This document provides instructions for disassembling and assembling the piston motor for a 303.5 Mini Hydraulic Excavator. It lists 48 steps to fully disassemble the piston motor down to individual components. It provides diagrams and references specific tools required at each step. The summary then lists the assembly procedure and notes to clean all parts thoroughly and replace any worn or damaged parts before reassembling.
Caterpillar cat 430 e backhoe loader (prefix swc) service repair manual (swc0...ujfjjkskkemmd
This document provides instructions for disassembling and assembling the transmission of a 430E backhoe loader. It lists required tools and outlines 43 steps to disassemble parts like the transmission case, direct drive shaft, and input shaft. It also outlines 13 steps to assemble parts back into the transmission case like installing O-rings, seals, bearings, and valves. The summary aims to concisely convey the high-level goal of providing transmission disassembly and assembly instructions in under 3 sentences.
Caterpillar cat 430 e backhoe loader (prefix rln) service repair manual (rln0...fjjskekskemmm
The document provides step-by-step instructions for disassembling the transmission of a 430E Backhoe Loader. It lists the required tools and describes removing components like gears, shafts, seals and sensors. Detailed illustrations accompany each step to show how to use tools to remove parts and access internal mechanisms. Cleanliness is stressed to prevent dirt entry during disassembly.
Caterpillar cat 432 e backhoe loader (prefix jba) service repair manual (jba0...ujfdjjskkemme
The document provides step-by-step instructions for disassembling the transmission of a 432E Backhoe Loader. It lists required tools and outlines the procedure for removing various transmission components including gears, shafts, bearings, seals and other parts. Detailed illustrations accompany each step to show how to use specialized tools to compress springs, remove retaining rings, and disassemble clutches, synchronizers and other mechanisms. Safety notices are included to warn of potential injury from compressed springs or other hazards.
Caterpillar cat 422 f backhoe loader (prefix lrh) service repair manual (lrh0...ufjdfjjkskemme
This service repair manual provides instructions for repairing the transmission on a 422F Backhoe Loader. It details removing various transmission components including gears, shafts, seals, and bearings. Special tools are required to remove many parts and springs must be compressed to remove snap rings safely. Detailed illustrations accompany each step to ensure safe and proper repair of the transmission.
Caterpillar cat 247 b3 multi terrain loader (prefix tsl) service repair manua...ujfjjsjekkmsmd
This document provides instructions for disassembling and assembling the piston pump of a 247B3 Multi Terrain Loader. It lists 69 required steps for disassembly, including removing fittings, springs, seals, pins, and other components. Similarly, it lists 17 steps for reassembling components like liners, seals, actuators, bearings, and retaining rings. Tools required include rulers, pliers, drivers, pullers, and grease. Cautions are provided about spring forces and ensuring dowel pin alignment during assembly.
Caterpillar cat d11 t track type tractor (prefix ama) service repair manual (...fjjsjeskkekem
This document provides instructions for disassembling and assembling the torque converter of a Caterpillar D11T track-type tractor. It lists 50 steps for disassembly, removing components like retaining rings, planetary carriers, gears, seals, and bearings. It then lists 50 steps for assembly, adding components like bearings, seals, housings, and fasteners in the reverse order of disassembly. Special tools are listed and safety notices are provided about thoroughly cleaning the hydraulic system.
Caterpillar cat 160 m motor grader (prefix b9t) service repair manual (b9t000...fusjefjskekem
The document provides step-by-step instructions to disassemble the rear axle, differential, and final drive of a 160M Motor Grader. It lists 49 steps involving the removal of various components such as bearings, seals, gears, housings, and shafts. Tools required include link brackets, sleeves, lever pullers, forcing bolts, bearing pullers, sockets, and three jaw pullers. Cautions are provided regarding heavy component weights and noting order/quantity of shims and parts.
This document provides instructions for disassembling a piston pump used in Caterpillar 216B3 Skid Steer Loaders. It lists 71 steps and required tools to remove components like fittings, springs, seals, bearings, pins, plates, and shafts. Disassembly allows cleaning of individual parts before reassembly and installation of the piston pump.
