This document provides assembly instructions for a starting motor used in a 245 excavator model. It describes 22 steps to assemble the various components of the starting motor, including installing bushings, seals, screws, wires, and housing pieces. Tools needed include drivers, pliers, and torque wrenches. Precautions are provided to lubricate parts and avoid damaging windings or bearings during assembly.
Caterpillar cat 352 f excavator (prefix xal) service repair manual (xal00001 ...fjsjjekdkme
This document provides instructions for disassembling and assembling the final drive of a 352F excavator. It details 33 steps for disassembly, removing components like the carrier assembly, planetary gears, ring gear, and seals. It also provides specifications for replacement parts and 14 steps for assembly, applying sealant and installing components like bearing cups, cones, seals, and shims in the reverse order of disassembly. Tools required include lifting devices, punches, hammers, and seal installers to correctly take apart and rebuild the final drive transmission.
Caterpillar cat d35 hp articulated dump truck (prefix 3fd) service repair man...fjkskmmdmme
The document provides instructions for assembling a starting motor for an articulated dump truck. It describes 22 steps for assembly, including lubricating parts, installing bushings, seals, wires, and other components in the correct positions and order. Torques are specified for tightening bolts and nuts. The final steps connect wires and install plugs to complete the assembly of the starting motor.
Caterpillar cat 345 b excavator (prefix amd) service repair manual (amd00001 ...fjsekdmmeed
This document provides assembly instructions for a travel motor on a 345B Excavator. It outlines 33 steps to assemble internal components like pistons, seals, plates and housing pieces. Measurement checks are included to ensure correct assembly. The instructions also cover installing the assembled travel motor by cleaning mating surfaces, replacing an O-ring seal, and using lifting tools to slide the motor into position in the final drive housing.
Caterpillar cat 345 b excavator (prefix amj) service repair manual (amj00001 ...fjsekdmmeed
This document provides assembly instructions for installing a travel motor on a 345B Excavator. It outlines 33 steps to assemble parts like seals, pistons, plates, and shafts inside the travel motor housing. It then describes 4 steps to install the assembled travel motor onto the final drive, including cleaning surfaces, replacing an O-ring seal, and using lifting tools to maneuver the motor into position. Proper torque specifications are given for tightening fasteners.
Caterpillar cat 950 b wheel loader (prefix 63r) service repair manual (63r060...cdfxsa
This document provides instructions for disassembling and assembling the transfer gears of a Caterpillar 950B wheel loader. It describes removing 32 individual parts in 14 steps, including bearings, seals, gears, cages, shafts and covers. Reassembly is described in 35 steps, replacing the parts in reverse order and noting proper installation of seals, shims and torque specifications. A second section briefly describes disconnecting and connecting the steering frame lock link in 7 steps to keep the machine straight during lifting or service.
Caterpillar cat 938 h wheel loader (prefix mjc) service repair manual (mjc000...fjsjjekdkme
This document provides instructions for removing an electronic unit injector from a Caterpillar C6.6 engine. It outlines the required tools and safety precautions. The key steps are:
1. Record the injector code and evacuate fuel from the cylinder.
2. Clean and prepare the injector and cylinder head seat. Install new seals on the injector.
3. Position the injector in the cylinder head and tighten it down using the specified torques. Reinstall associated components like lines and covers.
4. Repeat for any other injectors being replaced and refill the fuel system.
Caterpillar cat 352 f xe vg excavator (prefix xaj) service repair manual (xaj...fjjskekmsemm
The document provides instructions for disassembling and assembling the final drive of a 352F XE VG Excavator. The disassembly procedure involves using lifting tools to remove over 30 parts from the final drive including the ring gear, carrier assembly, planetary gears, and sprocket housing. Precautions are listed for removing seals and gears. The assembly procedure specifies torque specifications and Loctite applications for reinstalling the parts in reverse order, with tools also listed for installing seals.
Caterpillar cat d6 r track type tractor (prefix 6gr) service repair manual (6...fjkskedmme
The document provides instructions for removing and installing components of a D6R track-type tractor, including:
1) Removing the hydraulic control valve by draining hydraulic fluid, disconnecting hoses, and removing mounting bolts.
2) Disassembling the implement pump by removing mounting components, seals, springs, and pistons.
3) Removing the hydraulic control linkage by disconnecting rods and removing mounting bolts, panels, and handles.
