The document provides instructions for removing and installing several engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- Removing and installing the flywheel using lifting tools and bolts.
- Removing and installing the crankshaft rear seal carrier which includes a lip seal.
- Removing and installing the flywheel housing which secures to the engine block with bolts.
- Removing and installing the crankshaft pulley using sockets and a puller, applying grease to the splines.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix kc4) service repair...ufjjskekkmed
This document provides instructions for removing and installing various engine components on a Caterpillar 304E2CR Mini Hydraulic Excavator including:
- Crankshaft rear seal carrier
- Flywheel housing
- Crankshaft pulley
- Crankshaft front seal
- Idler gear
- Housing (front)
- Valve mechanism cover
The procedures provide detailed illustrations and steps for removal and installation of each component, including any required tools and torque specifications. Safety and maintenance notes are also included.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix gc5) service repair...ufjsjjkksemme
The document provides instructions for removing and installing various engine components on a 304E2 CR Mini Hydraulic Excavator including:
- Exhaust gas recirculation valve
- Exhaust manifold
- Diesel particulate filter
- Inlet manifold
The procedures describe removing mounting bolts and disconnecting sensors/lines before removing the components, and installing in the reverse order while applying anti-seize compound and torquing bolts to the specified values. Safety precautions are provided to prevent burns from hot components.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix cj2) service repair...ufjsjjkksemme
This document provides instructions for servicing components of a 304E2CR Mini Hydraulic Excavator CJ2 engine, including installing a crankshaft rear seal, removing and installing a flywheel housing, removing and installing a crankshaft pulley, removing a crankshaft front seal, installing a crankshaft front seal, and removing and installing an idler gear. The procedures describe cleaning parts, applying sealants, installing with proper tools and torque specifications, and ensuring proper timing marks are aligned.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a 3054C engine. The flywheel removal process involves using guide bolts and a link bracket to support the flywheel weight during removal. The crankshaft rear seal housing is non-serviceable and must be replaced if removed. A plastic sleeve is used to protect the crankshaft rear seal during installation. A puller tool is used to remove the crankshaft wear sleeve.
Caterpillar cat 307 d mini hydraulic excavator (prefix dsg) service repair ma...ujsjfkskemmem
This document provides instructions for removing and installing components on a 307D Mini Hydraulic Excavator including the fuel filter base, engine oil filter base, air cleaner, and aftercooler. The procedures describe draining fluids, disconnecting hoses, and removing parts like filters, bases, and assemblies. Tools required are listed and safety precautions are provided.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix df5) service repai...fjskekfseik
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, and turbocharger. Safety precautions are outlined that must be followed when working on fuel system and high temperature components.
The document provides instructions for removing and installing a turbocharger and fuel injection pump gear on a Caterpillar 320D2 excavator. The removal steps include disconnecting hoses, removing bolts and tubes, and taking out the turbocharger. The installation involves cleaning parts, installing new seals, placing the gear on the pump shaft, locking the pump, and reconnecting all tubes and hoses. The process is completed by lubricating the gears.
Caterpillar cat 312 d excavator (prefix kes) service repair manual (kes00001 ...fksjksmmde
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D excavator with a C4.2 engine. It describes how to remove the electric starting motor, flywheel, ring gear, and housing bolts. It then explains how to install the housing using a link bracket and driver group, and reinstall the flywheel and starting motor.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix kc4) service repair...ufjjskekkmed
This document provides instructions for removing and installing various engine components on a Caterpillar 304E2CR Mini Hydraulic Excavator including:
- Crankshaft rear seal carrier
- Flywheel housing
- Crankshaft pulley
- Crankshaft front seal
- Idler gear
- Housing (front)
- Valve mechanism cover
The procedures provide detailed illustrations and steps for removal and installation of each component, including any required tools and torque specifications. Safety and maintenance notes are also included.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix gc5) service repair...ufjsjjkksemme
The document provides instructions for removing and installing various engine components on a 304E2 CR Mini Hydraulic Excavator including:
- Exhaust gas recirculation valve
- Exhaust manifold
- Diesel particulate filter
- Inlet manifold
The procedures describe removing mounting bolts and disconnecting sensors/lines before removing the components, and installing in the reverse order while applying anti-seize compound and torquing bolts to the specified values. Safety precautions are provided to prevent burns from hot components.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix cj2) service repair...ufjsjjkksemme
This document provides instructions for servicing components of a 304E2CR Mini Hydraulic Excavator CJ2 engine, including installing a crankshaft rear seal, removing and installing a flywheel housing, removing and installing a crankshaft pulley, removing a crankshaft front seal, installing a crankshaft front seal, and removing and installing an idler gear. The procedures describe cleaning parts, applying sealants, installing with proper tools and torque specifications, and ensuring proper timing marks are aligned.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a 3054C engine. The flywheel removal process involves using guide bolts and a link bracket to support the flywheel weight during removal. The crankshaft rear seal housing is non-serviceable and must be replaced if removed. A plastic sleeve is used to protect the crankshaft rear seal during installation. A puller tool is used to remove the crankshaft wear sleeve.
