This document provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including the camshaft, camshaft bearings, camshaft gear, and engine oil pan. The procedures describe draining fluids, using required tools, cleaning parts, and torquing bolts to specification. Cautions are provided regarding containing fluids and preventing contamination.
Caterpillar cat 312 b excavator (prefix 6sw) service repair manual (6sw00001 ...fjsekksmemm
This document provides instructions for removing and installing the camshaft and camshaft gear on a 3054 engine. It describes:
1) Removing the rocker shaft, pushrods, fuel transfer pump, and front housing before removing the camshaft.
2) Using a puller tool to remove the camshaft gear after aligning timing marks.
3) Lubricating and carefully installing the camshaft, making sure not to damage lobes or bearings.
4) Cleaning and aligning the camshaft bearings before pressing them into place.
Caterpillar cat 312 b l excavator (prefix 6sw) service repair manual (6sw0000...fjsekksmemm
This document provides instructions for removing and installing the camshaft and camshaft gear on a 3054 engine. It describes:
1) Removing the rocker shaft, pushrods, fuel transfer pump, and front housing before removing the camshaft.
2) Using a puller tool to remove the camshaft gear after aligning timing marks.
3) Lubricating and carefully installing the camshaft, making sure not to damage lobes or bearings.
4) Cleaning and aligning the camshaft bearings before pressing them into place.
The document provides instructions for removing and installing various engine components, including:
1) Lifter group removal which requires removing the camshaft first. Mark lifters for correct installation.
2) Camshaft removal requiring removal of other components first. Carefully remove camshaft while avoiding damage.
3) Engine oil pan removal requiring keeping parts clean to avoid contamination and containing fluids for proper disposal.
The document provides instructions for removing and installing camshaft bearings on a 3054 engine. It lists the required tools which include a camshaft bearing tool group and a ratchet wrench. The removal procedure involves first removing the camshaft according to separate instructions. To remove each bearing, a camshaft bearing tool is inserted and the bearing is pressed off the front housing. New bearings are pressed into place during installation. The camshaft and any other removed components are then reinstalled.
The document provides instructions for removing and installing camshaft bearings on a 3054 engine. It lists the required tools which include a camshaft bearing tool group and a ratchet wrench. The removal procedure involves first removing the camshaft according to separate instructions. To remove each bearing, a camshaft bearing tool is inserted and the bearing is pulled out. For installation, each bearing is pressed into place using the camshaft bearing tool.
The document provides instructions for removing and installing various engine components, including:
- Lifters, requiring the use of a telescoping magnet tool.
- The camshaft, which must be removed before removing lifters. Proper alignment of thrust washers is emphasized.
- Camshaft bearings, using a camshaft bearing tool to remove and install bearings, ensuring oil hole alignment.
- The camshaft gear, requiring alignment of timing marks and use of a puller tool.
This document provides instructions for removing and installing camshaft bearings on a 3054 engine. It begins by listing the required tools. The removal procedure involves first removing the camshaft and then using a camshaft bearing tool and ratchet wrench to pull each bearing out of the engine block. The installation procedure specifies cleaning the bearings and lubricating them with oil before reinstalling them using the camshaft bearing tool. Proper cleaning and lubrication are emphasized to prevent premature wear.
Caterpillar Cat 336D L Excavator (Prefix M4T) Service Repair Manual Instant D...zan2736ban
The document provides instructions for removing and installing a final drive and travel motor on a 336D L excavator. It lists required tools and gives step-by-step instructions that include disconnecting hoses, removing bolts and covers, lifting out the assembly, and reinstalling it in the reverse order. Safety notices are provided regarding containing fluids, cleaning parts, and relieving hydraulic pressure before disassembly.
Caterpillar cat 312 b excavator (prefix 6sw) service repair manual (6sw00001 ...fjsekksmemm
This document provides instructions for removing and installing the camshaft and camshaft gear on a 3054 engine. It describes:
1) Removing the rocker shaft, pushrods, fuel transfer pump, and front housing before removing the camshaft.
2) Using a puller tool to remove the camshaft gear after aligning timing marks.
3) Lubricating and carefully installing the camshaft, making sure not to damage lobes or bearings.
4) Cleaning and aligning the camshaft bearings before pressing them into place.
