The document provides instructions for removing and installing various engine components on a Caterpillar 305E2CR mini hydraulic excavator including:
1) The flywheel, flywheel housing, crankshaft pulley, idler gear, and crankshaft front and rear seals.
2) The procedures include using various specialty tools and following steps like loosening bolts, aligning timing marks, pressing out bearings, and lubricating parts with engine oil.
3) Technicians are advised to keep components clean, contain fluids, and inspect parts for wear or damage before reinstallation.
Caterpillar cat 305 e2cr mini hydraulic excavator (prefix r5c) service repair...fujsjefjkskeksmem
The document provides instructions for removing and installing several engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- Removing and installing the flywheel using lifting tools and bolts.
- Removing and installing the crankshaft rear seal carrier which includes a lip seal.
- Removing and installing the flywheel housing which secures to the engine block with bolts.
- Removing and installing the crankshaft pulley using sockets and a puller, applying grease to the splines.
Caterpillar cat 305 e2cr mini hydraulic excavator (prefix r5c) service repair...fisekksemm
This document provides instructions for removing and installing various engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- Removing and installing the flywheel using lifting tools and bolts
- Removing and installing the crankshaft rear seal carrier which includes a lip seal
- Removing and installing the flywheel housing which requires removing mounting bolts
- Removing and installing the crankshaft pulley using sockets and a puller, applying grease to the splines
- Removing and installing the crankshaft front seal which requires removing the key and sleeve first
- Removing and installing the idler gear after aligning timing marks, using an idler gear tool
Caterpillar cat 305 e2cr mini hydraulic excavator (prefix r5c) service repair...fjsekksemfmm
The document provides instructions for removing and installing several engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- Removing and installing the flywheel using lifting tools and bolts.
- Removing and installing the crankshaft rear seal carrier which includes a lip seal.
- Removing and installing the flywheel housing which secures to the engine block with bolts.
- Removing and installing the crankshaft pulley using sockets and a puller, applying grease to the splines.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...hvy7sbkw8e
The document provides instructions for removing and installing several engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- The flywheel, which must be removed using lifting tools and stopper due to its weight of approximately 55 lbs.
- The crankshaft rear seal carrier, which requires removing bolts and seals and installing new seals with a special tool.
- The flywheel housing, which is secured by bolts and must be removed and installed in reverse order.
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The document provides instructions for removing and installing several engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- The flywheel, which must be removed using lifting tools and stopper due to its weight of approximately 55 lbs.
- The crankshaft rear seal carrier, which requires removing bolts and seals and installing new seals with a special tool.
- The flywheel housing, which is secured by bolts and must be removed and installed in reverse order.
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The document provides instructions for removing and installing several engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- The flywheel, which must be removed using lifting tools and stopper due to its weight of approximately 55 lbs.
- The crankshaft rear seal carrier, which requires removing bolts and seals and installing new seals with a special tool.
- The flywheel housing, which is secured by bolts and must be removed and installed in reverse order.
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This document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2 Mini Hydraulic Excavator including the flywheel, crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures include lists of required tools and step-by-step instructions detailing how to remove each part and install the replacement in the reverse order, taking care to keep components clean and apply lubricants as specified.
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The document provides instructions for removing and installing several engine components on a Caterpillar 305.5E2 Mini Hydraulic Excavator including:
- Removing the flywheel using lifting tools and bolts.
- Removing the crankshaft rear seal carrier which involves removing bolts and a lip seal.
- Removing the flywheel housing which requires removing bolts and the housing.
- Removing the idler gear following steps to align timing marks and remove bolts, gears, and a bearing using specialized tools.
Caterpillar cat 305 e2cr mini hydraulic excavator (prefix r5c) service repair...fujsjefjkskeksmem
The document provides instructions for removing and installing several engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- Removing and installing the flywheel using lifting tools and bolts.
- Removing and installing the crankshaft rear seal carrier which includes a lip seal.
- Removing and installing the flywheel housing which secures to the engine block with bolts.
- Removing and installing the crankshaft pulley using sockets and a puller, applying grease to the splines.