Caterpillar cat 307 d mini hydraulic excavator (prefix dsg) service repair ma...ujsjfkskemmem
This document provides instructions for removing and installing components on a 307D Mini Hydraulic Excavator including the fuel filter base, engine oil filter base, air cleaner, and aftercooler. The procedures describe draining fluids, disconnecting hoses, and removing parts like filters, bases, and assemblies. Tools required are listed and safety precautions are provided.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix df5) service repai...fjskekfseik
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, and turbocharger. Safety precautions are outlined that must be followed when working on fuel system and high temperature components.
The document provides instructions for removing and installing a turbocharger and fuel injection pump gear on a Caterpillar 320D2 excavator. The removal steps include disconnecting hoses, removing bolts and tubes, and taking out the turbocharger. The installation involves cleaning parts, installing new seals, placing the gear on the pump shaft, locking the pump, and reconnecting all tubes and hoses. The process is completed by lubricating the gears.
Caterpillar cat 312 d excavator (prefix kes) service repair manual (kes00001 ...fksjksmmde
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D excavator with a C4.2 engine. It describes how to remove the electric starting motor, flywheel, ring gear, and housing bolts. It then explains how to install the housing using a link bracket and driver group, and reinstall the flywheel and starting motor.
Caterpillar cat 312 d l excavator (prefix rkf) service repair manual (rkf0000...pfiskdmjekm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. To remove the housing, technicians must first remove the electric starting motor and flywheel. They use lifting tools to detach the housing from the cylinder block, then extract the oil seal. For installation, they clean surfaces, fit a new gasket and oil seal, and secure the housing with bolts, reinstalling other parts in the reverse order of removal.
Caterpillar cat 303.5 e2 cr mini hydraulic excavator (prefix cr9) service rep...fusefjskekkmem
This document provides instructions for removing and installing fuel injection lines and nozzles on a Caterpillar 303.5E2 CR Mini Hydraulic Excavator. The lines and nozzles are removed by disconnecting clamps and removing retaining nuts and bolts. They are installed by reversing the removal process and tightening to the specified torques. Additional sections provide instructions for removing and installing the governor, camshaft, and disassembling the governor components using the required tools.
1. Remove the flywheel according to the procedure in the manual.
2. Remove the setscrews from the flywheel housing.
3. Remove the flywheel housing from the cylinder block and discard it if it is being replaced.
Caterpillar cat 308 e2cr mini hydraulic excavator (prefix fjx) service repair...fujsekfsmemm
The document provides instructions for removing and installing components of a Diesel Particulate Filter (DPF) and various engine parts, including:
- Disassembling and cleaning the DPF
- Reassembling the DPF
- Removing and installing the DPF, inlet manifold, and inlet/exhaust valve springs
The procedures include safety precautions and lists of required tools. Steps describe disconnecting sensors and tubes, removing mounting bolts/hardware, and reinstalling parts in reverse order. Torque specifications are provided for fasteners.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix fky) service repair ...fusefjskekkmem
The document provides instructions for removing and installing various track components on a 305.5E Mini Hydraulic Excavator, including the front idler, recoil spring, hydraulic track adjuster, and sprocket. The procedures involve using lifting devices to handle heavy components, compressing recoil springs with special tools, and installing/removing seals, bolts, and brackets. Personal protective equipment is recommended when working with compressed springs.
Caterpillar cat 324 d l excavator (prefix cjx) service repair manual (cjx0000...fjskekdmmem
The document provides instructions for removing and installing the crankshaft front seal of a C7 engine. It describes using a slide hammer puller and drill bit to remove the old seal and a front seal installer tool to press the new seal into place. The instructions should be followed after removing the vibration damper and pulley from the crankshaft. Proper cleaning and containment of fluids is emphasized.
Caterpillar cat 312 c excavator (prefix bwh) service repair manual (bwh00001 ...fjskkksmemm
The document provides instructions for removing and installing a crankshaft pulley on a 312C excavator. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed onto the crankshaft and secured with bolts that are tightened to the specified torque.
Caterpillar cat 336 d ln excavator (prefix l5k) service repair manual (l5k000...f8isoeidkdk
The document provides instructions for removing and installing an engine oil filter base on a 336D LN excavator. It describes:
1) Removing various connectors, seals, valves, and plugs from the engine oil filter base during disassembly.
