1) The document provides instructions for removing and installing a lifter group on a C2.2 engine. It lists the required tool and removal steps, which include using a telescopic magnet to remove the lifters from the valve mechanism cover.
2) Installation instructions include cleaning components, lubricating the lifters, and inserting the lifters into the valve mechanism cover. Proper lifter orientation is noted.
3) Completion steps include installing the valve mechanism cover and related components.
Caterpillar cat 249 d compact track loader (prefix gwr) service repair manual...fjjskefkskem
1. The document provides instructions for removing and installing a rocker shaft and pushrods on a Caterpillar C2.2 engine.
2. The procedure includes cleaning parts, installing a new seal on the rocker shaft, lubricating the pushrods and installing them, then lubricating the valve stems and installing caps before securing the rocker shaft assembly.
3. Steps are provided for installing the cylinder head, including cleaning surfaces, installing dowels and a new gasket, then tightening bolts in a specific sequence while using guide bolts and a degree wheel to ensure proper installation.
Caterpillar cat 249 d compact track loader (prefix gwr) service repair manual...fusjezsfkskefmsme
1) The document provides installation instructions for installing a rocker shaft and pushrods on a C2.2 engine. It describes cleaning parts, applying oil, inserting seals, nuts, and bolts in the correct positions and torques.
2) Removal instructions are provided for removing the cylinder head on a 4-cylinder C2.2 engine. It lists prerequisite removal steps and describes draining coolant, loosening bolts in reverse order, and lifting off the head using lifting devices.
3) Reinstallation instructions are provided for installing a cylinder head on a 4-cylinder C2.2 engine. It describes cleaning surfaces, inspecting for distortion, installing dowels and guide bolts, and
The document provides instructions for removing and installing the lifter group on a C2.2 engine. The removal process involves draining coolant, loosening bolts in a specific sequence, and removing the cylinder head. Dowel pins must be inspected and new gaskets installed. When installing, the cylinder head is positioned with guide bolts and tightened in a numerical sequence using a torque wrench and degree wheel. Hoses are then reconnected.
The document provides instructions for removing and installing the lifter group on a C2.2 engine. The removal process involves draining coolant, loosening and removing bolts, and lifting off the cylinder head. When installing, the instructions specify cleaning surfaces, installing dowels and a new gasket, tightening bolts in a specific sequence, and reinstalling other components. Tools include feeler gauges, guide bolts, and a degree wheel for proper installation of the cylinder head and lifter group.
The document provides instructions for removing and installing the lifter group on a C2.2 engine. The removal process involves draining coolant, loosening and removing bolts, and lifting off the cylinder head. When installing, the instructions specify cleaning surfaces, installing dowels and a new gasket, tightening bolts in a specific sequence, and reinstalling other components. Tools include feeler gauges, guide bolts, and a degree wheel for tightening bolts to the specified torque and angle.
The document provides instructions for removing and installing a lifter group on a Caterpillar C2.2 engine. It describes:
1) Removing the cylinder head and using a telescopic magnet to remove the lifters from the cylinder head.
2) Cleaning the lifter bores and inspecting the lifters and camshaft lobes.
3) Lubricating the lifters and installing them in the correct orientation in the cylinder head, then installing the cylinder head.
Caterpillar cat 232 d skid steer loader (prefix dpr) service repair manual (d...jjskefkskemik
This document provides instructions for installing a cylinder head on a Caterpillar C2.2 engine:
1. Thoroughly clean the cylinder head and cylinder block mating surfaces and install dowel pins.
2. Use guide bolts and a degree wheel to ensure the cylinder head is square and the surfaces are properly aligned.
3. Install a new cylinder head gasket and torque the bolts sequentially to the specified torque in multiple steps.
Caterpillar cat 232 d skid steer loader (prefix dpr) service repair manual (d...fujsjfkkskefsme
This document provides instructions for installing a cylinder head on a Caterpillar C2.2 engine:
1. Thoroughly clean the cylinder head and cylinder block mating surfaces and install dowel pins.
2. Use guide bolts and a degree wheel to ensure the cylinder head is square and the surfaces are properly aligned.
3. Install a new cylinder head gasket and torque the bolts sequentially to the specified torque in multiple steps.
Caterpillar cat 249 d compact track loader (prefix gwr) service repair manual...fjjskefkskem
1. The document provides instructions for removing and installing a rocker shaft and pushrods on a Caterpillar C2.2 engine.
