The document provides instructions for removing and installing pistons, connecting rods, and the crankshaft on a Caterpillar C2.4 engine. Key steps include:
1. Removing the cylinder head, oil pan, pistons and connecting rods.
2. Carefully pushing the connecting rod and piston out of the cylinder bore.
3. Removing connecting rod bearings and caps, and pushing the crankshaft out of the cylinder block.
Caterpillar Cat 304.5E Mini Hydraulic Excavator (Prefix FXT) Service Repair M...jdjkskmikdkmd
The document provides instructions for removing and installing piston and connecting rod assemblies in an engine. Key steps include:
1. Removing the cylinder head and oil pan before removing pistons and connecting rods.
2. Pushing the connecting rod and piston out of the cylinder block after removing cap and bearings.
3. Reversing the removal procedures to install pistons and connecting rods, ensuring correct assembly orientation and torque specifications are followed.
Caterpillar Cat 304.5E Mini Hydraulic Excavator (Prefix FXT) Service Repair M...paws21610697
The document provides instructions for removing and installing pistons, connecting rods, and the crankshaft on a Caterpillar C2.4 engine. It describes:
1. Removing the pistons and connecting rods, then pushing the connecting rod and piston out of the cylinder block.
2. Removing bolts and main bearing case assemblies to access the crankshaft, which is then pulled out after aligning the journals with reliefs in the cylinder block.
3. Removing main bearings, thrust bearings, and crankshaft bearing from the crankshaft.
Caterpillar Cat 304.5E Mini Hydraulic Excavator (Prefix FXT) Service Repair M...jiuliu14811471
The document provides instructions for removing and installing pistons, connecting rods, and the crankshaft on a Caterpillar C2.4 engine. Key steps include:
1. Removing the cylinder head, oil pan, pistons, and connecting rods.
2. Pushing the connecting rod and piston out of the cylinder block.
3. Removing the crankshaft bearings and main bearings, and pulling the crankshaft from the cylinder block.
Caterpillar Cat 304.5E Mini Hydraulic Excavator (Prefix FXT) Service Repair M...uddksemd8ud
The document provides instructions for removing and installing pistons, connecting rods, and the crankshaft on a Caterpillar C2.4 engine. It describes:
1. Removing the pistons and connecting rods, then pushing the connecting rod and piston out of the cylinder block.
2. Removing bolts and main bearing case assemblies to access the crankshaft, which is then pulled out after aligning the journals with reliefs in the cylinder block.
3. Removing main bearings, thrust bearings, and crankshaft bearing from the crankshaft.
Caterpillar Cat 304.5E Mini Hydraulic Excavator (Prefix FXT) Service Repair M...f7djidksmd3e
The document provides instructions for removing and installing piston and connecting rod assemblies in an engine. Key steps include:
1. Removing the cylinder head and oil pan before removing pistons and connecting rods.
2. Pushing the connecting rod and piston out of the cylinder block after removing connecting rod cap bolts.
3. Reversing the removal process for installation, ensuring proper orientation of marks on pistons and connecting rods.
Caterpillar Cat 304.5E Mini Hydraulic Excavator (Prefix FXT) Service Repair M...f8usiedkdmm
The document provides instructions for removing and installing piston and connecting rod assemblies in an engine. Key steps include:
1. Removing the cylinder head and oil pan before removing the pistons and connecting rods.
2. Pushing the connecting rod and piston out of the cylinder block after removing the connecting rod cap and bearings.
3. Reversing the removal procedures to install the pistons and connecting rods, ensuring the marks are aligned and torquing the bolts to the specified value.
Caterpillar cat 304.5 e mini hydraulic excavator (prefix fxt) service repair ...fikskkdmmd1
The document provides instructions for removing and installing pistons, connecting rods, and the crankshaft on a Caterpillar C2.4 engine. Key steps include:
1. Removing the cylinder head, oil pan, pistons, and connecting rods.
2. Pushing the connecting rod and piston out of the cylinder block.
3. Removing the connecting rod bearings and crankshaft bearings from the crankshaft and cylinder block.
Caterpillar cat 304.5 e mini hydraulic excavator (prefix fxt) service repair ...cdfvvv1
The document provides instructions for removing and installing piston and connecting rod assemblies in an engine. Key steps include:
1. Removing the cylinder head and oil pan before removing the pistons and connecting rods.
2. Pushing the connecting rod and piston out of the cylinder block after removing the connecting rod cap and bearings.
3. Reversing the removal procedures to install the pistons and connecting rods, ensuring the marks are aligned and torquing the bolts to the specified value.
Caterpillar Cat 304.5E Mini Hydraulic Excavator (Prefix FXT) Service Repair M...jdjkskmikdkmd
The document provides instructions for removing and installing piston and connecting rod assemblies in an engine. Key steps include:
1. Removing the cylinder head and oil pan before removing pistons and connecting rods.
2. Pushing the connecting rod and piston out of the cylinder block after removing cap and bearings.
3. Reversing the removal procedures to install pistons and connecting rods, ensuring correct assembly orientation and torque specifications are followed.
Caterpillar Cat 304.5E Mini Hydraulic Excavator (Prefix FXT) Service Repair M...paws21610697
The document provides instructions for removing and installing pistons, connecting rods, and the crankshaft on a Caterpillar C2.4 engine. It describes:
1. Removing the pistons and connecting rods, then pushing the connecting rod and piston out of the cylinder block.
2. Removing bolts and main bearing case assemblies to access the crankshaft, which is then pulled out after aligning the journals with reliefs in the cylinder block.
