This document provides instructions for removing and installing the support (swing boom) on a 305D Mini Hydraulic Excavator. It outlines 13 steps for removal, including disconnecting hoses and tubes, removing bolts and pins, and pulling components apart. The 13 steps for installation are described in reverse order, instructing the reinstallation of components and reconnecting of hoses and tubes. Tools required are also listed.
Caterpillar cat 312 d l excavator (prefix xgk) service repair manual (xgk0000...pfiskdmjekm
This document provides instructions for removing and installing the crankshaft pulley and front seal on a Caterpillar C4.2 engine. It describes:
1) Using various tools like pullers and sockets to remove the pulley nut, washer, and pulley.
2) Removing the wear sleeve from the pulley if needed by tapping with a chisel.
3) Heating the wear sleeve and installing it on the pulley with a driver group.
4) Reinstalling the pulley, washer, and nut and tightening to the specified torque.
The document provides assembly instructions for installing a swing gear and bearing on an excavator. It lists required tools and parts. The procedure involves cleaning the swing gear and bearing, applying lubricant and sealant, lifting it into position using links, and securing it with bolts torqued to specification. Inner and outer dust seals are installed in seal grooves before completing reassembly of the undercarriage frame.
Caterpillar cat 257 b2 multi terrain loader (prefix slk) service repair manua...fujsjefjkskeksmem
The document provides step-by-step instructions for disassembling the piston pump of a 257B2 Multi Terrain Loader. It lists 71 steps to remove components like fittings, valves, seals, springs, pins, bearings, and actuators. Special tools are required and components must be marked for proper reassembly. Safety precautions are provided to protect from parts propelled by springs.
Caterpillar cat 323 e l excavator (prefix rap) service repair manual (rap0000...fjskefkemms
The document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes steps to disassemble and remove the final drive components, such as the carrier assembly, ring gears, planetary gears, and seals. It also provides instructions for assembling the final drive, including pressing bearings into place, determining the correct shim thickness, installing seals and pins, and reassembling the carrier assembly. Tools required include lifting devices, presses, seal installers, and other specialized tools. Proper torque values and procedures are specified for reinstalling components.
Caterpillar cat 326 d2 l excavator (prefix mzh) service repair manual (mzh000...fjsekdmmeed
This document provides instructions for disassembling and assembling the travel motor of an excavator model 326D2 L. The disassembly procedure involves removing 27 different components of the travel motor including the head, port plate, springs, brake piston, plates, and seals. The assembly procedure instructs installing the components in reverse order and notes that all seals and gaskets must be replaced, parts must be thoroughly cleaned, and lubricant applied before assembly. Proper placement of marked components like pistons is emphasized.
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
Caterpillar cat 308 d mini hydraulic excavator (prefix fyc) service repair ma...ujsjfkskemmem
The document provides instructions for removing and installing the support (swing boom) on a 308D Mini Hydraulic Excavator. The removal process involves using tools to remove pins, bolts, and brackets to separate the support assembly. Notes are made of shim and washer placements. The installation process reverses the removal steps, applying grease before reinstalling components and adjusting shims as needed. Proper lifting equipment is needed due to component weights.
Caterpillar cat 312 d2 l excavator (prefix whj) service repair manual (whj000...fjjskekdmmse
The document provides instructions for installing a flywheel on a 3054C engine. It describes:
1) Cleaning the flywheel housing and inspecting the crankshaft rear seal for leaks.
2) Heating the ring gear to install it on the flywheel and cleaning the parts after they cool.
3) Using guide bolts and lifting brackets to position the flywheel and install bolts, tightening them to the specified torque.
4) Checking flywheel alignment after installation.
Caterpillar cat 312 d l excavator (prefix xgk) service repair manual (xgk0000...pfiskdmjekm
This document provides instructions for removing and installing the crankshaft pulley and front seal on a Caterpillar C4.2 engine. It describes:
1) Using various tools like pullers and sockets to remove the pulley nut, washer, and pulley.
2) Removing the wear sleeve from the pulley if needed by tapping with a chisel.
3) Heating the wear sleeve and installing it on the pulley with a driver group.
