This document provides instructions for removing and installing the camshaft on a Caterpillar C2.2 engine. The procedure includes removing the lifters, front housing, and fuel injection pump gear prior to removing the camshaft. Instructions are given to carefully remove the camshaft and note its position. The installation procedure specifies cleaning and inspecting the camshaft before lubricating and installing it in the reverse order of removal.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Your VW's camshaft position sensor is crucial for engine performance. Signs of failure include engine misfires, difficulty starting, stalling at low speeds, reduced fuel efficiency, and the check engine light. Prompt inspection and replacement can prevent further damage and keep your VW running smoothly.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
What Are The Immediate Steps To Take When The VW Temperature Light Starts Fla...Import Motorworks
Learn how to respond when the red temperature light flashes in your VW with this presentation. From checking coolant levels to seeking professional help, follow these steps promptly to prevent engine damage and ensure safety on the road.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
2. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 239D COMPACT TRACK LOADER BL9
Configuration: 239D Compact Track Loader BL900001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
C2.2 Engines for Caterpillar Built Machines
Media Number -UENR4528-01 Publication Date -01/09/2015 Date Updated -23/01/2018
i06844080
Cylinder Head - Remove - 4 Cylinder Engines
SMCS - 1100-011
Removal Procedure
Start By:
a. Remove the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install" for the correct procedure.
b. Remove the fuel injectors. Refer to Disassembly and Assembly, "Fuel Injector - Remove"
for the correct procedure.
c. Remove the glow plugs. Refer to Disassembly and Assembly, "Glow Plugs- Remove and
Install" for the correct procedure.
d. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove" for the correct procedure.
e. Remove the water temperature regulator housing. Refer to Disassembly and Assembly,
"Water Temperature Regulator Housing - Remove and Install" for the correct procedure.
f. Remove the fuel manifold. Refer to Disassembly and Assembly, "Fuel Manifold (Rail) -
Remove and Install" for the correct procedure.
g. Remove the inlet manifold. Refer to Disassembly and Assembly, "Inlet Manifold - Remove
and Install" for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or for
disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Drain"
for the correct draining procedure.
Illustration 1 g03865389
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4. Illustration 2 g03865399
Illustration 3 g03337990
The cylinder head tightening sequence for four cylinder engines
2. Loosen hose clamp (2) and disconnect hose (1) from outlet (3).
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5. 3. Gradually loosen bolts (4) in reverse numerical order. Loosening the bolts in reverse
numerical order will prevent distortion of the cylinder head.
Loosen the cylinder head bolts in the reverse order to the sequence that is shown in
Illustration 3.
4. Remove bolts (4) from cylinder head (5).
5. Attach a suitable lifting device to cylinder head (5). The weight of the cylinder head is
approximately 30 kg (66 lb). Carefully lift the cylinder head off the cylinder block.
Note: Do not use a lever to separate the cylinder head from the cylinder block. Take care
not to damage the machined surfaces of the cylinder head during the removal procedure.
Avoid contamination of the cylinder bores with coolant or with debris.
NOTICE
Place the cylinder head on a surface that will not scratch the face of the
cylinder head.
6. Remove cylinder head gasket (6).
Note: The original cylinder head gasket should be retained for identification purpose.
Gaskets of different thickness are available. Refer to Specifications, "Cylinder Head" for the
correct information.
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6. Illustration 4 g03800372
Typical example
7. Note the position of dowels (7) in the cylinder block. Do not remove the dowels unless the
dowels are damaged.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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7. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 239D COMPACT TRACK LOADER BL9
Configuration: 239D Compact Track Loader BL900001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
C2.2 Engines for Caterpillar Built Machines
Media Number -UENR4528-01 Publication Date -01/09/2015 Date Updated -23/01/2018
i06844145
Cylinder Head - Install - 4 Cylinder Engines
SMCS - 1100-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Bolt
(M11 by 100 mm)
2
B 8T-3052 Degree Wheel 1
1. Thoroughly clean the gasket surfaces of the cylinder head and the cylinder block. Do not
damage the gasket surfaces of the cylinder head or the cylinder block. Ensure that no debris
enters the cylinder bores, the coolant passages, or the lubricant passages.
2. Inspect the gasket surface of the cylinder head for distortion. Refer to Specifications,
"Cylinder Head" for more information. If the gasket surface of the cylinder head is distorted
beyond maximum permitted limits, replace the cylinder head.
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8. Illustration 1 g03800437
Illustration 2 g06085793
Typical example
3. Inspect dowels (7) for damage. If necessary, replace the dowels in the cylinder block.
4. Install Tooling (A) to the cylinder block. Refer to Illustration 1.
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9. Note: During the following procedure, a new cylinder head gasket thickness must be
calculated if the crankshaft, a connecting rod, or a piston has been replaced. Refer to
Systems Operation, Testing, and Adjusting, Piston Height - Inspect.
Note: During the following procedure, if the crankshaft, a connecting rod or a piston has not
been replaced, obtain a new cylinder head gasket of the same part number as the gasket that
was removed. The part number of the cylinder head gasket is marked at position (X).
5. Align cylinder head gasket (4) with Tooling (A) and with dowels (3). Install the cylinder
head gasket onto the cylinder block.
Illustration 3 g03865408
6. Use a suitable lifting device to lift cylinder head (5). The weight of the cylinder head is
approximately 30 kg (66 lb).
7. Use Tooling (A) to align the cylinder head with the cylinder block. Install the cylinder head
to the cylinder block.
Note: Ensure that the cylinder head is correctly positioned onto the dowels.
