This document provides instructions for removing and installing various parts on a Caterpillar 236 Skid Steer Loader engine, including:
1. Removing and installing the idler gear, which involves using pullers and ensuring timing marks are aligned.
2. Removing and installing the front housing, which requires disconnecting other components and reattaching with bolts in the proper locations.
3. Instructions for removing and installing the crankcase breather and valve mechanism cover, including cleaning parts and using the correct bolts and torque.
This document provides instructions for removing and installing various parts on a Caterpillar 236 Skid Steer Loader engine, including:
1. Removing and installing the idler gear, which involves using pullers and ensuring timing marks are aligned.
2. Removing and installing the front housing, which requires disconnecting various components and reconnecting the throttle lever spring.
3. Procedures for removing and installing the crankcase breather and valve mechanism cover.
This document provides instructions for removing and installing the idler gear and front housing on a 246 Skid Steer Loader with a 3034 engine. It describes:
- Removing the idler gear by using a puller tool and removing its shaft with a slide hammer puller.
- Installing the idler gear shaft using installation tools and ensuring timing marks are aligned.
- Removing the front housing by disconnecting connecting components and removing mounting bolts and nuts.
- Installing the front housing by cleaning surfaces, installing mounting hardware, and reconnecting components.
Caterpillar cat 966 d wheel loader (prefix 94x) service repair manual (94x000...fjjskkemsmee
This document provides instructions for disassembling and assembling the fuel injection pump housing and governor of a Caterpillar 3306 engine. It describes:
1) Removing the fuel injection pump housing and governor as an assembly from the engine block.
2) Disassembling the fuel injection pump housing by removing components like the camshaft, bearings, lifters, and fuel rack.
3) Assembling the fuel injection pump housing by installing bearings, camshaft, washer, snap ring, and fuel rack in the proper order and orientation.
Caterpillar cat 428 b backhoe loader (prefix 7ej) service repair manual (7ej0...fujjdfjkksekmem
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054 diesel engine. The removal procedure involves removing components like the rocker shaft and pushrods. The camshaft is then carefully removed from the engine. For installation, the camshaft is lubricated and carefully installed back into the engine. Thrust washers and dowels must be aligned properly. Removed components are then reinstalled in the reverse order. Instructions are also provided for removing and installing camshaft bearings and the engine oil pan.
Caterpillar cat 312 b excavator (prefix 6sw) service repair manual (6sw00001 ...fjsekksmemm
This document provides instructions for removing and installing the camshaft and camshaft gear on a 3054 engine. It describes:
1) Removing the rocker shaft, pushrods, fuel transfer pump, and front housing before removing the camshaft.
2) Using a puller tool to remove the camshaft gear after aligning timing marks.
3) Lubricating and carefully installing the camshaft, making sure not to damage lobes or bearings.
4) Cleaning and aligning the camshaft bearings before pressing them into place.
Caterpillar cat 994 d wheel loader (prefix 3tz) service repair manual (3tz000...ufjkskemfseol
This document provides instructions for removing the engine oil pump from a Caterpillar 994D wheel loader. It describes draining the coolant, disconnecting electrical connections, and removing mounting bolts and brackets. Special tools are required to lift the oil pump, which weighs approximately 45 kg, away from the drive mechanism.
Caterpillar cat 312 b excavator (prefix 3es) service repair manual (3es00001 ...fjsekksmemm
This document provides instructions for removing and installing the engine oil bypass valve on a 312B excavator. It describes removing the engine oil pan, threaded plug, shim, spring, and spring seat from the cylinder block. It then details installing the spring seat, spring, shim, and threaded plug in the cylinder block and tightening to the specified torque. The summary also notes to test the opening pressure of the relief valve and make adjustments if needed.
Caterpillar cat 302.5 mini hydraulic excavator (prefix 4 az) service repair m...fjsjekdmmeme
1) The document provides instructions for removing and installing the fuel injection pump, exhaust manifold, and inlet manifold on a 302.5 Mini Hydraulic Excavator powered by a 3013 engine.
2) To remove the fuel injection pump, disconnect lines and solenoids, remove mounting bolts and nuts, and record shim thickness. To install, position shims and pump, reconnect links, and tighten bolts.
3) Exhaust manifold removal involves removing nuts, bolts and gasket. Installation requires cleaning surfaces, installing new gasket, and tightening bolts.
4) Inlet manifold removal requires removing bolts, gaskets and spacer plate. Installation involves cleaning
This document provides instructions for removing and installing various parts on a Caterpillar 236 Skid Steer Loader engine, including:
1. Removing and installing the idler gear, which involves using pullers and ensuring timing marks are aligned.
2. Removing and installing the front housing, which requires disconnecting various components and reconnecting the throttle lever spring.
3. Procedures for removing and installing the crankcase breather and valve mechanism cover.
This document provides instructions for removing and installing the idler gear and front housing on a 246 Skid Steer Loader with a 3034 engine. It describes:
- Removing the idler gear by using a puller tool and removing its shaft with a slide hammer puller.
- Installing the idler gear shaft using installation tools and ensuring timing marks are aligned.
- Removing the front housing by disconnecting connecting components and removing mounting bolts and nuts.
- Installing the front housing by cleaning surfaces, installing mounting hardware, and reconnecting components.
Caterpillar cat 966 d wheel loader (prefix 94x) service repair manual (94x000...fjjskkemsmee
This document provides instructions for disassembling and assembling the fuel injection pump housing and governor of a Caterpillar 3306 engine. It describes:
1) Removing the fuel injection pump housing and governor as an assembly from the engine block.
2) Disassembling the fuel injection pump housing by removing components like the camshaft, bearings, lifters, and fuel rack.
3) Assembling the fuel injection pump housing by installing bearings, camshaft, washer, snap ring, and fuel rack in the proper order and orientation.