Caterpillar cat 305 e2cr mini hydraulic excavator (prefix r5c) service repair...fisekksemm
This document provides instructions for removing and installing various engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- Removing and installing the flywheel using lifting tools and bolts
- Removing and installing the crankshaft rear seal carrier which includes a lip seal
- Removing and installing the flywheel housing which requires removing mounting bolts
- Removing and installing the crankshaft pulley using sockets and a puller, applying grease to the splines
- Removing and installing the crankshaft front seal which requires removing the key and sleeve first
- Removing and installing the idler gear after aligning timing marks, using an idler gear tool
Caterpillar cat 305 e2cr mini hydraulic excavator (prefix r5c) service repair...fjsekksemfmm
The document provides instructions for removing and installing several engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- Removing and installing the flywheel using lifting tools and bolts.
- Removing and installing the crankshaft rear seal carrier which includes a lip seal.
- Removing and installing the flywheel housing which secures to the engine block with bolts.
- Removing and installing the crankshaft pulley using sockets and a puller, applying grease to the splines.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...hvy7sbkw8e
The document provides instructions for removing and installing several engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- The flywheel, which must be removed using lifting tools and stopper due to its weight of approximately 55 lbs.
- The crankshaft rear seal carrier, which requires removing bolts and seals and installing new seals with a special tool.
- The flywheel housing, which is secured by bolts and must be removed and installed in reverse order.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...xiapokang564341
The document provides instructions for removing and installing several engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- The flywheel, which must be removed using lifting tools and stopper due to its weight of approximately 55 lbs.
- The crankshaft rear seal carrier, which requires removing bolts and seals and installing new seals with a special tool.
- The flywheel housing, which is secured by bolts and must be removed and installed in reverse order.
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The document provides instructions for removing and installing several engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- The flywheel, which must be removed using lifting tools and stopper due to its weight of approximately 55 lbs.
- The crankshaft rear seal carrier, which requires removing bolts and seals and installing new seals with a special tool.
- The flywheel housing, which is secured by bolts and must be removed and installed in reverse order.
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- Removing the crankshaft rear seal carrier which involves removing bolts and a lip seal.
- Removing the flywheel housing which requires removing bolts and the housing.
- Removing the idler gear following steps to align timing marks and remove bolts, gears, and a bearing using specialized tools.
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- Removing the flywheel using lifting tools and bolts.
- Removing the crankshaft rear seal carrier which involves removing bolts and a lip seal.
- Removing the flywheel housing which requires removing bolts and the housing.
- Removing the idler gear following steps to align timing marks and remove bolts, gears, and a bearing using specialized tools.
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This document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2 Mini Hydraulic Excavator including the flywheel, crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures describe removing parts, inspecting components, applying lubricants, and reinstalling parts in the reverse order of removal while following specific torque specifications for fasteners. Required tools are listed for each procedure.
Caterpillar cat 305.5 e2 mini hydraulic excavator (prefix cr5) service repair...cdfvvv1
The document provides instructions for removing and installing several engine components on a Caterpillar 305.5E2 Mini Hydraulic Excavator including:
- Removing the flywheel using lifting tools and bolts.
- Removing the crankshaft rear seal carrier which involves removing bolts and a lip seal.
- Removing the flywheel housing which requires removing bolts and the housing.
- Removing the idler gear following steps to align timing marks and remove bolts, gears, and a bearing using specialized tools.
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This document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2 Mini Hydraulic Excavator including the flywheel, crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures include lists of required tools and step-by-step instructions detailing how to remove each part and install the replacement in the reverse order, taking care to keep components clean and apply lubricants as specified.
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This document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2 Mini Hydraulic Excavator including the flywheel, crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures describe removing parts, inspecting components, applying lubricants, and reinstalling parts in the reverse order of removal while following specific torque specifications for fasteners. Required tools are listed for each procedure.
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The document provides instructions for removing and installing several engine components on a Caterpillar 305.5E2 Mini Hydraulic Excavator including:
- Removing the flywheel using lifting tools and bolts.
- Removing the crankshaft rear seal carrier which involves removing bolts and a lip seal.
- Removing the flywheel housing which requires removing bolts and the housing.
- Removing the idler gear following steps to align timing marks and remove bolts, gears, and a bearing using specialized tools.
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This service repair manual provides instructions for removing and installing various engine components on a Caterpillar C2.4 engine, including:
- Removing and installing the flywheel using lifting tools and bolts.