2) Assembling the engine oil filter base by installing the parts in reverse order of removal.
3) Installing the engine oil filter base on the engine, including attaching hoses and bolts.
This document provides instructions for removing the rear power take-off (RPTO) from a C7.1 engine. It outlines 10 steps to remove gears, hubs, adapters and other components from the flywheel housing. These include removing bolts, gears, seals and sleeve bearings from housings, gears and adapters. Special tools and marks are recommended to ensure correct reinstallation. Cleaning and inspection of removed parts is also specified.
Caterpillar cat 325 c mobile hyd power unit (prefix msg) service repair manua...fjsjjekdkme
The document provides instructions for removing and installing a crankshaft gear on a 3126B engine. It lists the required tools and begins by instructing the user to first remove the crankshaft by following the procedure in another document. The removal procedure then instructs the user to use a bearing puller and hydraulic pump to pull the gear off the crankshaft. The installation procedure is not shown, but presumably provides instructions for pressing the gear back onto the crankshaft.
Caterpillar cat 336 d2 l excavator (prefix far) service repair manual (far000...pfiskdmjekm
The document provides instructions for assembling and installing a swivel on an excavator. It lists the required tools which include link brackets and vacuum caps. The procedure involves cleaning parts, positioning the swivel using lifting devices, installing O-rings and seals, attaching hoses and fittings, and tightening bolts to specified torques. Proper cleanliness is emphasized to prevent contamination which can cause premature wear.
Caterpillar cat 323 d excavator (prefix zmf) service repair manual (zmf00001 ...fjskksmem
The document provides instructions for removing and installing various engine components on a Caterpillar 323D excavator. It describes in detail how to remove and install the crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures involve using various tools to remove fasteners and other parts, taking care to keep components clean and ensure proper alignment of gears.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2CR mini hydraulic excavator including:
1) The flywheel, flywheel housing, crankshaft pulley, idler gear, and crankshaft front and rear seals.
2) The procedures include using various tools to remove bolts and components. Precautions are outlined to keep parts clean and contain fluids.
3) Reinstallation follows the reverse order, applying clean oil or grease as specified and torquing bolts to the appropriate specifications. Alignment marks are noted to aid installation.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...yfjskemdmdm
The document provides instructions for removing and installing several engine components on a Caterpillar 305E2CR mini hydraulic excavator including:
- The flywheel, which must be removed using lifting equipment due to its weight of approximately 55 pounds.
- The crankshaft rear seal carrier, which is removed after draining fluids and involves removing bolts and seals.
- The flywheel housing, which is removed after other components and involves removing brackets and bolts.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...tengtui535
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2CR mini hydraulic excavator including:
1) The flywheel, flywheel housing, crankshaft pulley, idler gear, and crankshaft front and rear seals.
2) The procedures include using various tools to remove bolts and components. Precautions are outlined to keep parts clean and contain fluids.
3) Reinstallation follows the reverse order, applying clean oil or grease as specified and torquing bolts to the appropriate specifications. Alignment marks are noted to aid installation.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...ze6074xunong
This document provides instructions for removing and installing various engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- Removing the flywheel using lifting tools and bolts
- Inspecting the flywheel and ring gear for wear and replacing if needed
- Removing the crankshaft rear seal carrier cover and lip seal
- Removing the flywheel housing by removing mounting bolts
- Removing the crankshaft pulley using sockets and a puller
- Removing the crankshaft front seal, key and sleeve from the crankshaft
- Removing the idler gear after aligning timing marks using a special tool
The instructions include safety notices and
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...f8usejdkdm3ed
This document provides instructions for removing and installing various engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- Removing the flywheel using lifting tools and bolts
- Inspecting the flywheel and ring gear for wear and replacing if needed
- Removing the crankshaft rear seal carrier cover and lip seal
- Removing the flywheel housing by removing mounting bolts
- Removing the crankshaft pulley using sockets and a puller
- Removing the crankshaft front seal, key and sleeve from the crankshaft
- Removing the idler gear after aligning timing marks using a special tool
The instructions include safety notices and
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...mbk336997
The document provides instructions for removing and installing several engine components on a Caterpillar 305E2CR mini hydraulic excavator including:
- The flywheel, which must be removed using lifting equipment due to its weight of approximately 55 pounds.
- The crankshaft rear seal carrier, which is removed after draining fluids and involves removing bolts and seals.
- The flywheel housing, which is removed after other components and involves removing brackets and bolts.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...gongfuao7509
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2CR mini hydraulic excavator including:
1) The flywheel, flywheel housing, crankshaft pulley, idler gear, and crankshaft front and rear seals.
2) The procedures include using various specialty tools and following steps like loosening bolts, aligning timing marks, pressing out bearings, and lubricating parts with engine oil.
