This document provides instructions for disassembling and assembling the alternator on a 245 Excavator. The disassembly process involves 30 steps to remove components like the pulley, covers, regulator, stator, and diodes. The assembly process reverses the disassembly with 27 steps like pressing in bushings and bearings, joining housings, and installing terminals. Cleanliness is important during both processes to prevent dirt and damage to parts.
This document provides instructions for disassembling and assembling the alternator on a 245 Excavator. The disassembly process involves 30 steps to remove components like the pulley, covers, regulator, leads, and internal parts. The assembly process reverses the disassembly with 13 steps, cleaning parts thoroughly and applying dielectric grease as needed. Special care is required to avoid damaging windings or shocks that could harm diodes or bearings.
Caterpillar cat d40 d articulated truck (prefix 8tf) service repair manual (8...fjsqazkekdmme
This document provides instructions for removing and installing the transmission hydraulic control valve on D40D and D400D articulated dump trucks. It describes removing the control valve from the transmission, then removing individual components like manifolds, sleeves, seals and spools. It then describes installing these components in reverse order, making sure surfaces are clean and sealed properly.
Caterpillar cat d40 d articulated truck (prefix 2jj) service repair manual (2...fjsqazkekdmme
The document provides instructions for removing and installing various components of articulated dump trucks, including the front hoist control valve, hoist cylinder, and suspension control valve. The front hoist control valve removal instructions describe disconnecting lines and removing bolts to access the valve. Hoist cylinder removal requires relieving pressure, disconnecting hoses, and removing pins. Suspension control valve removal involves disconnecting electrical and hydraulic connections and removing mounting bolts. Detailed disassembly and assembly steps are provided for each component.
This document provides assembly instructions for a starting motor used in a 245 excavator model. It describes 22 steps to assemble the various components of the starting motor, including installing bushings, seals, screws, wires, and housing pieces. Tools needed include drivers, pliers, and torque wrenches. Precautions are provided to lubricate parts and avoid damaging windings or bearings during assembly.
Caterpillar cat 349 e excavator (prefix fjb) service repair manual (fjb00001 ...cdsaas
This document provides instructions for disassembling and assembling the hydraulic fan drive of a 349E excavator. The disassembly process involves removing 22 components in sequential order, taking care to note locations and orientations. Assembly is the reverse of disassembly, applying sealant and torque specifications as indicated. Precision and cleanliness are important to prevent damage to components.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
Caterpillar cat 336 d l excavator (prefix mds) service repair manual (mds0000...fksjksmmde
The document provides instructions for disassembling and assembling a piston pump. Key steps include:
1. Removing various components like the head, O-rings, pistons, and bearings.
2. Using tools like retaining ring pliers and a driver group to remove springs and retaining rings.
3. Taking safety precautions as parts are under spring tension.
4. Cleaning all parts thoroughly before assembly.
Caterpillar cat 140 h motor grader (prefix 9zn) service repair manual (9zn000...ufjjsjefkksemm
This document provides instructions for installing connecting rod bearings and crankshaft main bearings on a 3306 engine. It describes cleaning and lubricating the bearings, inserting them into the connecting rods and crankcase, and checking clearances using tools like Plastigage. The bearings are installed in multiple steps to ensure proper alignment and torque specifications are followed.
This document provides instructions for disassembling and assembling the alternator on a 245 Excavator. The disassembly process involves 30 steps to remove components like the pulley, covers, regulator, leads, and internal parts. The assembly process reverses the disassembly with 13 steps, cleaning parts thoroughly and applying dielectric grease as needed. Special care is required to avoid damaging windings or shocks that could harm diodes or bearings.
Caterpillar cat d40 d articulated truck (prefix 8tf) service repair manual (8...fjsqazkekdmme
This document provides instructions for removing and installing the transmission hydraulic control valve on D40D and D400D articulated dump trucks. It describes removing the control valve from the transmission, then removing individual components like manifolds, sleeves, seals and spools. It then describes installing these components in reverse order, making sure surfaces are clean and sealed properly.
Caterpillar cat d40 d articulated truck (prefix 2jj) service repair manual (2...fjsqazkekdmme
The document provides instructions for removing and installing various components of articulated dump trucks, including the front hoist control valve, hoist cylinder, and suspension control valve. The front hoist control valve removal instructions describe disconnecting lines and removing bolts to access the valve. Hoist cylinder removal requires relieving pressure, disconnecting hoses, and removing pins. Suspension control valve removal involves disconnecting electrical and hydraulic connections and removing mounting bolts. Detailed disassembly and assembly steps are provided for each component.
This document provides assembly instructions for a starting motor used in a 245 excavator model. It describes 22 steps to assemble the various components of the starting motor, including installing bushings, seals, screws, wires, and housing pieces. Tools needed include drivers, pliers, and torque wrenches. Precautions are provided to lubricate parts and avoid damaging windings or bearings during assembly.
