installing the turbocharger
- Removing and installing the exhaust gas recirculation valve
The instructions include safety warnings and step-by-step procedures for each component.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...qfyc504378
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator BZ5 powered by a C2.4 engine, including:
- Removing and installing the fuel manifold (rail)
- Removing and installing the fuel injection lines
- Removing and installing the electronic unit injector
- Removing and installing the turbocharger
- Removing and installing the exhaust gas recirculation valve
The procedures provide illustrations and specify torque values for fasteners. Safety notices are included regarding working with high pressure fuel and draining coolant.
Caterpillar Cat 305E2 CR Mini Hydraulic Excavator (Prefix BZ5) Service Repair...lituo39419496
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator BZ5 powered by a C2.4 engine, including:
- Removing and installing the fuel manifold (rail)
- Removing and installing the fuel injection lines
- Removing and installing the electronic unit injector
- Removing and installing the turbocharger
The procedures provide illustrations and step-by-step instructions and include safety warnings for working on high pressure fuel systems and draining hot coolant. Torque specifications are provided for reinstalling components.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix HC5) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator engine, including the fuel manifold rail, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, and electronic unit injector. Safety precautions are outlined that must be followed when working on the fuel system, such as risks of high pressure fuel and containing any spilled fluids.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix HC5) Service Repair ...ze6074xunong
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator engine, including the fuel manifold rail, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, and electronic unit injector. The procedures note safety hazards and provide illustrations to identify the specific components and steps to disassemble and reassemble each part.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix HC5) Service Repair ...gongfuao7509
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator including the fuel manifold, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures note safety hazards and provide illustrations showing the component locations and steps to disassemble and reassemble the components.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix HC5) Service Repair ...tengtui535
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator including the fuel manifold, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures note safety hazards and provide illustrations showing the component locations and installation steps.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix HC5) Service Repair ...f8seodkdmdmed3
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator including the fuel manifold rail, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures note safety hazards and provide illustrations showing the component locations and installation steps.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix HC5) Service Repair ...fusjekkdmdmd2w
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator including the fuel manifold rail, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures note safety hazards and provide illustrations showing the component locations and installation steps.
This document provides instructions for removing and installing fuel lines, filters, pumps, and electronic unit injectors on a C32 industrial engine. Key steps include:
- Marking fuel lines before removal and checking for damage before reinstalling new lines, ensuring proper clearance from other components.
- Removing the fuel filter and water separator by disconnecting hoses and harness, and installing a new filter on the cleaned base assembly.
- Removing the fuel transfer pump by disconnecting hoses and bolts, and installing with a new O-ring and reconnecting hoses.
- Removing electronic unit injectors after disconnecting harnesses and bridges by prying them out, and installing by cleaning the cylinders
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Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix HC5) Service Repair ...fusjekkdmdmd2w
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator including the fuel manifold rail, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. The procedures note safety hazards and provide illustrations showing the component locations and installation steps.
Similar to Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Manual (KC900001 and up).pdf (20)
This document provides instructions for removing and installing fuel lines, filters, pumps, and electronic unit injectors on a C32 industrial engine. Key steps include:
- Marking fuel lines before removal and checking for damage before reinstalling new lines, ensuring proper clearance from other components.
- Removing the fuel filter and water separator by disconnecting hoses and harness, and installing a new filter on the cleaned base assembly.
- Removing the fuel transfer pump by disconnecting hoses and bolts, and installing with a new O-ring and reconnecting hoses.
- Removing electronic unit injectors after disconnecting harnesses and bridges by prying them out, and installing by cleaning the cylinders
This document provides instructions for removing and installing various fuel system components on a Caterpillar C32 Industrial Engine, including:
- Fuel priming pump
- Fuel filter base
- Fuel lines
- Fuel transfer pump
- Fuel pressure regulator
- Exhaust cooler
The procedures describe disconnecting fuel lines and electrical connections, removing mounting hardware, and installing components in reverse order, noting specific torque specifications for fasteners. Safety precautions are provided for containing fluids and releasing spring pressure.
This document provides instructions for removing and installing various fuel system components on a Caterpillar C32 Industrial Engine BT4, including:
- The fuel priming pump, fuel filter base, fuel lines, fuel transfer pump, and fuel pressure regulator.