3. Removing main bearings, thrust bearings, and crankshaft bearing from the crankshaft.
Caterpillar Cat 304.5E Mini Hydraulic Excavator (Prefix FXT) Service Repair M...jiuliu14811471
The document provides instructions for removing and installing pistons, connecting rods, and the crankshaft on a Caterpillar C2.4 engine. Key steps include:
1. Removing the cylinder head, oil pan, pistons, and connecting rods.
2. Pushing the connecting rod and piston out of the cylinder block.
3. Removing the crankshaft bearings and main bearings, and pulling the crankshaft from the cylinder block.
Caterpillar Cat 304.5E Mini Hydraulic Excavator (Prefix FXT) Service Repair M...uddksemd8ud
The document provides instructions for removing and installing pistons, connecting rods, and the crankshaft on a Caterpillar C2.4 engine. It describes:
1. Removing the pistons and connecting rods, then pushing the connecting rod and piston out of the cylinder block.
2. Removing bolts and main bearing case assemblies to access the crankshaft, which is then pulled out after aligning the journals with reliefs in the cylinder block.
3. Removing main bearings, thrust bearings, and crankshaft bearing from the crankshaft.
Caterpillar Cat 304.5E Mini Hydraulic Excavator (Prefix FXT) Service Repair M...f7djidksmd3e
The document provides instructions for removing and installing piston and connecting rod assemblies in an engine. Key steps include:
1. Removing the cylinder head and oil pan before removing pistons and connecting rods.
2. Pushing the connecting rod and piston out of the cylinder block after removing connecting rod cap bolts.
3. Reversing the removal process for installation, ensuring proper orientation of marks on pistons and connecting rods.
Caterpillar Cat 304.5E Mini Hydraulic Excavator (Prefix FXT) Service Repair M...f8usiedkdmm
The document provides instructions for removing and installing piston and connecting rod assemblies in an engine. Key steps include:
1. Removing the cylinder head and oil pan before removing the pistons and connecting rods.
2. Pushing the connecting rod and piston out of the cylinder block after removing the connecting rod cap and bearings.
3. Reversing the removal procedures to install the pistons and connecting rods, ensuring the marks are aligned and torquing the bolts to the specified value.
Caterpillar cat 304.5 e mini hydraulic excavator (prefix fxt) service repair ...fikskkdmmd1
The document provides instructions for removing and installing pistons, connecting rods, and the crankshaft on a Caterpillar C2.4 engine. Key steps include:
1. Removing the cylinder head, oil pan, pistons, and connecting rods.
2. Pushing the connecting rod and piston out of the cylinder block.
3. Removing the connecting rod bearings and crankshaft bearings from the crankshaft and cylinder block.
Caterpillar cat 304.5 e mini hydraulic excavator (prefix fxt) service repair ...cdfvvv1
The document provides instructions for removing and installing piston and connecting rod assemblies in an engine. Key steps include:
1. Removing the cylinder head and oil pan before removing the pistons and connecting rods.
2. Pushing the connecting rod and piston out of the cylinder block after removing the connecting rod cap and bearings.
3. Reversing the removal procedures to install the pistons and connecting rods, ensuring the marks are aligned and torquing the bolts to the specified value.
Caterpillar cat 304.5 e mini hydraulic excavator (prefix fxt) service repair ...fjskekfseik
The document provides instructions for removing and installing piston and connecting rod assemblies in an engine. Key steps include:
1. Removing the cylinder head and oil pan before removing the piston and connecting rod.
2. Pushing the connecting rod and piston out of the cylinder block after removing the connecting rod cap and bearings.
3. Reversing the removal procedures to install the piston and connecting rod assemblies, ensuring correct orientation and applying lubricant to moving parts.
Caterpillar cat 305.5 e2cr mini hydraulic excavator (prefix hrx) service repa...fikskkdmmd1
The document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2CR Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling the pistons and connecting rods. The procedures include lists of required tools and step-by-step instructions with illustrations for each component. Safety and cleaning notices are also provided throughout.
Caterpillar Cat 305.5E2CR Mini Hydraulic Excavator (Prefix HRX) Service Repai...jdjkskmikdkmd
The document provides instructions for servicing components of a Caterpillar 305.5E2CR mini hydraulic excavator engine, including removing and installing the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling and assembling the pistons and connecting rods. The procedures include lists of required tools and step-by-step instructions with illustrations.
Caterpillar Cat 305.5E2CR Mini Hydraulic Excavator (Prefix HRX) Service Repai...paws21610697
The document provides instructions for servicing components of a Caterpillar 305.5E2CR mini hydraulic excavator engine, including removing and installing the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling and assembling the pistons and connecting rods. The procedures include lists of required tools and step-by-step instructions with illustrations.
Caterpillar cat 305.5 e2cr mini hydraulic excavator (prefix hrx) service repa...cdfvvv1
The document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2CR Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling the pistons and connecting rods. The procedures include lists of required tools and step-by-step instructions with illustrations for each component. Safety and cleaning notices are also provided throughout.
Caterpillar Cat 305.5E2CR Mini Hydraulic Excavator (Prefix HRX) Service Repai...uddksemd8ud
The document provides instructions for servicing components of a Caterpillar 305.5E2CR mini hydraulic excavator engine, including removing and installing the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling and assembling the pistons and connecting rods. The procedures include lists of required tools and step-by-step instructions with illustrations.
Caterpillar Cat 305.5E2CR Mini Hydraulic Excavator (Prefix HRX) Service Repai...f7djidksmd3e
The document provides instructions for servicing components of a Caterpillar 305.5E2CR mini hydraulic excavator engine, including removing and installing the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling and assembling the pistons and connecting rods. The procedures include lists of required tools and step-by-step instructions with illustrations.
Caterpillar Cat 305.5E2CR Mini Hydraulic Excavator (Prefix HRX) Service Repai...yan77xunhao
The document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2CR Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling the pistons and connecting rods. The procedures include lists of required tools and step-by-step instructions with illustrations for each component. Safety and cleaning notices are also provided throughout.