2. The procedure includes cleaning parts, installing a new seal on the rocker shaft, lubricating the pushrods and installing them, then lubricating the valve stems and installing caps before securing the rocker shaft assembly.
3. Steps are provided for installing the cylinder head, including cleaning surfaces, installing dowels and a new gasket, then tightening bolts in a specific sequence while using guide bolts and a degree wheel to ensure proper installation.
Caterpillar cat 249 d compact track loader (prefix gwr) service repair manual...fusjezsfkskefmsme
1) The document provides installation instructions for installing a rocker shaft and pushrods on a C2.2 engine. It describes cleaning parts, applying oil, inserting seals, nuts, and bolts in the correct positions and torques.
2) Removal instructions are provided for removing the cylinder head on a 4-cylinder C2.2 engine. It lists prerequisite removal steps and describes draining coolant, loosening bolts in reverse order, and lifting off the head using lifting devices.
3) Reinstallation instructions are provided for installing a cylinder head on a 4-cylinder C2.2 engine. It describes cleaning surfaces, inspecting for distortion, installing dowels and guide bolts, and
The document provides instructions for removing and installing the lifter group on a C2.2 engine. The removal process involves draining coolant, loosening bolts in a specific sequence, and removing the cylinder head. Dowel pins must be inspected and new gaskets installed. When installing, the cylinder head is positioned with guide bolts and tightened in a numerical sequence using a torque wrench and degree wheel. Hoses are then reconnected.
The document provides instructions for removing and installing the lifter group on a C2.2 engine. The removal process involves draining coolant, loosening and removing bolts, and lifting off the cylinder head. When installing, the instructions specify cleaning surfaces, installing dowels and a new gasket, tightening bolts in a specific sequence, and reinstalling other components. Tools include feeler gauges, guide bolts, and a degree wheel for proper installation of the cylinder head and lifter group.
The document provides instructions for removing and installing the lifter group on a C2.2 engine. The removal process involves draining coolant, loosening and removing bolts, and lifting off the cylinder head. When installing, the instructions specify cleaning surfaces, installing dowels and a new gasket, tightening bolts in a specific sequence, and reinstalling other components. Tools include feeler gauges, guide bolts, and a degree wheel for tightening bolts to the specified torque and angle.
The document provides instructions for removing and installing a lifter group on a Caterpillar C2.2 engine. It describes:
1) Removing the cylinder head and using a telescopic magnet to remove the lifters from the cylinder head.
2) Cleaning the lifter bores and inspecting the lifters and camshaft lobes.
3) Lubricating the lifters and installing them in the correct orientation in the cylinder head, then installing the cylinder head.
Caterpillar cat 232 d skid steer loader (prefix dpr) service repair manual (d...jjskefkskemik
This document provides instructions for installing a cylinder head on a Caterpillar C2.2 engine:
1. Thoroughly clean the cylinder head and cylinder block mating surfaces and install dowel pins.
2. Use guide bolts and a degree wheel to ensure the cylinder head is square and the surfaces are properly aligned.
3. Install a new cylinder head gasket and torque the bolts sequentially to the specified torque in multiple steps.
Caterpillar cat 232 d skid steer loader (prefix dpr) service repair manual (d...fujsjfkkskefsme
This document provides instructions for installing a cylinder head on a Caterpillar C2.2 engine:
1. Thoroughly clean the cylinder head and cylinder block mating surfaces and install dowel pins.
2. Use guide bolts and a degree wheel to ensure the cylinder head is square and the surfaces are properly aligned.
3. Install a new cylinder head gasket and torque the bolts sequentially to the specified torque in multiple steps.
The document provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar 3054C engine. It describes cleaning and preparing the components, heating the ring gear to install it on the flywheel, installing guide bolts and lifting brackets to position the flywheel, and tightening the bolts to specification. It also explains that the crankshaft rear seal is replaced as an assembly, cleaning the sealing surfaces, lubricating the new seal, using a plastic sleeve to protect the seal during installation, and tightening setscrews to secure the seal housing.