- Detailed steps are given for each component's removal and installation, including required tools. Safety precautions are provided, such as containing fluids and ensuring fuel system is shut off.
- Illustrations supplement the text instructions to show part locations and orientations. Torque specifications are listed for reinstallation.
The document provides instructions for removing and installing various powertrain components on a 745C articulated truck, including:
1) Removing and installing the torque converter, which requires using lifting tools and weighs approximately 95 kg.
2) Removing and installing the transmission scavenge pump, which involves disconnecting hoses and removing mounting bolts.
3) Removing and installing the transmission oil filter, which requires releasing system pressure and removing mounting bolts and harnesses.
This document provides instructions for removing and installing the front suspension frame on a 745 Articulated Truck. The removal procedure involves disconnecting hydraulic lines, removing mounting bolts, and using lifting equipment to remove the heavy frame component. The installation procedure is the reverse of removal, and includes priming bearings with grease, tightening bolts to the specified torque values, and reconnecting hydraulic lines. Safety precautions are provided regarding working under heavy components and relieving hydraulic pressure.
This document provides instructions for removing and installing various components of a Caterpillar C13 engine, including:
- Removing and installing the flywheel housing.
- Removing and installing the vibration damper and pulley.
- Removing and installing the crankshaft front seal.
- Removing and installing the front cover.
- Removing and installing the front gear group.
- Removing and installing the front housing.
- Removing and installing brackets and pulleys for the accessory drive.
- Removing and installing the fumes disposal filter.
- Removing and installing the valve mechanism cover.
Step-by-step instructions are provided for each procedure, including any required tools and tightening specifications.
The document provides instructions for removing and installing various components related to the diesel exhaust fluid system for a Caterpillar 730C Ejector Articulated Truck. It includes illustrated step-by-step instructions for removing and installing items like the diesel exhaust fluid tank, pump, injector, electronic control unit, and solenoid valves. Safety notices are also provided regarding hot coolant and spilled fuel.
This document provides instructions for removing and disassembling the engine and torque converter from a Caterpillar 730C Ejector Articulated Truck. It describes disconnecting wiring harnesses, hoses, brackets, and removing bolts to detach the engine. It then outlines steps to disassemble the torque converter including removing housing, bearings, plates, and seals. The instructions are accompanied by illustrations and require the use of various tools.
The document provides instructions for removing and installing a flywheel housing on a 422E Backhoe Loader. Key steps include:
1. Removing the flywheel, bolts, and lifting the housing off the cylinder block using a lifting device.
2. Inspecting the crankshaft rear seal for leaks and cleaning the housing before installation.
3. Installing the housing onto the cylinder block using guide studs, bolts, and checking alignment with a dial indicator.
The document provides instructions for removing and installing a hydraulic tank on a 420F backhoe loader. The removal procedure involves:
1. Disconnecting hoses from the hydraulic tank assembly
2. Disconnecting clamps on hoses connected to the tank
3. Removing bolts to detach the tank from the vehicle
4. Removing additional components like a strainer and gauge from the tank. The installation procedure is the reverse of the removal steps.
Caterpillar Cat 329D L Excavator (Prefix DTZ) Service Repair Manual (DTZ00001...itj79143591
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine. It describes:
1. Draining the engine coolant below the level of the water temperature regulator.
2. Disconnecting the hose from the regulator cover by loosening the clamp.
3. Removing the bolts securing the regulator housing and removing the housing to access the internal components.
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine. It describes:
1) Draining the engine coolant below the level of the regulator.
2) Disconnecting the hose from the regulator cover and removing mounting bolts.
3) Cleaning and installing a new O-ring, then reversing the removal steps to reinstall the regulator.
Caterpillar Cat 322C FM EXCAVATOR (Prefix CAM) Service Repair Manual (CAM0000...itj79143591
The document provides instructions for removing the engine oil filter base from a 322C FM excavator with a 3126 engine. The procedure involves first removing the turbocharger. Then, using a strap wrench, loosen the oil filter base by turning it counterclockwise. Finally, clean the oil filter base mounting surface before installing the new oil filter base. The summary is provided in 3 sentences or less as requested.
Caterpillar Cat 322C FM EXCAVATOR (Prefix C3R) Service Repair Manual (C3R0000...itj79143591
1. The document provides instructions for removing and installing the unit injector hydraulic pump and turbocharger on a Caterpillar 3126B engine.