4) Reinstalling the pulley, washer, and nut and tightening to the specified torque.
The document provides assembly instructions for installing a swing gear and bearing on an excavator. It lists required tools and parts. The procedure involves cleaning the swing gear and bearing, applying lubricant and sealant, lifting it into position using links, and securing it with bolts torqued to specification. Inner and outer dust seals are installed in seal grooves before completing reassembly of the undercarriage frame.
Caterpillar cat 257 b2 multi terrain loader (prefix slk) service repair manua...fujsjefjkskeksmem
The document provides step-by-step instructions for disassembling the piston pump of a 257B2 Multi Terrain Loader. It lists 71 steps to remove components like fittings, valves, seals, springs, pins, bearings, and actuators. Special tools are required and components must be marked for proper reassembly. Safety precautions are provided to protect from parts propelled by springs.
Caterpillar cat 323 e l excavator (prefix rap) service repair manual (rap0000...fjskefkemms
The document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes steps to disassemble and remove the final drive components, such as the carrier assembly, ring gears, planetary gears, and seals. It also provides instructions for assembling the final drive, including pressing bearings into place, determining the correct shim thickness, installing seals and pins, and reassembling the carrier assembly. Tools required include lifting devices, presses, seal installers, and other specialized tools. Proper torque values and procedures are specified for reinstalling components.
Caterpillar cat 326 d2 l excavator (prefix mzh) service repair manual (mzh000...fjsekdmmeed
This document provides instructions for disassembling and assembling the travel motor of an excavator model 326D2 L. The disassembly procedure involves removing 27 different components of the travel motor including the head, port plate, springs, brake piston, plates, and seals. The assembly procedure instructs installing the components in reverse order and notes that all seals and gaskets must be replaced, parts must be thoroughly cleaned, and lubricant applied before assembly. Proper placement of marked components like pistons is emphasized.
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
Caterpillar cat 308 d mini hydraulic excavator (prefix fyc) service repair ma...ujsjfkskemmem
The document provides instructions for removing and installing the support (swing boom) on a 308D Mini Hydraulic Excavator. The removal process involves using tools to remove pins, bolts, and brackets to separate the support assembly. Notes are made of shim and washer placements. The installation process reverses the removal steps, applying grease before reinstalling components and adjusting shims as needed. Proper lifting equipment is needed due to component weights.
Caterpillar cat 312 d2 l excavator (prefix whj) service repair manual (whj000...fjjskekdmmse
The document provides instructions for installing a flywheel on a 3054C engine. It describes:
1) Cleaning the flywheel housing and inspecting the crankshaft rear seal for leaks.
2) Heating the ring gear to install it on the flywheel and cleaning the parts after they cool.
3) Using guide bolts and lifting brackets to position the flywheel and install bolts, tightening them to the specified torque.
4) Checking flywheel alignment after installation.
Caterpillar Cat 305D Mini Hydraulic Excavator (Prefix XER) Service Repair Man...udjkskmdm3e
The document provides instructions for removing the support (swing boom) from a 305D Mini Hydraulic Excavator. The 13 step procedure includes removing the boom cylinder, boom assembly, swing boom cylinder, guard, and attaching lifting devices to remove the support. Tools required are also listed. A separate section provides installation instructions, beginning with cleaning parts and ending by reinstalling the boom cylinder.
Caterpillar Cat 305D Mini Hydraulic Excavator (Prefix XER) Service Repair Man...pi63539lirong
The document provides instructions for removing the support (swing boom) from a 305D Mini Hydraulic Excavator. The 13 step procedure includes removing the boom cylinder, boom assembly, swing boom cylinder, guard, and support. Tools required are also listed. A separate section provides instructions for reinstalling the support. Cleanliness is emphasized and safety notices are provided.
Caterpillar Cat 305D Mini Hydraulic Excavator (Prefix XER) Service Repair Man...jkdkkdsmmd
The document provides instructions for removing the support (swing boom) from a 305D Mini Hydraulic Excavator. It involves removing the boom cylinder, boom assembly, swing boom cylinder, guard, and bearings. Tools required include retaining ring pliers, sleeves, spacers, puller studs, adapters, nuts, and a hydraulic pump group. The support is then removed after disconnecting hoses and removing pins and bolts.