- Removing and installing the crankshaft rear seal carrier using a seal installer and bolts.
- Removing and installing the flywheel housing using bolts.
- Removing and installing the crankshaft pulley using sockets and a puller.
- Removing and installing the crankshaft front seal after removing the pulley.
- Removing and installing the idler gear after removing the front housing using an idler gear tool, bolts, and ensuring timing marks are aligned.
Caterpillar Cat 305.5E2 Mini Hydraulic Excavator (Prefix CR5) Service Repair ...lituo39419496
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar C2.4 engine, including:
- Removing and installing the flywheel using lifting tools and bolts.
- Removing and installing the crankshaft rear seal carrier using a seal installer and bolts.
- Removing and installing the flywheel housing using bolts.
- Removing and installing the crankshaft pulley using sockets and a puller.
- Removing and installing the crankshaft front seal after removing the pulley.
- Removing and installing the idler gear after removing the front housing using an idler gear tool, bolts, and ensuring timing marks are aligned.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...f8seodkdmdmed3
This document provides instructions for removing and installing various engine components on a Caterpillar 304E2CR Mini Hydraulic Excavator KC400001-UP powered by a C2.4 engine. The components include the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, and front housing. The procedures provide detailed illustrations and specify any required tools and torque specifications.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...gongfuao7509
The document provides instructions for removing and installing various engine components on a 304E2CR Mini Hydraulic Excavator including the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover. The procedures include lists of required tools and step-by-step instructions with illustrations for each component. Precautions are provided regarding keeping parts clean and containing fluids.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing various engine components on a 304E2CR Mini Hydraulic Excavator including the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover. The procedures include lists of required tools and step-by-step instructions with illustrations for each component. Precautions are provided regarding keeping parts clean and containing fluids.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...ze6074xunong
This document provides instructions for removing and installing various engine components on a Caterpillar 304E2CR Mini Hydraulic Excavator KC400001-UP powered by a C2.4 engine. The components include the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, and front housing. The procedures provide detailed illustrations and specify any required tools and torque specifications.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...f8usejkddmmd
This document provides instructions for removing and installing various engine components on a Caterpillar 304E2CR Mini Hydraulic Excavator KC400001-UP powered by a C2.4 engine. The components include the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, and front housing. The procedures provide detailed illustrations and specify any required tools and torque specifications.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...mtox80484546
The document provides repair instructions for a 304E2CR Mini Hydraulic Excavator including:
- Procedures for removing and installing the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover.
- Lists of required tools for each procedure.
- Illustrations showing components and steps in each procedure.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...fusjekkdmdmd2w
The document provides repair instructions for a 304E2CR Mini Hydraulic Excavator including:
- Procedures for removing and installing the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover.
- Lists of required tools for each procedure.
- Illustrations showing components and steps in each procedure.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...tengtui535
The document provides instructions for removing and installing various engine components on a 304E2CR Mini Hydraulic Excavator including the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover. The procedures include lists of required tools and step-by-step instructions describing how to remove parts, noting any alignment marks, torque specifications for installing bolts, and precautions about cleaning and lubricating components.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...fujsekmd9dik
The document provides repair instructions for a 304E2CR Mini Hydraulic Excavator including:
- Procedures for removing and installing the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover.
- Lists of required tools for each procedure.
- Illustrations showing components and steps in each procedure.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...nkikou1545
The document provides repair instructions for a 304E2CR Mini Hydraulic Excavator including:
- Procedures for removing and installing the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover.
- Lists of required tools for each procedure.
- Illustrations showing components and steps in each procedure.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...jfkekd9d8di
The document provides repair instructions for a 304E2CR Mini Hydraulic Excavator including:
- Procedures for removing and installing the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover.
- Lists of required tools for each procedure.
- Illustrations showing components and steps in each procedure.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix RGA) Service Repair Manual...gongfuao7509
The document provides instructions for disassembling and assembling a swing motor and swing drive. Key steps include:
1. Cleaning all parts thoroughly before assembly and applying a light film of hydraulic oil.
2. Using retaining ring pliers to install a retaining ring and assembling plates, pistons, a barrel and other components into the motor housing in the specified order.
3. Attaching lifting brackets and safely lifting the heavy swing motor or drive components during removal and installation procedures.