Caterpillar cat 352 f excavator (prefix xal) service repair manual (xal00001 ...fjsjjekdkme
This document provides instructions for disassembling and assembling the final drive of a 352F excavator. It details 33 steps for disassembly, removing components like the carrier assembly, planetary gears, ring gear, and seals. It also provides specifications for replacement parts and 14 steps for assembly, applying sealant and installing components like bearing cups, cones, seals, and shims in the reverse order of disassembly. Tools required include lifting devices, punches, hammers, and seal installers to correctly take apart and rebuild the final drive transmission.
Caterpillar cat d35 hp articulated dump truck (prefix 3fd) service repair man...fjkskmmdmme
The document provides instructions for assembling a starting motor for an articulated dump truck. It describes 22 steps for assembly, including lubricating parts, installing bushings, seals, wires, and other components in the correct positions and order. Torques are specified for tightening bolts and nuts. The final steps connect wires and install plugs to complete the assembly of the starting motor.
Caterpillar cat 345 b excavator (prefix amd) service repair manual (amd00001 ...fjsekdmmeed
This document provides assembly instructions for a travel motor on a 345B Excavator. It outlines 33 steps to assemble internal components like pistons, seals, plates and housing pieces. Measurement checks are included to ensure correct assembly. The instructions also cover installing the assembled travel motor by cleaning mating surfaces, replacing an O-ring seal, and using lifting tools to slide the motor into position in the final drive housing.
Caterpillar cat 345 b excavator (prefix amj) service repair manual (amj00001 ...fjsekdmmeed
This document provides assembly instructions for installing a travel motor on a 345B Excavator. It outlines 33 steps to assemble parts like seals, pistons, plates, and shafts inside the travel motor housing. It then describes 4 steps to install the assembled travel motor onto the final drive, including cleaning surfaces, replacing an O-ring seal, and using lifting tools to maneuver the motor into position. Proper torque specifications are given for tightening fasteners.
Caterpillar cat 950 b wheel loader (prefix 63r) service repair manual (63r060...cdfxsa
This document provides instructions for disassembling and assembling the transfer gears of a Caterpillar 950B wheel loader. It describes removing 32 individual parts in 14 steps, including bearings, seals, gears, cages, shafts and covers. Reassembly is described in 35 steps, replacing the parts in reverse order and noting proper installation of seals, shims and torque specifications. A second section briefly describes disconnecting and connecting the steering frame lock link in 7 steps to keep the machine straight during lifting or service.
Caterpillar cat 938 h wheel loader (prefix mjc) service repair manual (mjc000...fjsjjekdkme
This document provides instructions for removing an electronic unit injector from a Caterpillar C6.6 engine. It outlines the required tools and safety precautions. The key steps are:
1. Record the injector code and evacuate fuel from the cylinder.
2. Clean and prepare the injector and cylinder head seat. Install new seals on the injector.
3. Position the injector in the cylinder head and tighten it down using the specified torques. Reinstall associated components like lines and covers.
4. Repeat for any other injectors being replaced and refill the fuel system.
Caterpillar cat 352 f xe vg excavator (prefix xaj) service repair manual (xaj...fjjskekmsemm
The document provides instructions for disassembling and assembling the final drive of a 352F XE VG Excavator. The disassembly procedure involves using lifting tools to remove over 30 parts from the final drive including the ring gear, carrier assembly, planetary gears, and sprocket housing. Precautions are listed for removing seals and gears. The assembly procedure specifies torque specifications and Loctite applications for reinstalling the parts in reverse order, with tools also listed for installing seals.
Caterpillar cat d6 r track type tractor (prefix 6gr) service repair manual (6...fjkskedmme
The document provides instructions for removing and installing components of a D6R track-type tractor, including:
1) Removing the hydraulic control valve by draining hydraulic fluid, disconnecting hoses, and removing mounting bolts.
2) Disassembling the implement pump by removing mounting components, seals, springs, and pistons.
3) Removing the hydraulic control linkage by disconnecting rods and removing mounting bolts, panels, and handles.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 140 h motor grader (prefix xzh) service repair manual (xzh000...fusjejfksemem
The document provides instructions for removing the parking brake from a 140H Motor Grader. It is a 26 step process that includes draining transmission oil, removing guards and universal joints, releasing air pressure, and removing bolts, plugs, seals, springs, discs, and other components from the parking brake housing and transmission. Tools required include a transmission jack. Precautions are provided regarding cleaning components and plugging openings to prevent contamination during removal.
Caterpillar cat 374 f l excavator (prefix mfl) service repair manual (mfl0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive on a 374F L Excavator. The disassembly process involves removing over 30 individual parts in a specific sequence, including carrier assemblies, gears, shafts, seals, and housings. The assembly process reverses the disassembly steps and provides details on installing new seals, applying thread locking compounds, and lifting components into place using specialized tools. Precise following of the step-by-step instructions is required to correctly take apart and rebuild the final drive transmission.