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 416C Backhoe Loader with a 3054 engine. It describes the required tools and multi-step processes which include removing bolts, lifting devices, cleaning parts, and torquing fasteners to the specified values. The document contains illustrations supporting each step of the procedures.
Caterpillar Cat 320D L Excavator (Prefix PHX) Service Repair Manual (PHX00001...fujskkmdmd
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using various tools to remove components like the muffler, flywheel housing, and rear crankshaft seal. Detailed illustrations and cautions are provided for each step. The process involves drilling holes in the crankshaft rear seal before removing it, cleaning and applying compounds to mating surfaces, and checking dowel pins and gaskets before reassembly.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. The removal procedure involves supporting the engine, removing mounting bolts from the top and bottom of the housing, attaching lifting tools to the housing, and using hammers to separate the housing from the cylinder block. The installation procedure specifies cleaning mating surfaces and inserting a new felt seal if needed before placing the housing on the cylinder block and reinstalling the mounting bolts. Tools including link brackets and lifting devices are required.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts from the top and bottom of the housing, attaching lifting tools, and separating the housing from the cylinder block using light hammer taps if needed. The installation procedure specifies cleaning mating surfaces and tightening mounting bolts to the specified torque.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It describes using lifting brackets and removing mounting bolts to detach the housing. Cleaning surfaces and installing new seals is also covered. Dowels align the housing and bolts attach it to the cylinder block with specified torque.
This document provides instructions for removing the crankshaft front seal from a Caterpillar 3054 engine. The procedure involves using a drill bit to drill out the plastic sleeve holding the seal in place. Once drilled out, the seal can be removed from the front cover housing. Proper cleaning of parts and containment of fluids is emphasized to prevent contamination.
Caterpillar Cat 329D L Excavator (Prefix DTZ) Service Repair Manual (DTZ00001...fujskkmdmd
The document provides instructions for removing and installing the valve mechanism cover base and cylinder head on a Caterpillar 329D excavator engine. Key steps include:
1. Removing bolts and disconnecting harness assemblies to remove the valve mechanism cover base.
2. Draining coolant, removing supports and clamps, and disconnecting tubes and hoses to remove the cylinder head.
3. Installing a new gasket and torquing bolts to specified values to install the cylinder head. Reconnecting all tubes, hoses and harness assemblies.
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine. It describes:
1. Draining the engine coolant below the level of the water temperature regulator.
2. Disconnecting the hose from the regulator cover by loosening the clamp.
3. Removing the bolts securing the regulator housing and removing the regulator from the engine.
The instructions emphasize cleanliness and safe handling of fluids during maintenance.
Caterpillar Cat 322C FM EXCAVATOR (Prefix C3R) Service Repair Manual (C3R0000...fujskkmdmd
The document provides instructions for removing and installing a unit injector hydraulic pump on a 322C FM EXCAVATOR C3R powered by a 3126B engine. The removal procedure involves disconnecting hoses and lines, removing bolts, and taking off the pump. The installation procedure specifies lubricating seals, installing bolts, reconnecting lines and hoses, and ensuring connections are secure. Separate sections provide instructions for disassembling and assembling a turbocharger on the same engine model.
Caterpillar Cat 322C FM EXCAVATOR (Prefix BPH) Service Repair Manual (BPH0000...fujskkmdmd
This document provides instructions for removing and installing a governor from a 322C FM EXCAVATOR engine. It describes disconnecting linkages, removing mounting bolts and clips, and using special tools. Proper cleaning and lubrication of seals is emphasized. References are provided for additional information on governor inspection and testing procedures.
Caterpillar Cat 322C FM EXCAVATOR (Prefix CAM) Service Repair Manual (CAM0000...fujskkmdmd
The document provides instructions for removing the engine oil filter base from a 322C FM excavator. The procedure involves first removing the turbocharger. Then, using a strap wrench, loosen the oil filter base by turning it counterclockwise. Finally, clean the mating surface before installing the new oil filter base. The summary is provided in 3 sentences or less as requested.