Caterpillar cat 428 b backhoe loader (prefix 7ej) service repair manual (7ej0...fujjdfjkksekmem
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054 diesel engine. The removal procedure involves removing components like the rocker shaft and pushrods. The camshaft is then carefully removed from the engine. For installation, the camshaft is lubricated and carefully installed back into the engine. Thrust washers and dowels must be aligned properly. Removed components are then reinstalled in the reverse order. Instructions are also provided for removing and installing camshaft bearings and the engine oil pan.
Caterpillar cat 312 b excavator (prefix 6sw) service repair manual (6sw00001 ...fjsekksmemm
This document provides instructions for removing and installing the camshaft and camshaft gear on a 3054 engine. It describes:
1) Removing the rocker shaft, pushrods, fuel transfer pump, and front housing before removing the camshaft.
2) Using a puller tool to remove the camshaft gear after aligning timing marks.
3) Lubricating and carefully installing the camshaft, making sure not to damage lobes or bearings.
4) Cleaning and aligning the camshaft bearings before pressing them into place.
Caterpillar cat 994 d wheel loader (prefix 3tz) service repair manual (3tz000...ufjkskemfseol
This document provides instructions for removing the engine oil pump from a Caterpillar 994D wheel loader. It describes draining the coolant, disconnecting electrical connections, and removing mounting bolts and brackets. Special tools are required to lift the oil pump, which weighs approximately 45 kg, away from the drive mechanism.
Caterpillar cat 312 b excavator (prefix 3es) service repair manual (3es00001 ...fjsekksmemm
This document provides instructions for removing and installing the engine oil bypass valve on a 312B excavator. It describes removing the engine oil pan, threaded plug, shim, spring, and spring seat from the cylinder block. It then details installing the spring seat, spring, shim, and threaded plug in the cylinder block and tightening to the specified torque. The summary also notes to test the opening pressure of the relief valve and make adjustments if needed.
Caterpillar cat 302.5 mini hydraulic excavator (prefix 4 az) service repair m...fjsjekdmmeme
1) The document provides instructions for removing and installing the fuel injection pump, exhaust manifold, and inlet manifold on a 302.5 Mini Hydraulic Excavator powered by a 3013 engine.
2) To remove the fuel injection pump, disconnect lines and solenoids, remove mounting bolts and nuts, and record shim thickness. To install, position shims and pump, reconnect links, and tighten bolts.
3) Exhaust manifold removal involves removing nuts, bolts and gasket. Installation requires cleaning surfaces, installing new gasket, and tightening bolts.
4) Inlet manifold removal requires removing bolts, gaskets and spacer plate. Installation involves cleaning
Caterpillar cat 304 d cr mini excavator (prefix tyk) service repair manual (t...fikskkdmmd1
This document provides instructions for disassembling and inspecting various engine components of a 304D CR Mini Excavator including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The 10-page document outlines the disassembly sequence and provides illustrations to remove each component. Technicians are instructed to inspect parts for wear and damage, measure component clearances, and replace worn parts.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fjskefkemms
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...fjsekdmmeed
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating replacement parts as needed before installation. Parts should be installed in their original locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and safety notices are provided throughout.
Caterpillar cat 312 c excavator (prefix fds) service repair manual (fds00301 ...fjsjjekdkme
1. The document provides instructions for removing and installing the front housing of a 312C excavator engine.
2. To remove the front housing, several other components must first be removed, including the alternator, water pump, and crankshaft pulley. Bolts securing the front housing to other parts are then loosened and removed.
3. Installation involves cleaning surfaces, installing new seals if needed, and securing the front housing with bolts to the cylinder block, oil pan, and other parts. Timing gear alignment must also be checked during installation.
Caterpillar cat 219 d excavator (prefix 5xg) service repair manual (5xg00001 ...fjskekdmjekm
The document provides instructions for removing and installing various engine components of a 219D Excavator, including the cylinder head, spacer plate, and water directors. It describes removing components like bolts, gaskets and seals in a specific order. Installation is the reverse of removal, applying new gaskets and torquing bolts to the specified values. Precautions are given to keep components clean and contain fluids.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z000...fujskekfmsme
This document provides instructions for assembling a fuel injection pump housing and installing the fuel injection pump and governor on an engine. The key steps include:
1. Assembling the fuel injection pump housing by pressing bearings into place and installing other internal components.
2. Setting the engine's #1 piston to top center to align the fuel injection pump timing.
3. Installing the fuel injection pump housing, governor, and ensuring the timing pin engages the camshaft notch for proper timing.
This document provides instructions for removing a crankshaft from a Caterpillar 3116 engine. The steps include removing the cylinder head, crankshaft rear seal carrier, front gear group, and crankshaft main bearings. With the main bearings removed, the crankshaft can then be lifted out of the engine block. Proper cleaning and inspection of removed parts is emphasized.
Caterpillar cat 312 b excavator (prefix 2kw) service repair manual (2kw00001 ...fjsekksmemm
The document provides instructions for removing and installing the valve mechanism cover on a 3054 engine. The key steps are:
1. Remove all bolts securing the valve mechanism cover to the cylinder head.
2. Remove the valve mechanism cover and gasket.
3. Install a new gasket and valve mechanism cover, securing it with the bolts. Tighten the bolts to the specified torque.
The instructions emphasize keeping parts clean and containing fluids to prevent contamination.
Caterpillar cat 311 c excavator (prefix cke) service repair manual (cke00001 ...fjskefkemms
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The procedures describe using a seal pick tool to remove old seals from valve guides and installing new seals. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 438 d backhoe loader (prefix bpn) service repair manual (bpn0...ujdjfjjskekmm
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 3054 engine.
The summary is:
1) The engine oil pump removal instructions include removing the oil pan, front housing, idler gear, retaining ring, and bolts to access and remove the pump.
2) The engine oil pump installation involves cleaning parts, applying threadlocker, installing the idler gear and retaining ring, and torquing bolts to spec.