Caterpillar cat 349 e excavator (prefix fjb) service repair manual (fjb00001 ...cdsaas
This document provides instructions for disassembling and assembling the hydraulic fan drive of a 349E excavator. The disassembly process involves removing 22 components in sequential order, taking care to note locations and orientations. Assembly is the reverse of disassembly, applying sealant and torque specifications as indicated. Precision and cleanliness are important to prevent damage to components.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
Caterpillar cat 336 d l excavator (prefix mds) service repair manual (mds0000...fksjksmmde
The document provides instructions for disassembling and assembling a piston pump. Key steps include:
1. Removing various components like the head, O-rings, pistons, and bearings.
2. Using tools like retaining ring pliers and a driver group to remove springs and retaining rings.
3. Taking safety precautions as parts are under spring tension.
4. Cleaning all parts thoroughly before assembly.
Caterpillar cat 140 h motor grader (prefix 9zn) service repair manual (9zn000...ufjjsjefkksemm
This document provides instructions for installing connecting rod bearings and crankshaft main bearings on a 3306 engine. It describes cleaning and lubricating the bearings, inserting them into the connecting rods and crankcase, and checking clearances using tools like Plastigage. The bearings are installed in multiple steps to ensure proper alignment and torque specifications are followed.
Caterpillar cat d9 r track type tractor (prefix wdm) service repair manual (w...fjkskmmdmme
This document provides instructions for removing, disassembling, assembling, and installing track rollers on a D9R track-type tractor. The removal process requires loosening the track, installing straps to hold bogies in position, lifting the tractor, and using a hoist and bracket to remove the roller. Disassembly requires removing seals, rings, and the shaft. Assembly requires cleaning, installing seals and rings in the correct order, checking measurements, and pressure testing. Installation places the roller back in the bogie using a hoist and bracket and tightening bolts to the specified torques.
Caterpillar cat 340 f excavator (prefix rbd) service repair manual (rbd00001 ...fjsekdmmeed
This document provides instructions for removing and installing the fuel manifold (rail) on a C9.3 engine. The removal procedure involves disconnecting harness assemblies, tube assemblies, and removing bolts to access the fuel manifold. Sensors, solenoid valves, and other components are then removed from the manifold. Installation is the reverse of removal, with all components torqued to the specified values. Safety notices warn of hazards from high pressure fuel and ensure cleanliness to prevent contamination of fuel system components.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 312 c l excavator (prefix dbn) service repair manual (dbn0000...fksjksmmde
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 3064 engine. It describes:
1) Removing the fuel lines, access cover, and mounting bolts to detach the pump.
2) Installing a new gasket and securing bolts to reattach the pump, ensuring proper alignment.
3) Reconnecting the fuel lines once the pump is secured.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 336 f lxe excavator (prefix pfl) service repair manual (pfl00...fjkskedmme
This document provides instructions for disassembling the travel motor on 336F XE and 336F LXE excavator models. The 27-step procedure includes removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals and plates. Detailed illustrations accompany each step to show how to position tools and disassemble individual parts. Safety notices warn of potential spring forces and ensure fluids are contained.
Caterpillar cat 321 d lcr excavator (prefix kbz) service repair manual (kbz00...ufdjjsekkmdme
The document provides instructions for removing and installing the boom on a 321D LCR excavator. Key steps include:
1. Draining hydraulic fluid and releasing system pressure before removal.
2. Removing attachment lines and mounting hardware to separate the boom.
3. Installing new bearings and seals before reattaching the boom using lifting equipment.
4. Measuring clearances and adding shims as needed to achieve the specified tolerance.
Caterpillar cat d30 d articulated truck (prefix 3aj) service repair manual (3...fjkskmmdmme
This document provides instructions for removing and installing the primary hydraulic pump on D25D, D30D, and D350D articulated dump trucks. The instructions include:
1) Draining the hydraulic fluid, removing guard bolts and disconnecting lines to access the pump.
2) Fastening straps and a hoist to remove the pump, which weighs 34 kg.
3) Reversing the removal steps for installation, including reconnecting lines and filling the hydraulic tank.
Caterpillar cat 301.7 d mini hydraulic excavator (prefix lj4) service repair ...ufjjsjefkksemm
This document provides instructions for removing and installing various components of a 301.7D Mini Hydraulic Excavator, including the engine, flywheel, hydraulic cylinders, blade, and bucket. It includes detailed removal and installation steps, specifications, torque values, and safety warnings for each component. Illustrations are provided to supplement the text instructions.
Caterpillar cat 336 f l xe excavator (prefix ltp) service repair manual (ltp0...fjkskedmme
This document provides disassembly instructions for the travel motor on a 336F L XE excavator. It lists 27 steps to fully disassemble the travel motor, including removing the head, springs, pistons, barrel assembly, friction plates and other internal components. Detailed illustrations accompany each step to show how to properly remove parts and note their original positions for reassembly. Safety precautions are provided to warn of potential spring forces and contain any released fluids.
This document provides instructions for disassembling and assembling the alternator of a Caterpillar 3512 industrial engine. It lists 30 steps for disassembly, removing components like the pulley, cover, regulator, and diodes. It then lists 30 steps for assembly in reverse order, including reinstalling gaskets, screws, wires and applying dielectric grease to components. The goal is to cleanly and carefully dismantle and rebuild the alternator while avoiding damage to parts like windings, bearings and diodes.