Caterpillar cat 430 e backhoe loader (prefix swc) service repair manual (swc0...ujfjjkskkemmd
This document provides instructions for disassembling and assembling the transmission of a 430E backhoe loader. It lists required tools and outlines 43 steps to disassemble parts like the transmission case, direct drive shaft, and input shaft. It also outlines 13 steps to assemble parts back into the transmission case like installing O-rings, seals, bearings, and valves. The summary aims to concisely convey the high-level goal of providing transmission disassembly and assembly instructions in under 3 sentences.
Caterpillar cat 430 e backhoe loader (prefix rln) service repair manual (rln0...fjjskekskemmm
The document provides step-by-step instructions for disassembling the transmission of a 430E Backhoe Loader. It lists the required tools and describes removing components like gears, shafts, seals and sensors. Detailed illustrations accompany each step to show how to use tools to remove parts and access internal mechanisms. Cleanliness is stressed to prevent dirt entry during disassembly.
Caterpillar cat 432 e backhoe loader (prefix jba) service repair manual (jba0...ujfdjjskkemme
The document provides step-by-step instructions for disassembling the transmission of a 432E Backhoe Loader. It lists required tools and outlines the procedure for removing various transmission components including gears, shafts, bearings, seals and other parts. Detailed illustrations accompany each step to show how to use specialized tools to compress springs, remove retaining rings, and disassemble clutches, synchronizers and other mechanisms. Safety notices are included to warn of potential injury from compressed springs or other hazards.
Caterpillar cat 422 f backhoe loader (prefix lrh) service repair manual (lrh0...ufjdfjjkskemme
This service repair manual provides instructions for repairing the transmission on a 422F Backhoe Loader. It details removing various transmission components including gears, shafts, seals, and bearings. Special tools are required to remove many parts and springs must be compressed to remove snap rings safely. Detailed illustrations accompany each step to ensure safe and proper repair of the transmission.
Caterpillar cat 247 b3 multi terrain loader (prefix tsl) service repair manua...ujfjjsjekkmsmd
This document provides instructions for disassembling and assembling the piston pump of a 247B3 Multi Terrain Loader. It lists 69 required steps for disassembly, including removing fittings, springs, seals, pins, and other components. Similarly, it lists 17 steps for reassembling components like liners, seals, actuators, bearings, and retaining rings. Tools required include rulers, pliers, drivers, pullers, and grease. Cautions are provided about spring forces and ensuring dowel pin alignment during assembly.
Caterpillar cat d11 t track type tractor (prefix ama) service repair manual (...fjjsjeskkekem
This document provides instructions for disassembling and assembling the torque converter of a Caterpillar D11T track-type tractor. It lists 50 steps for disassembly, removing components like retaining rings, planetary carriers, gears, seals, and bearings. It then lists 50 steps for assembly, adding components like bearings, seals, housings, and fasteners in the reverse order of disassembly. Special tools are listed and safety notices are provided about thoroughly cleaning the hydraulic system.
Caterpillar cat 160 m motor grader (prefix b9t) service repair manual (b9t000...fusjefjskekem
The document provides step-by-step instructions to disassemble the rear axle, differential, and final drive of a 160M Motor Grader. It lists 49 steps involving the removal of various components such as bearings, seals, gears, housings, and shafts. Tools required include link brackets, sleeves, lever pullers, forcing bolts, bearing pullers, sockets, and three jaw pullers. Cautions are provided regarding heavy component weights and noting order/quantity of shims and parts.
This document provides instructions for disassembling a piston pump used in Caterpillar 216B3 Skid Steer Loaders. It lists 71 steps and required tools to remove components like fittings, springs, seals, bearings, pins, plates, and shafts. Disassembly allows cleaning of individual parts before reassembly and installation of the piston pump.
Caterpillar cat 345 d l excavator (prefix pbt) service repair manual (pbt0000...hhfjksekmm
This document provides disassembly and assembly instructions for the swing drive of a 345D L excavator. It details 32 steps to disassemble the swing drive components including removing the carrier assembly, sun gear, ring gear, and bearings. It also lists the required tools. The assembly section notes the importance of cleanliness and lists 13 tools needed for reassembling the swing drive components.