Caterpillar cat 303 e cr mini hydraulic excavator (prefix cr7) service repair...jfkskemwsxmdm
The document provides instructions for removing the support (swing boom) from a 303E CR Mini Hydraulic Excavator. It involves disconnecting hoses and tubes, removing bolts and pins, and using lifting tools to separate the support. Thirteen steps are outlined that include removing the boom cylinder, guard, hitch pins, and using pullers to remove bearings. Cleanliness and safety precautions are noted throughout.
Caterpillar cat 303 e cr mini hydraulic excavator (prefix cr7) service repair...ufjjdjffjkskemm
The document provides instructions for removing the support (swing boom) from a 303E CR Mini Hydraulic Excavator. It involves disconnecting hoses and tubes, removing bolts and pins, and using lifting tools to separate the support. Thirteen steps are outlined that include removing the boom cylinder, guard, pin assemblies, and lifting the support structure away from the machine. Safety precautions are provided around working with hydraulic components and ensuring cleanliness during disassembly and reassembly.
Caterpillar cat 303 e cr mini hydraulic excavator (prefix cr7) service repair...fujsekfksmemf
The document provides instructions for removing the support (swing boom) from a 303E CR Mini Hydraulic Excavator. It involves disconnecting hoses and tubes, removing bolts and pins, and using lifting tools to separate the support. Thirteen steps are outlined that include removing the boom cylinder, guard, pin assemblies, and lifting the support structure away from the machine. Safety precautions are provided around working with hydraulic components and ensuring cleanliness during disassembly and reassembly.
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This document is the contents page for a repair manual covering various tractor models. It lists 12 sections that provide information on different vehicle systems, including the engine, fuel, electrical, transmission and hydraulic systems, as well as steering, axles, wheels and separating the tractor. The document encourages downloading the full repair manual.
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This document is the contents page for a repair manual covering various tractor models. It lists 12 sections that provide information on different vehicle systems, including the engine, fuel, electrical, transmission and hydraulic systems, as well as steering, axles, wheels and separating the tractor. The document encourages downloading the full repair manual.
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This document is a repair manual for CNH America LLC tractors models TB100, TB110, TB120, and TB120 Mudder. It contains sections on general information, the engine, clutch, transmission systems, front axle, rear wheel drive, power take-off, braking system, hydraulic system, steering system, front axle, and electrical systems. Each section provides chapters on repair and maintenance for the corresponding vehicle systems. Safety precautions are outlined for working with hazardous materials and performing various maintenance and repair tasks.
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This document is a 2010 service manual for New Holland Rustler 125 gasoline and 120 diesel vehicles. It provides instructions for maintenance and repair procedures to technicians. Proper maintenance is essential for maximum performance and safe operation of the vehicles. The manual covers all aspects of typical vehicle service but contact the dealer if additional assistance is needed.
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This service manual provides instructions for maintenance and repair of New Holland Rustler 120 and 125 vehicles. It covers all aspects of typical vehicle service, including safety procedures, vehicle specifications, general maintenance, body components, brake and suspension systems, wheels and tires, troubleshooting, and electrical components. Technicians should thoroughly review this manual, especially safety information, before servicing vehicles.
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This repair manual provides information for repairing the MZ14H, MZ16H, and MZ18H zero radius tractors. The manual contains 7 sections that cover general information, the transaxle, chassis, mower decks, and electrical systems. Specifications for each model are provided, including engine details, dimensions, deck sizes, and other mechanical features. Safety warnings are given at the beginning to remind technicians to avoid injuries while servicing equipment.
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This repair manual covers New Holland garden tractors from model years 2016-2017 and 2019. It contains 7 sections on general information, model identification, greasing/lubrication, transaxles, chassis, mower decks, and electrical systems. The sections provide specifications, safety information, and repair procedures for the tractors.