Caterpillar cat 319 d l excavator (prefix rjp) service repair manual (rjp0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive on a 319D L and 319D LN excavator. The disassembly procedure involves removing 33 individual parts from the final drive including the cover, carrier assembly, ring gears, and main housing. The assembly procedure instructs installing 31 of the parts back into the final drive in reverse order and provides details on properly preloading the bearings and determining the correct shim thickness.
Caterpillar cat 336 e lh excavator (prefix rza) service repair manual (rza000...fjskekdmjekm
This document provides instructions for disassembling and assembling the travel motor on 336E LH and 336E LNH excavator models. The disassembly procedure involves removing 27 components of the travel motor including the head, springs, plates, seals, and housing cover. The assembly procedure describes installing these 27 components in reverse order and provides notes to ensure proper installation of parts. Tools required include an adapter, nuts, washers, eyebolt, retaining ring pliers, driver group, and bearing puller group.
This document provides instructions for disassembling and assembling the alternator on a 245 Excavator. The disassembly process involves 30 steps to remove components like the pulley, covers, regulator, leads, and internal parts. The assembly process reverses the disassembly with 13 steps, cleaning parts thoroughly and applying dielectric grease as needed. Special care is required to avoid damaging windings or shocks that could harm diodes or bearings.
This document provides instructions for disassembling and assembling a starting motor used in a 245 Excavator powered by a 3406 engine. The summary is:
1) The starting motor assembly is disassembled by removing components like the field winding, pole shoes, brushes, and housing pieces.
2) Individual parts are then cleaned and inspected, with seals, bushings, and other components being lubricated with oil prior to assembly.
3) Reassembly involves installing components in the reverse order of disassembly while torquing bolts to the specified values.
Caterpillar cat d35 hp articulated dump truck (prefix 3fd) service repair man...fjjskkefksme
The document provides instructions for assembling a starting motor for an articulated dump truck. It describes 22 steps for assembly, including lubricating parts, installing bushings, seals, wires, and other components in the correct positions and order. Torques are specified for tightening bolts and nuts. The final steps connect wires and install plugs to complete the assembly of the starting motor.
Caterpillar cat 336 e lh excavator (prefix rza) service repair manual (rza000...cdfxssw
This document provides instructions for disassembling and assembling the travel motor on 336E LH and 336E LNH excavator models. The disassembly process involves removing 27 components of the travel motor including the head, springs, plates, seals, and housing cover. The assembly process describes installing these 27 components in reverse order and provides notes to ensure proper installation of parts. Tools required include an adapter, nuts, washers, eyebolt, retaining ring pliers, driver group, and bearing puller group.
Caterpillar cat 336 e lnh excavator (prefix rza) service repair manual (rza00...cdfxssw
This document provides the disassembly and assembly procedures for a travel motor on a 336E excavator model. It includes 27 steps for disassembly, requiring various tools, and 19 steps for assembly. Key components removed and reinstalled include the head, springs, brake piston, rotating assembly, cam plate and piston assemblies. Precautions are noted regarding releasing spring forces and properly aligning parts.
Caterpillar cat 336 e lnh excavator (prefix rza) service repair manual (rza00...fhsjekdmme
This document provides instructions for disassembling and assembling the travel motor on 336E LH and 336E LNH excavator models. The disassembly process involves removing 27 components of the travel motor including the head, springs, plates, seals, and housing cover. The assembly process describes installing these 27 components in reverse order and provides notes to ensure proper installation of parts. Tools required include an adapter, nuts, washers, eyebolt, retaining ring pliers, driver group, and bearing puller group.
Caterpillar cat 336 e lnh excavator (prefix rza) service repair manual (rza00...fjskekdmjekm
This document provides instructions for disassembling and assembling the travel motor on 336E LH and 336E LNH excavator models. The disassembly process involves removing 27 components of the travel motor including the head, springs, plates, seals, and housing cover. The assembly process describes installing these 27 components in reverse order and provides notes to ensure proper installation of parts. Tools required include an adapter, nuts, washers, eyebolt, retaining ring pliers, driver group, and bearing puller group.
Caterpillar cat 336 e lh excavator (prefix rza) service repair manual (rza000...cdsasw
This document provides instructions for disassembling and assembling the travel motor on 336E LH and 336E LNH excavator models. The disassembly procedure involves removing 27 different components of the travel motor including the head, springs, brake piston, rotating assembly, and housing cover. Precautions are outlined to safely release spring forces. The assembly procedure instructs installing the same 27 components in reverse order and notes proper lubrication and torque specifications. Tools required are listed for each step.
