parts catalogue manual

1. Fig. 011 CYLINDER BLOCK
DL200TC

2. Fig. 011 CYLINDER BLOCK
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 65.01101-6085B CYLINDER BLOCK ASS'Y 1 ~070611 I 65.01101-6092A 1
1 65.01101-6092A CYLINDER BLOCK ASS`Y 1 ~090729 Y 150102-00037 1
1 150102-00037 CYLINDER BLOCK ASS'Y 1 ~110524 Y 150102-00037A 1
1 150102-00037A BLOCK,CYLINDER 1 110525~
1A 65.01101-0054B CYLINDER BLOCK 1 D ~070611
1A 65.01101-0056A CYLINDER BLOCK 1 D ~110524
1A 150102-00373 BLOCK,CYLINDER 1 D 110525~
1B 65.01105-6005B BEARING CAP ASS`Y(No:3) 1 D ~090729
1B 140202-00016 THRUST BEARING CAP ASS'Y 1 D 090730~
1BA 65.01105-1051B CAP;BEARING 1 D ~090729
1BA 140202-00017 BEARING CAP;THRUST 1 D 090730~
1BB 65.91710-0001 RING;STOPPER 2
1C 65.01105-6006B BEARING CAP ASS`Y 6 D ~090729
1C 140202-00018 BEARING CAP ASS'Y 6 D 090730~
1CA 65.01105-1052B CAP;BEARING 1 D ~090729
1CA 140202-00019 BEARING CAP 1 D 090730~
1CB 65.91710-0001 RING;STOPPER 2
1D 65.90020-0066A BOLT;BRG CAP 14
1E 65.04410-0021A BUSH;CAMSHAFT 6 B
1F 65.04410-0022 BUSH;CAMSHAFT 1 B
1G 65.90302-0009 PLUG;CORE 2
1H 65.90302-0042 PLUG;CORE 8
1I 65.90302-0034 PLUG;CORE 5
1J 65.90302-0041 PLUG;CORE 1
1K 65.91606-0041 PLUG;CORE 2
1L 06.31641-0618 BALL;STEEL 1
10 65.01601-5020 OIL SPRAY NOZZLE ASS'Y 6
11 65.05401-5031 RELIEF VALVE ASS'Y 6
12 65.90320-0022 PLUG SCREW PT1/8 1
13 65.91001-0013A PIN;CORE 6
14 65.05401-5002F RELIEF VALVE ASS'Y 1 ~070416 Y 65.05401-5002G 1
14 65.05401-5002G RELIEF VALVE 1 070417~
15 06.56021-0102 O-RING 1
16 65.91605-0002 COVER;CORE HOLE 1
17 65.90310-0134 SCREW;PLUG 1
18 65.90310-0135 PLUG;SCREW 1
1
DL200TC

3. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
19 06.56190-0705 RING;SEAL 1
20 65.01201-0075A CYLINDER LINER-GRADE 6 D
21 65.01201-0076 LINER;CYLINDER-1A 6
22 65.01201-0077 LINER;CYLINDER-1B 6
23 65.01201-0078 LINER;CYLINDER-2A 6
24 65.01201-0079 LINER;CYLINDER-2B 6
2
DL200TC

4. Fig. 012 TIMING GEAR CASE
DL200TC

5. Fig. 012 TIMING GEAR CASE
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 65.01304-0029 CASE;TIMING GEAR 1 ~070515 Y 65.01304-0029A 1
1 65.01304-0029A CASE;TIMING GEAR 1 070516~
2 65.91710-0016 RING;STOPPER 2
3 65.01903-0034 GASKET 1
4 65.90020-0063B BOLT;HEX M10X25 3
5 65.90020-0080 BOLT;COLLARED HEX. 1
6 65.98130-0241 ADAPTER 1
7 65.05401-5032 RELIEF VALVE ASS'Y 1 ~091116 I 410127-00040 1
7 410127-00040 RELIEF VALVE ASS'Y 1 091117~
7A 65.96501-0074 O-RING 1
8 65.91601-0009 COVER 1 ~100415 I 65.91601-0011 1
8 65.91601-0011 COVER 1 100416~
9 65.38901-0018A GASKET;PTO 1
10 06.01943-3317 BOLT ASS`Y M12X1.5X30 2 ~100415
10 06.01943-3318 BOLT ASS'Y M12X1.5X35 2 100416~
1
DL200TC