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Kubota v3800 cr-tie4 c diesel engine service repair manualfujsekfksmemf
The document provides information on safely servicing and operating diesel engines. It outlines important safety precautions including reading all instructions before starting work, parking the machine securely, disconnecting the battery, and wearing protective equipment. Specific hazards are identified such as hot surfaces that can cause burns, high pressure fuel and hydraulic lines, and ensuring good ventilation when the engine is running due to carbon monoxide in the exhaust.
This document provides instructions for removing and installing the fuel injection pump housing and governor on Caterpillar 3304B and 3306B engines. The removal procedure involves disconnecting fuel lines and other components, then using lifting equipment to remove the housing due to its weight. The installation procedure describes preparing the housing components and placing them back on the engine, ensuring proper timing of the fuel injection pumps.
Caterpillar cat d8 n track type tractor dozer bulldozer (prefix 1xj) service ...fujsekfksmemf
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar D8N track-type tractor with a 3406 engine. The removal procedure involves using tools to remove 11 components in 9 steps, including gears, covers, seals, and bearings. The installation procedure provides instructions to install 14 components in 12 steps, noting the proper orientation and temperature treatment of bearings.
Caterpillar cat d8 l track type tractor dozer bulldozer (prefix 53y) service ...fujsekfksmemf
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar D8L track-type tractor powered by a 3408 engine. The removal procedure involves using various tools to disassemble the rear gear group components and adapter assemblies. The flywheel is removed by installing holding tools and using another tool attached to an overhead hoist. The installation procedure outlines reassembling the components and pressing or installing bearings back into place. Proper cleaning and lubrication of parts is emphasized.
The document provides instructions for assembling and installing ejector blade floor rollers on a 740 Ejector Articulated Truck. It outlines 15 steps for assembly, which include installing seals, bearings, plates and wheels using various tools. It then describes installing the assembled floor rollers onto the machine. The instructions note to clean parts and use new Cat parts if anything is worn or damaged.
The document provides instructions for removing and installing a rear power take-off (RPTO) on a 735 OEM articulated truck. The instructions include:
1) Using a driver group tool to install sleeve bearings in the flywheel housing at specific depths and angles.
2) Positioning gear assemblies, idler gears, and retainer assemblies and installing bolts.
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This document provides instructions for disassembling and assembling the retarder of a 730 OEM articulated truck. The disassembly process involves removing 20 components from the retarder in 20 steps, including retaining rings, plates, discs, races, seals, bolts, and a rotor. The assembly process reverses this, involving 21 steps to install the 20 components in the proper order and orientation, while applying lubrication and ensuring seals are properly seated. Special tools and cleanliness are emphasized throughout.
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The semiochemicals market size has grown rapidly in
recent years. It will grow from $4.56 billion in 2023
to $5.37 billion in 2024 at a compound annual
growth rate (CAGR) of 17.6%. The growth in the
historic period can be attributed to market
acceptance and education, pest resistance concerns,
increased agricultural productivity demands,
chemical ecology research, growing advancements in
formulations. The semiochemicals market size is
expected to see rapid growth in the next few years. It
will grow to $9.67 billion in 2028 at a compound
annual growth rate (CAGR) of 15.9%.
Khushmeet Khushi Resume of manufacturing industry Khushmeet Khushi
A result oriented professional working for Process and New Technology of Manufacturing industry presently associated with Manufacturing Industry as
Asst. Manager in Research & Development. Skilled in manufacturing Process of various type of cords, cables, connector, wire Harness, Remote Control devices, Switches including backward integration thereof. Acquired knowledge of New product and process development, QMS, Compliance and product certification, IPQC, Product & process Stranded, Lean Manufacturing Methodology, and problem solving methodology, VAVE, Etc.