Caterpillar cat 336 e lh excavator (prefix rza) service repair manual (rza000...fhsjekdmme
This document provides instructions for disassembling and assembling the travel motor on 336E LH and 336E LNH excavator models. The disassembly process involves removing 27 components of the travel motor including the head, springs, plates, seals, and housing cover. The assembly process describes installing these 27 components in reverse order and provides notes to ensure proper installation of parts. Tools required include an adapter, nuts, washers, eyebolt, retaining ring pliers, driver group, and bearing puller group.
Caterpillar cat 336 e lnh excavator (prefix rza) service repair manual (rza00...cdsasw
This document provides instructions for disassembling and assembling the travel motor on 336E LH and 336E LNH excavator models. The disassembly process involves removing 27 different components of the travel motor including the head, springs, brake piston, rotating assembly, and housing cover. Detailed steps and illustrations are provided for each part. The assembly section similarly outlines 28 steps to reinstall the components in reverse order using the appropriate tools. Safety precautions are noted throughout regarding spring-loaded parts.
Doosan mega 160 wheeled loader parts catalogue manualfjjskekfsem
The document provides a parts list and exploded diagram of a cylinder head assembly. It lists over 100 individual part numbers, descriptions, quantities, serial numbers and replacement part information. The cylinder head assembly drawing shows the main components which include the cylinder head, valves, guides, seats, plugs and related mounting hardware.
Doosan e85 compact excavator parts catalogue manualfjjskekfsem
This document contains a parts list and descriptions for a cylinder block assembly. It lists 31 individual parts that make up the cylinder block including the block itself, plugs, bolts, bushes, pins, and other components. It provides the part number, description, quantity, and other identifying information for each part.
Doosan e80 compact excavator parts catalogue manualfjjskekfsem
This document contains parts lists and diagrams for various components of an engine, including the cylinder block, gear housing, flywheel housing, oil pan, cylinder head, suction manifold, exhaust manifold, camshaft, crankshaft, pistons, and lubrication oil system. It lists part numbers, descriptions, quantities, and other identifying information for over 50 individual parts across 18 figures.
Doosan e63 compact excavator parts catalogue manualfjjskekfsem
This document provides a parts list and descriptions for various components of an engine, including:
- The cylinder block assembly and related plugs and bolts.
- The gear housing, oil pump, seals, bolts, and covers.
- The flywheel housing, oil pan, seals, and bolts.
- The cylinder head, valves, springs, seals, bolts, and related components.
- The intake manifold, sensors, bolts, and throttle body.
- The exhaust manifold, sensors, bolts, pipes, and EGR components.
- The DPF muffler, sensors, case, bolts, pipes, and brackets.
-
Doosan e55 w compact excavator parts catalogue manualfjjskekfsem
This document contains figures and part numbers for various engine components of an E55W engine, including the cylinder block, gear housing, flywheel housing, cylinder head, intake manifold, exhaust manifold, cam shaft, crank shaft, piston, lubrication oil system, and cooling water system. It provides exploded diagrams of the components with corresponding part numbers, descriptions, and quantities for each part.
Doosan dl420 a wheeled loader parts catalogue manualfjjskekfsem
This document contains parts lists and diagrams for various components of a diesel engine. It includes lists of parts, part numbers, descriptions and quantities for items like the cylinder block, timing gear case, flywheel housing, driving system, cylinder head, cylinder head cover, and timing system. Serial numbers are provided for some replaceable parts.
Doosan dl200 tc wheeled loader parts catalogue manualfjjskekfsem
This document provides a parts list and diagrams for the cylinder head and related components of a diesel engine. It includes images and lists of parts with descriptions, part numbers, quantities, serial numbers and replacement part information. The list contains over 80 individual part items or assemblies that make up the cylinder head, valves, springs, guides, cover, gaskets and related hardware.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 140 h motor grader (prefix xzh) service repair manual (xzh000...fusjejfksemem
The document provides instructions for removing the parking brake from a 140H Motor Grader. It is a 26 step process that includes draining transmission oil, removing guards and universal joints, releasing air pressure, and removing bolts, plugs, seals, springs, discs, and other components from the parking brake housing and transmission. Tools required include a transmission jack. Precautions are provided regarding cleaning components and plugging openings to prevent contamination during removal.