Caterpillar cat 318 d2 l excavator (prefix dpj) service repair manual (dpj000...fjskekdmjekm
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and housing pieces. Proper cleaning and safety precautions are noted throughout. The goal is to fully separate all parts of the final drive for maintenance or repair.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
The document provides instructions for disassembling and assembling an alternator. It lists 30 steps for disassembly, removing components like the pulley, cover, regulator, and internal diodes. It then lists 27 steps for assembly, reinstalling these components in reverse order. Cleanliness is emphasized throughout, and care is advised when handling sensitive components to avoid damage.
This document provides instructions for disassembling and assembling the alternator on a 245 Excavator. The disassembly process involves 30 steps to remove components like the pulley, covers, regulator, leads, and internal parts. The assembly process reverses the disassembly with 13 steps, cleaning parts thoroughly and applying dielectric grease as needed. Special care is required to avoid damaging windings or shocks that could harm diodes or bearings.
The document provides instructions for disassembling and assembling an alternator. It lists 30 steps for disassembly, removing components like the pulley, covers, regulator, and internal parts. It then lists 26 steps for assembly, reinstalling these components in reverse order. Cleanliness is emphasized throughout, and care is advised when handling delicate internal parts like windings and diodes.
This document provides assembly instructions for an alternator. It describes 29 steps to assemble the various components of the alternator in the proper order, including installing diodes, bearings, coils, housing pieces, terminals and making electrical connections. Cleanliness is emphasized and notes provide warnings about handling delicate parts carefully to avoid damage.
This document provides assembly instructions for an alternator. It describes 29 steps to assemble the various components of the alternator in the proper order, including installing diodes, bearings, coils, housing pieces, terminals and making electrical connections. Cleanliness is emphasized and notes provide warnings about handling delicate parts carefully to avoid damage.
This document provides assembly instructions for an alternator. It describes 29 steps to assemble the various components of the alternator in the proper order, including installing diodes, bearings, coils, caps, and housing pieces. Cleanliness is emphasized throughout assembly and notes provide warnings about not damaging delicate parts like diodes, bearings, and windings.
This document provides instructions for assembling an alternator. It describes in detail each step of the assembly process with notes about proper handling of parts. Some key steps include pressing bearings and bushings into place without striking them, joining housing components, connecting wiring harnesses, and applying dielectric grease between parts. The document also provides disassembly instructions for an air cleaner housing, installing a turbocharger, and disassembling a turbocharger.
This document provides assembly instructions for an alternator. It describes 29 steps to assemble the various components of the alternator in the proper order, including installing diodes, bearings, coils, housing pieces, terminals and making electrical connections. Cleanliness is emphasized and notes provide warnings about handling delicate parts carefully to avoid damage.
This document provides instructions for assembling an alternator. It describes in detail each step of the assembly process with notes about proper handling of parts. Some key steps include pressing bearings and bushings into place without striking them, joining housing components, connecting wiring harnesses, and applying dielectric grease between parts. The document also provides disassembly instructions for an air cleaner housing, installing a turbocharger, and disassembling a turbocharger.
Caterpillar cat d9 r track type tractor (prefix wdm) service repair manual (w...fjkskmmdmme
This document provides instructions for removing, disassembling, assembling, and installing track rollers on a D9R track-type tractor. The removal process requires loosening the track, installing straps to hold bogies in position, lifting the tractor, and using a hoist and bracket to remove the roller. Disassembly requires removing seals, rings, and the shaft. Assembly requires cleaning, installing seals and rings in the correct order, checking measurements, and pressure testing. Installation places the roller back in the bogie using a hoist and bracket and tightening bolts to the specified torques.
Caterpillar cat 340 f excavator (prefix rbd) service repair manual (rbd00001 ...fjsekdmmeed
This document provides instructions for removing and installing the fuel manifold (rail) on a C9.3 engine. The removal procedure involves disconnecting harness assemblies, tube assemblies, and removing bolts to access the fuel manifold. Sensors, solenoid valves, and other components are then removed from the manifold. Installation is the reverse of removal, with all components torqued to the specified values. Safety notices warn of hazards from high pressure fuel and ensure cleanliness to prevent contamination of fuel system components.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 312 c l excavator (prefix dbn) service repair manual (dbn0000...fksjksmmde
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 3064 engine. It describes:
1) Removing the fuel lines, access cover, and mounting bolts to detach the pump.
2) Installing a new gasket and securing bolts to reattach the pump, ensuring proper alignment.
3) Reconnecting the fuel lines once the pump is secured.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
Caterpillar cat 336 f lxe excavator (prefix pfl) service repair manual (pfl00...fjkskedmme
This document provides instructions for disassembling the travel motor on 336F XE and 336F LXE excavator models. The 27-step procedure includes removing components like the motor head assembly, piston assemblies, barrel assembly, springs, seals and plates. Detailed illustrations accompany each step to show how to position tools and disassemble individual parts. Safety notices warn of potential spring forces and ensure fluids are contained.