6. Fig. 013 FLYWHEEL HOUSING
DL200TC

7. Fig. 013 FLYWHEEL HOUSING
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 65.01401-0262 HOUSING;FLYWHEEL 1 ~070312 Y 65.01401-0262A 1
1 65.01401-0262A HOUSING;FLYWHEEL 1 ~120205 I 150114-00098A 1
1 150114-00098A FLYWHEEL HOUSING ASS'Y 1 120206~
2 65.01510-0040 SEAL;OIL 1
3 65.01904-0032 GASKET 1 ~110523 I 400613-00006 1
3 400613-00006 GASKET;F.W.H 1 110524~
4 65.90020-0100 BOLT, 103mm 9
5 65.90020-0101 BOLT, 57mm 4
6 65.90020-0105 BOLT, 67mm 4
7 65.91710-0009 RING;STOPPER 2
8 65.01414-0004A COVER 1
9 06.01923-3111 BOLT, M8X16 2
10 65.96401-0014 CAP;RUBBER 1
1
DL200TC

8. Fig. 014 OIL SEAL
DL200TC

9. Fig. 014 OIL SEAL
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 65.01501-5003A COVER;SEALING 1
2 65.01510-0157 SEAL;OIL 1
3 65.01905-0009 GASKET 1
4 06.01923-3116 BOLT ASS'Y M8X28 8
5 06.22022-1063 PIN 2
1
DL200TC

10. Fig. 015 BREATHER
DL200TC

11. Fig. 015 BREATHER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 65.01801-5100 HOUSING;BREATHER 1
2 65.01840-0017 BRACKET;BREATHER PIPE 1
3 06.01923-3114 BOLT ASS'Y M8X22 3
4 06.01924-3217 BOLT ASS'Y M10X30 2
5 65.96301-0478 HOSE;RUBBER 1 ~100406
5 420101-00070 HOSE,AIR 1 100407~
6 06.67020-0105 CLAMP;HOSE 2
7 65.96301-0455A HOSE;RUBBER 1 ~100406
7 420101-00073 HOSE 1 100407~
8 65.97440-0005 CLAMP;HOSE 2 ~071119 Y 65.97402-0025 2
8 65.97402-0025 CLAMP;HOSE 2 071120~121015
8 65.97402-0025 CLAMP;HOSE 1 121016~
9 65.96301-0441A HOSE;RUBBER 1
10 06.67020-0105 CLAMP;HOSE 1
12 65.97401-5024 CLIP;PIPE 1
13 65.97401-5019 CLIP;PIPE 1
14 06.15010-2311 WASHER 1
15 06.16731-2107 WASHER 1
16 06.11063-8214 NUT 1
17 65.98131-0119 NIPPLE 1
18 06.56190-0719 RING;SEAL 1
20 65.01801-5043A HOUSING;BREATHER 1 ~100406
20 110972-00005 HOUSING;BREATHER 1 100407~
21 65.96501-0033B O-RING 1 ~100406
21 401002-00082 O-RING 1 100407~
22 06.01923-3111 BOLT, M8X16 3 ~100406
22 06.01923-3113 BOLT ASS'Y M8X20 3 100407~
23 65.97402-0023 CLIP,HOSE 1 121016~
1
DL200TC