Caterpillar cat 345 d l excavator (prefix rgd) service repair manual (rgd0000...hhfjksekmm
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists 31 steps to fully disassemble the travel motor by removing components like the head, plates, seals, pins, brake piston, disks, and housing keys. Reassembly requires reversing the disassembly steps and ensuring parts are cleaned and placed back in their original locations and orientations. Special tools are listed to aid in removal and installation of components.
Caterpillar cat 16 h motor grader (prefix ats) service repair manual (ats0000...fjskefkemms
This document provides disassembly instructions for the transmission and transfer gears of a 16H Motor Grader. It lists over 60 steps and required tools to disassemble components such as the transmission control module, planetary group, sleeves, gears, bearings, seals, and housing. Detailed illustrations accompany each step to show how to remove parts and subassemblies like the gear pump, coupling assembly, manifold, and housing. Safety precautions are provided for steps involving compressed springs.
This document provides instructions for disassembling the transmission of a 444F2 backhoe loader. It lists the required tools and presents step-by-step procedures with accompanying illustrations. The transmission is first removed from the vehicle and then disassembled into its major components. These components, such as the torque converter, pump group, and shafts, are further disassembled by removing fasteners, seals, and other parts as detailed in over 50 steps. Disassembly of the individual front and rear output shafts is also described in detail.
Caterpillar cat 938 g wheel loader (prefix 4ys) service repair manual (4ys000...ufjjsjefkksemm
This document provides instructions for disassembling the transmission of a 938G wheel loader. It lists the required tools and begins by separating the transmission from the torque converter. It then provides step-by-step instructions to remove various transmission components such as shafts, gears, seals, and clutches. Precautions are included to prevent damage and contain fluids. Measurements are taken to check clutch pack clearances.
Caterpillar cat 14 m3 motor grader (prefix n9s) service repair manual (n9s000...fjsekdmmeed
This document provides disassembly instructions for the rear axle, differential, and final drive of a 14M3 motor grader. It lists 51 steps to fully disassemble these components, including removing sprockets, bearings, seals, housings, gears, and other parts. Various tools are required, and weights of removed parts are provided. Detailed illustrations accompany each step to show how to properly disassemble the power train.
Caterpillar cat 304 e mini hydraulic excavator (prefix ttn) service repair ma...ufjsjjkksemme
The document provides instructions for removing and disassembling sprockets, final drives, travel motors, and other components of a 304E Mini Hydraulic Excavator. The procedures include removing bolts and covers, disconnecting hoses, using lifting devices to remove heavy components, and employing various tools to disassemble internal parts while taking safety precautions for parts under spring tension. Detailed illustrations accompany each step-by-step instruction.
Caterpillar cat 385 c l excavator (prefix sbe) service repair manual (sbe0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. It lists the required tools and gives step-by-step instructions to remove components such as the housing cover, carrier assemblies, planetary gear assemblies, ring gear, and motor housing. Precautions are given to ensure cleanliness during disassembly and assembly. The parts are to be reinstalled in their original locations and orientation marks should be made for alignment. Proper lifting devices and techniques are specified due to the heavy weights of some components.
Caterpillar cat 120 m motor grader (prefix b9c) service repair manual (b9c000...dujjsjekkkdmm
1. The document provides step-by-step instructions for removing the transmission from a 120M Motor Grader.
2. It lists over 50 steps involving removing bolts, seals, plates, sensors and other components to fully separate the transmission.
3. Special tools are required for many steps to compress springs and remove components safely due to heavy weights involved.
Caterpillar cat 160 m motor grader (prefix b9l) service repair manual (b9l000...fusjefjskekem
This document provides instructions for disassembling the rear axle, differential, and final drive of a 160M Motor Grader. It outlines 46 steps to completely disassemble these components, identifying specific tools required and safety precautions at certain steps. Individual parts are removed in order, with illustrations provided at each step showing the part numbers. Weights are given for larger assemblies to assist with lifting and handling. Notes are included to record order and quantities of shims and other parts for reassembly.