Caterpillar cat 321 d lcr excavator (prefix kbz) service repair manual (kbz00...ufdjjsekkmdme
The document provides instructions for removing and installing the boom on a 321D LCR excavator. Key steps include:
1. Draining hydraulic fluid and releasing system pressure before removal.
2. Removing attachment lines and mounting hardware to separate the boom.
3. Installing new bearings and seals before reattaching the boom using lifting equipment.
4. Measuring clearances and adding shims as needed to achieve the specified tolerance.
Caterpillar cat d30 d articulated truck (prefix 3aj) service repair manual (3...fjkskmmdmme
This document provides instructions for removing and installing the primary hydraulic pump on D25D, D30D, and D350D articulated dump trucks. The instructions include:
1) Draining the hydraulic fluid, removing guard bolts and disconnecting lines to access the pump.
2) Fastening straps and a hoist to remove the pump, which weighs 34 kg.
3) Reversing the removal steps for installation, including reconnecting lines and filling the hydraulic tank.
Caterpillar cat 301.7 d mini hydraulic excavator (prefix lj4) service repair ...ufjjsjefkksemm
This document provides instructions for removing and installing various components of a 301.7D Mini Hydraulic Excavator, including the engine, flywheel, hydraulic cylinders, blade, and bucket. It includes detailed removal and installation steps, specifications, torque values, and safety warnings for each component. Illustrations are provided to supplement the text instructions.
Caterpillar cat 336 f l xe excavator (prefix ltp) service repair manual (ltp0...fjkskedmme
This document provides disassembly instructions for the travel motor on a 336F L XE excavator. It lists 27 steps to fully disassemble the travel motor, including removing the head, springs, pistons, barrel assembly, friction plates and other internal components. Detailed illustrations accompany each step to show how to properly remove parts and note their original positions for reassembly. Safety precautions are provided to warn of potential spring forces and contain any released fluids.
This document provides instructions for disassembling and assembling the alternator of a Caterpillar 3512 industrial engine. It lists 30 steps for disassembly, removing components like the pulley, cover, regulator, and diodes. It then lists 30 steps for assembly in reverse order, including reinstalling gaskets, screws, wires and applying dielectric grease to components. The goal is to cleanly and carefully dismantle and rebuild the alternator while avoiding damage to parts like windings, bearings and diodes.
Caterpillar cat 318 d2 l excavator (prefix dpj) service repair manual (dpj000...fjskekdmjekm
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and housing pieces. Proper cleaning and safety precautions are noted throughout. The goal is to fully separate all parts of the final drive for maintenance or repair.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
The document provides instructions for disassembling and assembling an alternator. It lists 30 steps for disassembly, removing components like the pulley, cover, regulator, and internal diodes. It then lists 27 steps for assembly, reinstalling these components in reverse order. Cleanliness is emphasized throughout, and care is advised when handling sensitive components to avoid damage.
This document provides instructions for disassembling and assembling the alternator on a 245 Excavator. The disassembly process involves 30 steps to remove components like the pulley, covers, regulator, leads, and internal parts. The assembly process reverses the disassembly with 13 steps, cleaning parts thoroughly and applying dielectric grease as needed. Special care is required to avoid damaging windings or shocks that could harm diodes or bearings.
The document provides instructions for disassembling and assembling an alternator. It lists 30 steps for disassembly, removing components like the pulley, covers, regulator, and internal parts. It then lists 26 steps for assembly, reinstalling these components in reverse order. Cleanliness is emphasized throughout, and care is advised when handling delicate internal parts like windings and diodes.
This document provides assembly instructions for an alternator. It describes 29 steps to assemble the various components of the alternator in the proper order, including installing diodes, bearings, coils, housing pieces, terminals and making electrical connections. Cleanliness is emphasized and notes provide warnings about handling delicate parts carefully to avoid damage.
This document provides assembly instructions for an alternator. It describes 29 steps to assemble the various components of the alternator in the proper order, including installing diodes, bearings, coils, housing pieces, terminals and making electrical connections. Cleanliness is emphasized and notes provide warnings about handling delicate parts carefully to avoid damage.
This document provides assembly instructions for an alternator. It describes 29 steps to assemble the various components of the alternator in the proper order, including installing diodes, bearings, coils, caps, and housing pieces. Cleanliness is emphasized throughout assembly and notes provide warnings about not damaging delicate parts like diodes, bearings, and windings.
This document provides instructions for assembling an alternator. It describes in detail each step of the assembly process with notes about proper handling of parts. Some key steps include pressing bearings and bushings into place without striking them, joining housing components, connecting wiring harnesses, and applying dielectric grease between parts. The document also provides disassembly instructions for an air cleaner housing, installing a turbocharger, and disassembling a turbocharger.
This document provides assembly instructions for an alternator. It describes 29 steps to assemble the various components of the alternator in the proper order, including installing diodes, bearings, coils, housing pieces, terminals and making electrical connections. Cleanliness is emphasized and notes provide warnings about handling delicate parts carefully to avoid damage.