Caterpillar Cat 329D and 329D L Excavator (Prefix DTZ) Service Repair Manual ...gongfuao7509
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine. It describes:
1. Draining the engine coolant below the level of the water temperature regulator.
2. Disconnecting the hose from the regulator cover and removing mounting bolts.
3. Installing the new regulator by reversing the removal steps, filling the cooling system, and tightening all connections to the specified torques.
Cleanliness is important to prevent contamination, and safety precautions are described for working with hot coolant and steam.
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Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...fujsekmd9dik
The document provides repair instructions for a 304E2CR Mini Hydraulic Excavator including:
- Procedures for removing and installing the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover.
- Lists of required tools for each procedure.
- Illustrations showing components and steps in each procedure.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...nkikou1545
The document provides repair instructions for a 304E2CR Mini Hydraulic Excavator including:
- Procedures for removing and installing the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover.
- Lists of required tools for each procedure.
- Illustrations showing components and steps in each procedure.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...jfkekd9d8di
The document provides repair instructions for a 304E2CR Mini Hydraulic Excavator including:
- Procedures for removing and installing the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover.
- Lists of required tools for each procedure.
- Illustrations showing components and steps in each procedure.
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Caterpillar Cat 329D2 and 329D2L Excavator (Prefix RGA) Service Repair Manual...gongfuao7509
The document provides instructions for disassembling and assembling a swing motor and swing drive. Key steps include:
1. Cleaning all parts thoroughly before assembly and applying a light film of hydraulic oil.
2. Using retaining ring pliers to install a retaining ring and assembling plates, pistons, a barrel and other components into the motor housing in the specified order.
3. Attaching lifting brackets and safely lifting the heavy swing motor or drive components during removal and installation procedures.
Caterpillar Cat 329D and 329D L Excavator (Prefix DTZ) Service Repair Manual ...gongfuao7509
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine. It describes:
1. Draining the engine coolant below the level of the water temperature regulator.
2. Disconnecting the hose from the regulator cover and removing mounting bolts.
3. Installing the new regulator by reversing the removal steps, filling the cooling system, and tightening all connections to the specified torques.
Cleanliness is important to prevent contamination, and safety precautions are described for working with hot coolant and steam.
Caterpillar Cat 326F L Excavator (Prefix WGL) Service Repair Manual Instant D...gongfuao7509
This document provides instructions to disassemble a travel motor. It begins by having the technician remove the travel motor and attach it to assembly tools. It then lists 28 steps to fully disassemble the travel motor by removing components like caps, springs, seals, plates and housing assemblies. Safety notices are included throughout to warn of potential injury from released spring forces.
Caterpillar Cat 324E L Excavator (Prefix PNW) Service Repair Manual Instant D...gongfuao7509
This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. It lists the required tools and parts and provides 28 steps to disassemble the travel motor by removing components like the head, O-rings, springs, brake piston, plates, and bearings. It then lists 19 steps to assemble the travel motor by reinstalling these components in the reverse order, noting proper lubrication and alignment of parts.
This document provides instructions for removing and installing various engine components on a Caterpillar 324D LN excavator. It includes procedures for removing and installing the front cover, front housing, camshaft idler gear, valve mechanism cover, valve mechanism cover base, rocker shaft and pushrods. The document provides illustrations and specifies required tools for each procedure. Safety notices are included to keep parts clean and contain fluids.
Caterpillar Cat 324D FM LL EXCAVATOR (Prefix JLS) Service Repair Manual Insta...gongfuao7509
This document provides instructions for disassembling and assembling the final drive of a 324D FM LL EXCAVATOR. It outlines 21 steps for disassembly, which include removing plates, springs, pistons, gears, and other components. It also outlines 16 steps for assembly, which include installing bearings, seals, gears, and other components back into the final drive housing using various tools. The document includes illustrations to supplement the written instructions.
Caterpillar Cat 323F SA and 323F LN Excavator (Prefix FA2) Service Repair Man...gongfuao7509
This document provides instructions for disassembling and assembling the final drive of an excavator model 323F SA. It lists 30 steps to disassemble the final drive by removing components like the cover, carrier assembly, ring gears, and seals. It then lists 31 steps to reassemble the final drive by installing components like bearings, seals, gears, and shims in the reverse order of disassembly. Precise tools and procedures are required due to the heavy weight and precision fitting of components.