3) Water pump removal requires draining coolant and removing bolts and nuts to access the pump.
4) Water pump disassembly for Type 1 engines involves removing bolts, seals, gears,
This document provides instructions for removing and installing the idler gear and front housing on a 246 Skid Steer Loader with a 3034 engine. It describes:
- Removing the idler gear by using a puller tool and removing its shaft with a slide hammer puller.
- Installing the idler gear shaft using installation tools and ensuring timing marks are aligned.
- Removing the front housing by disconnecting connecting components and removing mounting bolts and nuts.
- Installing the front housing by cleaning surfaces, installing mounting hardware, and reconnecting components.
Caterpillar cat 428 b backhoe loader (prefix 7ej) service repair manual (7ej0...fuekdksmemm
This document provides instructions for removing and installing a camshaft and camshaft gear on a Caterpillar 3054 diesel engine. The removal process involves turning the engine upside down, removing the thrust washer and carefully extracting the camshaft. Installation requires cleaning and lubricating the camshaft, aligning the thrust washer dowel, and ensuring the lobes and bearings are not damaged. Camshaft gear removal requires aligning timing marks and using a puller tool, while installation aligns the timing marks and checks backlash on a new gear.
Caterpillar cat 428 b backhoe loader (prefix 7ej) service repair manual (7ej0...fujskekfksmem
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054 diesel engine. The removal procedure involves removing components like the rocker shaft and pushrods. The camshaft is then carefully removed from the engine. For installation, the camshaft is lubricated and carefully installed back into the engine. Thrust washers and dowels must be aligned properly. Removed components are then reinstalled in the reverse order. Instructions are also provided for removing and installing camshaft bearings and the engine oil pan.
This document provides instructions for removing and installing components on a Caterpillar 3034 engine, including:
- Removing the fuel injection pump by disconnecting linkages, removing mounting bolts and shims, and ensuring openings are covered.
- Installing the fuel injection pump by cleaning surfaces, positioning shims, installing mounting bolts and linkages.
- Removing the turbocharger by disconnecting hoses and lines, removing mounting nuts, and plugging openings.
- Installing the turbocharger by positioning the gasket and turbocharger, installing mounting nuts, and connecting hoses and lines.
- Removing the exhaust manifold by removing mounting bolts and gasket.
- Installing
The document provides instructions for removing and installing various engine components, including:
1) Lifter group removal which requires removing the camshaft first. Mark lifters for correct installation.
2) Camshaft removal requiring removal of other components first. Carefully remove camshaft while avoiding damage.
3) Engine oil pan removal requiring keeping parts clean to avoid contamination and containing fluids for proper disposal.
The document provides instructions for removing and installing camshaft bearings on a 3054 engine. It lists the required tools which include a camshaft bearing tool group and a ratchet wrench. The removal procedure involves first removing the camshaft according to separate instructions. To remove each bearing, a camshaft bearing tool is inserted and the bearing is pressed off the front housing. New bearings are pressed into place during installation. The camshaft and any other removed components are then reinstalled.
The document provides instructions for removing and installing camshaft bearings on a 3054 engine. It lists the required tools which include a camshaft bearing tool group and a ratchet wrench. The removal procedure involves first removing the camshaft according to separate instructions. To remove each bearing, a camshaft bearing tool is inserted and the bearing is pulled out. For installation, each bearing is pressed into place using the camshaft bearing tool.
Caterpillar Cat 312B L Excavator (Prefix 6SW) Service Repair Manual (6SW00001...jdkskmdmdm
This document provides instructions for removing and installing a camshaft and camshaft gear on a Caterpillar 3054 engine. The summary is:
1) The procedure begins by removing components like the rocker shaft, pushrods, and front housing to access the camshaft.
2) To remove the camshaft, the thrust washer is taken off and the camshaft is carefully pulled from the engine.
3) Camshaft installation involves cleaning and lubricating the camshaft before carefully placing it back in the engine and replacing the thrust washer.
Caterpillar Cat 312B and 312B L Excavator (Prefix 6SW) Service Repair Manual ...fujkskemdmdm4r
This document provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including the camshaft, camshaft bearings, camshaft gear, and engine oil pan. The procedures describe draining fluids, using required tools, cleaning parts, and torquing bolts to specification. Cautions are provided regarding containing fluids and preventing contamination.
Caterpillar Cat 312B and 312B L Excavator (Prefix 6SW) Service Repair Manual ...fskekkdmdmdm3e
This document provides instructions for removing and installing a camshaft and camshaft gear on a Caterpillar 3054 engine. The removal procedure involves removing other components like the rocker shaft and pushrods first. For the camshaft, the thrust washer is removed and the camshaft is carefully taken out. For installing, the camshaft is lubricated and positioned ensuring alignment. For the camshaft gear, timing marks are aligned and the gear is removed using a puller. Installation involves aligning the timing marks and ensuring proper backlash. Removal and installation of camshaft bearings and the engine oil pan are also described.
Caterpillar Cat 312B L Excavator (Prefix 6SW) Service Repair Manual (6SW00001...f8usejkddmmd
This document provides instructions for removing and installing a camshaft and camshaft gear on a Caterpillar 3054 engine. The removal procedure involves removing other components like the rocker shaft and pushrods first. For the camshaft, the thrust washer is removed and the camshaft is carefully taken out. For installing, the camshaft is lubricated and positioned ensuring alignment. For the camshaft gear, timing marks are aligned and the gear is removed using a puller. Installation involves aligning the timing marks and ensuring proper backlash. Removal and installation of camshaft bearings and the engine oil pan are also described.
Caterpillar cat 304 d cr mini excavator (prefix tyk) service repair manual (t...fikskkdmmd1
This document provides instructions for disassembling and inspecting various engine components of a 304D CR Mini Excavator including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The 10-page document outlines the disassembly sequence and provides illustrations to remove each component. Technicians are instructed to inspect parts for wear and damage, measure component clearances, and replace worn parts.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fjskefkemms
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...fjsekdmmeed
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating replacement parts as needed before installation. Parts should be installed in their original locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and safety notices are provided throughout.