Caterpillar Cat 305.5E2CR Mini Hydraulic Excavator (Prefix HRX) Service Repai...f8usiedkdmm
The document provides instructions for servicing components of a Caterpillar 305.5E2CR mini hydraulic excavator engine, including removing and installing the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling and assembling the pistons and connecting rods. The procedures include lists of required tools and step-by-step instructions with illustrations.
Caterpillar cat 305.5 e2cr mini hydraulic excavator (prefix hrx) service repa...fjskekfseik
The document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2CR Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling the pistons and connecting rods. The steps include draining fluids, removing fasteners and components, cleaning parts, applying sealant or lubricant, and reinstalling components in the reverse order of removal while maintaining proper alignment and torque specifications.
Caterpillar cat m318 d wheeled excavator (prefix w8p) service repair manual (...fujjdfjjskekmm
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 diesel engine. It describes three different idler gear designs and lists the necessary tools. The removal process involves locking the camshaft and crankshaft, loosening rocker arms, and removing mounting bolts. Installation is the reverse, ensuring proper timing by aligning marks on the gears before securing the idler gear back in place.
Caterpillar cat m318 d wheeled excavator (prefix w8p) service repair manual (...fujdjjksekmem
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 diesel engine. It describes three different idler gear designs and lists the necessary tools. The removal process involves locking the camshaft and crankshaft, loosening rocker arms, and removing mounting bolts. Installation is the reverse, ensuring proper timing by aligning marks on the gears before securing the idler gear back in place.
Caterpillar cat m318 d wheeled excavator (prefix w8p) service repair manual (...fujsjfkkskefsme
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 diesel engine. It describes:
1) The required tools and preparation steps, which include locking the camshaft and crankshaft, removing covers, and ensuring the valves are closed.
2) The removal procedure, which involves marking components, loosening rocker arms, and tilting the idler gear during removal.
3) The installation procedure, such as cleaning components, aligning timing marks, and lubricating before sliding the hub into the idler gear. Precise timing of the camshaft and crankshaft is required.
Caterpillar cat m318 d wheeled excavator (prefix w8p) service repair manual (...fjjsekksemmer
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes the required tools and steps to:
1) Lock the camshaft and crankshaft in position, remove bolts, and remove the standard or heavy-duty idler gear.
2) Clean and inspect the idler gear components, install the gear and hub while aligning timing marks, and install securing bolts and plate.
3) Check end play and backlash and lubricate gears once installed.
Caterpillar cat m318 d wheeled excavator (prefix w8p) service repair manual (...fusjjfksekmme
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 diesel engine. It describes:
1) The required tools and preparation steps, which include locking the camshaft and crankshaft, removing covers, and ensuring the valves are closed.
2) The removal procedure, which involves marking components, loosening rocker arms, and tilting the idler gear during removal.
3) The installation procedure, such as cleaning parts, aligning timing marks, and lubricating before sliding the hub into the idler gear. Precise timing of the camshaft and crankshaft is required.
Caterpillar cat m318 d wheeled excavator (prefix w8p) service repair manual (...fjskekazswdmme
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes the required tools and steps to:
1) Lock the camshaft and crankshaft in position, remove bolts, and remove the standard or heavy-duty idler gear.
2) Clean and inspect the idler gear components, install the gear and hub while aligning timing marks, and install securing bolts and plate.
3) Check end play and backlash and lubricate gears once installed.
Caterpillar cat m318 d wheeled excavator (prefix w8p) service repair manual (...fdjjsekksemxs
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 diesel engine. It describes:
1) The required tools and preparation steps, which include locking the camshaft and crankshaft, removing covers, and ensuring the valves are closed.
2) The removal procedure, which involves marking components, loosening rocker arms, and tilting the idler gear during removal.
3) The installation procedure, such as cleaning parts, aligning timing marks, and lubricating before sliding the hub into the idler gear. Precise timing of the camshaft and crankshaft is required.
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual (SKA00001...qfyc504378
- The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine.
- To remove the flywheel housing, first remove the electric starting motor and flywheel, then install lifting tools on the housing and remove bolts and washers to lift the housing off. Remove the gasket and oil seal.
- To install the flywheel housing, first install a new oil seal and gasket, then place the housing in position and secure it with washers and bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 312D L Excavator (Prefix RKF) Service Repair Manual (RKF00001...qfyc504378
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It describes:
- Removing the electric starting motor and flywheel first
- Using lifting tools to remove the housing, which weighs approximately 29 kg
- Removing bolts, washers and gasket from the housing
- Installing a new gasket and reattaching the housing with bolts and washers
- Reinstalling the flywheel and electric starting motor after housing installation is complete.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...qfyc504378
The document provides instructions for removing and installing the idler gear and front housing on a Caterpillar C4.2 engine.
The idler gear removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear from the idler gear shaft. The idler gear installation is the reverse of removal. Tolerances and specifications for components are provided.
The front housing removal requires removing several other components first, then removing bolts and separating the housing. Installation involves reversing the removal steps and checking gaskets and seals.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the flywheel, muffler brackets, and bolts to remove the housing.
2) Installing the housing by lifting it into place with tools, replacing the bolts, and reinstalling the muffler brackets.
3) Checking the flywheel runout after installation before reinstalling removed parts like the muffler and starter motor.
The document provides instructions for removing and installing the idler gear and front housing on a Caterpillar 312D excavator engine. The removal procedure for the idler gear involves using various tools to remove the idler gear bolt, thrust plate, and idler gear from the idler gear shaft. The installation procedure outlines installing the idler gear, thrust plate, washer and idler gear bolt. The removal procedure for the front housing includes removing components attached to the housing like the alternator and fuel injection pump. It also provides instructions for removing housing mounting bolts and removing the front housing from the engine.