Caterpillar cat 938 g wheel loader (prefix 8rs) service repair manual (8rs000...fujsjefjskekmem
This document provides disassembly instructions for the transmission of a 938G wheel loader. It lists the required tools and gives step-by-step instructions to disassemble the transmission. This includes removing shafts, gears, seals, bearings, and other components. Clearances of clutch packs are also measured during disassembly.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It begins with a list of required tools. The disassembly procedure describes removing over 20 components of the final drive in detailed steps. It then describes using a special bench and tools to disassemble additional parts. The assembly section provides the reverse steps to reassemble the final drive components back into the main housing and motor housing.
Caterpillar cat 120 m series 2 motor grader (prefix m9h) service repair manua...fjsjjekdkme
This document provides disassembly instructions for the rear axle, differential, and final drive of a 120M Series 2 Motor Grader. It lists 42 steps to fully disassemble these components, including removing gears, bearings, seals, housings, and other parts. Special tools are required and weights of parts are provided. Safety notices are included and parts must be kept clean to prevent contamination.
Caterpillar cat 312 b l excavator (prefix 9nw) service repair manual (9nw0000...fjskkksmemm
The document provides instructions for disassembling and assembling the final drive of a 312B excavator. Some key steps include:
1. Removing the final drive and travel motor and disassembling components like springs, pistons, disks, gears, and seals.
2. Using various tools to remove parts like retaining rings, snap rings, nuts, and shafts.
3. Inspecting and repairing parts as needed before assembly.
4. Reassembling components in reverse order and verifying clearances and heights using tools like dial indicators.
Caterpillar cat 303.5 mini hydraulic excavator (prefix afw) service repair ma...fjskkksmemm
The document provides step-by-step instructions for disassembling and assembling the piston motor used for travel in a 303.5 Mini Hydraulic Excavator. It lists 48 steps to fully disassemble the motor by removing components like gears, seals, springs, and housing pieces. It also lists the required tools and notes on cleaning and lubricating parts during assembly. The instructions are detailed with illustrations to clearly show each step in the process.
Caterpillar cat 303.5 mini hydraulic excavator (prefix dch) service repair ma...fujsjefjkskfmsme
This document provides disassembly instructions for a piston motor travel component in 46 steps. It begins by having the user remove identification marks and plug lines before disassembling external components like covers, wires, gears, and seals. Internal components are then removed, including carriers, pistons, springs, valves, and seals. Precise tools and cleanliness are emphasized throughout to facilitate reassembly.
Caterpillar cat 303.5 mini hydraulic excavator (prefix dch) service repair ma...fusefjjskekmm
This document provides disassembly instructions for a piston motor travel component in 46 steps. It begins by having the user remove identification marks and plug lines before disassembling external components like covers, wires, gears, and seals. Internal components are then removed, including carriers, bearings, pistons, springs, and seals. Precise illustrations accompany each step. The goal is to break down the travel motor into individual parts for inspection or replacement.
Caterpillar cat 303.5 mini hydraulic excavator (prefix dch) service repair ma...fjjskekdmem
This document provides disassembly instructions for a piston motor travel component in 46 steps. It begins by having the user remove identification marks and plug lines before disassembling external components like covers, wires, gears, and seals. Internal components are then removed, including carriers, pistons, springs, valves, and seals. Precise illustrations accompany each step. The goal is to break down the travel motor into all individual parts for inspection or replacement.
Caterpillar cat 303.5 mini hydraulic excavator (prefix dch) service repair ma...dfujdjkskekmmd
This document provides disassembly instructions for a piston motor travel component in 46 steps. It begins by having the travel motor removed and then lists each part that needs to be dismantled, including gears, bearings, seals, plates, and housings. Special tools are required for tasks like removing hidden ring nuts and pulling bearings. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 303.5 mini hydraulic excavator (prefix dch) service repair ma...fjsjjdkemmde
This document provides disassembly instructions for a piston motor travel component in 46 steps. It begins by having the reader remove the travel motor and then lists each part that needs to be removed from the assembly in order, providing illustrations and required tools for each step. The goal is to fully disassemble the travel motor down to its individual components for repair or replacement.