Caterpillar cat 312 b l excavator (prefix 6sw) service repair manual (6sw0000...fjsekksmemm
This document provides instructions for removing and installing the camshaft and camshaft gear on a 3054 engine. It describes:
1) Removing the rocker shaft, pushrods, fuel transfer pump, and front housing before removing the camshaft.
2) Using a puller tool to remove the camshaft gear after aligning timing marks.
3) Lubricating and carefully installing the camshaft, making sure not to damage lobes or bearings.
4) Cleaning and aligning the camshaft bearings before pressing them into place.
The document provides instructions for removing and installing various engine components, including:
1) Lifter group removal which requires removing the camshaft first. Mark lifters for correct installation.
2) Camshaft removal requiring removal of other components first. Carefully remove camshaft while avoiding damage.
3) Engine oil pan removal requiring keeping parts clean to avoid contamination and containing fluids for proper disposal.
The document provides instructions for removing and installing camshaft bearings on a 3054 engine. It lists the required tools which include a camshaft bearing tool group and a ratchet wrench. The removal procedure involves first removing the camshaft according to separate instructions. To remove each bearing, a camshaft bearing tool is inserted and the bearing is pressed off the front housing. New bearings are pressed into place during installation. The camshaft and any other removed components are then reinstalled.
The document provides instructions for removing and installing camshaft bearings on a 3054 engine. It lists the required tools which include a camshaft bearing tool group and a ratchet wrench. The removal procedure involves first removing the camshaft according to separate instructions. To remove each bearing, a camshaft bearing tool is inserted and the bearing is pulled out. For installation, each bearing is pressed into place using the camshaft bearing tool.
The document provides instructions for removing and installing various engine components, including:
- Lifters, requiring the use of a telescoping magnet tool.
- The camshaft, which must be removed before removing lifters. Proper alignment of thrust washers is emphasized.
- Camshaft bearings, using a camshaft bearing tool to remove and install bearings, ensuring oil hole alignment.
- The camshaft gear, requiring alignment of timing marks and use of a puller tool.
This document provides instructions for removing and installing camshaft bearings on a 3054 engine. It begins by listing the required tools. The removal procedure involves first removing the camshaft and then using a camshaft bearing tool and ratchet wrench to pull each bearing out of the engine block. The installation procedure specifies cleaning the bearings and lubricating them with oil before reinstalling them using the camshaft bearing tool. Proper cleaning and lubrication are emphasized to prevent premature wear.
Caterpillar Cat 336D L Excavator (Prefix M4T) Service Repair Manual Instant D...zan2736ban
The document provides instructions for removing and installing a final drive and travel motor on a 336D L excavator. It lists required tools and gives step-by-step instructions that include disconnecting hoses, removing bolts and covers, lifting out the assembly, and reinstalling it in the reverse order. Safety notices are provided regarding containing fluids, cleaning parts, and relieving hydraulic pressure before disassembly.
Caterpillar Cat 336D L Excavator (Prefix LMG) Service Repair Manual Instant D...zan2736ban
The document provides instructions for assembling a swivel component. It lists required tools including link brackets and vacuum caps. The procedure involves cleaning parts, positioning the swivel joint on a repair stand, and reassembling parts like the outside housing, rotor, seals, bolts and washers in the correct order. Thorough cleaning of parts is important before assembly to prevent contamination.
Caterpillar Cat 336D L Excavator (Prefix L5X) Service Repair Manual Instant D...zan2736ban
This document provides instructions for removing and installing the rear gear group and flywheel on a 336D L excavator. The removal procedure involves using various tools to remove bolts, gears, bushings, bearings, and seals. Installation involves cleaning parts and using tools to carefully lower bearings and gears into place while matching specific dimensions, then reinstalling covers, seals, and bolts. Precautions are given to keep parts clean and properly position oil passages.
Caterpillar Cat 336D L Excavator (Prefix JWR) Service Repair Manual Instant D...zan2736ban
The document provides instructions for removing and installing a final drive and travel motor on a 336D L excavator. It lists required tools and gives step-by-step instructions including disconnecting hoses, removing bolts and covers, lifting out the assembly, and reinstalling it in reverse order. Safety notices are provided regarding containing fluids, releasing pressure from the hydraulic system, and preventing contamination.