More Related Content
Similar to Caterpillar Cat 304.5E Mini Hydraulic Excavator (Prefix FXT) Service Repair Manual (FXT00001 and up).pdf
Caterpillar cat 304.5 e mini hydraulic excavator (prefix fxt) service repair ...fjskekfseik
The document provides instructions for removing and installing piston and connecting rod assemblies in an engine. Key steps include:
1. Removing the cylinder head and oil pan before removing the piston and connecting rod.
2. Pushing the connecting rod and piston out of the cylinder block after removing the connecting rod cap and bearings.
3. Reversing the removal procedures to install the piston and connecting rod assemblies, ensuring correct orientation and applying lubricant to moving parts.
Caterpillar cat 305.5 e2cr mini hydraulic excavator (prefix hrx) service repa...fikskkdmmd1
The document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2CR Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling the pistons and connecting rods. The procedures include lists of required tools and step-by-step instructions with illustrations for each component. Safety and cleaning notices are also provided throughout.
Caterpillar Cat 305.5E2CR Mini Hydraulic Excavator (Prefix HRX) Service Repai...jdjkskmikdkmd
The document provides instructions for servicing components of a Caterpillar 305.5E2CR mini hydraulic excavator engine, including removing and installing the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling and assembling the pistons and connecting rods. The procedures include lists of required tools and step-by-step instructions with illustrations.
Caterpillar Cat 305.5E2CR Mini Hydraulic Excavator (Prefix HRX) Service Repai...paws21610697
The document provides instructions for servicing components of a Caterpillar 305.5E2CR mini hydraulic excavator engine, including removing and installing the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling and assembling the pistons and connecting rods. The procedures include lists of required tools and step-by-step instructions with illustrations.
Caterpillar cat 305.5 e2cr mini hydraulic excavator (prefix hrx) service repa...cdfvvv1
The document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2CR Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling the pistons and connecting rods. The procedures include lists of required tools and step-by-step instructions with illustrations for each component. Safety and cleaning notices are also provided throughout.
Caterpillar Cat 305.5E2CR Mini Hydraulic Excavator (Prefix HRX) Service Repai...uddksemd8ud
The document provides instructions for servicing components of a Caterpillar 305.5E2CR mini hydraulic excavator engine, including removing and installing the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling and assembling the pistons and connecting rods. The procedures include lists of required tools and step-by-step instructions with illustrations.
Caterpillar Cat 305.5E2CR Mini Hydraulic Excavator (Prefix HRX) Service Repai...f7djidksmd3e
The document provides instructions for servicing components of a Caterpillar 305.5E2CR mini hydraulic excavator engine, including removing and installing the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling and assembling the pistons and connecting rods. The procedures include lists of required tools and step-by-step instructions with illustrations.
Caterpillar Cat 305.5E2CR Mini Hydraulic Excavator (Prefix HRX) Service Repai...yan77xunhao
The document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2CR Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling the pistons and connecting rods. The procedures include lists of required tools and step-by-step instructions with illustrations for each component. Safety and cleaning notices are also provided throughout.
Caterpillar Cat 305.5E2CR Mini Hydraulic Excavator (Prefix HRX) Service Repai...f8usiedkdmm
The document provides instructions for servicing components of a Caterpillar 305.5E2CR mini hydraulic excavator engine, including removing and installing the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling and assembling the pistons and connecting rods. The procedures include lists of required tools and step-by-step instructions with illustrations.
Caterpillar cat 305.5 e2cr mini hydraulic excavator (prefix hrx) service repa...fjskekfseik
The document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2CR Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling the pistons and connecting rods. The steps include draining fluids, removing fasteners and components, cleaning parts, applying sealant or lubricant, and reinstalling components in the reverse order of removal while maintaining proper alignment and torque specifications.
Caterpillar cat m318 d wheeled excavator (prefix w8p) service repair manual (...fujjdfjjskekmm
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 diesel engine. It describes three different idler gear designs and lists the necessary tools. The removal process involves locking the camshaft and crankshaft, loosening rocker arms, and removing mounting bolts. Installation is the reverse, ensuring proper timing by aligning marks on the gears before securing the idler gear back in place.
Caterpillar cat m318 d wheeled excavator (prefix w8p) service repair manual (...fujdjjksekmem
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 diesel engine. It describes three different idler gear designs and lists the necessary tools. The removal process involves locking the camshaft and crankshaft, loosening rocker arms, and removing mounting bolts. Installation is the reverse, ensuring proper timing by aligning marks on the gears before securing the idler gear back in place.
Caterpillar cat m318 d wheeled excavator (prefix w8p) service repair manual (...fujsjfkkskefsme
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 diesel engine. It describes:
1) The required tools and preparation steps, which include locking the camshaft and crankshaft, removing covers, and ensuring the valves are closed.
2) The removal procedure, which involves marking components, loosening rocker arms, and tilting the idler gear during removal.
3) The installation procedure, such as cleaning components, aligning timing marks, and lubricating before sliding the hub into the idler gear. Precise timing of the camshaft and crankshaft is required.
Caterpillar cat m318 d wheeled excavator (prefix w8p) service repair manual (...fjjsekksemmer
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes the required tools and steps to:
1) Lock the camshaft and crankshaft in position, remove bolts, and remove the standard or heavy-duty idler gear.
2) Clean and inspect the idler gear components, install the gear and hub while aligning timing marks, and install securing bolts and plate.
3) Check end play and backlash and lubricate gears once installed.
Caterpillar cat m318 d wheeled excavator (prefix w8p) service repair manual (...fusjjfksekmme
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 diesel engine. It describes:
1) The required tools and preparation steps, which include locking the camshaft and crankshaft, removing covers, and ensuring the valves are closed.
2) The removal procedure, which involves marking components, loosening rocker arms, and tilting the idler gear during removal.
3) The installation procedure, such as cleaning parts, aligning timing marks, and lubricating before sliding the hub into the idler gear. Precise timing of the camshaft and crankshaft is required.
Caterpillar cat m318 d wheeled excavator (prefix w8p) service repair manual (...fjskekazswdmme
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes the required tools and steps to:
1) Lock the camshaft and crankshaft in position, remove bolts, and remove the standard or heavy-duty idler gear.