Caterpillar cat 374 f l excavator (prefix mfl) service repair manual (mfl0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive on a 374F L Excavator. The disassembly process involves removing over 30 individual parts in a specific sequence, including carrier assemblies, gears, shafts, seals, and housings. The assembly process reverses the disassembly steps and provides details on installing new seals, applying thread locking compounds, and lifting components into place using specialized tools. Precise following of the step-by-step instructions is required to correctly take apart and rebuild the final drive transmission.
Caterpillar cat 319 d l excavator (prefix rjp) service repair manual (rjp0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive on a 319D L and 319D LN excavator. The disassembly procedure involves removing 33 individual parts from the final drive including the cover, carrier assembly, ring gears, and main housing. The assembly procedure instructs installing 31 of the parts back into the final drive in reverse order and provides details on properly preloading the bearings and determining the correct shim thickness.
Caterpillar cat 336 e lh excavator (prefix rza) service repair manual (rza000...fjskekdmjekm
This document provides instructions for disassembling and assembling the travel motor on 336E LH and 336E LNH excavator models. The disassembly procedure involves removing 27 components of the travel motor including the head, springs, plates, seals, and housing cover. The assembly procedure describes installing these 27 components in reverse order and provides notes to ensure proper installation of parts. Tools required include an adapter, nuts, washers, eyebolt, retaining ring pliers, driver group, and bearing puller group.
This document provides instructions for disassembling and assembling the alternator on a 245 Excavator. The disassembly process involves 30 steps to remove components like the pulley, covers, regulator, leads, and internal parts. The assembly process reverses the disassembly with 13 steps, cleaning parts thoroughly and applying dielectric grease as needed. Special care is required to avoid damaging windings or shocks that could harm diodes or bearings.
This document provides instructions for disassembling and assembling a starting motor used in a 245 Excavator powered by a 3406 engine. The summary is:
1) The starting motor assembly is disassembled by removing components like the field winding, pole shoes, brushes, and housing pieces.
2) Individual parts are then cleaned and inspected, with seals, bushings, and other components being lubricated with oil prior to assembly.
3) Reassembly involves installing components in the reverse order of disassembly while torquing bolts to the specified values.
Caterpillar cat d35 hp articulated dump truck (prefix 3fd) service repair man...fjjskkefksme
The document provides instructions for assembling a starting motor for an articulated dump truck. It describes 22 steps for assembly, including lubricating parts, installing bushings, seals, wires, and other components in the correct positions and order. Torques are specified for tightening bolts and nuts. The final steps connect wires and install plugs to complete the assembly of the starting motor.
Caterpillar cat 336 e lh excavator (prefix rza) service repair manual (rza000...cdfxssw
This document provides instructions for disassembling and assembling the travel motor on 336E LH and 336E LNH excavator models. The disassembly process involves removing 27 components of the travel motor including the head, springs, plates, seals, and housing cover. The assembly process describes installing these 27 components in reverse order and provides notes to ensure proper installation of parts. Tools required include an adapter, nuts, washers, eyebolt, retaining ring pliers, driver group, and bearing puller group.
Caterpillar cat 336 e lnh excavator (prefix rza) service repair manual (rza00...cdfxssw
This document provides the disassembly and assembly procedures for a travel motor on a 336E excavator model. It includes 27 steps for disassembly, requiring various tools, and 19 steps for assembly. Key components removed and reinstalled include the head, springs, brake piston, rotating assembly, cam plate and piston assemblies. Precautions are noted regarding releasing spring forces and properly aligning parts.
Caterpillar cat 336 e lnh excavator (prefix rza) service repair manual (rza00...fhsjekdmme
This document provides instructions for disassembling and assembling the travel motor on 336E LH and 336E LNH excavator models. The disassembly process involves removing 27 components of the travel motor including the head, springs, plates, seals, and housing cover. The assembly process describes installing these 27 components in reverse order and provides notes to ensure proper installation of parts. Tools required include an adapter, nuts, washers, eyebolt, retaining ring pliers, driver group, and bearing puller group.
Caterpillar cat 336 e lnh excavator (prefix rza) service repair manual (rza00...fjskekdmjekm
This document provides instructions for disassembling and assembling the travel motor on 336E LH and 336E LNH excavator models. The disassembly process involves removing 27 components of the travel motor including the head, springs, plates, seals, and housing cover. The assembly process describes installing these 27 components in reverse order and provides notes to ensure proper installation of parts. Tools required include an adapter, nuts, washers, eyebolt, retaining ring pliers, driver group, and bearing puller group.
Caterpillar cat 336 e lh excavator (prefix rza) service repair manual (rza000...cdsasw
This document provides instructions for disassembling and assembling the travel motor on 336E LH and 336E LNH excavator models. The disassembly procedure involves removing 27 different components of the travel motor including the head, springs, brake piston, rotating assembly, and housing cover. Precautions are outlined to safely release spring forces. The assembly procedure instructs installing the same 27 components in reverse order and notes proper lubrication and torque specifications. Tools required are listed for each step.