Caterpillar cat 312 c excavator (prefix fds) service repair manual (fds00301 ...fjsjjekdkme
1. The document provides instructions for removing and installing the front housing of a 312C excavator engine.
2. To remove the front housing, several other components must first be removed, including the alternator, water pump, and crankshaft pulley. Bolts securing the front housing to other parts are then loosened and removed.
3. Installation involves cleaning surfaces, installing new seals if needed, and securing the front housing with bolts to the cylinder block, oil pan, and other parts. Timing gear alignment must also be checked during installation.
Caterpillar cat 219 d excavator (prefix 5xg) service repair manual (5xg00001 ...fjskekdmjekm
The document provides instructions for removing and installing various engine components of a 219D Excavator, including the cylinder head, spacer plate, and water directors. It describes removing components like bolts, gaskets and seals in a specific order. Installation is the reverse of removal, applying new gaskets and torquing bolts to the specified values. Precautions are given to keep components clean and contain fluids.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z000...fujskekfmsme
This document provides instructions for assembling a fuel injection pump housing and installing the fuel injection pump and governor on an engine. The key steps include:
1. Assembling the fuel injection pump housing by pressing bearings into place and installing other internal components.
2. Setting the engine's #1 piston to top center to align the fuel injection pump timing.
3. Installing the fuel injection pump housing, governor, and ensuring the timing pin engages the camshaft notch for proper timing.
This document provides instructions for removing a crankshaft from a Caterpillar 3116 engine. The steps include removing the cylinder head, crankshaft rear seal carrier, front gear group, and crankshaft main bearings. With the main bearings removed, the crankshaft can then be lifted out of the engine block. Proper cleaning and inspection of removed parts is emphasized.
Caterpillar cat 312 b excavator (prefix 2kw) service repair manual (2kw00001 ...fjsekksmemm
The document provides instructions for removing and installing the valve mechanism cover on a 3054 engine. The key steps are:
1. Remove all bolts securing the valve mechanism cover to the cylinder head.
2. Remove the valve mechanism cover and gasket.
3. Install a new gasket and valve mechanism cover, securing it with the bolts. Tighten the bolts to the specified torque.
The instructions emphasize keeping parts clean and containing fluids to prevent contamination.
Caterpillar cat 311 c excavator (prefix cke) service repair manual (cke00001 ...fjskefkemms
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The procedures describe using a seal pick tool to remove old seals from valve guides and installing new seals. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 438 d backhoe loader (prefix bpn) service repair manual (bpn0...ujdjfjjskekmm
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 3054 engine.
The summary is:
1) The engine oil pump removal instructions include removing the oil pan, front housing, idler gear, retaining ring, and bolts to access and remove the pump.
2) The engine oil pump installation involves cleaning parts, applying threadlocker, installing the idler gear and retaining ring, and torquing bolts to spec.
3) Water pump removal requires draining coolant and removing bolts and nuts to access the pump.
4) Water pump disassembly for Type 1 engines involves removing bolts, seals, gears,
This document provides instructions for removing and installing the idler gear and front housing on a 246 Skid Steer Loader with a 3034 engine. It describes:
- Removing the idler gear by using a puller tool and removing its shaft with a slide hammer puller.
- Installing the idler gear shaft using installation tools and ensuring timing marks are aligned.
- Removing the front housing by disconnecting connecting components and removing mounting bolts and nuts.
- Installing the front housing by cleaning surfaces, installing mounting hardware, and reconnecting components.
Caterpillar cat 428 b backhoe loader (prefix 7ej) service repair manual (7ej0...fuekdksmemm
This document provides instructions for removing and installing a camshaft and camshaft gear on a Caterpillar 3054 diesel engine. The removal process involves turning the engine upside down, removing the thrust washer and carefully extracting the camshaft. Installation requires cleaning and lubricating the camshaft, aligning the thrust washer dowel, and ensuring the lobes and bearings are not damaged. Camshaft gear removal requires aligning timing marks and using a puller tool, while installation aligns the timing marks and checks backlash on a new gear.
Caterpillar cat 428 b backhoe loader (prefix 7ej) service repair manual (7ej0...fujskekfksmem
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054 diesel engine. The removal procedure involves removing components like the rocker shaft and pushrods. The camshaft is then carefully removed from the engine. For installation, the camshaft is lubricated and carefully installed back into the engine. Thrust washers and dowels must be aligned properly. Removed components are then reinstalled in the reverse order. Instructions are also provided for removing and installing camshaft bearings and the engine oil pan.
This document provides instructions for removing and installing components on a Caterpillar 3034 engine, including:
- Removing the fuel injection pump by disconnecting linkages, removing mounting bolts and shims, and ensuring openings are covered.
- Installing the fuel injection pump by cleaning surfaces, positioning shims, installing mounting bolts and linkages.
- Removing the turbocharger by disconnecting hoses and lines, removing mounting nuts, and plugging openings.
- Installing the turbocharger by positioning the gasket and turbocharger, installing mounting nuts, and connecting hoses and lines.
- Removing the exhaust manifold by removing mounting bolts and gasket.
- Installing
The document provides instructions for removing and installing various engine components, including:
1) Lifter group removal which requires removing the camshaft first. Mark lifters for correct installation.
2) Camshaft removal requiring removal of other components first. Carefully remove camshaft while avoiding damage.
3) Engine oil pan removal requiring keeping parts clean to avoid contamination and containing fluids for proper disposal.
The document provides instructions for removing and installing camshaft bearings on a 3054 engine. It lists the required tools which include a camshaft bearing tool group and a ratchet wrench. The removal procedure involves first removing the camshaft according to separate instructions. To remove each bearing, a camshaft bearing tool is inserted and the bearing is pressed off the front housing. New bearings are pressed into place during installation. The camshaft and any other removed components are then reinstalled.