Caterpillar Cat 320D L Excavator (Prefix KLM) Service Repair Manual (KLM00001...fujskkmdmd
This document provides instructions for removing and installing the crankshaft front seal of a Caterpillar C6.4 engine.
The removal procedure involves using a slide hammer puller to remove the existing seal after drilling holes in it. For installation, a front seal installer tool is used to carefully push the new seal onto the crankshaft flange. Proper cleaning and containment of fluids is emphasized.
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using various tools to remove components like the muffler, flywheel housing, and rear crankshaft seal. Detailed illustrations and cautions are provided for each step. The process involves drilling holes in the crankshaft rear seal before removing it, cleaning and applying compounds to mating surfaces, and checking dowel pins and gaskets before reassembly.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix EC2) Service Repair ...fujskkmdmd
This document provides instructions for removing and installing various engine components on a Caterpillar 308E2CR Mini Hydraulic Excavator, including the fuel injection pump, electronic unit injectors, turbocharger, and mass air flow pressure sensor. The procedures describe using required tools, disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components in the reverse order while applying specified torques. Safety notices warn technicians to allow the fuel system to purge before opening lines and ensure components like the mass air flow sensor are oriented correctly.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...fujskkmdmd
The document provides instructions for removing and installing a flywheel housing on a 320D excavator. It describes removing bolts and washers to separate the housing from the cylinder block. It also includes removing the oil seal from the housing using a driver group tool. Reinstallation involves installing a new gasket and oil seal, then securing the housing with bolts and washers.
This document provides instructions for removing the crankshaft front seal from a Caterpillar C6.4 engine. The procedure involves using a slide hammer puller tool to remove the seal from the front of the crankshaft. Technicians are advised to keep all parts clean and contain fluids properly during repair work. Removal of the seal prepares the engine for further disassembly or repair of crankshaft components.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix MY2) Service Repair ...fujskkmdmd
The document provides instructions for servicing components of a 308E2CR Mini Hydraulic Excavator engine. It includes procedures for removing and installing components like the exhaust gas recirculation valve, fumes disposal filter, exhaust manifold, and diesel particulate filter. Safety precautions are provided, and the work is to be done in the specified order while applying any recommended lubricants to bolts or studs.
Caterpillar Cat 308E Mini Hydraulic Excavator (Prefix TAZ) Service Repair Man...fujskkmdmd
The document provides instructions for removing and installing various engine components on a 308E Mini Hydraulic Excavator including the crankshaft rear seal, wear sleeve, flywheel housing, crankshaft pulley, and crankshaft front seal. The procedures include using various tools to remove components, cleaning parts, applying sealant or oil, and torquing bolts to the specified values. Safety notices are provided to keep parts clean and contain fluids during maintenance.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix W8S) Service Repair ...fujskkmdmd
The document provides instructions for removing and installing various engine components on a 308E2CR Mini Hydraulic Excavator, including:
- Removing and installing the diesel particulate filter.
- Removing and installing the inlet manifold.
- Removing and installing the inlet and exhaust valve springs.
- Removing and installing the inlet and exhaust valves.
Detailed step-by-step instructions are provided along with illustrations to correctly complete each procedure. Safety precautions and notes are included throughout.
The document provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar 3054C engine. It describes cleaning and preparing the components, heating the ring gear to install it on the flywheel, installing guide bolts and lifting brackets to position the flywheel, and tightening the bolts to specification. It also explains that the crankshaft rear seal is replaced as an assembly, cleaning the sealing surfaces, lubricating the new seal, using a plastic sleeve to protect the seal during installation, and tightening setscrews to secure the seal housing.
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 416C Backhoe Loader with a 3054 engine. It describes the required tools and multi-step processes which include removing bolts, lifting devices, cleaning parts, and torquing fasteners to the specified values. The document contains illustrations supporting each step of the procedures.