Caterpillar cat 303.5 mini hydraulic excavator (prefix dch) service repair ma...fjskkksmemm
The document provides disassembly instructions for a piston motor travel component in 3 sentences or less:
The document outlines 46 steps to fully disassemble a piston motor travel component for a 303.5 Mini Hydraulic Excavator, involving the removal of covers, gears, seals, valves, springs, pistons, and other internal parts. Tools required are identified for tasks like removing snap rings, nuts, and pulling bearings. Cleanliness during disassembly is emphasized to prevent contamination of parts.
Toyota forklift engine (14 z model) service repair manualfusefjjskekmm
Este manual describe la descripción, construcción, diagnóstico de fallas, remoción, desmontaje, inspección, reparación, montaje e instalación de los diversos componentes de los motores 112, 122, 132 y 142 utilizados en montacargas Toyota. Se recomienda familiarizarse completamente con este manual para aprovechar al máximo las características de rendimiento y durabilidad de estos vehículos. El manual contiene información sobre los modelos fabricados entre diciembre de 1990 y julio de 1996. Toyota se reserva el derecho de real
Caterpillar cat 345 d l excavator (prefix pbt) service repair manual (pbt0000...hhfjksekmm
This document provides disassembly and assembly instructions for the swing drive of a 345D L excavator. It details 32 steps to disassemble the swing drive components including removing the carrier assembly, sun gear, ring gear, and bearings. It also lists the required tools. The assembly section notes the importance of cleanliness and lists 13 tools needed for reassembling the swing drive components.
Caterpillar cat 345 d l excavator (prefix rgd) service repair manual (rgd0000...hhfjksekmm
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists 31 steps to fully disassemble the travel motor by removing components like the head, plates, seals, pins, brake piston, disks, and housing keys. Reassembly requires reversing the disassembly steps and ensuring parts are cleaned and placed back in their original locations and orientations. Special tools are listed to aid in removal and installation of components.
Caterpillar cat 16 h motor grader (prefix ats) service repair manual (ats0000...fjskefkemms
This document provides disassembly instructions for the transmission and transfer gears of a 16H Motor Grader. It lists over 60 steps and required tools to disassemble components such as the transmission control module, planetary group, sleeves, gears, bearings, seals, and housing. Detailed illustrations accompany each step to show how to remove parts and subassemblies like the gear pump, coupling assembly, manifold, and housing. Safety precautions are provided for steps involving compressed springs.
This document provides instructions for disassembling the transmission of a 444F2 backhoe loader. It lists the required tools and presents step-by-step procedures with accompanying illustrations. The transmission is first removed from the vehicle and then disassembled into its major components. These components, such as the torque converter, pump group, and shafts, are further disassembled by removing fasteners, seals, and other parts as detailed in over 50 steps. Disassembly of the individual front and rear output shafts is also described in detail.
Caterpillar cat 938 g wheel loader (prefix 4ys) service repair manual (4ys000...ufjjsjefkksemm
This document provides instructions for disassembling the transmission of a 938G wheel loader. It lists the required tools and begins by separating the transmission from the torque converter. It then provides step-by-step instructions to remove various transmission components such as shafts, gears, seals, and clutches. Precautions are included to prevent damage and contain fluids. Measurements are taken to check clutch pack clearances.
Caterpillar cat 14 m3 motor grader (prefix n9s) service repair manual (n9s000...fjsekdmmeed
This document provides disassembly instructions for the rear axle, differential, and final drive of a 14M3 motor grader. It lists 51 steps to fully disassemble these components, including removing sprockets, bearings, seals, housings, gears, and other parts. Various tools are required, and weights of removed parts are provided. Detailed illustrations accompany each step to show how to properly disassemble the power train.
Caterpillar cat 304 e mini hydraulic excavator (prefix ttn) service repair ma...ufjsjjkksemme
The document provides instructions for removing and disassembling sprockets, final drives, travel motors, and other components of a 304E Mini Hydraulic Excavator. The procedures include removing bolts and covers, disconnecting hoses, using lifting devices to remove heavy components, and employing various tools to disassemble internal parts while taking safety precautions for parts under spring tension. Detailed illustrations accompany each step-by-step instruction.