This document provides instructions for assembling an alternator. It describes in detail each step of the assembly process with notes about proper handling of parts. Some key steps include pressing bearings and bushings into place without striking them, joining housing components, connecting wiring harnesses, and applying dielectric grease between parts. The document also provides disassembly instructions for an air cleaner housing, installing a turbocharger, and disassembling a turbocharger.
This document provides assembly instructions for an alternator. It describes 29 steps to assemble the various components of the alternator in the proper order, including installing diodes, bearings, coils, housing pieces, terminals and making electrical connections. Cleanliness is emphasized and notes provide warnings about handling delicate parts carefully to avoid damage.
This document provides instructions for assembling an alternator. It describes in detail each step of the assembly process with notes about proper handling of parts. Some key steps include pressing bearings and bushings into place without striking them, joining housing components, connecting wiring harnesses, and applying dielectric grease to protected parts. The document also provides disassembly instructions for an air cleaner housing and removing/installing a turbocharger.
This document provides assembly instructions for an alternator. It describes 29 steps to assemble the various components of the alternator in the proper order, including installing diodes, bearings, coils, housing pieces, terminals and making electrical connections. Cleanliness is emphasized and notes provide warnings about handling delicate parts carefully to avoid damage.
This document provides assembly instructions for an alternator. It describes 29 steps to assemble the various components of the alternator in the proper order, including installing diodes, bearings, coils, housing pieces, terminals and making electrical connections. Cleanliness is emphasized throughout assembly and notes provide warnings about damaging parts during pressing or striking.
This document provides instructions for assembling an alternator. It describes in detail each step of the assembly process with notes about proper handling of parts. Some key steps include pressing bearings and bushings into place without striking them, joining housing components, connecting wiring harnesses, and applying dielectric grease to protected parts. The document also provides disassembly instructions for an air cleaner housing and removing/installing a turbocharger.
This document provides instructions for assembling an alternator. It describes in detail each step of the assembly process with notes about proper handling of parts. Some key steps include pressing bearings and bushings into place without striking them, joining housing components, connecting wiring harnesses, and applying dielectric grease to protected parts. The document also provides disassembly instructions for an air cleaner housing and removing/installing a turbocharger.
This document provides instructions for assembling an alternator. It describes 29 steps to assemble internal components like diodes, bushings, coils, and housings. Cleanliness is important during assembly to avoid issues. Diodes and bearings should not be struck as it can damage them. Dielectric grease should be applied where noted. The final steps include installing external components like the mounting plate, regulator, and cover.
This document provides instructions for assembling an alternator. It describes 29 steps to assemble internal components like diodes, bushings, coils, and housings. Cleanliness is important during assembly to avoid issues. Diodes and bearings should not be struck as it can damage them. Dielectric grease should be reapplied if removed. The final steps include installing external components like the mounting plate, regulator, and cover.
This document provides assembly instructions for an alternator and turbocharger. It consists of 30 steps to assemble the alternator, beginning with cleaning parts and pressing components together. It instructs to install diodes, coils, housing pieces and leads. For the turbocharger, it outlines 14 steps to disassemble it by removing housings, wheels and seals. It then lists 15 steps for reassembling the turbocharger, including installing new seals, bearings and ensuring oil passages are clean.
This document provides assembly instructions for an alternator and turbocharger. It consists of 30 steps to assemble the alternator, beginning with cleaning parts and pressing components together. It instructs to install diodes, coils, housings and ends by connecting wires. It also outlines 14 steps to disassemble a turbocharger, including removing housings, wheels and seals, and 13 steps to reassemble it, such as installing bearings, seals and housings. Proper cleaning and lubrication of parts is emphasized throughout.
Similar to Caterpillar cat 245 excavator (prefix 95 v) service repair manual (95v00471 and up) (19)
This document is a parts catalog for a 60Z7 wheel loader powered by a DEUTZ TCD3.6L4 engine. It lists the serial number range for the equipment as 60D1-8001 to 60D1-8001. The catalog then provides an index of parts listed by name and corresponding page numbers.
This document is the parts catalog for a Kubota 30ZV-2 wheel loader. It lists various parts for the loader's engine, electrical system, fuel system, radiator, muffler system, power train, and other components. The parts are organized into numbered sections with descriptions. The document also includes information about the loader's engine, chassis number, serial number, and parts name index.
This document is a parts catalog for a 30ZV-2 wheel loader powered by a Kubota D1803-M-D1-E3B-WLTC1 engine. It lists parts for equipment components, pumps, motors, controls, cylinders, differentials, final drives, propeller shafts, and other parts. The parts are organized by assembly, item number, part number, name, quantity, and serial number range. Notes provide information on applicable models and replacing parts.
This document is a parts catalog for equipment model 30ZV-2 that lists over 90 individual parts. It includes the serial number range for the model and outlines the chassis number and manufacturer's serial number labeling convention. The second page provides a parts name index to allow cross-referencing of part names and page numbers.
Isuzu 4 hk1 diesel engine service repair manualfujsekfksmemer
This document provides instructions for disassembling and removing components from an Isuzu 4HK1 diesel engine used in Kawasaki wheel loaders. The summary includes:
1) The document outlines procedures for removing components like the cylinder head assembly, turbocharger assembly, fuel injection system, valves and guides from the engine.