Caterpillar Cat 323D2 and 323D2 L Excavator (Prefix JEX) Service Repair Manua...gongfuao7509
The document provides instructions for disassembling the final drive of an excavator model 323D2. It involves 33 steps including removing the final drive cover, carrier assembly, ring gears, and other components. Various tools are required including a transmission repair stand, link brackets, forcing screws, and puller assembly. Cleanliness is important to prevent dirt from entering internal parts during disassembly.
Caterpillar Cat 322C FM EXCAVATOR (Prefix CAM) Service Repair Manual Instant ...gongfuao7509
The document provides instructions for removing the engine oil filter base from a 322C FM excavator with a 3126 engine. The procedure involves first removing the turbocharger. Then, using a strap wrench, loosen the oil filter base by turning it counterclockwise. Finally, clean the oil filter base mounting surface before installing the new oil filter base. The summary is provided in 3 sentences or less as requested.
Caterpillar Cat 322C FM EXCAVATOR (Prefix C3R) Service Repair Manual Instant ...gongfuao7509
1. The document provides instructions for removing and installing the unit injector hydraulic pump and turbocharger on a Caterpillar 3126B engine.
2. The unit injector hydraulic pump removal instructions include disconnecting lines and harness, removing mounting bolts, and inspecting seals. Installation is the reverse of removal.
3. Turbocharger removal requires removing bolts and nuts connecting it to the exhaust manifold and disconnecting oil lines. Disassembly separates the housing components. Assembly reconnects the parts and installation bolts the turbocharger back into place.
Caterpillar Cat 322C FM EXCAVATOR (Prefix BPH) Service Repair Manual Instant ...gongfuao7509
This document provides instructions for removing and installing a governor from a 322C FM excavator engine. The removal procedure involves disconnecting fuel and oil lines, removing retaining clips and bolts, and using special tools to remove the governor. The installation procedure outlines cleaning and lubricating parts, replacing seals, and using tools to install the governor along with associated lines, pins, and clips. Precautions are given to keep parts clean and ensure free movement of components.
Caterpillar Cat 322B L EXCAVATOR (Prefix 5CR) Service Repair Manual Instant D...gongfuao7509
This document provides instructions for removing and installing the bucket linkage group and bucket cylinder on a Caterpillar 322B L excavator. The procedures include removing pins and bolts to separate the various linkage and cylinder components, as well as instructions for installing replacement components and adjusting clearances using shims. Proper lubrication of pins, bolts and other components is emphasized during assembly.
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This document provides instructions for removing and installing the governor and associated components on a Caterpillar 3116 engine. The removal process involves disconnecting linkages and tubes, removing mounting bolts and clips, and using specialized tools. The installation follows the removal steps in reverse, applying lubricant to seals and ensuring proper adjustment of linkages. Required tools include various pliers and pin tools to facilitate disconnecting and reconnecting components.
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This document provides instructions for removing and installing a governor from a Caterpillar Cat 322 L excavator powered by a 3116 engine. The removal procedure involves disconnecting tubes, removing clips and bolts, and using special tools. The installation procedure describes cleaning and lubricating parts, replacing seals, and using tools to install the governor components in reverse order of removal. Proper torque specifications and checks are listed to ensure correct installation.
This document provides instructions for servicing the air conditioning system on Caterpillar 322 and 322L excavators. It describes safety precautions when working with refrigerant due to risks of injury. The document outlines procedures for preparing the machine, removing and installing various AC system components like lines, the compressor, and preparing the system for disassembly and reassembly. Detailed steps are provided for correctly assembling refrigerant line fittings and other components.
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The document provides instructions for removing and installing a boom cylinder on an excavator. Key steps include:
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This document provides instructions for removing and installing a flywheel on a 320E LRR excavator with a C6.6 engine. The removal procedure involves using guide studs and lifting equipment to support the flywheel, then removing mounting bolts. The installation procedure specifies cleaning and inspecting components, positioning the flywheel with guide studs and lifting equipment, and tightening mounting bolts to the specified torque. Instructions are also provided for removing and installing a crankshaft rear seal.
This document provides instructions for removing and installing various engine components on a Caterpillar 320E LRR excavator, including:
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The document contains detailed step-by-step instructions and illustrations for performing maintenance on the engine's crankshaft pulley, vibration damper, front seal, and front cover. Precautions are provided to keep parts clean and torque specifications are given.