The document provides instructions for removing and installing camshaft bearings on a 3054 engine. It lists the required tools which include a camshaft bearing tool group and a ratchet wrench. The removal procedure involves first removing the camshaft according to separate instructions. To remove each bearing, a camshaft bearing tool is inserted and the bearing is pulled out. For installation, each bearing is pressed into place using the camshaft bearing tool.
Caterpillar Cat 312B L Excavator (Prefix 6SW) Service Repair Manual (6SW00001...jdkskmdmdm
This document provides instructions for removing and installing a camshaft and camshaft gear on a Caterpillar 3054 engine. The summary is:
1) The procedure begins by removing components like the rocker shaft, pushrods, and front housing to access the camshaft.
2) To remove the camshaft, the thrust washer is taken off and the camshaft is carefully pulled from the engine.
3) Camshaft installation involves cleaning and lubricating the camshaft before carefully placing it back in the engine and replacing the thrust washer.
Caterpillar Cat 312B and 312B L Excavator (Prefix 6SW) Service Repair Manual ...fujkskemdmdm4r
This document provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including the camshaft, camshaft bearings, camshaft gear, and engine oil pan. The procedures describe draining fluids, using required tools, cleaning parts, and torquing bolts to specification. Cautions are provided regarding containing fluids and preventing contamination.
Caterpillar Cat 312B and 312B L Excavator (Prefix 6SW) Service Repair Manual ...fskekkdmdmdm3e
This document provides instructions for removing and installing a camshaft and camshaft gear on a Caterpillar 3054 engine. The removal procedure involves removing other components like the rocker shaft and pushrods first. For the camshaft, the thrust washer is removed and the camshaft is carefully taken out. For installing, the camshaft is lubricated and positioned ensuring alignment. For the camshaft gear, timing marks are aligned and the gear is removed using a puller. Installation involves aligning the timing marks and ensuring proper backlash. Removal and installation of camshaft bearings and the engine oil pan are also described.
Caterpillar Cat 312B L Excavator (Prefix 6SW) Service Repair Manual (6SW00001...f8usejkddmmd
This document provides instructions for removing and installing a camshaft and camshaft gear on a Caterpillar 3054 engine. The removal procedure involves removing other components like the rocker shaft and pushrods first. For the camshaft, the thrust washer is removed and the camshaft is carefully taken out. For installing, the camshaft is lubricated and positioned ensuring alignment. For the camshaft gear, timing marks are aligned and the gear is removed using a puller. Installation involves aligning the timing marks and ensuring proper backlash. Removal and installation of camshaft bearings and the engine oil pan are also described.
Caterpillar Cat 312B L Excavator (Prefix 6SW) Service Repair Manual (6SW00001...8ufjsekddm8u
This document provides instructions for removing and installing a camshaft and camshaft gear on a Caterpillar 3054 engine. The summary is:
1) The procedure begins by removing components like the rocker shaft, pushrods, and front housing to access the camshaft.
2) To remove the camshaft, the thrust washer is taken off and the camshaft is carefully pulled from the engine.
3) Camshaft installation involves cleaning and lubricating the camshaft before carefully placing it back in the engine and replacing the thrust washer.
Caterpillar Cat 312B L Excavator (Prefix 6SW) Service Repair Manual (6SW00001...fusjekkdmdmd2w
This document provides instructions for removing and installing a camshaft and camshaft gear on a Caterpillar 3054 engine. The removal procedure involves removing components like the rocker shaft, pushrods and front housing to access the camshaft. Tools are required to remove the camshaft gear. Camshaft bearings are removed using a special tool and care must be taken to align oil holes during installation. The document also details removing an engine oil pan, which requires draining the oil first.
Caterpillar Cat 312B L Excavator (Prefix 6SW) Service Repair Manual (6SW00001...ufjksemd8ujd
This document provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including the camshaft, camshaft bearings, camshaft gear, and engine oil pan. The procedures describe draining fluids, using required tools, cleaning parts, and torquing bolts to specification. Cautions are provided regarding containing fluids and preventing contamination.
Caterpillar Cat 312B L Excavator (Prefix 6SW) Service Repair Manual (6SW00001...prmy389342
This document provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including the camshaft, camshaft bearings, camshaft gear, and engine oil pan. The procedures describe draining fluids, using required tools, cleaning parts, and torquing bolts to specification. Cautions are provided regarding containing fluids and preventing contamination.
Caterpillar Cat 312B and 312B L Excavator (Prefix 6SW) Service Repair Manual ...fijsekkdmdm2w
This document provides instructions for removing and installing a camshaft and camshaft gear on a Caterpillar 3054 engine. The summary is:
1) The procedure begins by removing components like the rocker shaft, pushrods, and front housing to access the camshaft.
2) To remove the camshaft, the thrust washer is taken off and the camshaft is carefully pulled from the engine.
3) Camshaft installation involves cleaning and lubricating the camshaft before carefully placing it back in the engine and replacing the thrust washer.
Caterpillar Cat 312B and 312B L Excavator (Prefix 6SW) Service Repair Manual ...zan2736ban
This document provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including the camshaft, camshaft bearings, camshaft gear, and engine oil pan. The procedures describe draining fluids, using required tools, cleaning parts, and torquing bolts to specification. Cautions are provided regarding containing fluids and preventing contamination.
Similar to Caterpillar cat 236 skid steer loader (prefix 4 yz) service repair manual (4yz00001 03999) (17)
Doosan mega 160 wheeled loader parts catalogue manualfjjskekfsem
The document provides a parts list and exploded diagram of a cylinder head assembly. It lists over 100 individual part numbers, descriptions, quantities, serial numbers and replacement part information. The cylinder head assembly drawing shows the main components which include the cylinder head, valves, guides, seats, plugs and related mounting hardware.