2) Key steps include draining coolant, removing exhaust and intake components, disconnecting fuel lines and electrical connections.
3) Precautions are provided to avoid damaging parts and properly organize removed components to prevent mixing up parts between cylinders.
Hyster u005 (h120 ft) forklift service repair manualfujsekfksmemer
This document provides specifications for various lift truck models including:
1) Lifting capacities and weights for the H80FT-H120FT and S80FT-S120FT models ranging from 3,629 to 5,443 kg.
2) Tire sizes, engine specifications, fuel capacities, fluid capacities, and electrical specifications for the different models.
3) Transmission oil pressures and hydraulic system relief pressures at various temperatures and engine speeds.
4) Steering system specifications including cylinder stroke, turning angle, radius and number of turns to lock for each model.
Hyster u005 (h110 ft) forklift service repair manualfujsekfksmemer
This document provides specifications for various lift truck models including:
1) Lifting capacities and weights for the H80FT-H120FT and S80FT-S120FT models ranging from 3,629 to 5,443 kg.
2) Tire sizes, engine specifications, fuel capacities, fluid capacities, and electrical systems specs for the different models.
3) Transmission oil pressures and hydraulic system relief pressures at various temperatures and engine speeds.
4) Steering system specifications like cylinder stroke, turning radius, and turns to lock for each model.
Hyster u005 (h100 ft) forklift service repair manualfujsekfksmemer
This document provides specifications for various lift truck models including:
1) Lifting capacities and weights for the H80FT-H120FT and S80FT-S120FT models ranging from 3,629 to 5,443 kg.
2) Tire sizes, engine specifications, fuel capacities, fluid capacities, and electrical specifications for the different models.
3) Transmission oil pressures and hydraulic system relief pressures at various temperatures and engine speeds.
4) Steering system specifications including cylinder stroke, turning angle, radius and number of turns to lock for each model.
Hyster u005 (h90 ft) forklift service repair manualfujsekfksmemer
This document provides specifications for various lift truck models including:
1) Lifting capacities and weights for the H80FT-H120FT and S80FT-S120FT models ranging from 3,629 to 5,443 kg.
2) Tire sizes, engine specifications, fuel capacities, fluid capacities, and electrical systems specs for the different models.
3) Transmission oil pressures and hydraulic system relief pressures at various temperatures and engine speeds.
4) Steering system specifications like cylinder stroke, turning radius, and turns to lock for each model.
Hyster u005 (h80 ft) forklift service repair manualfujsekfksmemer
This document provides specifications for various lift truck models including:
1) Lifting capacities and weights for the H80FT-H120FT and S80FT-S120FT models ranging from 3,629 to 5,443 kg.
2) Tire sizes, engine specifications, fuel capacities, fluid capacities, and electrical specifications for the different models.
3) Transmission oil pressures and hydraulic system relief pressures at various temperatures and engine speeds.
4) Steering system specifications including cylinder stroke, turning angle, radius and number of turns to lock for each model.
Hyster u005 (h5.5 ft europe) forklift service repair manualfujsekfksmemer
This document provides specifications and service information for Hyster lift truck models including:
- Lift capacities and weights for various models
- Tire sizes for drive and steer tires
- Fuel, oil, and fluid capacities
- Instructions for removing the drive axle which include draining fluids, disconnecting lines, and lowering the axle assembly.
Hyster u005 (h5.0 ft europe) forklift service repair manualfujsekfksmemer
This document provides specifications and service information for Hyster lift truck models including:
- Lift capacities and weights for various models
- Tire sizes for drive and steer tires
- Fuel, oil, and fluid capacities
- Instructions for removing the drive axle which include draining fluids, disconnecting lines, and lowering the axle assembly.
Hyster u005 (h4.5 fts5 europe) forklift service repair manualfujsekfksmemer
This document provides specifications and service information for Hyster lift truck models, including:
- Lift capacities and counterweight weights for various models
- Tire sizes for drive and steer tires
- Fuel, oil, coolant, and hydraulic tank capacities
- Procedures for removing the drive axle, which involves draining fluids, disconnecting brake and drive lines, and removing mounting bolts.
Hyster u005 (h4.0 ft6 europe) forklift service repair manualfujsekfksmemer
This document provides specifications and service information for Hyster lift truck models including:
- Lift capacities and weights for various models
- Tire sizes for drive and steer tires
- Fuel, oil, and fluid capacities
- Instructions for removing the drive axle which include draining fluids, disconnecting lines, and lowering the axle assembly.