Caterpillar Cat 320D L Excavator (Prefix PHX) Service Repair Manual (PHX00001...fujskkmdmd
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using various tools to remove components like the muffler, flywheel housing, and rear crankshaft seal. Detailed illustrations and cautions are provided for each step. The process involves drilling holes in the crankshaft rear seal before removing it, cleaning and applying compounds to mating surfaces, and checking dowel pins and gaskets before reassembly.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. The removal procedure involves supporting the engine, removing mounting bolts from the top and bottom of the housing, attaching lifting tools to the housing, and using hammers to separate the housing from the cylinder block. The installation procedure specifies cleaning mating surfaces and inserting a new felt seal if needed before placing the housing on the cylinder block and reinstalling the mounting bolts. Tools including link brackets and lifting devices are required.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts from the top and bottom of the housing, attaching lifting tools, and separating the housing from the cylinder block using light hammer taps if needed. The installation procedure specifies cleaning mating surfaces and tightening mounting bolts to the specified torque.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It describes using lifting brackets and removing mounting bolts to detach the housing. Cleaning surfaces and installing new seals is also covered. Dowels align the housing and bolts attach it to the cylinder block with specified torque.
This document provides instructions for removing the crankshaft front seal from a Caterpillar 3054 engine. The procedure involves using a drill bit to drill out the plastic sleeve holding the seal in place. Once drilled out, the seal can be removed from the front cover housing. Proper cleaning of parts and containment of fluids is emphasized to prevent contamination.
Caterpillar Cat 329D L Excavator (Prefix DTZ) Service Repair Manual (DTZ00001...fujskkmdmd
The document provides instructions for removing and installing the valve mechanism cover base and cylinder head on a Caterpillar 329D excavator engine. Key steps include:
1. Removing bolts and disconnecting harness assemblies to remove the valve mechanism cover base.
2. Draining coolant, removing supports and clamps, and disconnecting tubes and hoses to remove the cylinder head.
3. Installing a new gasket and torquing bolts to specified values to install the cylinder head. Reconnecting all tubes, hoses and harness assemblies.
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine. It describes:
1. Draining the engine coolant below the level of the water temperature regulator.
2. Disconnecting the hose from the regulator cover by loosening the clamp.
3. Removing the bolts securing the regulator housing and removing the regulator from the engine.
The instructions emphasize cleanliness and safe handling of fluids during maintenance.
Caterpillar Cat 322C FM EXCAVATOR (Prefix C3R) Service Repair Manual (C3R0000...fujskkmdmd
The document provides instructions for removing and installing a unit injector hydraulic pump on a 322C FM EXCAVATOR C3R powered by a 3126B engine. The removal procedure involves disconnecting hoses and lines, removing bolts, and taking off the pump. The installation procedure specifies lubricating seals, installing bolts, reconnecting lines and hoses, and ensuring connections are secure. Separate sections provide instructions for disassembling and assembling a turbocharger on the same engine model.
Caterpillar Cat 322C FM EXCAVATOR (Prefix BPH) Service Repair Manual (BPH0000...fujskkmdmd
This document provides instructions for removing and installing a governor from a 322C FM EXCAVATOR engine. It describes disconnecting linkages, removing mounting bolts and clips, and using special tools. Proper cleaning and lubrication of seals is emphasized. References are provided for additional information on governor inspection and testing procedures.
Caterpillar Cat 322C FM EXCAVATOR (Prefix CAM) Service Repair Manual (CAM0000...fujskkmdmd
The document provides instructions for removing the engine oil filter base from a 322C FM excavator. The procedure involves first removing the turbocharger. Then, using a strap wrench, loosen the oil filter base by turning it counterclockwise. Finally, clean the mating surface before installing the new oil filter base. The summary is provided in 3 sentences or less as requested.
Caterpillar Cat 320D L Excavator (Prefix KLM) Service Repair Manual (KLM00001...fujskkmdmd
This document provides instructions for removing and installing the crankshaft front seal of a Caterpillar C6.4 engine.
The removal procedure involves using a slide hammer puller to remove the existing seal after drilling holes in it. For installation, a front seal installer tool is used to carefully push the new seal onto the crankshaft flange. Proper cleaning and containment of fluids is emphasized.