Caterpillar cat 336 e lh excavator (prefix rza) service repair manual (rza000...fhsjekdmme
This document provides instructions for disassembling and assembling the travel motor on 336E LH and 336E LNH excavator models. The disassembly process involves removing 27 components of the travel motor including the head, springs, plates, seals, and housing cover. The assembly process describes installing these 27 components in reverse order and provides notes to ensure proper installation of parts. Tools required include an adapter, nuts, washers, eyebolt, retaining ring pliers, driver group, and bearing puller group.
Caterpillar cat 336 e lnh excavator (prefix rza) service repair manual (rza00...cdsasw
This document provides instructions for disassembling and assembling the travel motor on 336E LH and 336E LNH excavator models. The disassembly process involves removing 27 different components of the travel motor including the head, springs, brake piston, rotating assembly, and housing cover. Detailed steps and illustrations are provided for each part. The assembly section similarly outlines 28 steps to reinstall the components in reverse order using the appropriate tools. Safety precautions are noted throughout regarding spring-loaded parts.
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Doosan mega 160 wheeled loader parts catalogue manualfjjskekfsem
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The hydraulic system uses a variable displacement pump to power the work functions and steering. Oil is distributed through the main frame and straw elevator stack valves to cylinders and motors. It returns through filters to the pump and reservoir shared with the hydrostatic system. The pump receives charge pressure from the hydrostatic return oil to operate without a separate charge pump.
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This document is a service manual for Tier 4B (final) and Stage IV 200 Series Skid Steer Loaders and Compact Track Loaders, including the L221, L228, C227, and C232 models. It contains sections covering the engine, power coupling, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, wheels, tracks and track suspension, cab climate control, electrical systems, front loader and bucket, platform, cab, bodywork, and decals. Safety rules regarding ecology and the environment are also included. The manual provides repair and maintenance instructions to be carried out by qualified dealership personnel using the specified tools and procedures.
Caterpillar cat 903 d compact wheel loader (prefix mzy) service repair manual...fjjskekfsem
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3) The joystick control and mounting, which is removed by disconnecting cables and harnesses after opening cab doors and covers.
4) The steering cylinder, which is removed after relieving pressure and disconnecting hoses by removing pins and clamps.
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Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
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Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 245 EXCAVATOR 94L
Configuration: 245 EXCAVATOR 94L00255-UP (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly
Starting Motor - Delco 50-MT
Media Number -SENR3860-03 Publication Date -01/03/2007 Date Updated -06/07/2016
i02711568
Starting Motor - Assemble
SMCS - 1453-016
Assemble the Starting Motor
Note: The following procedure is only for the 24 volt starting motor.
Table 1
Tools Needed
1P-0510 Driver Gp
1P-1855 Retaining Ring Pliers
1. Lubricate the following items with SAE 20W oil: bushings, seals and oil wicks.
Illustration 1 g00705427
2. Put the field winding assembly (35) and pole shoes (34) in position in the starting motor
housing. Install the twelve screws (37) and tighten to a torque of 20.3 � 2.3 N�m
(180 � 20 lb in). Install the motor terminal (36), the washers and the nut. Tighten the nut to
a torque of 30 � 3 N�m (22 � 2.0 lb ft).
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3. Illustration 2 g00705400
3. Use a 1P-0510 Driver Gp to install the bushing (32) and the seal (33) into the shift lever
housing .
Illustration 3 g00705073
4. Install the seals on the shaft (31). Position the shift lever assembly (28) into the shift lever
housing. Use a 1P-1855 Retaining Ring Pliers to install the shaft (31) and the snap ring .
5. Install the O-ring seal and the gasket onto the shift lever housing. Set the shift lever housing
assembly (29) onto the starting motor housing in the correct position. Install the seven bolts
and tighten the bolts (30) to a torque of 12.2 � 2.7 N�m (108 � 24 lb in).
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4. Illustration 4 g00704879
6. Use 5P-0960 Molybdenum Grease to lubricate the armature assembly bushing areas. Do not
grease the armature core or the commutator.
7. Put the pinion drive assembly (27) into position in the fork of the shift lever. Put the spacer
on the armature assembly (26). Install the armature assembly (26) into the starting motor
housing and the shift lever housing. Slide the armature assembly (26) into the pinion drive
assembly (27).