Hyster u005 (h4.0 ft5 europe) forklift service repair manualfujsekfksmemer
This document provides specifications and service information for Hyster lift truck models, including:
- Lift capacities and counterweight weights for various models
- Tire sizes for drive and steer tires
- Fuel, oil, coolant, and hydraulic tank capacities
- Procedures for removing the drive axle, which involves draining fluids, disconnecting brake and drive lines, and removing mounting bolts.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
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Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 245 EXCAVATOR 95V
Configuration: 245 EXCAVATOR 95V00471-UP (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly
26SI Series Alternator
Media Number -RENR1252-01 Publication Date -01/10/1999 Date Updated -09/10/2001
i01167081
Alternator - Disassemble
SMCS - 1405-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-7070 Digital Multimeter 1
B Variable Power Supply 1
Start By:
A. Remove the alternator. Refer to Disassembly and Assembly, "Alternator - Remove" for the
machine that is being serviced.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
1. Remove the pulley nut, the washer, the pulley, and the fan.
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4. Illustration 4 g00627796
5. Remove 2 insulated screws (6). Remove the 3 leads.
Note: The regulator and the mounting plate are coated with dielectric grease. If the grease is
removed, reapply the grease.
6. Remove nut (7) .
Illustration 5 g00627804
7. Remove grounded mounting screw (8) .
8. Remove regulator (9) .
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5. Illustration 6 g00627808
9. Remove mounting plate (10). The mounting plate may be stuck to the regulator.
Illustration 7 g00627810
Note: The 3 output diodes (11) are located in heat sink (12). These diodes are identical in
polarity. Diode (11) has red insulation on the wire. The 3 ground diodes (13) are located in
housing (14). These diodes are identical in polarity. Diode (13) has black insulation on the
wire.
10. Remove 3 nuts (15). Disconnect 3 stator phase leads. Disconnect 3 phase leads. Disconnect
6 diode leads.
Table 2
Alternator
Ground
Current Flow of the Output
Diodes
Current Flow of the Ground
Diodes
Negative
Lead to the Heat Sink Housing to the Lead
Red Wire Black Wire
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6. Illustration 8 g00627820
11. Remove the screw and insulator (16). Disconnect capacitor lead (17) .
Illustration 9 g00627832
12. Remove the 3 screws and insulators (18). Disconnect wire (19) .
13. If the "R" terminal is used, remove the following components: nut (20), lead (21), the
washer and terminal (21) .
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7. Illustration 10 g00627840
14. Remove screw (23) and remove diode trio (24) .
15. Remove the nut and washer (25). Remove insulator (26). Remove alternator output terminal
(27) .
16. Remove separator (28) .
Illustration 11 g00627853
Note: Many of the alternator's internal components are covered with dielectric grease. If the
grease is removed, reapply the grease.
Illustration 12 g00627855
17. Remove the heat sink and diode assembly (12) from housing (14). Insulator (29) may be
stuck to heat sink (12) .
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8. Illustration 13 g00628035
Note: Do not damage exposed stator windings or field windings. Bumping the windings or
scraping the windings may break the insulation. Broken insulation may create a short circuit
or a ground.
18. Remove 4 bolts (30). Carefully separate housing (31) from housing (14) .
Illustration 14 g00628037
19. Pull apart stator (32) and housing (14). Guide the stator leads and the grommet through the
hole as the stator is removed from housing (14) .
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9. Illustration 15 g00628041
20. Remove 3 screws (33). Remove the coil and support (34) from housing (14). Guide the field
leads and the grommet through the hole as the coil is removed from housing (14) .
Illustration 16 g00628043
21. Position a small screwdriver in slot (35). Pry cap (36) from housing (14) .
Illustration 17 g00628057
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10. Note: Do not strike the bearing. Shocks from striking the housing can cause damage.
22. Wipe the excess grease from the bearing well. Press bearing (37) into the housing. Remove
the inner race.
Illustration 18 g00628063
23. Remove 4 screws (38) from housing (31) .
24. Lift rotor (39) and bearing (40) from housing (31) .
Illustration 19 g00628067
25. Pull bearing (40) from rotor (39) .
26. Pull retainer (41) from rotor (39) .
27. Pull collar (42) from rotor (39) .
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11. Illustration 20 g00628068
Note: Do not strike the bushing. Shocks from striking the housing can cause damage.
28. Press bushing (43) from housing (14) .
Note: Do not strike the diodes. The shock of such an impact can damage the diodes. Use
proper tools in order to press or pull the diodes from the mountings. As much as 890 N (200
lb) of force may be needed to remove a diode.
29. Remove 3 diodes (13) from housing (14) .
Illustration 21 g00628072
30. Remove diode (11) from heat sink (12) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Oct 11 09:09:50 UTC+0800 2019
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 245 EXCAVATOR 95V
Configuration: 245 EXCAVATOR 95V00471-UP (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly
26SI Series Alternator
Media Number -RENR1252-01 Publication Date -01/10/1999 Date Updated -09/10/2001
i01167078
Alternator - Assemble
SMCS - 1405-016
Assembly Procedure
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Note: Do not strike the diodes. The shock of such an impact can damage the diodes. Use
proper tools in order to press the diodes in the mountings.
Illustration 1 g00628072
1. Install 3 diodes (11) in heat sink (12) .
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13. Illustration 2 g00628068
Note: Do not strike the bushing. Shocks from striking the housing can cause damage.
2. Press bushing (43) in housing (14) .
3. Install 3 diodes (13) in housing (14) .
Illustration 3 g00628067
4. Press collar (42) on rotor (39) .
5. Slide retainer (41) on rotor (39) .
6. Press bearing (40) on rotor (39) .
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14. Illustration 4 g00628063
7. Press housing (31) on rotor (39) and bearing (40) .
8. Install 4 screws (38) in housing (31) .
Illustration 5 g00628057
Note: Do not strike the bearing. Shocks from striking the housing can cause damage.