3) Technicians are advised to keep components clean, contain fluids, and inspect parts for wear or damage before reinstallation.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...fsejkddmmdmd
This document provides instructions for removing and installing various engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- Removing the flywheel using lifting tools and bolts
- Inspecting the flywheel and ring gear for wear and replacing if needed
- Removing the crankshaft rear seal carrier cover and lip seal
- Removing the flywheel housing by removing mounting bolts
- Removing the crankshaft pulley using sockets and a puller
- Removing the crankshaft front seal, key and sleeve from the crankshaft
- Removing the idler gear after aligning timing marks using a special tool
The instructions include safety notices and
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...f8seodkdmdmed3
This document provides instructions for removing and installing various engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- Removing the flywheel using lifting tools and bolts
- Inspecting the flywheel and ring gear for wear and replacing if needed
- Removing the crankshaft rear seal carrier cover and lip seal
- Removing the flywheel housing by removing mounting bolts
- Removing the crankshaft pulley using sockets and a puller
- Removing the crankshaft front seal, key and sleeve from the crankshaft
- Removing the idler gear after aligning timing marks using a special tool
The instructions include safety notices and
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...jdksmemd1
The document provides instructions for removing and installing several engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- Removing the flywheel using lifting tools and bolts.
- Removing the crankshaft rear seal carrier cover and lip seal.
- Removing the flywheel housing by removing mounting bolts.
- Removing the crankshaft pulley using sockets and a puller.
- Removing the crankshaft front seal by removing a key and sleeve.
- Removing the idler gear by aligning timing marks and removing mounting bolts, collar, and pressing out the bearing.
Caterpillar cat 312 d l excavator (prefix rkf) service repair manual (rkf0000...pfiskdmjekm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. To remove the housing, technicians must first remove the electric starting motor and flywheel. They use lifting tools to detach the housing from the cylinder block, then extract the oil seal. For installation, they clean surfaces, fit a new gasket and oil seal, and secure the housing with bolts, reinstalling other parts in the reverse order of removal.
Caterpillar cat 303.5 e2 cr mini hydraulic excavator (prefix cr9) service rep...fusefjskekkmem
This document provides instructions for removing and installing fuel injection lines and nozzles on a Caterpillar 303.5E2 CR Mini Hydraulic Excavator. The lines and nozzles are removed by disconnecting clamps and removing retaining nuts and bolts. They are installed by reversing the removal process and tightening to the specified torques. Additional sections provide instructions for removing and installing the governor, camshaft, and disassembling the governor components using the required tools.
1. Remove the flywheel according to the procedure in the manual.
2. Remove the setscrews from the flywheel housing.
3. Remove the flywheel housing from the cylinder block and discard it if it is being replaced.
Caterpillar cat 308 e2cr mini hydraulic excavator (prefix fjx) service repair...fujsekfsmemm
The document provides instructions for removing and installing components of a Diesel Particulate Filter (DPF) and various engine parts, including:
- Disassembling and cleaning the DPF
- Reassembling the DPF
- Removing and installing the DPF, inlet manifold, and inlet/exhaust valve springs
The procedures include safety precautions and lists of required tools. Steps describe disconnecting sensors and tubes, removing mounting bolts/hardware, and reinstalling parts in reverse order. Torque specifications are provided for fasteners.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix fky) service repair ...fusefjskekkmem
The document provides instructions for removing and installing various track components on a 305.5E Mini Hydraulic Excavator, including the front idler, recoil spring, hydraulic track adjuster, and sprocket. The procedures involve using lifting devices to handle heavy components, compressing recoil springs with special tools, and installing/removing seals, bolts, and brackets. Personal protective equipment is recommended when working with compressed springs.
Caterpillar cat 324 d l excavator (prefix cjx) service repair manual (cjx0000...fjskekdmmem
The document provides instructions for removing and installing the crankshaft front seal of a C7 engine. It describes using a slide hammer puller and drill bit to remove the old seal and a front seal installer tool to press the new seal into place. The instructions should be followed after removing the vibration damper and pulley from the crankshaft. Proper cleaning and containment of fluids is emphasized.
Caterpillar cat 312 c excavator (prefix bwh) service repair manual (bwh00001 ...fjskkksmemm
The document provides instructions for removing and installing a crankshaft pulley on a 312C excavator. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed onto the crankshaft and secured with bolts that are tightened to the specified torque.
Caterpillar cat 336 d ln excavator (prefix l5k) service repair manual (l5k000...f8isoeidkdk
The document provides instructions for removing and installing an engine oil filter base on a 336D LN excavator. It describes:
1) Removing various connectors, seals, valves, and plugs from the engine oil filter base during disassembly.
2) Assembling the engine oil filter base by installing the parts in reverse order of removal.