Caterpillar cat 385 c l excavator (prefix sbe) service repair manual (sbe0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. It lists the required tools and gives step-by-step instructions to remove components such as the housing cover, carrier assemblies, planetary gear assemblies, ring gear, and motor housing. Precautions are given to ensure cleanliness during disassembly and assembly. The parts are to be reinstalled in their original locations and orientation marks should be made for alignment. Proper lifting devices and techniques are specified due to the heavy weights of some components.
Caterpillar cat 120 m motor grader (prefix b9c) service repair manual (b9c000...dujjsjekkkdmm
1. The document provides step-by-step instructions for removing the transmission from a 120M Motor Grader.
2. It lists over 50 steps involving removing bolts, seals, plates, sensors and other components to fully separate the transmission.
3. Special tools are required for many steps to compress springs and remove components safely due to heavy weights involved.
Caterpillar cat 160 m motor grader (prefix b9l) service repair manual (b9l000...fusjefjskekem
This document provides instructions for disassembling the rear axle, differential, and final drive of a 160M Motor Grader. It outlines 46 steps to completely disassemble these components, identifying specific tools required and safety precautions at certain steps. Individual parts are removed in order, with illustrations provided at each step showing the part numbers. Weights are given for larger assemblies to assist with lifting and handling. Notes are included to record order and quantities of shims and other parts for reassembly.
Caterpillar cat 938 g wheel loader (prefix 8rs) service repair manual (8rs000...fujsjefjskekmem
This document provides disassembly instructions for the transmission of a 938G wheel loader. It lists the required tools and gives step-by-step instructions to disassemble the transmission. This includes removing shafts, gears, seals, bearings, and other components. Clearances of clutch packs are also measured during disassembly.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fjjskekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It begins with a list of required tools. The disassembly procedure describes removing over 20 components of the final drive in detailed steps. It then describes using a special bench and tools to disassemble additional parts. The assembly section provides the reverse steps to reassemble the final drive components back into the main housing and motor housing.
Caterpillar cat 120 m series 2 motor grader (prefix m9h) service repair manua...fjsjjekdkme
This document provides disassembly instructions for the rear axle, differential, and final drive of a 120M Series 2 Motor Grader. It lists 42 steps to fully disassemble these components, including removing gears, bearings, seals, housings, and other parts. Special tools are required and weights of parts are provided. Safety notices are included and parts must be kept clean to prevent contamination.
Caterpillar cat 312 b l excavator (prefix 9nw) service repair manual (9nw0000...fjskkksmemm
The document provides instructions for disassembling and assembling the final drive of a 312B excavator. Some key steps include:
1. Removing the final drive and travel motor and disassembling components like springs, pistons, disks, gears, and seals.
2. Using various tools to remove parts like retaining rings, snap rings, nuts, and shafts.
3. Inspecting and repairing parts as needed before assembly.
4. Reassembling components in reverse order and verifying clearances and heights using tools like dial indicators.
Caterpillar cat 303.5 mini hydraulic excavator (prefix afw) service repair ma...fjskkksmemm
The document provides step-by-step instructions for disassembling and assembling the piston motor used for travel in a 303.5 Mini Hydraulic Excavator. It lists 48 steps to fully disassemble the motor by removing components like gears, seals, springs, and housing pieces. It also lists the required tools and notes on cleaning and lubricating parts during assembly. The instructions are detailed with illustrations to clearly show each step in the process.
Caterpillar cat 303.5 mini hydraulic excavator (prefix dch) service repair ma...fujsjefjkskfmsme
This document provides disassembly instructions for a piston motor travel component in 46 steps. It begins by having the user remove identification marks and plug lines before disassembling external components like covers, wires, gears, and seals. Internal components are then removed, including carriers, pistons, springs, valves, and seals. Precise tools and cleanliness are emphasized throughout to facilitate reassembly.
Caterpillar cat 303.5 mini hydraulic excavator (prefix dch) service repair ma...fusefjjskekmm
This document provides disassembly instructions for a piston motor travel component in 46 steps. It begins by having the user remove identification marks and plug lines before disassembling external components like covers, wires, gears, and seals. Internal components are then removed, including carriers, bearings, pistons, springs, and seals. Precise illustrations accompany each step. The goal is to break down the travel motor into individual parts for inspection or replacement.