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using various tools to remove components like the muffler, flywheel housing, and rear crankshaft seal. Detailed illustrations and cautions are provided for each step. The process involves drilling holes in the crankshaft rear seal before removing it, cleaning and applying compounds to mating surfaces, and checking dowel pins and gaskets before reassembly.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix EC2) Service Repair ...fujskkmdmd
This document provides instructions for removing and installing various engine components on a Caterpillar 308E2CR Mini Hydraulic Excavator, including the fuel injection pump, electronic unit injectors, turbocharger, and mass air flow pressure sensor. The procedures describe using required tools, disconnecting fuel lines and electrical connections, removing mounting hardware, and installing replacement components in the reverse order while applying specified torques. Safety notices warn technicians to allow the fuel system to purge before opening lines and ensure components like the mass air flow sensor are oriented correctly.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...fujskkmdmd
The document provides instructions for removing and installing a flywheel housing on a 320D excavator. It describes removing bolts and washers to separate the housing from the cylinder block. It also includes removing the oil seal from the housing using a driver group tool. Reinstallation involves installing a new gasket and oil seal, then securing the housing with bolts and washers.
This document provides instructions for removing the crankshaft front seal from a Caterpillar C6.4 engine. The procedure involves using a slide hammer puller tool to remove the seal from the front of the crankshaft. Technicians are advised to keep all parts clean and contain fluids properly during repair work. Removal of the seal prepares the engine for further disassembly or repair of crankshaft components.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix MY2) Service Repair ...fujskkmdmd
The document provides instructions for servicing components of a 308E2CR Mini Hydraulic Excavator engine. It includes procedures for removing and installing components like the exhaust gas recirculation valve, fumes disposal filter, exhaust manifold, and diesel particulate filter. Safety precautions are provided, and the work is to be done in the specified order while applying any recommended lubricants to bolts or studs.
Caterpillar Cat 308E Mini Hydraulic Excavator (Prefix TAZ) Service Repair Man...fujskkmdmd
The document provides instructions for removing and installing various engine components on a 308E Mini Hydraulic Excavator including the crankshaft rear seal, wear sleeve, flywheel housing, crankshaft pulley, and crankshaft front seal. The procedures include using various tools to remove components, cleaning parts, applying sealant or oil, and torquing bolts to the specified values. Safety notices are provided to keep parts clean and contain fluids during maintenance.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix W8S) Service Repair ...fujskkmdmd
The document provides instructions for removing and installing various engine components on a 308E2CR Mini Hydraulic Excavator, including:
- Removing and installing the diesel particulate filter.
- Removing and installing the inlet manifold.
- Removing and installing the inlet and exhaust valve springs.
- Removing and installing the inlet and exhaust valves.
Detailed step-by-step instructions are provided along with illustrations to correctly complete each procedure. Safety precautions and notes are included throughout.
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
2. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 249D COMPACT TRACK LOADER GWR
Configuration: 249D Compact Track Loader GWR00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
C2.2 Engines for Caterpillar Built Machines
Media Number -UENR4528-01 Publication Date -01/09/2015 Date Updated -23/01/2018
i06586916
Rocker Shaft and Pushrod - Install
SMCS - 1102-012; 1208-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 228-3610 Feeler Gauge 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that all components are clean and free from wear or damage. Refer to Specifications,
"Rocker Shaft" for more information. Replace any components that are worn or damaged.
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3. Illustration 1 g03799789
2. Install a new seal (8) to rocker shaft assembly (2). Ensure that the seal is correctly installed
into the recess of the rocker shaft assembly.
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4. Illustration 2 g03799770
3. Apply clean lubricating oil to both ends of pushrods (6). Install the pushrods to the engine
with the cup upward. Ensure that the pushrods are installed correctly in the socket of the
valve lifters.
Note: If the pushrods have been used, ensure that the pushrods are installed in original
positions.
4. Lubricate the top of the valve stems with clean engine oil. Install caps (7) to the valve
stems.
Note: If the caps have been used, ensure that the caps are installed in original positions.
5. Install rocker shaft assembly (2) to the cylinder head.
Note: Ensure that the ends of adjustment screws (3) are correctly seated in ends of pushrods
(6).
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5. 6. Install nuts (4) finger tight.
7. Use a deep socket to tighten nuts (4) evenly hand tight. Starting at the center of the rocker
shaft and work outward.