2. The unit injector hydraulic pump removal instructions include disconnecting lines and harness, removing mounting bolts, and inspecting seals. Installation is the reverse.
3. Turbocharger removal requires removing bolts and nuts connecting it to the exhaust manifold and disconnecting lines. Disassembly separates housing components. Assembly reconnects parts and installation bolts the turbocharger back into place.
Caterpillar Cat 320D L Excavator (Prefix PHX) Service Repair Manual (PHX00001...itj79143591
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using various tools to remove components like the muffler, flywheel housing, and rear crankshaft seal. Detailed illustrations and cautions are provided for each step. The process involves drilling holes in the crankshaft rear seal before removing it, cleaning and applying compounds to mating surfaces, and checking dowel pins and gaskets before reassembly.
Caterpillar Cat 320D L Excavator (Prefix KLM) Service Repair Manual (KLM00001...itj79143591
This document provides instructions for removing and installing the crankshaft front seal of a Caterpillar C6.4 engine.
The removal procedure instructs to drill holes in the existing seal and use a slide hammer puller to remove it. For installation, a front seal installer tool is used to carefully push the new seal onto the crankshaft flange. Proper cleaning of parts and use of retaining compound is emphasized.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...itj79143591
The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 320D excavator engine. It describes using various tools to remove components like the muffler, flywheel, flywheel bolts, and flywheel housing bolts. Detailed illustrations show each step, like installing a lifting bracket and bolts to remove the flywheel. Precautions are provided to keep parts clean and contain fluids.
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using various tools to remove components like the muffler, flywheel housing, and rear crankshaft seal. Detailed illustrations and cautions are provided for each step. The process involves drilling holes in the crankshaft rear seal before removing it, cleaning and applying compounds to mating surfaces, and checking dowel pins and gaskets before reassembly.
This document provides instructions for removing and installing the crankshaft front seal of a Caterpillar C6.4 engine.
The removal procedure involves using a slide hammer puller to remove the existing seal after drilling holes in it. For installation, a front seal installer tool is used to carefully push the new seal onto the crankshaft flange. Proper cleaning and containment of fluids is emphasized.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307E2 MINI HYD EXCAVATOR KC9
Configuration: 307E2 Mini Hydraulic Excavator KC900001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06545873
Fuel Manifold (Rail) - Remove and Install
SMCS - 1702-010
Removal Procedure
Contact with high pressure fuel may cause fluid penetration and burn
hazards. High pressure fuel spray may cause a fire hazard. Failure to
follow these inspection, maintenance and service instructions may cause
personal injury or death.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Start By:
a. Remove fuel injection lines.
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3. Illustration 1 g06008153
1. Remove bolts (2) and fuel manifold (1).
Note: Do not remove the pressure limiter and the rail pressure sensor from fuel manifold
(1).
Note: When removing fuel manifold (1) do not hold it by the pressure limiter and the rail
pressure sensor.
Installation Procedure
1. Install fuel manifold (1) in the reverse order of removal.
a. Tighten bolts (2) to a torque of 24 N·m to 27 N·m (212 lb in to 239 lb in).
Copyright 1993 - 2020 Caterpillar Inc.
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4. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307E2 MINI HYD EXCAVATOR KC9
Configuration: 307E2 Mini Hydraulic Excavator KC900001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06521813
Fuel Injection Lines - Remove and Install
SMCS - 1252-010
Removal Procedure
Contact with high pressure fuel may cause fluid penetration and burn
hazards. High pressure fuel spray may cause a fire hazard. Failure to
follow these inspection, maintenance and service instructions may cause
personal injury or death.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
1. Turn the fuel supply to the OFF position.
2. Turn the battery disconnect switch to the OFF position.
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5. Illustration 1 g06007993
3. Remove bolt (3) and clamp (1). Disconnect hose assembly (2).
Illustration 2 g06008011
4. Remove bolt (8) and clamps (5). Disconnect hose assembly (7).
5. Remove bolts (4) and intake throttle valve (6).
Illustration 3 g06008040
6. Remove bolt (9), bolt (11), and tube assembly (10).
Note: Cap and plug all fuel lines to prevent contaminating fuel system.
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6. Illustration 4 g06008098
7. Remove clamp (16). Disconnect hose assembly (15).
8. Remove bolt (12), bolt (14), and tube assembly (13).
Illustration 5 g06008091
9. Remove fuel injection lines (17).
Note: Cap and plug all fuel lines to prevent contaminating fuel system.