Illustration 5 g00704875
8. Use a 1P-0510 Driver Gp to install the bushing (25) into the pinion drive housing (23).
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5. Illustration 6 g00704870
9. Slide the pinion drive housing assembly (23) onto the shift lever housing in the correct
position. Install the six screws (24) and tighten to a torque of 20 � 3 N�m (178 � 27 lb in).
Illustration 7 g00704856
10. Position the insulator (22), the plate (21) and the brush holders onto the brush plate
assembly. Install the screws (20) and tighten the screws .
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6. Illustration 8 g00704842
11. Use a 1P-0510 Driver Gp in order to install the bushing (19) into the rear frame assembly
(14) .
Illustration 9 g00705811
12. Install the O-ring seal (18) onto the rear frame assembly. Position the gasket onto the brush
plate assembly (16). Put the washers and the insulator on the negative terminal.
13. Position brush plate assembly (16) onto the rear frame and install the three screws. Install
the negative terminal insulator, the washers and the nut. Tighten the nut to a torque of
30 � 3 N�m (22 � 2 lb ft).
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7. 14. Install the brushes (15) with the brush springs against the side of each brush. Tighten the
lead screw for the brushes to a torque of 2.9 � 1.0 N�m (26 � 8 lb in).
Illustration 10 g00705821
15. Put the washer onto the armature assembly. Position the rear frame assembly (14) over the
commutator. Push the brushes (15) into the holders so that the springs are on top of the
brushes.
16. Put the rear frame assembly against the starting motor housing in the correct position. Install
the six bolts and tighten the bolts to a torque of 12.2 � 2.7 N�m (108 � 24 lb in). Connect the
wire assembly to the negative terminal on the end frame assembly.
Illustration 11 g00705835
17. Connect the three field winding leads (38) to the brush plate assembly. Tighten the screws
to a torque of 2.9 � 1.0 N�m (26 � 8 lb in). Install the three gaskets and plugs on the starting
motor housing.
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8. Illustration 12 g00706331
18. Install the washer, the retainer, the boot, the spring, the retainer and the ring onto the
plunger.
19. Position the plunger assembly (10) into the shift lever housing. Install the nut finger tight.
The plunger assembly will need to be adjusted for the correct pinion clearance after the
starting motor has been completely assembled.
Illustration 13 g00706338
20. Position the solenoid (7) over the plunger assembly. Install the bolts (9) and tighten the bolts
to a torque of 12.2 � 2.7 N�m (108 � 24 lb in). Tighten the clamp.
21. Install the contact assembly (6). Install the insulator, the lockwashers, the washers, the nuts
and the gasket onto the terminal assembly. Tighten the small nuts to a torque of
2.25 � 0.25 N�m (20 � 2.2 lb in). Tighten the larger nuts to a torque of 30 � 3 N�m
(22 � 2 lb ft).
22. Connect the leads (5) to the back of the terminal assembly (2). Install the terminal assembly,
the bolts and the nuts onto the solenoid. Tighten the nuts to a torque of 2.25 � 0.25 N�m
(20 � 2.2 lb in). Connect the negative wire assembly to the ground terminal. Tighten the nut
to a torque of 30 � 3 N�m (22 � 2 lb ft).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 10 12:45:42 UTC+0800 2019
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9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 245 EXCAVATOR 94L
Configuration: 245 EXCAVATOR 94L00255-UP (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly
26SI Series Alternator
Media Number -RENR1252-01 Publication Date -01/10/1999 Date Updated -09/10/2001
i01167081
Alternator - Disassemble
SMCS - 1405-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-7070 Digital Multimeter 1
B Variable Power Supply 1
Start By:
A. Remove the alternator. Refer to Disassembly and Assembly, "Alternator - Remove" for the
machine that is being serviced.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
1. Remove the pulley nut, the washer, the pulley, and the fan.
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11. Illustration 4 g00627796
5. Remove 2 insulated screws (6). Remove the 3 leads.
Note: The regulator and the mounting plate are coated with dielectric grease. If the grease is
removed, reapply the grease.
6. Remove nut (7) .
Illustration 5 g00627804
7. Remove grounded mounting screw (8) .
8. Remove regulator (9) .
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12. Illustration 6 g00627808
9. Remove mounting plate (10). The mounting plate may be stuck to the regulator.
Illustration 7 g00627810
Note: The 3 output diodes (11) are located in heat sink (12). These diodes are identical in
polarity. Diode (11) has red insulation on the wire. The 3 ground diodes (13) are located in
housing (14). These diodes are identical in polarity. Diode (13) has black insulation on the
wire.
10. Remove 3 nuts (15). Disconnect 3 stator phase leads. Disconnect 3 phase leads. Disconnect
6 diode leads.