Caterpillar Cat 336D L Excavator (Prefix JRX) Service Repair Manual Instant D...zan2736ban
1) The document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit.
2) The disassembly procedure involves using various tools to remove 25 components of the final drive including gears, seals, plates, and housings.
3) The assembly procedure is the reverse of disassembly and provides instructions for installing the components using loctite and torquing bolts to the specified values.
Caterpillar Cat 336D L Excavator (Prefix JBF) Service Repair Manual Instant D...zan2736ban
This document provides instructions for installing a unit injector sleeve on a Caterpillar C9 engine. It outlines the required tools and gives step-by-step details for cleaning the sleeve and cylinder head bore, lubricating seals, applying retaining compound to the sleeve, and installing the sleeve using a hammer and installer tool. Proper installation is important to prevent leaks that could cause low pressure or oil consumption issues.
Caterpillar Cat 336D L Excavator (Prefix J6D) Service Repair Manual Instant D...zan2736ban
This document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit. The 25 step disassembly procedure includes removing components like bolts, seals, gears, and housings. The 21 step assembly procedure describes installing these components in reverse order, noting precautions like wearing protective equipment and using torque wrenches to specified settings. Tools required include link brackets, crossblocks, drivers, sockets, and lifting adapters.
Caterpillar Cat 336D L Excavator (Prefix J2F) Service Repair Manual Instant D...zan2736ban
The document provides instructions to remove and install the final drive and travel motor assembly on a 336D L excavator. The removal procedure involves 13 steps including disconnecting hoses, removing bolts, and lifting the assembly off with the aid of tools. The installation procedure reverses these steps, taking care to properly position the components and tighten bolts to the specified torques. Proper containment of fluids and cleaning of parts is emphasized throughout.
Caterpillar Cat 336D L Excavator (Prefix DTS) Service Repair Manual Instant D...zan2736ban
This document provides instructions for disassembling and assembling the piston pump of a 336D L excavator. The disassembly procedure involves removing 30 individual parts from the pump housing in a specific order. The assembly procedure describes installing the parts in the reverse order and notes that some components require special tools or heating/cooling to install properly. Precautions are provided to prevent injury from parts under spring tension.
Caterpillar Cat 336D and 336D L Excavator (Prefix MPL) Service Repair Manual ...zan2736ban
1. The document provides step-by-step instructions for disassembling and assembling the piston pump of a 336D excavator.
2. Disassembly involves removing over 30 individual parts in a specific order, including housings, seals, springs, pistons, and bearings.
3. Assembly requires carefully installing the parts in reverse order and adjusting shims and bearings to ensure proper clearance and operation.
Caterpillar Cat 336D and 336D L Excavator (Prefix KKT) Service Repair Manual ...zan2736ban
1. The document provides instructions for removing and installing various engine components on Caterpillar 336D and 336D L excavators, including the engine oil filter base, engine oil cooler, and hydraulic oil cooler.
2. Removal and installation procedures are outlined in steps with accompanying illustrations. Cleanliness is emphasized and inspecting parts for wear or damage before reassembly.
3. Tools required are listed for some procedures. Proper lifting of heavy components like the hydraulic oil cooler is advised to prevent injury.
Caterpillar Cat 336D and 336D L Excavator (Prefix JBT) Service Repair Manual ...zan2736ban
The document provides instructions for servicing the piston pump (hydraulic fan) on a 336D excavator. It describes how to install the piston pump, connecting hoses and harness. It then details how to disassemble, remove and assemble the piston motor (hydraulic fan), including removing springs and pins, and replacing seals and bearings. Personal protective equipment is recommended when working with spring loaded parts.
Caterpillar Cat 330F, 330F L and 330F LN Excavator (Prefix WBA) Service Repai...zan2736ban
The document provides instructions for disassembling a Caterpillar 330F L excavator travel motor. It lists 28 steps to completely disassemble the travel motor, including removing components like the head, springs, pistons, bearings, and housing. Various tools are required, including bolts, nuts, retaining rings, presses, and pullers to separate the individual parts in a specific sequence. Safety precautions are provided throughout to properly release pressures and contain fluids.