3) Installing the engine oil filter base on the engine, including attaching hoses and bolts.
This document provides instructions for removing the rear power take-off (RPTO) from a C7.1 engine. It outlines 10 steps to remove gears, hubs, adapters and other components from the flywheel housing. These include removing bolts, gears, seals and sleeve bearings from housings, gears and adapters. Special tools and marks are recommended to ensure correct reinstallation. Cleaning and inspection of removed parts is also specified.
Caterpillar cat 325 c mobile hyd power unit (prefix msg) service repair manua...fjsjjekdkme
The document provides instructions for removing and installing a crankshaft gear on a 3126B engine. It lists the required tools and begins by instructing the user to first remove the crankshaft by following the procedure in another document. The removal procedure then instructs the user to use a bearing puller and hydraulic pump to pull the gear off the crankshaft. The installation procedure is not shown, but presumably provides instructions for pressing the gear back onto the crankshaft.
Caterpillar cat 336 d2 l excavator (prefix far) service repair manual (far000...pfiskdmjekm
The document provides instructions for assembling and installing a swivel on an excavator. It lists the required tools which include link brackets and vacuum caps. The procedure involves cleaning parts, positioning the swivel using lifting devices, installing O-rings and seals, attaching hoses and fittings, and tightening bolts to specified torques. Proper cleanliness is emphasized to prevent contamination which can cause premature wear.
Caterpillar cat 323 d excavator (prefix zmf) service repair manual (zmf00001 ...fjskksmem
The document provides instructions for removing and installing various engine components on a Caterpillar 323D excavator. It describes in detail how to remove and install the crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures involve using various tools to remove fasteners and other parts, taking care to keep components clean and ensure proper alignment of gears.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2CR mini hydraulic excavator including:
1) The flywheel, flywheel housing, crankshaft pulley, idler gear, and crankshaft front and rear seals.
2) The procedures include using various tools to remove bolts and components. Precautions are outlined to keep parts clean and contain fluids.
3) Reinstallation follows the reverse order, applying clean oil or grease as specified and torquing bolts to the appropriate specifications. Alignment marks are noted to aid installation.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...yfjskemdmdm
The document provides instructions for removing and installing several engine components on a Caterpillar 305E2CR mini hydraulic excavator including:
- The flywheel, which must be removed using lifting equipment due to its weight of approximately 55 pounds.
- The crankshaft rear seal carrier, which is removed after draining fluids and involves removing bolts and seals.
- The flywheel housing, which is removed after other components and involves removing brackets and bolts.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...tengtui535
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2CR mini hydraulic excavator including:
1) The flywheel, flywheel housing, crankshaft pulley, idler gear, and crankshaft front and rear seals.
2) The procedures include using various tools to remove bolts and components. Precautions are outlined to keep parts clean and contain fluids.
3) Reinstallation follows the reverse order, applying clean oil or grease as specified and torquing bolts to the appropriate specifications. Alignment marks are noted to aid installation.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...ze6074xunong
This document provides instructions for removing and installing various engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- Removing the flywheel using lifting tools and bolts
- Inspecting the flywheel and ring gear for wear and replacing if needed
- Removing the crankshaft rear seal carrier cover and lip seal
- Removing the flywheel housing by removing mounting bolts
- Removing the crankshaft pulley using sockets and a puller
- Removing the crankshaft front seal, key and sleeve from the crankshaft
- Removing the idler gear after aligning timing marks using a special tool
The instructions include safety notices and
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...f8usejdkdm3ed
This document provides instructions for removing and installing various engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- Removing the flywheel using lifting tools and bolts
- Inspecting the flywheel and ring gear for wear and replacing if needed
- Removing the crankshaft rear seal carrier cover and lip seal
- Removing the flywheel housing by removing mounting bolts
- Removing the crankshaft pulley using sockets and a puller
- Removing the crankshaft front seal, key and sleeve from the crankshaft
- Removing the idler gear after aligning timing marks using a special tool
The instructions include safety notices and
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...mbk336997
The document provides instructions for removing and installing several engine components on a Caterpillar 305E2CR mini hydraulic excavator including:
- The flywheel, which must be removed using lifting equipment due to its weight of approximately 55 pounds.
- The crankshaft rear seal carrier, which is removed after draining fluids and involves removing bolts and seals.
- The flywheel housing, which is removed after other components and involves removing brackets and bolts.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...gongfuao7509
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2CR mini hydraulic excavator including:
1) The flywheel, flywheel housing, crankshaft pulley, idler gear, and crankshaft front and rear seals.
2) The procedures include using various specialty tools and following steps like loosening bolts, aligning timing marks, pressing out bearings, and lubricating parts with engine oil.