12. Fig. 016 DRIVING SYSTEM
DL200TC

13. Fig. 016 DRIVING SYSTEM
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 65.02101-0069A CRANK SHAFT 1
2 06.22022-1018 PIN;DOWEL 1
3 65.02115-0016 GEAR;CRANKSHAFT 1
4 65.01110-6140 METAL;MAIN 7 ~070314 Y 65.01110-6140A 7
4 65.01110-6140A METAL;MAIN 7 070317~
5 65.01150-6008 WASHER;THRUST 2
10 65.02201-0002 DAMPER;VIBRATION 1
11 65.90020-0062B BOLT;HEX M10X20 6
15 65.02301-5152 FLYWHEEL ASS'Y 1
15A 65.02301-0294 FLYWHEEL 1
15B 65.02310-0006 GEAR;RING 1
18 65.02130-0004 BUSH;DRIVING 1
19 65.90020-0123 BOLT;COLLARED HEX. 8 ~071120 Y 65.90020-0140A 8
19 65.90020-0140A BOLT;COLLARED HEX. 8 071121~
20 65.02401-6032B CONNECTING ROD ASS`Y 6
20A 65.02411-0009 BOLT;CONNECTING ROD 2
22 65.02410-0040 METAL;CON-ROD(STD) 6
22 65.02410-0041 METAL;CON-ROD(0.25) 6 US
22 65.02410-0042 METAL;CON-ROD(0.50) 6 US
23 65.02410-0050 METAL;CON-ROD(STD) 6
23 65.02410-0051 METAL;CON-ROD(0.25) 6 US
23 65.02410-0052 METAL;CON-ROD(0.50) 6 US
30 65.02501-0476 PISTON - GRADE 6 D
31 65.02501-0477 PISTON;A GRADE 6
32 65.02501-0478 PISTON;B GRADE 6
33 65.02503-8047 PISTON RING KIT 1
33A - RING;PISTON 6 K
33B - RING;PISTON 6 K
33C - RING;PISTON 6 K
36 65.02502-0017A PIN;PISTON 6
37 06.29020-0125 RING;LOCK 12
40 65.02601-0225B PULLEY;V-BELT 1
41 65.90701-0099 WASHER 1 ~130610 I 120810-00194 1
41 120810-00194 WASHER,PLAIN 1 130611~
42 06.02106-0723 BOLT;SOCKET 8
1
DL200TC

14. Fig. 017 CYLINDER HEAD
DL200TC

15. Fig. 017 CYLINDER HEAD
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
A 150113-00244 CYL. HEAD SUB ASSY 1
1 65.03101-6090F CYLINDER HEAD ASS`Y 1 ~110610 I 150113-00009 1
1 150113-00009 CYLINDER HEAD ASS'Y 1 110611~
1A 65.03101-1068C CYLINDER HEAD 1 D ~110610
1A 150113-00010 HEAD;CYLINDER 1 D 116011~
1B 65.03203-1062 SEAT;VALVE IN. 12 B
1C 65.03203-1063 SEAT;VALVE EX. 12 B
1D 65.03201-1016B GUIDE;VALVE 24 B
1E 65.90302-0048 CORE;PLUG 10
1F 65.90302-0029 PLUG;CORE 21
1G 65.03205-0006A BUSH;INJECTION NOZZLE 6 ~110610 Y 65.03205-0006B 6
1G 65.03205-0006B BUSH;INJ. NOZZLE 6 110611~
1H 65.96501-0088 O-RING 12
2 65.04101-0065B VALVE;INTAKE 12
3 65.04101-0066B VALVE;EXHAUST 12
4 65.04102-0024 SPRING;VALVE 24
5 65.04103-0018 PLATE;VALVE SPRING 24
6 65.90701-0098 WASHER 24
7 65.04104-0009 COTTER;VALVE 48
8 65.04902-0016 SEAL;VALVE STEM 24
10 65.91030-0005 PIN 2
11 65.90021-0009 BOLT;HEAD 26
12 65.90201-0134 BOLT;STUD 24
13 65.03901-0071 GASKET;CYLINDER HEAD 1
1
DL200TC