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Product: MINI HYD EXCAVATOR
Model: 305D CR MINI HYD EXCAVATOR XER
Configuration: 305D Mini Hydraulic Excavator XER00001-UP (MACHINE) POWERED BY S4Q2T Engine
Disassembly and Assembly
303.5D CR, 304D CR, 305D CR and 305.5D CR Mini Hydraulic Excavators Machine
Systems
Media Number -UENR0102-01 Publication Date -01/12/2014 Date Updated -17/12/2014
i03982575
Support (Swing Boom) - Remove
SMCS - 7051-S4
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1862 Retaining Ring Pliers 1
B 140-7742 Sleeve 2
C
5P-4197 Spacer 1
1P-1832 Adapter 1
4C-9633 Puller Stud 1
6V-3160 Double Acting Cylinder 1
9U-6833 Nut 1
3S-6224 Electric Hydraulic Pump Gp 1
D
4C-9633 Puller Stud 1
6V-3160 Double Acting Cylinder 1
1P-1832 Adapter 1
9U-6833 Nut 1
3S-6224 Electric Hydraulic Pump Gp 1
Start By:
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3. A. Remove the boom cylinder. Refer to, "Boom Cylinder - Remove and Install".
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for
installation purposes. Plug all lines, hoses, and tubes in order to prevent fluid loss and to keep
contaminants from entering the system.
Illustration 1 g01233687
Illustration 2 g01233711
1. Disconnect hose assemblies (2) from tube assemblies (1) that are located at the rear of the
boom. All hose assemblies (2) and tube assemblies (1) should be capped and the caps
should be tight.
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4. Illustration 3 g01233691
Illustration 4 g01233692
2. Attach Tooling (B) and a suitable lifting device to boom assembly (3). The weight of boom
assembly (3) is approximately 522 kg (1150 lb).
3. Remove bolt (5) and pin assembly (4). Remove boom assembly (3) .
Illustration 5 g01233694
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5. 4. Remove bolt (8) and pin assembly (7). Position swing boom cylinder (6) to the side.
Illustration 6 g01233696
5. Remove bolts (9) and guard (10) .
Illustration 7 g01233708
6. Install pin assembly (4) and bolt (5) that held the head end of the stick cylinder. Pin
assembly (4) is used for the removal of support (11). Attach a suitable lifting device to pin
assembly (4) and support (11). The weight of support (11) is approximately 160 kg (350 lb).
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6. Illustration 8 g01233709
7. Remove bolts (13) and (14). Remove pins (12) and (15) .
Illustration 9 g01233790
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7. Illustration 10 g01233792
8. Pull hose assemblies (16) and (17) out of support (11) .
Illustration 11 g01233793
9. Use Tooling (B) in order to remove retaining ring (18) that secures lower hitch pin (19) .
Illustration 12 g01233814
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8. Illustration 13 g01233818
10. Drive upper hitch pin (20) downward onto lower hitch pin (19) that was referenced in the
previous step. Use upper hitch pin (20) in order to drive lower hitch pin (19) out of the
machine. Drive upper hitch pin (20) downward through the bore of the lower hitch pin (19).
Upper hitch pin (20) and lower hitch pin (19) should be removed from the bottom of the
machine.
Note: Note the location of each hitch pin. Upper hitch pin (20) is longer than lower hitch
pin (19) .
11. Remove support (11) from the machine. Note the location of any shims (21) that may be
present.
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9. Illustration 14 g01234191
12. Use Tooling (C) in order to remove bearings (22) .
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10. Illustration 15 g01234210
13. Use Tooling (D) in order to remove bearings (23) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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11. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305D CR MINI HYD EXCAVATOR XER
Configuration: 305D Mini Hydraulic Excavator XER00001-UP (MACHINE) POWERED BY S4Q2T Engine
Disassembly and Assembly
303.5D CR, 304D CR, 305D CR and 305.5D CR Mini Hydraulic Excavators Machine
Systems
Media Number -UENR0102-01 Publication Date -01/12/2014 Date Updated -17/12/2014
i06713551
Support (Swing Boom) - Install
SMCS - 7051-S4
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1862 Retaining Ring Pliers 1
B 140-7742 Sleeve 2
D
1P-1832 Adapter 1
4C-9633 Puller Stud 1
6V-3160 Double Acting Cylinder 1
9U-6833 Nut 1
3S-6224 Electric Hydraulic Pump Gp 1
Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning
fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be
deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or
damaged, use new parts for replacement. Dirt and other contaminants can damage the precision
component. Perform assembly procedures on a clean work surface. Keep components covered and
protected always.