3) Technicians are advised to keep components clean, contain fluids, and inspect parts for wear or damage before reinstallation.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...fsejkddmmdmd
This document provides instructions for removing and installing various engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- Removing the flywheel using lifting tools and bolts
- Inspecting the flywheel and ring gear for wear and replacing if needed
- Removing the crankshaft rear seal carrier cover and lip seal
- Removing the flywheel housing by removing mounting bolts
- Removing the crankshaft pulley using sockets and a puller
- Removing the crankshaft front seal, key and sleeve from the crankshaft
- Removing the idler gear after aligning timing marks using a special tool
The instructions include safety notices and
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...f8seodkdmdmed3
This document provides instructions for removing and installing various engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- Removing the flywheel using lifting tools and bolts
- Inspecting the flywheel and ring gear for wear and replacing if needed
- Removing the crankshaft rear seal carrier cover and lip seal
- Removing the flywheel housing by removing mounting bolts
- Removing the crankshaft pulley using sockets and a puller
- Removing the crankshaft front seal, key and sleeve from the crankshaft
- Removing the idler gear after aligning timing marks using a special tool
The instructions include safety notices and
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...jdksmemd1
The document provides instructions for removing and installing several engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- Removing the flywheel using lifting tools and bolts.
- Removing the crankshaft rear seal carrier cover and lip seal.
- Removing the flywheel housing by removing mounting bolts.
- Removing the crankshaft pulley using sockets and a puller.
- Removing the crankshaft front seal by removing a key and sleeve.
- Removing the idler gear by aligning timing marks and removing mounting bolts, collar, and pressing out the bearing.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...hvy7sbkw8e
The document provides instructions for removing and installing several engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- The flywheel, which must be removed using lifting tools and stopper due to its weight of approximately 55 lbs.
- The crankshaft rear seal carrier, which requires removing bolts and seals and installing new seals with a special tool.
- The flywheel housing, which is secured by bolts and must be removed and installed in reverse order.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...xiapokang564341
The document provides instructions for removing and installing several engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- The flywheel, which must be removed using lifting tools and stopper due to its weight of approximately 55 lbs.
- The crankshaft rear seal carrier, which requires removing bolts and seals and installing new seals with a special tool.
- The flywheel housing, which is secured by bolts and must be removed and installed in reverse order.
Caterpillar Cat 305E2CR Mini Hydraulic Excavator (Prefix R5C) Service Repair ...wenxian17880
The document provides instructions for removing and installing several engine components on a Caterpillar 305E2CR Mini Hydraulic Excavator including:
- The flywheel, which must be removed using lifting tools and stopper due to its weight of approximately 55 lbs.
- The crankshaft rear seal carrier, which requires removing bolts and seals and installing new seals with a special tool.
- The flywheel housing, which is secured by bolts and must be removed and installed in reverse order.
Caterpillar Cat 305.5E2 Mini Hydraulic Excavator (Prefix CR5) Service Repair ...jdjkskmikdkmd
This document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2 Mini Hydraulic Excavator including the flywheel, crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures include lists of required tools and step-by-step instructions detailing how to remove each part and install the replacement in the reverse order, taking care to keep components clean and apply lubricants as specified.
Caterpillar Cat 305.5E2 Mini Hydraulic Excavator (Prefix CR5) Service Repair ...paws21610697
The document provides instructions for removing and installing several engine components on a Caterpillar 305.5E2 Mini Hydraulic Excavator including:
- Removing the flywheel using lifting tools and bolts.
- Removing the crankshaft rear seal carrier which involves removing bolts and a lip seal.
- Removing the flywheel housing which requires removing bolts and the housing.
- Removing the idler gear following steps to align timing marks and remove bolts, gears, and a bearing using specialized tools.
Caterpillar Cat 305.5E2 Mini Hydraulic Excavator (Prefix CR5) Service Repair ...uddksemd8ud
The document provides instructions for removing and installing several engine components on a Caterpillar 305.5E2 Mini Hydraulic Excavator including:
- Removing the flywheel using lifting tools and bolts.
- Removing the crankshaft rear seal carrier which involves removing bolts and a lip seal.
- Removing the flywheel housing which requires removing bolts and the housing.
- Removing the idler gear following steps to align timing marks and remove bolts, gears, and a bearing using specialized tools.
Caterpillar Cat 305.5E2 Mini Hydraulic Excavator (Prefix CR5) Service Repair ...f7djidksmd3e
This document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2 Mini Hydraulic Excavator including the flywheel, crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures describe removing parts, inspecting components, applying lubricants, and reinstalling parts in the reverse order of removal while following specific torque specifications for fasteners. Required tools are listed for each procedure.