Doosan e85 compact excavator parts catalogue manualfjjskekfsem
This document contains a parts list and descriptions for a cylinder block assembly. It lists 31 individual parts that make up the cylinder block including the block itself, plugs, bolts, bushes, pins, and other components. It provides the part number, description, quantity, and other identifying information for each part.
Doosan e80 compact excavator parts catalogue manualfjjskekfsem
This document contains parts lists and diagrams for various components of an engine, including the cylinder block, gear housing, flywheel housing, oil pan, cylinder head, suction manifold, exhaust manifold, camshaft, crankshaft, pistons, and lubrication oil system. It lists part numbers, descriptions, quantities, and other identifying information for over 50 individual parts across 18 figures.
Doosan e63 compact excavator parts catalogue manualfjjskekfsem
This document provides a parts list and descriptions for various components of an engine, including:
- The cylinder block assembly and related plugs and bolts.
- The gear housing, oil pump, seals, bolts, and covers.
- The flywheel housing, oil pan, seals, and bolts.
- The cylinder head, valves, springs, seals, bolts, and related components.
- The intake manifold, sensors, bolts, and throttle body.
- The exhaust manifold, sensors, bolts, pipes, and EGR components.
- The DPF muffler, sensors, case, bolts, pipes, and brackets.
-
Doosan e55 w compact excavator parts catalogue manualfjjskekfsem
This document contains figures and part numbers for various engine components of an E55W engine, including the cylinder block, gear housing, flywheel housing, cylinder head, intake manifold, exhaust manifold, cam shaft, crank shaft, piston, lubrication oil system, and cooling water system. It provides exploded diagrams of the components with corresponding part numbers, descriptions, and quantities for each part.
Doosan dl420 a wheeled loader parts catalogue manualfjjskekfsem
This document contains parts lists and diagrams for various components of a diesel engine. It includes lists of parts, part numbers, descriptions and quantities for items like the cylinder block, timing gear case, flywheel housing, driving system, cylinder head, cylinder head cover, and timing system. Serial numbers are provided for some replaceable parts.
Doosan dl200 tc wheeled loader parts catalogue manualfjjskekfsem
This document provides a parts list and diagrams for the cylinder head and related components of a diesel engine. It includes images and lists of parts with descriptions, part numbers, quantities, serial numbers and replacement part information. The list contains over 80 individual part items or assemblies that make up the cylinder head, valves, springs, guides, cover, gaskets and related hardware.
Doosan 460 plus tier 3 skid steer loader parts catalogue manualfjjskekfsem
This document contains parts lists and diagrams for various components of a diesel engine, including the cylinder block, gear housing, flywheel housing, cylinder head, intake manifold, exhaust manifold, cam shaft, crank shaft, piston, lubrication oil system, and cooling water system. It provides part numbers, descriptions, quantities, and other identifying information for over 50 individual parts across these various engine systems.
Daewoo doosan solar 500 lc v (500lcv) crawler excavator parts catalogue manualfjjskekfsem
The document provides a parts list for a muffler assembly, listing part numbers, descriptions, and quantities. It details different muffler sub-assembly and muffler part numbers used over different serial number ranges. Replacement part numbers are also provided where applicable.
Daewoo doosan solar 470 lc v crawler excavator parts catalogue manualfjjskekfsem
This document provides a parts list for a main frame assembly. It includes 3 frames, 2 weights, bolts, washers, brackets, and other minor parts. Serial numbers and replacement part numbers are provided for some items. A second similar document then lists parts for an engine mounting assembly, including an engine, radiator, hoses, mounts, brackets, and fasteners.
Daewoo doosan solar 450 lc v crawler excavator parts catalogue manualfjjskekfsem
The document provides a parts list and descriptions for a cylinder block assembly. It lists over 150 individual parts that make up the cylinder block, including the cylinder block itself, bearing caps, bolts, plugs, seals, switches, pipes, flanges, nozzles, brackets, and other miscellaneous parts. It provides the part numbers, descriptions, and quantities for each part.
New holland l228 tier 4 b (final) skid steer loader service repair manual [nf...fjjskekfsem
This document is a service manual for Tier 4B (final) and Stage IV 200 Series Skid Steer Loaders and Compact Track Loaders, including the L221, L228, C227, and C232 models. It contains sections covering the engine, power coupling, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, wheels, tracks and track suspension, cab climate control, electrical systems, front loader and bucket, platform, cab, bodywork, and decals. Safety rules regarding ecology and the environment are also included. The manual provides repair and maintenance instructions to be carried out by qualified dealership personnel using the specified tools and procedures.
New holland cr10.90 combine harvesters service repair manualfjjskekfsem
This document is a service manual for CNH Industrial combine harvesters and covers models CX7.80 through CR10.90. It contains over 200 sections on the various systems of the combines, including the engine, transmission, hydraulic systems, electrical systems, attachments and more. The manual provides repair and maintenance information to technicians working on these agricultural machines.
New holland cx6080 tier 3 combine harvester service repair manualfjjskekfsem
This document is a service manual for CX5000 and CX6000 series machines. It contains sections on hydraulic, pneumatic, electrical and electronic systems, engines and emissions control, transmissions, axles, brakes, steering, frames, cabs, user platforms, environmental controls, frame positioning, tool positioning, lifting, leveling, crop processing, feeding, threshing, separating, cleaning, storing, unloading and fault codes. The manual provides technical data, functional descriptions, diagnostics and service procedures for components and systems.
New holland cr9.90 combine harvesters service repair manualfjjskekfsem
This document is a service manual for various combine harvester models from CNH Industrial. It contains an overview of the components covered in the manual, including the engine, transmissions, axles, brakes, hydraulics, steering, tracks, climate control, and electrical systems. The manual is organized by component group and provides part numbers to identify replacement parts.