2) Clean and inspect the idler gear components, install the gear and hub while aligning timing marks, and install securing bolts and plate.
3) Check end play and backlash and lubricate gears once installed.
Caterpillar cat m318 d wheeled excavator (prefix w8p) service repair manual (...fdjjsekksemxs
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 diesel engine. It describes:
1) The required tools and preparation steps, which include locking the camshaft and crankshaft, removing covers, and ensuring the valves are closed.
2) The removal procedure, which involves marking components, loosening rocker arms, and tilting the idler gear during removal.
3) The installation procedure, such as cleaning parts, aligning timing marks, and lubricating before sliding the hub into the idler gear. Precise timing of the camshaft and crankshaft is required.
Similar to Caterpillar Cat 304.5E Mini Hydraulic Excavator (Prefix FXT) Service Repair Manual (FXT00001 and up).pdf (17)
Caterpillar Cat 312D L Excavator (Prefix SKA) Service Repair Manual (SKA00001...qfyc504378
- The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine.
- To remove the flywheel housing, first remove the electric starting motor and flywheel, then install lifting tools on the housing and remove bolts and washers to lift the housing off. Remove the gasket and oil seal.
- To install the flywheel housing, first install a new oil seal and gasket, then place the housing in position and secure it with washers and bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 312D L Excavator (Prefix RKF) Service Repair Manual (RKF00001...qfyc504378
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It describes:
- Removing the electric starting motor and flywheel first
- Using lifting tools to remove the housing, which weighs approximately 29 kg
- Removing bolts, washers and gasket from the housing
- Installing a new gasket and reattaching the housing with bolts and washers
- Reinstalling the flywheel and electric starting motor after housing installation is complete.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...qfyc504378
The document provides instructions for removing and installing the idler gear and front housing on a Caterpillar C4.2 engine.
The idler gear removal procedure involves using various tools to remove the idler gear bolt, thrust plate, and idler gear from the idler gear shaft. The idler gear installation is the reverse of removal. Tolerances and specifications for components are provided.
The front housing removal requires removing several other components first, then removing bolts and separating the housing. Installation involves reversing the removal steps and checking gaskets and seals.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the flywheel, muffler brackets, and bolts to remove the housing.
2) Installing the housing by lifting it into place with tools, replacing the bolts, and reinstalling the muffler brackets.
3) Checking the flywheel runout after installation before reinstalling removed parts like the muffler and starter motor.
The document provides instructions for removing and installing the idler gear and front housing on a Caterpillar 312D excavator engine. The removal procedure for the idler gear involves using various tools to remove the idler gear bolt, thrust plate, and idler gear from the idler gear shaft. The installation procedure outlines installing the idler gear, thrust plate, washer and idler gear bolt. The removal procedure for the front housing includes removing components attached to the housing like the alternator and fuel injection pump. It also provides instructions for removing housing mounting bolts and removing the front housing from the engine.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. The removal procedure involves using lifting tools to remove the housing, which weighs approximately 29 kg. The oil seal is also removed using driver tools. For installation, a new gasket is used and the housing is secured with bolts after checking dowel pins and installing the new oil seal. The flywheel and starting motor must then be reinstalled.
The document provides instructions for removing the cylinder head from a Caterpillar C4.2 engine used in 312D excavators. The steps include:
1. Removing the valve mechanism cover base, rocker shaft, pushrods, and electronic unit injectors.
2. Optionally removing the exhaust manifold if necessary.
3. Loosen and removing the cylinder head bolts in a specific sequence.
4. Removing the cylinder head from the engine block.
The instructions are part of a service manual for technicians, providing detailed procedures for disassembling and reassembling engine components.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Using lifting equipment to remove the flywheel housing which weighs approximately 29 kg.
2) Removing bolts and washers to separate the housing from the cylinder block and removing the oil seal.
3) Cleaning surfaces, installing a new gasket and positioning the housing before reinstalling bolts, washers and the oil seal.
This document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 312D excavator engine. It describes using tools to remove the flywheel, rear crankshaft seal, and flywheel housing. It then explains how to prepare surfaces, install a new rear seal and gasket, and reinstall the flywheel housing. Additional steps include installing the flywheel, electric starter motor, and checking runout.
1. The document provides instructions for removing and installing a cylinder head on a Caterpillar C4.2 engine.
2. Key steps include disconnecting hoses and tubes, removing bolts, and lifting the cylinder head off using a lifting device as it weighs approximately 80 kg.
3. Reinstallation involves installing a new gasket, lowering the cylinder head into place, and tightening the bolts in a specified sequence.
Caterpillar Cat 312C L Excavator (Prefix DBN) Service Repair Manual (DBN00001...qfyc504378
1) The document provides instructions for removing and installing a fuel injection pump and turbocharger from a Caterpillar 3064 engine.
2) Key steps include removing fuel lines, bolts, and washers to access the pump and turbocharger, and installing replacement gaskets and reattaching all components in reverse order.
3) Technicians are advised to keep components clean, mark parts for alignment during reinstallation, and properly contain fluids.
Caterpillar Cat 312C L Excavator (Prefix CBT) Service Repair Manual (CBT00001...qfyc504378
This document provides instructions for disassembling and assembling the swing drive of a 312C excavator. The disassembly procedure involves using tools to remove over 20 individual parts from the carrier assembly, planetary gears, and housing. The assembly procedure instructs cleaning and applying sealant to parts before installing components in reverse order, such as pressing bearings onto shafts and installing cups into the housing. Proper cleaning and application of sealant to mating surfaces is emphasized to prevent contamination.
Caterpillar Cat 312C L Excavator (Prefix CBA) Service Repair Manual (CBA01201...qfyc504378
1. The document provides instructions for removing and installing various parts of a 3064 engine, including the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear.
2. The procedures include a list of required tools and step-by-step instructions describing how to remove and install each part while keeping parts clean to prevent damage.