8. Install bolt (1) and nut (5) hand tight.
9. Tighten nuts (4) to a torque of 33 N·m (292 lb in).
10. Tighten bolt (1) and nut (2) to a torque of 10 N·m (89 lb in).
11. Adjust the valve lash. Refer to Systems Operation, Testing and Adjusting, "Engine Valve
Lash - Inspect/Adjust" for the correct procedure.
Note: Tooling (A) will be required when checking or adjusting the valve lash.
End By:
a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install" for the correct procedure.
b. Install the engine oil line. Refer to Disassembly and Assembly, "Engine Oil Line- Remove
and Install" for the correct procedure.
c. Install the fuel injectors. Refer to Disassembly and Assembly, "Fuel Injector - Remove and
Install" for the correct procedure.
d. Install the turbocharger oil feed pipe. Refer to Disassembly and Assembly, "Turbocharger -
Install" for the correct procedure.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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6. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 249D COMPACT TRACK LOADER GWR
Configuration: 249D Compact Track Loader GWR00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
C2.2 Engines for Caterpillar Built Machines
Media Number -UENR4528-01 Publication Date -01/09/2015 Date Updated -23/01/2018
i06844080
Cylinder Head - Remove - 4 Cylinder Engines
SMCS - 1100-011
Removal Procedure
Start By:
a. Remove the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install" for the correct procedure.
b. Remove the fuel injectors. Refer to Disassembly and Assembly, "Fuel Injector - Remove"
for the correct procedure.
c. Remove the glow plugs. Refer to Disassembly and Assembly, "Glow Plugs- Remove and
Install" for the correct procedure.
d. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove" for the correct procedure.
e. Remove the water temperature regulator housing. Refer to Disassembly and Assembly,
"Water Temperature Regulator Housing - Remove and Install" for the correct procedure.
f. Remove the fuel manifold. Refer to Disassembly and Assembly, "Fuel Manifold (Rail) -
Remove and Install" for the correct procedure.
g. Remove the inlet manifold. Refer to Disassembly and Assembly, "Inlet Manifold - Remove
and Install" for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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7. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or for
disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Drain"
for the correct draining procedure.
Illustration 1 g03865389
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8. Illustration 2 g03865399
Illustration 3 g03337990
The cylinder head tightening sequence for four cylinder engines
2. Loosen hose clamp (2) and disconnect hose (1) from outlet (3).
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9. 3. Gradually loosen bolts (4) in reverse numerical order. Loosening the bolts in reverse
numerical order will prevent distortion of the cylinder head.
Loosen the cylinder head bolts in the reverse order to the sequence that is shown in
Illustration 3.
4. Remove bolts (4) from cylinder head (5).
5. Attach a suitable lifting device to cylinder head (5). The weight of the cylinder head is
approximately 30 kg (66 lb). Carefully lift the cylinder head off the cylinder block.
Note: Do not use a lever to separate the cylinder head from the cylinder block. Take care
not to damage the machined surfaces of the cylinder head during the removal procedure.
Avoid contamination of the cylinder bores with coolant or with debris.
NOTICE
Place the cylinder head on a surface that will not scratch the face of the
cylinder head.
6. Remove cylinder head gasket (6).
Note: The original cylinder head gasket should be retained for identification purpose.
Gaskets of different thickness are available. Refer to Specifications, "Cylinder Head" for the
correct information.
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10. Illustration 4 g03800372
Typical example
7. Note the position of dowels (7) in the cylinder block. Do not remove the dowels unless the
dowels are damaged.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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11. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 249D COMPACT TRACK LOADER GWR
Configuration: 249D Compact Track Loader GWR00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
C2.2 Engines for Caterpillar Built Machines
Media Number -UENR4528-01 Publication Date -01/09/2015 Date Updated -23/01/2018
i06844145
Cylinder Head - Install - 4 Cylinder Engines
SMCS - 1100-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Bolt
(M11 by 100 mm)
2
B 8T-3052 Degree Wheel 1
1. Thoroughly clean the gasket surfaces of the cylinder head and the cylinder block. Do not
damage the gasket surfaces of the cylinder head or the cylinder block. Ensure that no debris
enters the cylinder bores, the coolant passages, or the lubricant passages.
2. Inspect the gasket surface of the cylinder head for distortion. Refer to Specifications,
"Cylinder Head" for more information. If the gasket surface of the cylinder head is distorted
beyond maximum permitted limits, replace the cylinder head.