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12. Illustration 1 g01234282
1. Lower the temperature of bearings (22) and (23). Use Tooling (D) to install bearings (22)
and (23).
Illustration 2 g01234297
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13. NOTICE
Typical Example.
2. Install pin assembly (4) and bolt (5) that held the head end of the stick cylinder. Pin
assembly (4) is used for the installation of support (11). Attach a suitable lifting device to
pin assembly (4) and support (5). The weight of support (11) is approximately 160 kg
(350 lb).
Install support (11) onto the machine. Note the location of any shims (21) that may be
present.
Illustration 3 g06087455
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14. Illustration 4 g06087459
Illustration 5 g01233709
3. Install upper hitch pin (20) from the top of the hitch. Install bolts (19).
4. Install lower hitch pin (17) from the bottom of the hitch. Install pin (18) and the bolt.
Illustration 6 g01233790
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15. Illustration 7 g01234330
5. Pull hose assemblies (16) and (17) into support (11).
Illustration 8 g01233708
6. Remove the suitable lifting device. Remove bolt (5) and pin assembly (4) from support (11).
Illustration 9 g01233696
7. Install guard (10) and bolts (9).
Illustration 10 g01233694
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16. 8. Move swing boom cylinder (6) into position. Install pin assembly (7) and bolt (8).
Illustration 11 g01233691
Illustration 12 g01233692
9. Attach Tooling (B) and a suitable lifting device to boom assembly (3). The weight of boom
assembly (3) is approximately 522 kg (1150 lb).
10. Install boom assembly (3). Install pin assembly (4) and bolt (5).
Illustration 13 g01233687
11. Connect hose assemblies (2) to tube assemblies (1) that are located on the rear of the boom.
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17. End By:
a. Install the boom cylinder. Refer to , "Boom Cylinder - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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18. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 305D CR MINI HYD EXCAVATOR XER
Configuration: 305D Mini Hydraulic Excavator XER00001-UP (MACHINE) POWERED BY S4Q2T Engine
Disassembly and Assembly
303.5D CR, 304D CR, 305D CR and 305.5D CR Mini Hydraulic Excavators Machine
Systems
Media Number -UENR0102-01 Publication Date -01/12/2014 Date Updated -17/12/2014
i04012853
Upper Frame and Undercarriage Frame - Separate
SMCS - 4150-076; 7051-076
Separate Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 189-0410 Shackle As 2
B 1U-9200 Lever Puller Hoist 2
C 140-7742 Sleeve 1
D 189-0412 Shackle As 1
E 138-7574 Link Bracket 3
F 6V-6146 Load Leveling Beam 1
G 1U-9204 Lever Puller Hoist 1
Start By:
A. Remove the bucket. Refer to , "Bucket - Remove".
B. Remove the boom cylinder. Refer to , "Boom Cylinder - Remove and Install".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
20. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for
installation purposes. Plug all lines, hoses, and tubes in order to prevent fluid loss and to keep
contaminants from entering the system.
Note: Cleanliness is an important factor. Before you begin the removal procedure, you should
thoroughly clean the exterior of the components in order to prevent dirt from entering the internal
mechanism.
Illustration 1 g01254297
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21. 1. Attach Tooling (A) and a suitable lifting device to boom assembly (1) . The weight of boom
assembly (1) is approximately 635 kg (1400 lb).
Illustration 2 g01254298
2. Attach Tooling (B) and Tooling (C) to boom assembly (1) and stick assembly (2) in order to
secure stick assembly (2) to boom assembly (1) .
Illustration 3 g01254299
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22. Illustration 4 g01254300
3. Attach Tooling (D) to a suitable lifting device. Attach Tooling (B) to stick assembly (2) .
Illustration 5 g02151400
4. Remove cable straps (5) . Disconnect harness assemblies (4) from lamp assembly (3) .
Illustration 6 g01254302
5. Disconnect clamp (6) from boom assembly (1) .
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23. Illustration 7 g02151402
6. Disconnect hose assemblies (7) .
Illustration 8 g01254305
7. Remove bolt (8) and pin (9) in order to remove boom assembly (1) .
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