3. Technicians are advised to contain fluids, properly dispose of fluids, and apply sealant or oil to mating surfaces during installation to ensure correct assembly and prevent leaks.
The document provides instructions for removing and installing the front housing on a 312C excavator engine. It describes:
1) Removing components like the alternator, water pump and fuel injection pump before removing the front housing.
2) Loosening hoses and removing bolts to detach the front housing from other components.
3) Inspecting parts like gears, seals and gaskets during removal.
4) Cleaning mating surfaces and installing new gaskets or seals before reinstalling the front housing with bolts and hoses.
5) Checking timing gear alignment and installing other removed components after installing the front housing.
1) The document provides instructions for removing and installing a fuel injection pump and turbocharger from a Caterpillar 3064 engine.
2) Key steps include removing fuel lines, bolts, and washers to access the pump and turbocharger, and installing replacement gaskets and reattaching all components in reverse order.
3) Technicians are advised to keep components clean, mark parts for alignment during reinstallation, and properly contain fluids.
This document provides instructions for disassembling and assembling the swing drive of a 312C excavator. The disassembly procedure involves using tools to remove over 20 individual parts from the carrier assembly, planetary gears, and housing. The assembly procedure instructs cleaning and applying sealant to parts before installing components in reverse order, taking care to press bearings onto shafts using a press and support blocks. Proper cleaning and application of sealant is emphasized to prevent contamination.
1. The document provides instructions for removing and installing various parts of a 3064 engine, including the crankshaft rear seal, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear.
2. The procedures include a list of required tools and step-by-step instructions describing how to remove and install each part while keeping parts clean to prevent damage.
3. Technicians are advised to contain fluids, properly dispose of fluids, and apply sealant or oil to mating surfaces during installation to ensure correct assembly and prevent leaks.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of 312C and 312C L excavator models. It outlines over 30 steps to disassemble components like the sprocket, travel brake valve, piston assemblies, barrel assembly, planetary gears, and covers. Required tools include link brackets, a transmission repair stand, bolts, pullers, wrenches, and other equipment to properly disassemble the excavator systems. Safety notices are included regarding fluid drainage, spring pressures, and striking parts.
Caterpillar Cat 312B L Excavator (Prefix 9FS) Service Repair Manual (9FS00001...qfyc504378
The document provides instructions for removing and installing camshaft gears on Caterpillar 3054 engines. Key steps include:
1. Aligning timing marks and removing the camshaft gear bolt and washer
2. Using a puller tool to remove the camshaft gear
3. Inspecting the gear for wear and installing the gear by aligning the keyway and timing marks
Caterpillar Cat 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual (8JR00001...qfyc504378
The document provides instructions for servicing the water pump of a Caterpillar 3064 engine. It describes how to disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components. It then explains how to inspect and replace worn parts before reassembling the water pump with the shaft, impeller, bearings, seal and other components replaced as needed. The instructions are intended to guide maintenance technicians in properly servicing the engine's water pump.
car rentals in nassau bahamas | atv rental nassau bahamasjustinwilson0857
At Dash Auto Sales & Car Rentals, we take pride in providing top-notch automotive services to residents and visitors alike in Nassau, Bahamas. Whether you're looking to purchase a vehicle, rent a car for your vacation, or embark on an exciting ATV adventure, we have you covered with our wide range of options and exceptional customer service.
Website: www.dashrentacarbah.com
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304.5E2 MINI HYD EXCAVATOR FXT
Configuration: 304.5E Mini Hydraulic Excavator FXT00001-UP (MACHINE) POWERED BY C2.4
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06547479
Piston and Connecting Rods - Remove and Install
SMCS - 1225-010
Removal Procedure
Table 1
Required Tooling
Tool Part Number Part Description Qty
A 456-7967 Piston ring compressor 1
Start By:
a. Remove cylinder head.
b. Remove oil pan.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Discard all used Connecting Rod fasteners.
1/4
304.5E Mini Hydraulic Excavator FXT00001-UP (MACHINE) POWERED BY C2.4(...
2020/2/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Illustration 1 g06015326
1. Remove bolts (1) and connecting rod cap (2).
Illustration 2 g06015587
2. Carefully push connecting rod (3) and the piston into the cylinder bore until they are clear of
the crankshaft and out of the cylinder block.
Note: The connecting rod and the connecting rod cap should have an etched Number (X) on
the side. The number on the connecting rod and the connecting rod cap must match. Make a
temporary mark on the connecting rod and the connecting rod cap to identify the cylinder
number.
2/4
304.5E Mini Hydraulic Excavator FXT00001-UP (MACHINE) POWERED BY C2.4(...
2020/2/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. Illustration 3 g06015618
3. Remove connecting rod bearings (4).
4. Repeat Step 1 through Step 3 for remaining pistons and connecting rods.
Installation Procedure
1. Install the connecting rods and the pistons in the reverse order of removal.
Note: Ensure that the piston and the connecting rod assembly are installed in the correct
cylinder.
Illustration 4 g02840445
a. The mark (5A) on the connecting rod must align with the fuel pump. Mark (1A) on
the piston must align with the flywheel.
b. Lubricate connecting rod bearings with clean engine oil.
Note: Install the bearing shells for the connecting rods dry when clearance checks are
performed. Refer to Disassembly and Assembly, "Bearing Clearance - Check" for the
correct procedure. Apply clean engine oil to the bearing shells for the connecting rods
during final assembly.
c. Install connecting rod bearings (4) with locating tabs correctly seated into slots.
3/4
304.5E Mini Hydraulic Excavator FXT00001-UP (MACHINE) POWERED BY C2.4(...
2020/2/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. Illustration 5 g06015708
d. Use Tooling (A) to install the piston and connecting rod assembly.