8. Remove Tooling (A).
9. Install new bolts (4) to the cylinder head.
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10. Illustration 4 g03337990
The cylinder head tightening sequence for four cylinder engines
10. Tighten bolts (4) to a torque of 50 N·m (36 lb ft). Use the numerical sequence that is shown
in Illustration 4
Illustration 5 g03800587
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11. 11. Use Tooling (B) to turn the bolts through an additional 150 degrees in the numerical
sequence as shown in 5.
Illustration 6 g03865410
12. Position clamp (2) onto hose (1). Connect the hose to outlet (3). Tighten the hose clamp
securely.
End By:
a. Install the water temperature regulator to the cylinder head. Refer to Disassembly and
Assembly, "Water Temperature Regulator - Remove and Install" for the correct procedure.
b. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Install" for the correct procedure.
c. Install the glow plugs. Refer to Disassembly and Assembly, "Glow Plugs - Remove and
Install" for the correct procedure.
d. Install the fuel manifold. Refer to Disassembly and Assembly, "Fuel Manifold (Rail) -
Remove and Install" for the correct procedure.
e. Install the fuel injectors. Refer to Disassembly and Assembly, "Fuel Injector - Install" for
the correct procedure.
f. Install the inlet manifold. Refer to Disassembly and Assembly, "Inlet Manifold - Remove
and Install" for the correct procedure.
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12. g. Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install" for the correct procedure.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 29 09:34:10 UTC+0800 2019
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13. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 239D COMPACT TRACK LOADER BL9
Configuration: 239D Compact Track Loader BL900001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
C2.2 Engines for Caterpillar Built Machines
Media Number -UENR4528-01 Publication Date -01/09/2015 Date Updated -23/01/2018
i06101794
Lifter Group - Remove and Install
SMCS - 1209-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7262 Telescopic Magnet 1
Start By:
a. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Remove"
for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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14. Dispose of all fluids according to local regulations and mandates.
Illustration 1 g03341243
1. Use Tooling (A) to remove lifter (1) from the cylinder block.
Note: Make a temporary identification mark on each lifter in order to identify the correct
location.
2. Repeat Step 1 for the remaining lifters.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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15. NOTICE
It is strongly recommended that all lifters should be replaced when a
new camshaft is installed.
Illustration 2 g03341244
1. Clean lifters (1). Follow Step 1.a through Step 1.c in order to inspect the lifters. Replace
lifters that are worn or damaged.
a. Inspect the seat of the pushrod in the lifter for visual wear or damage. Ensure that oil
holes in the lifter are not restricted.
b. Inspect the shank of the lifter for wear or damage. Refer to Specifications, "Lifter
Group" for more information.
c. Inspect the face of the lifter that runs on the camshaft for visual wear or damage.
2. Lubricate lifters (1) with clean engine oil.
3. Install lifters (1) into the cylinder block.
Note: The lifters should be free to rotate. If the lifters have been used, ensure that the lifters
are installed in the original positions.
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16. End By:
a. Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install" for
the correct procedure.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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17. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 239D COMPACT TRACK LOADER BL9
Configuration: 239D Compact Track Loader BL900001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
C2.2 Engines for Caterpillar Built Machines
Media Number -UENR4528-01 Publication Date -01/09/2015 Date Updated -23/01/2018
i06111680
Camshaft - Remove
SMCS - 1210-011
Removal Procedure
Start By:
a. Remove the lifters. Refer to Disassembly and Assembly, "Lifter Group - Remove and
Install" for the correct procedure.
b. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove" for the correct procedure.
c. Remove the fuel injection pump gear. Refer to Disassembly and Assembly, "Fuel Injection
Pump Gear - Remove" for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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18. Dispose of all fluids according to local regulations and mandates.
Illustration 1 g03813987
Typical example
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19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
20. Illustration 2 g03813990
Camshaft gear removed for clarity.
1. Remove oil pump cover (6), refer to Disassembly and Assembly, "Engine Oil Pump -
Remove" for the correct procedure.
2. Rotate the crankshaft until timing Marks (X) are aligned with crankshaft gear (4), camshaft
gear (1), and idler gear (5).
3. Remove bolts (7). Remove camshaft retainer (3).
4. Carefully remove camshaft assembly from the cylinder block.
Note: Ensure that the lobes of the camshaft and the camshaft bearings are not damaged.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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21. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 239D COMPACT TRACK LOADER BL9
Configuration: 239D Compact Track Loader BL900001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
C2.2 Engines for Caterpillar Built Machines
Media Number -UENR4528-01 Publication Date -01/09/2015 Date Updated -23/01/2018
i06102245
Camshaft - Disassemble
SMCS - 1210-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Combination Puller 1
Start By:
a. Remove the camshaft assembly. Refer to Disassembly and Assembly, "Camshaft - Remove"
for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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22. Illustration 1 g03810226
Typical example
1. Remove nut (7) and spacer (6) from camshaft (1).
2. Use Tooling (A) in order to remove gear (5) from camshaft (1).
3. Remove spacer (4) and woodruff key (2) from camshaft (1).
4. Use Tooling (A) to remove bearing (3) from camshaft (1).
Note: Identify the orientation of the bearing for installation purposes.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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23. Shutdown SIS
Previous Screen
Product: COMPACT TRACK LOADER
Model: 239D COMPACT TRACK LOADER BL9
Configuration: 239D Compact Track Loader BL900001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
C2.2 Engines for Caterpillar Built Machines
Media Number -UENR4528-01 Publication Date -01/09/2015 Date Updated -23/01/2018
i06102345
Camshaft - Assemble
SMCS - 1210-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that all components of the camshaft assembly are clean and free from damage.
Replace any components that are worn or damaged.
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