Caterpillar cat 305.5 e2 mini hydraulic excavator (prefix cr5) service repair...cdfvvv1
The document provides instructions for removing and installing several engine components on a Caterpillar 305.5E2 Mini Hydraulic Excavator including:
- Removing the flywheel using lifting tools and bolts.
- Removing the crankshaft rear seal carrier which involves removing bolts and a lip seal.
- Removing the flywheel housing which requires removing bolts and the housing.
- Removing the idler gear following steps to align timing marks and remove bolts, gears, and a bearing using specialized tools.
Caterpillar Cat 305.5E2 Mini Hydraulic Excavator (Prefix CR5) Service Repair ...f8usiedkdmm
This document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2 Mini Hydraulic Excavator including the flywheel, crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures include lists of required tools and step-by-step instructions detailing how to remove each part and install the replacement in the reverse order, taking care to keep components clean and apply lubricants as specified.
Caterpillar cat 305.5 e2 mini hydraulic excavator (prefix cr5) service repair...fikskkdmmd1
This document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2 Mini Hydraulic Excavator including the flywheel, crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures describe removing parts, inspecting components, applying lubricants, and reinstalling parts in the reverse order of removal while following specific torque specifications for fasteners. Required tools are listed for each procedure.
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2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR R5C
Configuration: 305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06546123
Flywheel - Remove and Install
SMCS - 1156-010
Removal Procedure
Table 1
Required Tooling
Tool Part Number Part Description Qty
A 421-5660 Lifting Eye Assembly 1
B —
Guide Stud
12 mm - 1.25 - by 100 mm
2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/3305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2....
2020/1/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Illustration 1 g06010289
1. Insert the flywheel stopper tool.
2. Remove bolts (1).
Illustration 2 g06010294
3. Insert Tooling (B).
Illustration 3 g06010296
4. Use Tooling (A) and a suitable lifting device to remove flywheel (2). The weight of
flywheel (2) is approximately 25 kg (55 lb).
2/3305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2....
2020/1/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. 5. Remove remaining bolts (1) and flywheel (2).
Illustration 4 g06010476
6. Inspect flywheel (2) and ring gear (3) for wear and damage. Replace any worn components
or damaged components.
7. If necessary, remove flywheel gear (3), follow Step 7.a through Step 7.b
a. Place flywheel (2) on a suitable support.
b. Use a suitable hammer and a punch to remove ring gear (3) from flywheel (2). If
necessary, a torch may be needed to heat ring gear (3).
Note: Identify the orientation of the teeth on the flywheel ring gear (3).
Installation Procedure
1. Install flywheel (2) in the reverse order of removal.
a. Apply clean engine oil to the threads of bolts (1).
b. Tighten bolts (1) to a torque of 98 N·m to 108 N·m (72 lb ft to 80 lb ft).
Note: Do not use a pneumatic device, serious damage will occur.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Jan 31 22:08:05 UTC+0800 2020
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5. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR R5C
Configuration: 305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06535597
Crankshaft Rear Seal Carrier - Remove and Install
SMCS - 1161-010-C3
Removal Procedure
Table 1
Required Tooling
Tool Part Number Part Description Qty
A 486-2270 Crankshaft Oil Seal Installer 1
Start By:
a. Remove flywheel.
Illustration 1 g06012254
1. Remove bolts (1), bolts (3), cover (2), and the gaskets.
1/2305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2....
2020/1/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. Illustration 2 g06012267
2. Remove lip seal (4).
Installation Procedure
1. Install the crankshaft rear seal carrier in the reverse order of removal.
a. Apply clean engine oil to lip seal (4).
b. Use Tooling (A) to install lip seal (4).
c. Tighten bolts (3) and bolts (1) to a torque of 24 N·m to 27 N·m
(212 lb in to 239 lb in).
Note: Tighten the bolts with an equal force on the diagonal line.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Jan 31 22:09:02 UTC+0800 2020
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7. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR R5C
Configuration: 305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06516070
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Start By:
a. Remove electric starting motor.
b. Remove diesel particulate filter.
c. Remove flywheel.
d. Remove crankshaft position sensor.
Illustration 1 g06005963
1. Remove bolts (1) and bracket assembly (2).
1/2305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2....
2020/1/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. Illustration 2 g06005995
2. Remove bolts (3) and flywheel housing (4).
Installation Procedure
1. Install flywheel housing (4) in the reverse order of removal.
a. Tighten bolts (1) to a torque of 49 N·m to 55 N·m (36 lb ft to 41 lb ft).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Jan 31 22:09:59 UTC+0800 2020
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9. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR R5C
Configuration: 305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06524126
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tooling
Tool Part Number Part Description Qty
A 488-1131 Socket 1
B 1U-6400 Three Jaw Puller 1
C — Loctite ViperLube High Performance Synthetic Grease —
Start By:
a. Remove the v-belt.