Note: Apply clean engine oil to the cylinder bore, to the piston rings and to the outer
surface of the piston
e. Install new bolts (1) to the connecting rod (3). Apply clean engine oil to the threads of
bolts (1) and tighten to a torque of 40 N·m to 45 N·m (30 lb ft to 33 lb ft).
Note: Ensure that the installed connecting rod assembly has side play. Rotate the
crankshaft to ensure that there is no binding.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Feb 21 00:04:58 UTC+0800 2020
4/4
304.5E Mini Hydraulic Excavator FXT00001-UP (MACHINE) POWERED BY C2.4(...
2020/2/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304.5E2 MINI HYD EXCAVATOR FXT
Configuration: 304.5E Mini Hydraulic Excavator FXT00001-UP (MACHINE) POWERED BY C2.4
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06547693
Pistons and Connecting Rods - Disassemble
SMCS - 1225-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6683 Ring Expander 1
B 387-1313 Piston Wrist Pin Tool 1
Start By:
a. Remove the pistons and the connecting rods.
Note: Make a temporary mark on the components of the piston and connecting rod assembly.
Marking the components will ensure that the components of each piston and connecting rod
assembly can be reinstalled in the original cylinder. Mark the underside of the piston on the front
pin boss. Do not interchange components.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/3
304.5E Mini Hydraulic Excavator FXT00001-UP (MACHINE) POWERED BY C2.4(...
2020/2/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. Illustration 1 g02723365
Illustration 2 g02723368
1. Position the piston and connecting rod in a soft jaw vise. Use Tooling (A) to remove three
rings (2) from piston (1).
Illustration 3 g02723373
2/3
304.5E Mini Hydraulic Excavator FXT00001-UP (MACHINE) POWERED BY C2.4(...
2020/2/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. Illustration 4 g02723375
2. Remove retaining ring (4) and remove piston wrist pin (3) from piston (1).
Note: Note the position of the forged mark on the piston and the marks on the rod. The
forged marks are for the purposes of correct orientation of the connecting rod assembly and
piston assembly.
3. If necessary, remove bolts (7) and connecting rod bearings (6) from connecting rod (5) and
connecting rod cap (8). Inspect connecting rod bushing (9).
Illustration 5 g02836798
4. Place the piston on a suitable surface with the crown upward. Use Tooling (B) to remove
connecting rod bushing (9) from connecting rod (5).
5. Inspect the connecting rod for wear and damage. If necessary, replace connecting rod (5) or
replace the connecting rod bushing (9).
Note: If the connecting rod or the bush for the piston pin are replaced, refer to
Specifications, "Connecting Rods" for the correct procedure.
6. Repeat Step 1 through Step 5 to disassemble the remaining pistons and connecting rods.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Feb 21 00:05:55 UTC+0800 2020
3/3
304.5E Mini Hydraulic Excavator FXT00001-UP (MACHINE) POWERED BY C2.4(...
2020/2/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304.5E2 MINI HYD EXCAVATOR FXT
Configuration: 304.5E Mini Hydraulic Excavator FXT00001-UP (MACHINE) POWERED BY C2.4
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06547702
Pistons and Connecting Rods - Assemble
SMCS - 1225-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6683 Ring Expander 1
B 387-1313 Piston Wrist Pin Tool 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that all components are clean and free from wear and damage. If necessary, replace
any components that are worn or damaged.
1/5
304.5E Mini Hydraulic Excavator FXT00001-UP (MACHINE) POWERED BY C2.4(...
2020/2/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. Illustration 1 g02836831
2. Inspect the connecting rod for wear and damage. If necessary, replace connecting rod (5) or
replace connecting rod bushing (9).
Note: If connecting rod (5) or the bushing (9) for connecting rod pin are replaced, refer to
Specifications, "Connecting Rods" for the correct procedure.
3. Place the piston on a suitable surface with the crown upward. Use Tooling (B) to install
connecting rod bushing (9) into connecting rod (5).
Illustration 2 g02723373
Illustration 3 g02723375
2/5
304.5E Mini Hydraulic Excavator FXT00001-UP (MACHINE) POWERED BY C2.4(...
2020/2/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. 4. Check connecting rod bushing (9). If necessary, install connecting rod bearings (6) into
connecting rod (5) and connecting rod cap (8). Inspect bolts (7) or replace with new for
assembly later.
5. Lubricate the bore for the piston wrist pin (3) with clean engine oil.
Illustration 4 g02840445
6. Place piston (1) on a suitable surface with the crown downward. Position connecting rod (5)
with the forged markings on the piston and connecting rod in the correct orientation.
Note: The mark (5A) on the connecting rod (5) must align with the fuel pump. Mark (1A)
on the piston (1) must align with the flywheel.
7. Install piston wrist pin (3) into piston (1). Install retaining ring (4).
Illustration 5 g02723365
3/5
304.5E Mini Hydraulic Excavator FXT00001-UP (MACHINE) POWERED BY C2.4(...
2020/2/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. Illustration 6 g02723368
8. Position the connecting rod and piston (1) into a soft jaw vise. Use Tooling (A) to install
three rings (2) onto piston (1).
Illustration 7 g06045622
9. If the original piston is assembled, follow Step 9.a through Step 9.e to install the piston
rings.
a. Position the spring for the oil control ring into the oil ring groove in piston (1). The
central wire must be located inside the end of the spring.
b. Position the oil control ring with the manufacturing mark in the upward position as
shown in Illustration 7. Use Tooling (A) to install over the piston and the spring.
Note: Ensure that the central wire is 180 degrees from the ring gap.
c. Use Tooling (A) to install the intermediate compression ring into the second groove
in piston (1). The manufacturing mark must be upward. The chamfer on the inner face
must be downward.
d. Use Tooling (A) to install top the compression ring into the top groove in piston (1).
The manufacturing mark must be upward.
e. Position piston ring (2) gaps at 120 degrees away from each other.