16. Fig. 018 CYLINDER HEAD COVER
DL200TC

17. Fig. 018 CYLINDER HEAD COVER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 65.03401-5010 COVER;CYLINDER HEAD 1 ~070705 Y 65.03401-5010B 1
1 65.03401-5010B COVER;CYLINDER HEAD 1 ~100530
1 150106-00023 CYL. HEAD COVER ASSY 1 ~101119 I 150106-00064 1
1 150106-00064 CYL. HEAD COVER ASS'Y 1 101120~
2 65.90020-0109 BOLT;COLLARED HEX. 14
3 65.03905-0037A GASKET;HEAD COVER 1
4 65.03905-5002 PACKING;HEAD COVER 14
5 65.03402-0008A COVER;INTERMEDIATE 1 ~070326 Y 65.03402-0008B 1
5 65.03402-0008B COVER;INTERMEDIATE 1 ~080320 I 65.03402-0009 1
5 65.03402-0009 COVER;INTERMEDIATE 1 080321~
6 65.03905-0041 GASKET;CYL. HEAD COVER 1 ~110512 I 400603-00050 1
6 400603-00050 GASKET;INTERMEDIATE 1 110513~
7 65.90020-0138 BOLT;COLLARED HEX. 16
8 65.01810-5011 CAP;OIL FILLER 1
1
DL200TC

18. Fig. 019 TIMING SYSTEM
DL200TC

19. Fig. 019 TIMING SYSTEM
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
8 65.04130-0009A CALIPER;INTAKE 6
9 65.04130-0011 CALIPER;EXHAUST 6
10 65.04200-6038B ROCKER ARM S/F ASS'Y 2 ~071121 Y 65.04200-6038C 2
10 65.04200-6038C ROCKER ARM S/F ASS'Y 2 ~081016 I 65.04200-6038D 2
10 65.04200-6038D R/A ARM SHAFT ASS'Y 2 081017~
10A 65.04201-5042B ROCKER ARM;INTAKE 3 ~071121 Y 65.04201-5042C 3
10A 65.04201-5042C ROCKER ARM;INTAKE 3 071122~
10B 65.04201-5043B ROCKER ARM;EXHAUST 3 ~071121 Y 65.04201-5043C 3
10B 65.04201-5043C ROCKER ARM;EXHAUST 3 071121~
10C 65.04203-5020A SHAFT;ROCKER ARM 1
10D 65.04202-0033 BRACKET;ROCKER ARM 1
10E 65.04202-0034 BRACKET;ROCKER ARM 1
10F 65.04202-0035 BRACKET;ROCKER ARM 2
10G 65.97601-0124 SPRING;COMPESSION 3
10H 65.90701-0136B WASHER 6
10I 06.29010-0120 RING;SNAP 2
10J 65.90030-0018 BOLT;SOCKET 1
10K 06.16110-0106 WASHER 1
10L 65.04205-0014 SCREW;ADJUST 6
10M 65.90501-0003 NUT 6
10N 65.04209-0005 CAP;ADJUST SCREW (INTAKE) 3 ~071121 I 65.04209-5002 3
10N 65.04209-5002 CAP;INTAKE 3 071122~
10O 65.04209-0006 CAP;EXHAUST 3
10P 65.90020-0120 BOLT;COLLARED HEX. 8
20 65.04301-5003B TAPPET;VALVE 12 ~070226 Y 65.04301-5003C 12
20 65.04301-5003C TAPPET;VALVE 12 070227~
21 65.04302-5015 ROD;PUSH 12
22 65.04401-0045A CAMSHAFT 1 ~121210 I 150103-00073 1
22 150103-00073 CAMSHAFT 1 121211~
23 06.22022-1016 PIN;DOWEL 1
24 65.90720-0032 WASHER;THRUST 1 ~130715 I 120816-00142 1
24 120816-00142 WASHER,THRUST 1 130716~
25 06.01913-2911 BOLT ASS'Y M6X16 2
30 65.04501-0017 GEAR;CAM SHAFT 1
31 65.90020-0117 BOLT;COLLARED HEX. 4
32 65.04505-5018 GEAR;IDLE 1
1
DL200TC

20. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
33 65.04506-0016 PIN;IDLE GEAR 1 ~130610 I 120501-02486 1
33 120501-02486 PIN;CYL,BODY TO BRG,CAP 1 130611~
34 65.90720-0034B WASHER;THRUST 1
35 65.90020-0118 BOLT;COLLARED HEX. 3
36 65.11301-5002 GEAR;DRIVE 2 ~130610 I 130428-00097 2
36 130428-00097 GEAR ASSY,IDLE 2 130611~
37 65.04506-0015 PIN;IDLE GEAR 2
38 65.90720-0033A WASHER;THRUST 1
39 65.90020-0118 BOLT;COLLARED HEX. 1
40 65.90020-0119 BOLT;COLLARED HEX. 1
2
DL200TC

21. Fig. 020 OIL PUMP
DL200TC

22. Fig. 020 OIL PUMP
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 65.05100-6063 OIL PUMP ASS'Y 1 ~071108 Y 65.05100-6063A 1
1 65.05100-6063A OIL PUMP ASS'Y 1 071109~
1A 65.05102-0030 HOUSING;OIL PUMP 1 D
1B 65.05104-0022 GEAR;OIL PUMP 1
1C 65.05104-0023 GEAR;OIL PUMP 1
1D 65.05201-0016 GEAR;DRIVE;OIL PUMP 1
1E 06.22022-0907 PIN;DOWEL 6M6X10 1
1F 65.05103-0034 COVER;OIL PUMP 1
1G 06.01913-3114 BOLT ASS'Y M8X22 4
2 06.22022-0909 PIN;DOWEL 6M6X14 2
3 65.90020-0085 BOLT;COLLARED HEX. 2
1
DL200TC

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24. Fig. 021 OIL FILTER & OIL COOLER
DL200TC

25. Fig. 021 OIL FILTER & OIL COOLER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 65.05500-6014 OIL COOLER ASS'Y 1 ~071119 Y 65.05500-6014A 1
1 65.05500-6014A OIL COOLER ASS'Y 1 071120~
1A 65.05604-0030A HOUSING;OIL COOLER 1
1B 65.05606-5032A ELEMENT;OIL COOLER 1
1C 65.05902-0022 GASKET;OIL COOLER 2
1D 06.01923-3119 BOLT ASS'Y M8X40 4
1E 06.01923-3123 BOLT ASS'Y M8X60 1
1F 65.90201-0139 BOLT 1
1G 06.15010-2311 WASHER 1
1H 06.16731-2107 WASHER 1
1I 65.54109-0005A SCREW;PLUG M22X1.5 1
1J 65.05503-0050 HEAD;OIL FILTER 1
1K 65.05550-0010 COCK;OIL FILTER 1
1L 06.31641-0433 BALL;STEEL 1
1M 65.97601-0075 SPRING 1
1N 65.90310-0115 PLUG 1
1O 06.56190-0726 SEAL;RING 1
1P 65.05510-5032 FILTER;OIL 1 ~071119 Y 65.05510-5032A 1
1P 65.05510-5032A FILTER;OIL 1 071120~
1Q 65.05901-0031 GASKET;OIL FILTER 1
1R 65.05610-0007A GUIDER;WATER FLOW 1
1S 06.02097-8306 BOLT;SOCKET 2
1T 06.16731-2105 WASHER 2
30 65.05902-0023 GASKET;OIL COOLER 1
31 06.01923-3117 BOLT ASS'Y M8X30 12
32 06.01923-3119 BOLT ASS'Y M8X40 8
33 06.01913-3128 BOLT M8X85 7
34 65.90201-0135 BOLT;STUD 4
35 06.15010-2311 WASHER 14
36 06.16731-2107 WASHER 6
37 65.90001-0098 BOLT 2
38 06.01913-3129 BOLT ASS'Y M8X90 1
1
DL200TC

26. Fig. 022 OIL PAN
DL200TC