Caterpillar cat 303.5 mini hydraulic excavator (prefix dch) service repair ma...fjjskekdmem
This document provides disassembly instructions for a piston motor travel component in 46 steps. It begins by having the user remove identification marks and plug lines before disassembling external components like covers, wires, gears, and seals. Internal components are then removed, including carriers, pistons, springs, valves, and seals. Precise illustrations accompany each step. The goal is to break down the travel motor into all individual parts for inspection or replacement.
Caterpillar cat 303.5 mini hydraulic excavator (prefix dch) service repair ma...dfujdjkskekmmd
This document provides disassembly instructions for a piston motor travel component in 46 steps. It begins by having the travel motor removed and then lists each part that needs to be dismantled, including gears, bearings, seals, plates, and housings. Special tools are required for tasks like removing hidden ring nuts and pulling bearings. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 303.5 mini hydraulic excavator (prefix dch) service repair ma...fjsjjdkemmde
This document provides disassembly instructions for a piston motor travel component in 46 steps. It begins by having the reader remove the travel motor and then lists each part that needs to be removed from the assembly in order, providing illustrations and required tools for each step. The goal is to fully disassemble the travel motor down to its individual components for repair or replacement.
Caterpillar cat 303.5 mini hydraulic excavator (prefix dch) service repair ma...fjskkksmemm
The document provides disassembly instructions for a piston motor travel component in 3 sentences or less:
The document outlines 46 steps to fully disassemble a piston motor travel component for a 303.5 Mini Hydraulic Excavator, involving the removal of covers, gears, seals, valves, springs, pistons, and other internal parts. Tools required are identified for tasks like removing snap rings, nuts, and pulling bearings. Cleanliness during disassembly is emphasized to prevent contamination of parts.
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2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 303.5 MINI HYD EXCAVATOR AFW
Configuration: 303.5 Mini Hydraulic Excavator AFW00001-UP (MACHINE)
Disassembly and Assembly
303.5 Mini Hydraulic Excavator Machine Systems
Media Number -RENR3538-02 Publication Date -01/05/2007 Date Updated -15/05/2007
i02763565
Piston Motor (Travel) - Disassemble
SMCS - 4351-015; 5058-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
(A) 1U-7600 Slide Hammer 1
(B) 205-0633 Spanner Wrench 1
(C) 9S-9152 Bearing Puller 1
(D) 1P-0510 Driver Group 1
(E) 1P-1862 Snap Ring Pliers 1
(F) 5B-0841 Bolt 1
(G) 6B-6683 Nut 2
Start By:
A. Remove the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Remove" in
this manual.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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3. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on the travel motor and on all lines for installation purposes. Plug
all lines. This will help to prevent fluid loss and this helps to keep contaminants from entering the
system.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
1. Put an alignment mark across the section of the travel motor for assembly purposes. The
parts must be reinstalled in the original locations of the parts.
Illustration 1 g00774455
2. Remove plug (2) , plug (3) , plug (4) , and the O-ring seals.
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4. Illustration 2 g00776164
3. Install Tooling (F) and (G) at opening (2a) . Use opening (3A) in order to remove wire (5) .
Illustration 3 g00775832
4. Install Tooling (F) and Tooling (G) .
Illustration 4 g00776141
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5. 5. Remove wire (5) . through opening (3a) . Pull wire (5) and turn cover (1) in order to remove
the wire from the motor assembly.
Illustration 5 g00774466
6. Use Tooling (A) in order to remove cover (1) .
Illustration 6 g00774472
7. Remove O-ring seal (6) .
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8. Illustration 12 g00774490
13. Remove three bearing races (12) .
Illustration 13 g00774491
14. Remove sun gear (13) . Remove four screws (14) .
Illustration 14 g00774566
15. Remove ring (15) .
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9. Illustration 15 g00774575
16. Remove four gears (16) .
Illustration 16 g00774577
17. Remove four bearings (17) .
Illustration 17 g00774580
18. Remove four bearing races (18) . Remove four washers (19) .
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10. Illustration 18 g00775038