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12. Illustration 1 g03800437
Illustration 2 g06085793
Typical example
3. Inspect dowels (7) for damage. If necessary, replace the dowels in the cylinder block.
4. Install Tooling (A) to the cylinder block. Refer to Illustration 1.
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13. Note: During the following procedure, a new cylinder head gasket thickness must be
calculated if the crankshaft, a connecting rod, or a piston has been replaced. Refer to
Systems Operation, Testing, and Adjusting, Piston Height - Inspect.
Note: During the following procedure, if the crankshaft, a connecting rod or a piston has not
been replaced, obtain a new cylinder head gasket of the same part number as the gasket that
was removed. The part number of the cylinder head gasket is marked at position (X).
5. Align cylinder head gasket (4) with Tooling (A) and with dowels (3). Install the cylinder
head gasket onto the cylinder block.
Illustration 3 g03865408
6. Use a suitable lifting device to lift cylinder head (5). The weight of the cylinder head is
approximately 30 kg (66 lb).
7. Use Tooling (A) to align the cylinder head with the cylinder block. Install the cylinder head
to the cylinder block.
Note: Ensure that the cylinder head is correctly positioned onto the dowels.
8. Remove Tooling (A).
9. Install new bolts (4) to the cylinder head.
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14. Illustration 4 g03337990
The cylinder head tightening sequence for four cylinder engines
10. Tighten bolts (4) to a torque of 50 N·m (36 lb ft). Use the numerical sequence that is shown
in Illustration 4
Illustration 5 g03800587
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15. 11. Use Tooling (B) to turn the bolts through an additional 150 degrees in the numerical
sequence as shown in 5.
Illustration 6 g03865410
12. Position clamp (2) onto hose (1). Connect the hose to outlet (3). Tighten the hose clamp
securely.
End By:
a. Install the water temperature regulator to the cylinder head. Refer to Disassembly and
Assembly, "Water Temperature Regulator - Remove and Install" for the correct procedure.
b. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Install" for the correct procedure.
c. Install the glow plugs. Refer to Disassembly and Assembly, "Glow Plugs - Remove and
Install" for the correct procedure.
d. Install the fuel manifold. Refer to Disassembly and Assembly, "Fuel Manifold (Rail) -
Remove and Install" for the correct procedure.
e. Install the fuel injectors. Refer to Disassembly and Assembly, "Fuel Injector - Install" for
the correct procedure.
f. Install the inlet manifold. Refer to Disassembly and Assembly, "Inlet Manifold - Remove
and Install" for the correct procedure.
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16. g. Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install" for the correct procedure.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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17. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
18. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 249D COMPACT TRACK LOADER GWR
Configuration: 249D Compact Track Loader GWR00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
C2.2 Engines for Caterpillar Built Machines
Media Number -UENR4528-01 Publication Date -01/09/2015 Date Updated -23/01/2018
i06101794
Lifter Group - Remove and Install
SMCS - 1209-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7262 Telescopic Magnet 1
Start By:
a. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Remove"
for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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19. Dispose of all fluids according to local regulations and mandates.
Illustration 1 g03341243
1. Use Tooling (A) to remove lifter (1) from the cylinder block.
Note: Make a temporary identification mark on each lifter in order to identify the correct
location.
2. Repeat Step 1 for the remaining lifters.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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20. NOTICE
It is strongly recommended that all lifters should be replaced when a
new camshaft is installed.
Illustration 2 g03341244
1. Clean lifters (1). Follow Step 1.a through Step 1.c in order to inspect the lifters. Replace
lifters that are worn or damaged.
a. Inspect the seat of the pushrod in the lifter for visual wear or damage. Ensure that oil
holes in the lifter are not restricted.
b. Inspect the shank of the lifter for wear or damage. Refer to Specifications, "Lifter
Group" for more information.
c. Inspect the face of the lifter that runs on the camshaft for visual wear or damage.
2. Lubricate lifters (1) with clean engine oil.
3. Install lifters (1) into the cylinder block.
Note: The lifters should be free to rotate. If the lifters have been used, ensure that the lifters
are installed in the original positions.
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