This document provides instructions for disassembling and assembling the gear pump (pilot) and main hydraulic pump on a Caterpillar 320D2 excavator. The summary includes steps to disassemble the gear pump by removing housing bolts, seals, gears, and plates. It also describes removing the main hydraulic pump by disconnecting hoses and harnesses, removing mounting bolts, and lifting out the pump along with attached auxiliary pumps and pilots.
The document provides instructions for disassembling and assembling the travel motor of a 320D2L excavator. It describes 27 steps to disassemble the travel motor by removing components like the head, check valves, fittings, pistons, plates, seals and more. It then describes 25 steps to reassemble the travel motor, replacing components in the reverse order and ensuring proper alignment of parts like keys and cam plates. Special care must be taken to avoid damaging parts and keep components matched during assembly.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR R5C
Configuration: 305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06546123
Flywheel - Remove and Install
SMCS - 1156-010
Removal Procedure
Table 1
Required Tooling
Tool Part Number Part Description Qty
A 421-5660 Lifting Eye Assembly 1
B —
Guide Stud
12 mm - 1.25 - by 100 mm
2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g06010289
1. Insert the flywheel stopper tool.
2. Remove bolts (1).
Illustration 2 g06010294
3. Insert Tooling (B).
Illustration 3 g06010296
4. Use Tooling (A) and a suitable lifting device to remove flywheel (2). The weight of
flywheel (2) is approximately 25 kg (55 lb).
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4. 5. Remove remaining bolts (1) and flywheel (2).
Illustration 4 g06010476
6. Inspect flywheel (2) and ring gear (3) for wear and damage. Replace any worn components
or damaged components.
7. If necessary, remove flywheel gear (3), follow Step 7.a through Step 7.b
a. Place flywheel (2) on a suitable support.
b. Use a suitable hammer and a punch to remove ring gear (3) from flywheel (2). If
necessary, a torch may be needed to heat ring gear (3).
Note: Identify the orientation of the teeth on the flywheel ring gear (3).
Installation Procedure
1. Install flywheel (2) in the reverse order of removal.
a. Apply clean engine oil to the threads of bolts (1).
b. Tighten bolts (1) to a torque of 98 N·m to 108 N·m (72 lb ft to 80 lb ft).
Note: Do not use a pneumatic device, serious damage will occur.
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All Rights Reserved.
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5. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR R5C
Configuration: 305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06535597
Crankshaft Rear Seal Carrier - Remove and Install
SMCS - 1161-010-C3
Removal Procedure
Table 1
Required Tooling
Tool Part Number Part Description Qty
A 486-2270 Crankshaft Oil Seal Installer 1
Start By:
a. Remove flywheel.
Illustration 1 g06012254
1. Remove bolts (1), bolts (3), cover (2), and the gaskets.
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6. Illustration 2 g06012267
2. Remove lip seal (4).
Installation Procedure
1. Install the crankshaft rear seal carrier in the reverse order of removal.
a. Apply clean engine oil to lip seal (4).
b. Use Tooling (A) to install lip seal (4).
c. Tighten bolts (3) and bolts (1) to a torque of 24 N·m to 27 N·m
(212 lb in to 239 lb in).
Note: Tighten the bolts with an equal force on the diagonal line.
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7. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR R5C
Configuration: 305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06516070
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Start By:
a. Remove electric starting motor.
b. Remove diesel particulate filter.
c. Remove flywheel.
d. Remove crankshaft position sensor.
Illustration 1 g06005963
1. Remove bolts (1) and bracket assembly (2).
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8. Illustration 2 g06005995
2. Remove bolts (3) and flywheel housing (4).
Installation Procedure
1. Install flywheel housing (4) in the reverse order of removal.
a. Tighten bolts (1) to a torque of 49 N·m to 55 N·m (36 lb ft to 41 lb ft).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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9. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR R5C
Configuration: 305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06524126
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tooling
Tool Part Number Part Description Qty
A 488-1131 Socket 1
B 1U-6400 Three Jaw Puller 1
C — Loctite ViperLube High Performance Synthetic Grease —
Start By:
a. Remove the v-belt.