New holland cx6080 cx6090 tier 4 combine harvester service repair manualfjjskekfsem
This document is a service manual for CX5000 and CX6000 series machines. It contains sections on hydraulic, pneumatic, electrical and electronic systems, engines and emissions control, transmissions, axles, brakes, steering, frames, cabs, user platforms, environmental controls, frame positioning, tool positioning, lifting, leveling, crop processing, feeding, threshing, separating, cleaning, storing, unloading and fault codes. The manual provides technical data, functional descriptions, diagnostics and service procedures for components and systems.
New holland cx7.80 combine harvesters service repair manualfjjskekfsem
This document is a service manual for CNH Industrial combine harvesters and covers models CX7.80 through CR10.90. It contains over 200 sections organized by technical system covering the engine, transmission, hydraulics, electrical systems, attachments and more. Safety information is provided at the beginning regarding accident prevention and fluid power system requirements.
New holland cr9090 elevation combine harvesters service repair manualfjjskekfsem
The hydraulic system uses a variable displacement pump to power the work functions and steering. Oil is distributed through the main frame and straw elevator stack valves to cylinders and motors. It returns through filters to the pump and reservoir shared with the hydrostatic system. The pump receives charge pressure from the hydrostatic return oil to operate without a separate charge pump.
New holland c227 stage iv compact track loader service repair manual [ndm4718...fjjskekfsem
This document is a service manual for Tier 4B (final) and Stage IV 200 Series Skid Steer Loaders and Compact Track Loaders, including the L221, L228, C227, and C232 models. It contains sections covering the engine, power coupling, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, wheels, tracks and track suspension, cab climate control, electrical systems, front loader and bucket, platform, cab, bodywork, and decals. Safety rules regarding ecology and the environment are also included. The manual provides repair and maintenance instructions to be carried out by qualified dealership personnel using the specified tools and procedures.
Caterpillar cat 903 d compact wheel loader (prefix mzy) service repair manual...fjjskekfsem
This service manual document provides instructions for removing and installing various components on a 903D Compact Wheel Loader, including:
1) The steering frame lock, which must be connected before working on the machine to prevent frame movement.
2) The hydraulic tank, which requires draining fluid and removing numerous hoses, fittings and bolts.
3) The joystick control and mounting, which is removed by disconnecting cables and harnesses after opening cab doors and covers.
4) The steering cylinder, which is removed after relieving pressure and disconnecting hoses by removing pins and clamps.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
2. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 236 SKID STEER LOADER 4YZ
Configuration: 236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01368091
Idler Gear - Remove and Install
SMCS - 1206
Removal Procedure
Start By:
A. Remove the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".
B. Remove the front cover. Refer to Disassembly and Assembly, "Housing (Front) - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/5236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
2019/10/21https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Illustration 1 g00721939
Note: Rotate the crankshaft until the timing marks on the following gears are aligned:
crankshaft gear, camshaft gear, fuel injection pump gear and idler gear (1) .
1. Remove outer washer (3) from the idler gear shaft.
2. Use a suitable puller to remove idler gear (2) .
Note: Do not rotate the crankshaft once the idler gear has been removed. If the crankshaft is
rotated, the number 1 piston must be set to the top center position. Refer to Testing and
Adjusting, "Finding Top Center Position for No. 1 Piston".
3. Remove the inner washer from the idler gear shaft (not shown). The inner washer is located
behind the idler gear.
Remove the Idler Gear Shaft
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0074 Slide Hammer Puller Gp 1
B 4C-5651 Threaded Adapter 1
2/5236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
2019/10/21https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. Illustration 2 g00721895
(4) Idler gear shaft
(5) Oil hole
(6) O-ring seal
Illustration 3 g00721904
1. Remove O-ring seal (6) .
2. Thread tool (B) onto tool (A) .
3. Use tool (A) to remove idler gear shaft (4) .
Install the Idler Gear Shaft
Table 2
Required Tools
Tool Part Number Part Description Qty
C Installation Tool 1
3/5236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
2019/10/21https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. D 159-9076 Seal Installer Handle 1
Illustration 4 g00721922
1. Ensure that oil hole (5) is in the up position.
2. Use a soft hammer (8) to start the idler gear shaft into the cylinder block.
Illustration 5 g00721925
3. Use tool (C) and tool (D) to install the idler gear shaft.
4. Drive the idler gear shaft with the installation tool until the installation tool makes contact
with the machined surface of the cylinder block.
Installation Procedure
1. Install O-ring seal (6) .
2. Install the inner washer onto the idler gear shaft.
3. Install idler gear (2) .
4/5236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
2019/10/21https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. Note: Ensure that the timing marks on the crankshaft gear, the camshaft gear, and the fuel
injection pump gear are aligned with the timing marks on the idler gear (1) .
4. Install the outer washer (3) onto the idler gear shaft.
End By:
a. Install the front cover. Refer to Disassembly and Assembly, "Housing (Front) - Install".
b. Install the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Oct 21 22:35:31 UTC+0800 2019
5/5236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
2019/10/21https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 236 SKID STEER LOADER 4YZ
Configuration: 236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01354640
Housing (Front) - Remove
SMCS - 1151-011
Removal Procedure
Start By:
A. Remove the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and
Install".
B. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
C. Remove the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump
- Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
1/3236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
2019/10/21https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00594914
1. Disconnect return spring (1) from the throttle lever on the front housing.
Note: It is necessary to get a reference for the maximum fuel setting in order to remove the
front housing. This setting must be taken from the original front housing before the front
housing is removed.
2. Establish a reference for the maximum fuel setting. Refer to the Testing and Adjusting
Module, "Fuel Setting - Adjust" topic for more information.
Illustration 2 g00595216
3. Remove four nuts (3), bolt (2), and plate (4) from the back side of the front housing.
2/3236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
2019/10/21https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. Illustration 3 g00598941
4. Remove bolts (5) from the back side of the front housing.
Illustration 4 g00598948
Note: Mark the location of the bolts for the front housing. The bolts for the front housing
are different lengths and the bolts must be installed in the original location.