10. Repeat Step 2 through Step 9.e for the remaining piston and connecting rod assemblies.
4/5
304.5E Mini Hydraulic Excavator FXT00001-UP (MACHINE) POWERED BY C2.4(...
2020/2/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. End By:
a. Install the pistons and the connecting rods.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Feb 21 00:06:51 UTC+0800 2020
5/5
304.5E Mini Hydraulic Excavator FXT00001-UP (MACHINE) POWERED BY C2.4(...
2020/2/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304.5E2 MINI HYD EXCAVATOR FXT
Configuration: 304.5E Mini Hydraulic Excavator FXT00001-UP (MACHINE) POWERED BY C2.4
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06543010
Crankshaft - Remove
SMCS - 1202-011
Removal Procedure
Start By:
a. Remove pistons and connecting rods.
NOTICE
If the crankshaft has been reground or replaced, the height of the
piston above the cylinder block must be inspected. It is necessary to
remove the cylinder head to inspect the height of the piston above the
cylinder block.
Note: Before you disassemble, measure the side clearance of the crankshaft. Measure it when you
reassemble.
1/3
304.5E Mini Hydraulic Excavator FXT00001-UP (MACHINE) POWERED BY C2.4(...
2020/2/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. Illustration 1 g06016404
1. Remove bolts (1).
Illustration 2 g06016439
2. Rotate crankshaft (2) and align the crankshaft journals with the reliefs (X) in the Cylinder
Block. Use two people to pull the crankshaft out of the cylinder block. The weight of
crankshaft (2) is approximately 24 kg (53 lb).
Illustration 3 g06016479
3. Remove bolts (3) and main bearing case assemblies (4).
2/3
304.5E Mini Hydraulic Excavator FXT00001-UP (MACHINE) POWERED BY C2.4(...
2020/2/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. Illustration 4 g06016876
4. Remove main bearings (6) and thrust bearings (5).
Illustration 5 g06016885
5. Remove crankshaft bearing (7).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Feb 21 00:07:48 UTC+0800 2020
3/3
304.5E Mini Hydraulic Excavator FXT00001-UP (MACHINE) POWERED BY C2.4(...
2020/2/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304.5E2 MINI HYD EXCAVATOR FXT
Configuration: 304.5E Mini Hydraulic Excavator FXT00001-UP (MACHINE) POWERED BY C2.4
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06544622
Crankshaft - Install
SMCS - 1202-012
Installation Procedure
1. Refer to Specifications, "Crankshaft" for more information. If necessary, replace the
crankshaft or recondition the crankshaft.
2. Ensure that the parent bores for the crankshaft bearings in the cylinder block are clean.
Ensure that the threads for the bearing bolts in the cylinder block are clean and free from
damage.
3. Clean the crankshaft bearings and the thrust washers. Inspect the bearings and the thrust
washers for wear or damage. If necessary, replace the bearings and the thrust washers.
Note: If the crankshaft bearings are replaced, check whether oversize bearings were
previously installed. If the thrust washers are replaced, check whether oversize thrust
washers were previously installed.
4. Ensure that all the lubrication passages are clean and free of debris.
Illustration 1 g06016885
1/4
304.5E Mini Hydraulic Excavator FXT00001-UP (MACHINE) POWERED BY C2.4(...
2020/2/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
19. 5. Install crankshaft bearing. (7).
Illustration 2 g06016931
6. When you install the main bearing case assemblies, point the mark FLYWHEEL (Y) to the
flywheel.
Illustration 3 g06016876
2/4
304.5E Mini Hydraulic Excavator FXT00001-UP (MACHINE) POWERED BY C2.4(...
2020/2/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. Illustration 4 g06045656
7. Install main bearings (6) and thrust bearings (5)
Note: When you install thrust bearings (5) point the oil grooves externally.
Illustration 5 g06016479
8. Install main bearing case assemblies (4) and bolts (3). Tighten bolts (3) to a torque of
46 N·m to 50 N·m (34 lb ft to 37 lb ft).
Note: Install the main bearing case assemblies (4) in the initial positions. Since the
diameters of the main bearing case assemblies are different, install them in the sequence of
their marks on the gear case side.
3/4
304.5E Mini Hydraulic Excavator FXT00001-UP (MACHINE) POWERED BY C2.4(...
2020/2/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
22. Illustration 6 g06016404
Illustration 7 g06016439
9. Rotate crankshaft (2) and align the crankshaft journals with the reliefs (X) in the Cylinder
Block. Use two people to install the crankshaft into the cylinder block. The weight of
crankshaft (2) is approximately 24 kg (53 lb).
10. Tighten bolts (1) to a torque of 69 N·m to 73 N·m (51 lb ft to 54 lb ft).
11. Check the crankshaft end play, side clearance, and oil clearance. Refer to Specifications,
"Crankshaft" for more information.
12. Check the piston height. Refer to Systems Operation, Testing and Adjusting, "Piston Height
- Inspect" for more information.
End By:
a. Install pistons and connecting rods.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Feb 21 00:08:45 UTC+0800 2020
4/4
304.5E Mini Hydraulic Excavator FXT00001-UP (MACHINE) POWERED BY C2.4(...
2020/2/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
23. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 304.5E2 MINI HYD EXCAVATOR FXT
Configuration: 304.5E Mini Hydraulic Excavator FXT00001-UP (MACHINE) POWERED BY C2.4
Disassembly and Assembly
C2.4 Tier 4 Final Engines for Caterpillar Built Machines
Media Number -UENR7319-02 Publication Date -01/07/2018 Date Updated -01/08/2018
i06541555
Crankshaft Gear - Remove and Install
SMCS - 1204-010-GE
Removal Procedure
Table 1
Required Tooling
Tool Part Number Part Description Qty
A 1P-2321 Puller Assembly 1
Start By:
a. Remove idler gear.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/2
304.5E Mini Hydraulic Excavator FXT00001-UP (MACHINE) POWERED BY C2.4(...
2020/2/21
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...