Installation Procedure
1. Install fuel injection lines (17) in the reverse order of removal.
a. Tighten the retaining nuts of fuel injection lines (17) to a torque of 25 N·m to 29 N·m
(221 lb in to 257 lb in).
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7. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307E2 MINI HYD EXCAVATOR KC9
Configuration: 307E2 Mini Hydraulic Excavator KC900001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06508651
Exhaust Gas Recirculation Cooler - Remove and Install
SMCS - 1087; 108C-010
Removal Procedure
Sulfuric Acid Burn Hazard may cause serious personal injury or death.
The exhaust gas cooler may contain a small amount of sulfuric acid. The
use of fuel with sulfur levels greater than 15 ppm may increase the
amount of sulfuric acid formed. The sulfuric acid may spill from the
cooler during service of the engine. The sulfuric acid will burn the eyes,
skin and clothing on contact. Always wear the appropriate personal
protective equipment (PPE) that is noted on a material safety data sheet
(MSDS) for sulfuric acid. Always follow the directions for first aid that
are noted on a material safety data sheet (MSDS) for sulfuric acid.
Note: Plug or cap all open ports with new plugs or caps.
1. Drain the coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant -
Change" for the correct draining and filling procedures.
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8. Illustration 1 g06002439
2. Remove clamp (2) and hose assembly (1).
3. Remove clamp (8) and hose assembly (7).
4. Remove bolt (5) and bracket (4).
5. Remove bolts (6), bolts (9), and exhaust gas recirculation cooler (3).
Installation Procedure
1. Install exhaust gas recirculation cooler (3) in the reverse order of removal.
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9. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307E2 MINI HYD EXCAVATOR KC9
Configuration: 307E2 Mini Hydraulic Excavator KC900001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06545892
Fuel Injection Pump - Remove and Install
SMCS - 1251-010
Removal Procedure
Start By:
a. Remove inlet manifold.
Illustration 1 g06008710
1. Disconnect harness assembly (3) (not shown).
2. Disconnect hose assembly (5).
3. Remove nuts (1), bolts (4), and fuel injection pump (2).
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10. Illustration 2 g06008731
4. Disconnect hose assembly (8) (not shown).
5. Remove bolts (6) and fuel pump (7).
Installation Procedure
1. Install fuel injection pump (7) in the reverse order of removal.
a. Tighten nuts (1) to a torque of 24 N·m to 27 N·m (212 lb in to 239 lb in).
Copyright 1993 - 2020 Caterpillar Inc.
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11. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307E2 MINI HYD EXCAVATOR KC9
Configuration: 307E2 Mini Hydraulic Excavator KC900001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06546013
Electronic Unit Injector - Remove and Install
SMCS - 1290-010
Removal Procedure
Contact with high pressure fuel may cause fluid penetration and burn
hazards. High pressure fuel spray may cause a fire hazard. Failure to
follow these inspection, maintenance and service instructions may cause
personal injury or death.
NOTICE
Ensure that all adjustments and repairs that are carried out to the fuel
system are performed by authorised personnel that have the correct
training.
Before begining ANY work on the fuel system, refer to Operation and
Maintenance Manual, "General Hazard Information and High
Pressure Fuel Lines" for safety information.
Refer to Systems Operation, Testing and Adjusting Manual,
"Cleanliness of Fuel System Components" for detailed information on
the standards of cleanliness that must be observed during ALL work
on the fuel system.
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12. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Start By:
a. Remove fuel injection lines.
Illustration 1 g06008227
1. Remove clip (2). Disconnect hose assembly (1).
2. Remove bolt (5), clamp (4), and electronic unit injector (3).
Installation Procedure
1. Install electronic unit injector (3) in the reverse order of removal.
a. Tighten bolt (5) to a torque of 24 N·m to 27 N·m (212 lb in to 248 lb in).
Note: If new injectors are installed, refer to REHS9707 to install new injector trim
codes in the Engine ECM and to register them on-line
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13. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307E2 MINI HYD EXCAVATOR KC9
Configuration: 307E2 Mini Hydraulic Excavator KC900001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06546042
Turbocharger - Remove and Install
SMCS - 1052-010
Removal Procedure
Drain the cooling system into a suitable container for storage or disposal. Refer to Operation and
Maintenance Manual, "Cooling System Coolant (ELC) - Change".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g06044516
1. Remove intake hose (1).
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14. 2. Remove muffler flange (4).