9. Install the inner race. Press bearing (37) into the housing.
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15. Illustration 6 g00628043
10. Press cap (36) in housing (14) .
Illustration 7 g00628041
11. Install the coil and support (34) in housing (14). Guide the field leads and the grommet
through the hole as the coil is installed in housing (14). Install 3 screws (33) .
Illustration 8 g00628037
12. Press the stator (32) and housing (14) together. Guide the stator leads and the grommet
through the hole as the stator is installed in housing (14) .
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16. Illustration 9 g00628035
Note: Do not damage exposed stator windings or field windings. Bumping the windings or
scraping the windings may break the insulation. Broken insulation may create a short circuit
or a ground.
13. Join housing (31) and housing (14). Install 4 bolts (30) .
Illustration 10 g00627853
Note: Many of the alternator's internal components are covered with dielectric grease. If the
grease is removed, reapply the grease.
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17. Illustration 11 g00627855
14. Install Insulator (29). Install the heat sink and diode assembly (12) in housing (14) .
Illustration 12 g00627840
15. Install separator (28) .
16. Install alternator output terminal (27). Install insulator (26). Install the nut and washer (25) .
17. Install diode trio (24) and install screw (23) .
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18. Illustration 13 g00627832
18. Install the 3 screws and insulators (18). Connect wire (19) .
19. If the "R" terminal is used, install the following components: nut (20), lead (21), the washer
and terminal (21) .
Illustration 14 g00627820
20. Install the screw and insulator (16). Connect capacitor lead (17) .
Illustration 15 g00627810
Note: The 3 output diodes (11) are located in heat sink (12). These diodes are identical in
polarity. Diode (11) has red insulation on the wire. The 3 ground diodes (13) are located in
housing (14). These diodes are identical in polarity. Diode (13) has black insulation on the
wire.
21. Connect 6 diode leads. Connect 3 phase leads. Connect 3 stator phase leads. Install 3 nuts
(15).
Table 1
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19. Alternator
Ground
Current Flow of the Output
Diodes
Current Flow of the Ground
Diodes
Negative
Lead to the Heat Sink Housing to the Lead
Red Wire Black Wire
Illustration 16 g00627808
22. Install mounting plate (10).
Illustration 17 g00627804
23. Install regulator (9) .
24. Install grounded mounting screw (8) .
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20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. Illustration 18 g00627796
25. Install 2 insulated screws (6). Connect the 3 leads.
Note: The regulator and the mounting plate are coated with dielectric grease. If the grease is
removed, reapply the grease.
26. Install nut (7) and connect the wire.
Illustration 19 g00627794
27. Install gasket (5) .
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22. Illustration 20 g00627792
28. Position cover (4). Install 7 screws (3) .
Illustration 21 g00627790
29. Position plate (2). Install 4 screws (1) .
30. Install the fan, the pulley, the washer, and the pulley nut.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Oct 11 09:10:45 UTC+0800 2019
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 245 EXCAVATOR 95V
Configuration: 245 EXCAVATOR 95V00471-UP (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly
SUPPLEMENT FOR HYDRAULIC TRACK MOTOR
Media Number -SENR3402-01 Publication Date -01/12/1987 Date Updated -11/10/2001
Track Motors
SMCS - 4351-015; 4351-016
Disassemble Motors (Track)
START BY:
a) Remove track motors.
1. Put identification marks on head (2) and housing (3). Remove eight bolts (1) and head from
housing. Weight of the motor is 138 kg (304 lbs.).
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24. 2. Remove control plate (4) from head (2). Note the location of pin (5). Grease and oil suction will
be holding control plate (4) to head (2).
3. Remove O-ring seal (6) from housing (3). Remove cylinder barrel (7) from housing.
4. Remove allen head plug (8) and disc from cylinder barrel (7).
5. Remove spring (9) and shim (10) from housing.
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25. 6. Turn housing over to the drive shaft end. Remove snap ring (11).
7. Use two screwdrivers and remove cover (12) and O-ring seal.
8. Put identification marks on flange (13) to housing (3). Remove eight bolts (15) from flange
(13). The bolts were installed with loctite.
9. Use tooling (A) and remove flange (13) and rotary group (14) as an assembly from the pump
housing. Weight of flange and rotary group 50 kg (110 lbs.)
NOTE: Use heat around housing to help remove the flange and rotary group.
10. Position flange (13) and rotary group (14) as an assembly in a press. Remove ring (16) from
flange.
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26. 11. Press rotary group (14) through flange (13). Remove shim (17) from under the flange [laying
on inner bearing race (18)].
12. Remove O-ring (19) from flange (13). Remove bearing (20).
13. Position rotary group (shaft down) along with inner bearing race on tooling (B). Remove
fourteen bolts (23). Thread lock was used on the bolts at assembly. Remove plate (21) and pistons
(22).
14. Remove spherical bushings (24).
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