Table 2
Alternator
Ground
Current Flow of the Output
Diodes
Current Flow of the Ground
Diodes
Negative
Lead to the Heat Sink Housing to the Lead
Red Wire Black Wire
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13. Illustration 8 g00627820
11. Remove the screw and insulator (16). Disconnect capacitor lead (17) .
Illustration 9 g00627832
12. Remove the 3 screws and insulators (18). Disconnect wire (19) .
13. If the "R" terminal is used, remove the following components: nut (20), lead (21), the
washer and terminal (21) .
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14. Illustration 10 g00627840
14. Remove screw (23) and remove diode trio (24) .
15. Remove the nut and washer (25). Remove insulator (26). Remove alternator output terminal
(27) .
16. Remove separator (28) .
Illustration 11 g00627853
Note: Many of the alternator's internal components are covered with dielectric grease. If the
grease is removed, reapply the grease.
Illustration 12 g00627855
17. Remove the heat sink and diode assembly (12) from housing (14). Insulator (29) may be
stuck to heat sink (12) .
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15. Illustration 13 g00628035
Note: Do not damage exposed stator windings or field windings. Bumping the windings or
scraping the windings may break the insulation. Broken insulation may create a short circuit
or a ground.
18. Remove 4 bolts (30). Carefully separate housing (31) from housing (14) .
Illustration 14 g00628037
19. Pull apart stator (32) and housing (14). Guide the stator leads and the grommet through the
hole as the stator is removed from housing (14) .
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16. Illustration 15 g00628041
20. Remove 3 screws (33). Remove the coil and support (34) from housing (14). Guide the field
leads and the grommet through the hole as the coil is removed from housing (14) .
Illustration 16 g00628043
21. Position a small screwdriver in slot (35). Pry cap (36) from housing (14) .
Illustration 17 g00628057
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17. Note: Do not strike the bearing. Shocks from striking the housing can cause damage.
22. Wipe the excess grease from the bearing well. Press bearing (37) into the housing. Remove
the inner race.
Illustration 18 g00628063
23. Remove 4 screws (38) from housing (31) .
24. Lift rotor (39) and bearing (40) from housing (31) .
Illustration 19 g00628067
25. Pull bearing (40) from rotor (39) .
26. Pull retainer (41) from rotor (39) .
27. Pull collar (42) from rotor (39) .
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18. Illustration 20 g00628068
Note: Do not strike the bushing. Shocks from striking the housing can cause damage.
28. Press bushing (43) from housing (14) .
Note: Do not strike the diodes. The shock of such an impact can damage the diodes. Use
proper tools in order to press or pull the diodes from the mountings. As much as 890 N (200
lb) of force may be needed to remove a diode.
29. Remove 3 diodes (13) from housing (14) .
Illustration 21 g00628072
30. Remove diode (11) from heat sink (12) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 10 12:47:04 UTC+0800 2019
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19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 245 EXCAVATOR 94L
Configuration: 245 EXCAVATOR 94L00255-UP (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly
26SI Series Alternator
Media Number -RENR1252-01 Publication Date -01/10/1999 Date Updated -09/10/2001
i01167078
Alternator - Assemble
SMCS - 1405-016
Assembly Procedure
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Note: Do not strike the diodes. The shock of such an impact can damage the diodes. Use
proper tools in order to press the diodes in the mountings.
Illustration 1 g00628072
1. Install 3 diodes (11) in heat sink (12) .
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21. Illustration 2 g00628068
Note: Do not strike the bushing. Shocks from striking the housing can cause damage.
2. Press bushing (43) in housing (14) .
3. Install 3 diodes (13) in housing (14) .
Illustration 3 g00628067
4. Press collar (42) on rotor (39) .
5. Slide retainer (41) on rotor (39) .
6. Press bearing (40) on rotor (39) .
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22. Illustration 4 g00628063
7. Press housing (31) on rotor (39) and bearing (40) .
8. Install 4 screws (38) in housing (31) .
Illustration 5 g00628057
Note: Do not strike the bearing. Shocks from striking the housing can cause damage.
9. Install the inner race. Press bearing (37) into the housing.
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23. Illustration 6 g00628043
10. Press cap (36) in housing (14) .
Illustration 7 g00628041
11. Install the coil and support (34) in housing (14). Guide the field leads and the grommet
through the hole as the coil is installed in housing (14). Install 3 screws (33) .
Illustration 8 g00628037
12. Press the stator (32) and housing (14) together. Guide the stator leads and the grommet
through the hole as the stator is installed in housing (14) .
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