Illustration 1 g06009260
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10. 1. Use Tooling (A) to remove nut (1)
Illustration 2 g06009278
2. Use Tooling (B) to remove crankshaft pulley (2).
Installation Procedure
1. Install crankshaft pulley (2) in the reverse order of removal.
a. Apply Tooling (C) to the splines of the crankshaft.
b. Tighten nut (1) to a torque of 138 N·m to 156 N·m (102 lb ft to 115 lb ft).
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11. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR R5C
Configuration: 305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06540618
Crankshaft Front Seal - Remove and Install
SMCS - 1160-010
Removal Procedure
Start By:
a. Remove crankshaft pulley.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
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12. Illustration 1 g02717555
1. Remove key (1) and sleeve (2) from the crankshaft.
Illustration 2 g02717557
2. Remove crankshaft front seal (3).
Installation Procedure
1. Install crankshaft front seal (3) in the reverse order of removal.
Note: The crankshaft front seal should be installed dry. Lubricate the inner rubber portion
of the crankshaft front seal.
a. Inspect the nose of the crankshaft for damage. Ensure that the crankshaft is clean and
dry.
Copyright 1993 - 2020 Caterpillar Inc.
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13. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR R5C
Configuration: 305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06540930
Idler Gear - Remove and Install
SMCS - 1206
Removal Procedure
Table 1
Required Tooling
Tool Part Number Part Description Qty
A 387-1314 Idler Gear Tool 1
Start By:
a. Remove front housing.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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14. Dispose of all fluids according to local regulations and mandates.
Illustration 1 g06014275
1. Ensure that Timing Marks (X) on the idler gear and the crankshaft gear are aligned.
Illustration 2 g06014283
2. Ensure that Timing Marks (Y) on the idler gear and the camshaft gear are aligned.
Illustration 3 g06014290
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15. 3. Ensure that Timing Marks (Z) on the idler gear and the fuel injection pump gear are aligned.
Illustration 4 g06014314
4. Remove bolts (1), gear control collar (3), and idler gear (2).
Illustration 5 g06014318
5. Use Tooling (A) and a suitable press to remove idler gear bearing (4).
Illustration 6 g06014504
Note: Make a temporary mark on the cylinder block in order to show the position of the oil
hole.
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16. 6. Remove bolts (5) and idler shaft (6).
Installation Procedure
1. Install idler gear (2) in the reverse order of removal.
a. Ensure that the gears, cylinder block surface, and idler gear (2) are clean and free
from wear or damage. If necessary, replace any components that are worn or damaged
b. Lubricate idler shaft (6) with clean engine oil.
c. Lubricate idler gear bearing surface (4) with clean engine oil.
d. Apply clean engine oil to bolts (5).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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17. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR R5C
Configuration: 305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06524408
Housing (Front) - Remove and Install
SMCS - 1151-010
Removal Procedure
Table 1
Required Tooling
Tool Part Number Part Description Qty
A — Loctite Hi-Temp Flange Sealant —
Start By:
a. Remove crankshaft pulley.
b. Remove engine oil cooler.
c. Remove camshaft position sensor.
Illustration 1 g06009327
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305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2....
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18. 1. Remove clamp (1). Disconnect hose assembly (2).
Illustration 2 g06009342
2. Remove nut (4) and lifting plate (3).
3. Remove clamp (6) and disconnect hose assembly (5).
Illustration 3 g06009549
4. Disconnect hose assembly (11) (not shown). Remove bolts (9) and elbow (10).
5. Remove bolts (7), front housing (8), and the gasket.
Installation Procedure
1. Install front housing (8) in the reverse order of removal.
a. Apply Tooling (A) to the flange of front housing (8).
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19. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
20. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR R5C
Configuration: 305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06501570
Valve Mechanism Cover - Remove and Install
SMCS - 1107-010
Removal Procedure
Illustration 1 g06000444
1. Remove bolts (5) and bracket (6).
2. Remove bolt (2), clamp (4), and hose assembly (3).
3. Remove bolts (7), valve mechanism cover (1), and the gasket.
Installation Procedure
1. Install valve mechanism cover (1) in the reverse order of removal.
a. Tighten bolts (7) to a torque of 7 N·m to 11 N·m (62 lb in to 97 lb in).
Fri Jan 31 22:14:43 UTC+0800 2020
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305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2....
2020/1/31
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