3. Disconnect intake hose (3).
Illustration 2 g06044524
4. Remove screw (5).
5. Remove return pipe (crankcase side) (6).
6. Remove turbocharger (2).
Installation Procedure
1. Install turbocharger (2) in the reverse order of removal.
Copyright 1993 - 2020 Caterpillar Inc.
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15. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307E2 MINI HYD EXCAVATOR KC9
Configuration: 307E2 Mini Hydraulic Excavator KC900001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06508754
Exhaust Gas Recirculation Valve - Remove and Install
SMCS - 108N-010
Removal Procedure
Personal injury can result from hot coolant, steam and alkali.
At operating temperature, engine coolant is hot and under pressure. The
radiator and all lines to heaters or the engine contain hot coolant or
steam. Any contact can cause severe burns.
Remove cooling system pressure cap slowly to relieve pressure only
when engine is stopped and cooling system pressure cap is cool enough
to touch with your bare hand.
Do not attempt to tighten hose connections when the coolant is hot, the
hose can come off causing burns.
Cooling System Coolant Additive contains alkali. Avoid contact with
skin and eyes.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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16. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Note: Refer to Specifications, "Engine Design" for non-specified engine torque values.
Illustration 1 g06002555
1. Remove bolt (1) and bolt (2).
Illustration 2 g06002560
2. Remove bolts (3).
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17. Illustration 3 g06002566
3. Remove clamp (4). Disconnect hose assembly (5).
Illustration 4 g06002585
4. Remove bolt (6). Position breather assembly (7) out of the way.
Illustration 5 g06002718
5. Remove clamp (8) . Disconnect hose assembly (9).
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18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. Illustration 6 g06002734
6. Disconnect harness assembly (12) (not shown).
7. Remove bolts (10) and exhaust gas recirculation valve (11).
Installation Procedure
1. Install exhaust gas recirculation valve (11) in the reverse order of removal.
Copyright 1993 - 2020 Caterpillar Inc.
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20. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307E2 MINI HYD EXCAVATOR KC9
Configuration: 307E2 Mini Hydraulic Excavator KC900001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06508499
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
Illustration 1 g06002252
1. Remove bolts (1) and position bracket (2) out of the way.
2. Remove bolts (3), nuts (4), and elbow (5).
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21. Illustration 2 g06002278
3. Remove clamp (10) and hose (9).
4. Remove bolt (8) and bracket (12).
5. Remove bolts (11), nuts (6), and exhaust manifold (7).
Installation Procedure
1. Install exhaust manifold (7) in the reverse order of removal.
a. Tighten bolts (3) to a torque of 24 N·m to 27 N·m (212 lb in to 239 lb in).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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22. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 307E2 MINI HYD EXCAVATOR KC9
Configuration: 307E2 Mini Hydraulic Excavator KC900001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06506216
Diesel Particulate Filter - Disassemble
SMCS - 108F-015
Disassemble Procedure
Wear goggles, gloves, protective clothing, and a National Institute for
Occupational Safety and Health (NIOSH) approved P95 or N95 half-
face respirator when handling a used Diesel Particulate Filter or
Catalytic Converter Muffler. Failure to do so could result in personal
injury.
The muffler, catalytic converter/muffler, and diesel particulate filter will
become extremely hot during engine operation. A hot muffler, catalytic
converter/muffler and diesel particulate filter can cause serious burns.
Allow adequate cooling time before working on or near the muffler,
catalytic converter/muffler and diesel particulate filter.
NOTICE
Do not strike any part of the assembly of the Diesel Particulate Filter
(DPF). Do not allow any object to contact the internal element of the
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23. DPF. If the internal element of the DPF becomes damaged, the
assembly must be replaced.
Illustration 1 g06001247
NOTICE
Before starting of disassembling the diesel particulate filter, put the
alignment marks on each of the parts, the diesel particulate filter, the
diesel oxidation catalyst, and the muffler.
1. Remove band clamps (1).
Illustration 2 g06001291
2. Separate muffler (2), diesel particulate filter (3), and diesel oxidation catalyst (4).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Sun Jan 19 22:14:58 UTC+0800 2020
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