19. Remove two plugs (20) .
Illustration 19 g00774582
20. Use Tooling (B) in order to remove hidden ring nut (21) .
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11. Illustration 20 g00774586
21. Remove ring nut (21) .
Illustration 21 g00774589
22. Remove four socket head screws (22) . Remove valve assembly (23) .
Illustration 22 g00774592
23. Remove two plugs (24) , and the O-ring seals.
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12. Illustration 23 g00774593
24. Remove two plugs (25) , and the O-ring seals. Remove spool (26) .
Illustration 24 g00774597
25. Remove four small O-ring seals (27) . Remove two large O-ring seals (28) .
Illustration 25 g00774603
26. Remove plug (29) , and the O-ring seal. Remove spring (30) .
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13. Illustration 26 g00774612
27. Remove plug (31) , and the O-ring seal. Remove spool (32) .
Illustration 27 g00774614
28. Remove two plugs (33) , and the O-ring seals. Remove two springs (34) , two washers (35) ,
and spool (36) .
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14. Illustration 28 g00774620
29. Remove two plugs (37) and the O-ring seals.
Remove two springs (38) and two pistons (39) .
Illustration 29 g00774631
30. Remove six socket head bolts (40) . Remove cover (41) .
Illustration 30 g00774647
31. Remove port plate (42) .
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15. Illustration 31 g00774651
32. Remove bearing (43) , and two O-ring seals (44) .
Illustration 32 g00774655
Note: Turn the housing on one side in order to remove the barrel assembly as a unit.
33. Remove cylinder barrel assembly (45) .
Illustration 33 g00774662
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16. 34. Remove swashplate (46) .
Illustration 34 g00774665
Note: Mark the location of the pistons in the barrel for assembly purposes.
35. Remove pistons (47) , and retainer plate (48) as a unit from barrel (45) . Remove pistons
(47) from retainer plate (48) .
Illustration 35 g00774680
36. Remove collar (49) . Remove three pins (50) .
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17. Illustration 36 g00774674
37. Remove two balls (51) .
Illustration 37 g00774683
38. Remove two pistons (52) , and two springs (53) .
Illustration 38 g00774688
39. Remove shaft assembly (54) .
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18. Illustration 39 g00774692
40. Remove lip seal (55) .
Illustration 40 g00774694
41. Use a suitable press and Tooling (C) in order to remove bearing (56) from shaft (57) .
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20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. Illustration 44 g00774748
Note: When the plug is removed (131) steel balls will fall from the housing. Place a
receptacle under the housing in order to catch the steel balls.
44. Remove plug (61) . Remove steel balls (62) from the housing.
Illustration 45 g00774755
45. Use Tooling (D) in order to remove bearing assembly (63) .
Illustration 46 g00774760
46. Remove duo-cone seal kit (64) .
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22. Illustration 47 g00774762
Possible injury can result when removing the retaining ring and spring.
Spring force will be released when the retaining ring is removed.
Be prepared to hold the cylinder assembly as the retaining ring is
removed.
47. Use Tooling (E) and a suitable press in order to remove retaining ring (65) .
Illustration 48 g00774765
48. Remove two washers (66) . Remove spring (67) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Mar 4 23:03:10 UTC+0800 2020
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23. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 303.5 MINI HYD EXCAVATOR AFW
Configuration: 303.5 Mini Hydraulic Excavator AFW00001-UP (MACHINE)
Disassembly and Assembly
303.5 Mini Hydraulic Excavator Machine Systems
Media Number -RENR3538-02 Publication Date -01/05/2007 Date Updated -15/05/2007
i02765178
Piston Motor (Travel) - Assemble
SMCS - 4351-016; 5058-016
Assembly Procedure
Table 1
Required Tools
(A) 8T-2683 Seal Installer 1
(B) 205-0633 Spanner Wrench 1
(C) 1U-8697 Seal Installer 1
(D) 1P-0510 Driver Group 1
(E) 1P-1862 Snap Ring Pliers 1
(F) 5B-0841 Bolt 1
(G) 6B-6683 Nut 2
(H) 9S-8864 Seal Installer 1
Note: Replace all O-ring seals and gaskets. Apply a light film of"10W" oil to all components
before assembly.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause trouble later. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement. All disassembly and all assembly procedures
must be performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts
covered and protected at all times.
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