Illustration 1 g06009260
1/2305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2....
2020/1/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. 1. Use Tooling (A) to remove nut (1)
Illustration 2 g06009278
2. Use Tooling (B) to remove crankshaft pulley (2).
Installation Procedure
1. Install crankshaft pulley (2) in the reverse order of removal.
a. Apply Tooling (C) to the splines of the crankshaft.
b. Tighten nut (1) to a torque of 138 N·m to 156 N·m (102 lb ft to 115 lb ft).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Jan 31 22:10:56 UTC+0800 2020
2/2305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2....
2020/1/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR R5C
Configuration: 305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06540618
Crankshaft Front Seal - Remove and Install
SMCS - 1160-010
Removal Procedure
Start By:
a. Remove crankshaft pulley.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
1/2305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2....
2020/1/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. Illustration 1 g02717555
1. Remove key (1) and sleeve (2) from the crankshaft.
Illustration 2 g02717557
2. Remove crankshaft front seal (3).
Installation Procedure
1. Install crankshaft front seal (3) in the reverse order of removal.
Note: The crankshaft front seal should be installed dry. Lubricate the inner rubber portion
of the crankshaft front seal.
a. Inspect the nose of the crankshaft for damage. Ensure that the crankshaft is clean and
dry.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Jan 31 22:11:52 UTC+0800 2020
2/2305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2....
2020/1/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR R5C
Configuration: 305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06540930
Idler Gear - Remove and Install
SMCS - 1206
Removal Procedure
Table 1
Required Tooling
Tool Part Number Part Description Qty
A 387-1314 Idler Gear Tool 1
Start By:
a. Remove front housing.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
1/4305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2....
2020/1/31https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. Dispose of all fluids according to local regulations and mandates.
Illustration 1 g06014275
1. Ensure that Timing Marks (X) on the idler gear and the crankshaft gear are aligned.
Illustration 2 g06014283
2. Ensure that Timing Marks (Y) on the idler gear and the camshaft gear are aligned.
Illustration 3 g06014290
2/4305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2....
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15. 3. Ensure that Timing Marks (Z) on the idler gear and the fuel injection pump gear are aligned.
Illustration 4 g06014314
4. Remove bolts (1), gear control collar (3), and idler gear (2).
Illustration 5 g06014318
5. Use Tooling (A) and a suitable press to remove idler gear bearing (4).
Illustration 6 g06014504
Note: Make a temporary mark on the cylinder block in order to show the position of the oil
hole.
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16. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
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click on it.
17. 6. Remove bolts (5) and idler shaft (6).
Installation Procedure
1. Install idler gear (2) in the reverse order of removal.
a. Ensure that the gears, cylinder block surface, and idler gear (2) are clean and free
from wear or damage. If necessary, replace any components that are worn or damaged
b. Lubricate idler shaft (6) with clean engine oil.
c. Lubricate idler gear bearing surface (4) with clean engine oil.
d. Apply clean engine oil to bolts (5).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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18. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR R5C
Configuration: 305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06524408
Housing (Front) - Remove and Install
SMCS - 1151-010
Removal Procedure
Table 1
Required Tooling
Tool Part Number Part Description Qty
A — Loctite Hi-Temp Flange Sealant —
Start By:
a. Remove crankshaft pulley.
b. Remove engine oil cooler.
c. Remove camshaft position sensor.
Illustration 1 g06009327
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19. 1. Remove clamp (1). Disconnect hose assembly (2).
Illustration 2 g06009342
2. Remove nut (4) and lifting plate (3).
3. Remove clamp (6) and disconnect hose assembly (5).
Illustration 3 g06009549
4. Disconnect hose assembly (11) (not shown). Remove bolts (9) and elbow (10).
5. Remove bolts (7), front housing (8), and the gasket.
Installation Procedure
1. Install front housing (8) in the reverse order of removal.
a. Apply Tooling (A) to the flange of front housing (8).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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20. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305E2 CR MINI HYD EXCAVATOR R5C
Configuration: 305E2CR Mini Hydraulic Excavator R5C00001-UP (MACHINE) POWERED BY C2.4 Engine
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06501570
Valve Mechanism Cover - Remove and Install
SMCS - 1107-010
Removal Procedure
Illustration 1 g06000444
1. Remove bolts (5) and bracket (6).
2. Remove bolt (2), clamp (4), and hose assembly (3).
3. Remove bolts (7), valve mechanism cover (1), and the gasket.
Installation Procedure
1. Install valve mechanism cover (1) in the reverse order of removal.
a. Tighten bolts (7) to a torque of 7 N·m to 11 N·m (62 lb in to 97 lb in).
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