5. Remove bolts (6) and two nuts (7) that fasten the front housing to the cylinder block.
6. Remove front housing (8) and the gasket from the cylinder block. Inspect the gasket and the
front housing for damage. If the gasket or the front housing is damaged, use new parts for
replacement.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Oct 21 22:36:30 UTC+0800 2019
3/3236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
2019/10/21https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 236 SKID STEER LOADER 4YZ
Configuration: 236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01354651
Housing (Front) - Install
SMCS - 1151-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Make sure that the mating surfaces of the front housing and the cylinder block are clean and
free from damage.
Illustration 1 g00598948
1/3236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
2019/10/21https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. 2. Put the gasket and front housing (8) in position on the engine.
Note: The bolts for the front housing are different lengths and the bolts must be installed in
the original location.
3. Install two nuts (7) and bolts (6) that fasten the front housing to the engine.
Illustration 2 g00598941
4. Install bolts (5) in the back side of the front housing.
Illustration 3 g00595216
5. Put plate (4) in position on the engine and install bolt (2) and four nuts (3) .
6. Set the maximum fuel adjustment. Refer to the Testing and Adjusting Module, "Fuel Setting
- Adjust" topic for more information.
2/3236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
2019/10/21https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. Illustration 4 g00594914
7. Connect return spring (1) to the throttle lever on the front housing.
End By:
a. Install the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump -
Install".
b. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
c. Install the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and
Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Oct 21 22:37:29 UTC+0800 2019
3/3236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
2019/10/21https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 236 SKID STEER LOADER 4YZ
Configuration: 236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01150784
Crankcase Breather - Remove and Install
SMCS - 1317-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/3236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
2019/10/21https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. Illustration 1 g00610373
1. Loosen bolts (3) and remove breather cover (6) from the valve mechanism cover.
2. Remove the diaphragm and plate (4). Remove spring (5) .
3. Clean vent hole (2) and breather tube (1). Clean cavity (7) for the breather assembly in the
valve mechanism cover.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Make sure that the components of the breather assembly are installed
correctly. Engine damage may occur if the breather assembly is not
working properly.
2/3236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
2019/10/21https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. Illustration 2 g00610373
1. Install a new spring (5) in cavity (7) for the breather assembly.
2. Install a new diaphragm and plate (4) on top of spring (5) .
3. Install breather cover (6) and four bolts (3). Tighten the bolts to a torque of 9 N�m (80 lb
in).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Oct 21 22:38:28 UTC+0800 2019
3/3236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
2019/10/21https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 236 SKID STEER LOADER 4YZ
Configuration: 236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01317371
Valve Mechanism Cover - Remove and Install
SMCS - 1107-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/3236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
2019/10/21https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. Illustration 1 g00583098
1. Loosen hose clamps (1) and remove breather tube (2) from the engine.
Illustration 2 g00583101
2. Remove three cap nuts (3), the washers and the rubber seals.
3. Remove valve mechanism cover (4) and the gasket from the engine.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Check the condition of the gasket and the rubber seals. If the gasket or the rubber seals are
worn or damaged, use new parts for replacement.
2/3236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
2019/10/21https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. Illustration 3 g00583101
2. Put the gasket and valve mechanism cover (4) in position on the engine.
3. Lubricate cap nuts (3) with clean engine oil. Install the rubber seals, the washers and cap
nuts (3) .
Note: Do not overtighten the cap nuts on the valve mechanism cover.
4. Tighten cap nuts (3) to a torque of 11 N�m (8 lb ft).
Illustration 4 g00583098
5. Put breather tube (2) in position on the engine and tighten hose clamps (1) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Oct 21 22:39:28 UTC+0800 2019
3/3236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
2019/10/21https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
20. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 236 SKID STEER LOADER 4YZ
Configuration: 236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01318486
Rocker Shaft and Pushrod - Remove
SMCS - 1102-011; 1208-011
Removal Procedure
Start By:
A. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/3236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
2019/10/21https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
21. Illustration 1 g00698000
1. Loosen eight bolts (1) that fasten the brackets for the rocker shaft (4) to the cylinder head.
Begin with the inner bolts and work toward the outer bolts.
2. Loosen four nuts (3). Begin with the inner nuts and work toward the outer nuts.
Note: Rocker shaft brackets (4) contain three plates (2) that include the studs for the valve
mechanism cover. The plates must be installed in the original location in order to install the
valve mechanism cover.
3. Remove bolts (1) and nuts (3) from the brackets for the rocker shaft (4) .
2/3236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
2019/10/21https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
22. Illustration 2 g00590103
4. Remove rocker shaft assembly (4) from the cylinder head.
Note: Roll pins (5) are installed in the brackets of rocker shaft (4) in order to align rocker
shaft assembly (4) with oil holes (7) in the cylinder head. Oil holes (7) provide lubrication
to rocker shaft assembly (4) .
5. Place an identification mark on each pushrod (6) in order to locate the pushrods for
installation. Remove eight pushrods (6) from the engine.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Oct 21 22:40:27 UTC+0800 2019
3/3236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
2019/10/21https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
23. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 236 SKID STEER LOADER 4YZ
Configuration: 236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01511617
Rocker Shaft - Disassemble
SMCS - 1102-015
Disassembly Procedure
Start By:
A. Remove the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/3236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
2019/10/21https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
24. Illustration 1 g00705531
1. Use a screwdriver or a similar tool to remove retaining ring (6) from both ends of the rocker
shaft assembly.
2. Remove rocker lever (5) from the rocker shaft.
3. Remove rocker shaft bracket (4) from the rocker shaft.
4. Remove spacer (3) and spring (2) from the rocker shaft (1) .
Note: Place an identification mark on each of the components for installation.
Note: The rocker shaft bracket (4) on newer engines is a split assembly.
Mon Oct 21 22:41:26 UTC+0800 2019
2/3236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
2019/10/21https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...