Caterpillar Cat 330F, 330F L and 330F LN Excavator (Prefix JHF) Service Repai...zan2736ban
This document provides instructions for disassembling and assembling the final drive of an excavator model 330F. It begins by describing how to disassemble the various components of the final drive by removing gears, shafts, carriers, and housings. It then describes the assembly process, which involves pressing in new bearings, installing seals with specialized tools, and using shims to set the proper bearing preload when reassembling components. Precise tools and measurements are required to correctly reassemble the final drive.
Caterpillar Cat 330F and 330F L Excavator (Prefix LCG) Service Repair Manual ...zan2736ban
This document provides instructions for disassembling and assembling a final drive on an excavator model 330F. It involves 37 steps to disassemble the final drive which includes removing gears, shafts, carriers, and housing components. The assembly process involves 33 steps including pressing in new bearings, installing seals, adjusting the bearing preload using shims, and reattaching the sprocket housing. Tools such as retaining ring pliers, eyebolts and a transmission repair stand are required. Precise measurements are taken to determine the correct shim thickness for proper bearing preload.
Caterpillar Cat 330F and 330F L Excavator (Prefix HCK) Service Repair Manual ...zan2736ban
The document provides instructions for disassembling a travel motor. It describes 28 steps to remove parts like the head, brake piston, rotating assembly, bearings, seals, and more. Various tools are required including bolts, nuts, retaining ring pliers, bearing pullers, and more. Safety notices are included to warn of potential spring forces or fluid hazards during disassembly.
Caterpillar Cat 330F and 330F L Excavator (Prefix GHT) Service Repair Manual ...zan2736ban
The document provides disassembly instructions for a 330F and 330F L excavator travel motor over 28 steps. It details removing components like the head, brake piston, rotating assembly, pistons, and seals. Tools include an adapter, nuts, threaded rod, eyebolts, drivers, and pullers. Safety notices warn of spring forces, pressurized air, and containing fluids during disassembly.
Caterpillar Cat 330D2 L Excavator (Prefix ZBF) Service Repair Manual Instant ...zan2736ban
This document provides instructions for disassembling and assembling the final drive of an excavator model 330D2 L. The disassembly process involves using various tools to remove over 30 individual parts from the final drive assembly, including gears, shafts, seals, and housings. The assembly section outlines 37 steps to reinstall these parts in reverse order, noting that cleanliness is important, old seals should be replaced, and parts should be lubricated before assembly. Precise measurements and shimming are required to set proper bearing preload when reinstalling the main housing.
Caterpillar Cat 330D2 L Excavator (Prefix SZK) Service Repair Manual Instant ...zan2736ban
This document provides instructions for disassembling and assembling the final drive of an excavator model 330D2 L. The disassembly process involves using various tools to remove over 30 individual parts from the final drive assembly, including gears, shafts, seals, and housings. The assembly process similarly provides step-by-step instructions for installing the parts back onto the final drive, noting the importance of cleanliness and applying lubricants between parts. Proper bearing preload is achieved through measuring clearance and installing shims as needed.
Caterpillar Cat 330D2 L Excavator (Prefix PTE) Service Repair Manual Instant ...zan2736ban
This document provides instructions for removing and installing a turbocharger for top mounted engines. The removal process involves disconnecting hoses and tubes, removing bolts and nuts, and taking off the turbocharger assembly. For installation, components are cleaned and inspected, gaskets and seals are installed, bolts are tightened in a specified order and torque, and hoses/tubes are reconnected. Tools, safety notices, and illustrations are included to aid the process.
Caterpillar Cat 330D L Excavator (Prefix T2Y) Service Repair Manual Instant D...zan2736ban
This document provides assembly instructions for a 330D L excavator final drive. It lists the required tools and parts, and provides step-by-step instructions to assemble the final drive housing, install bearings and seals, attach planetary gears and carriers, and secure the final drive cover. Precise measurements and torque specifications are included to ensure proper assembly and bearing preload. Cleanliness is emphasized throughout the process.
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Caterpillar Cat 336D L Excavator (Prefix LMG) Service Repair Manual Instant D...zan2736ban
The document provides instructions for assembling a swivel component. It lists required tools including link brackets and vacuum caps. The procedure involves cleaning parts, positioning the swivel joint on a repair stand, and reassembling parts like the outside housing, rotor, seals, bolts and washers in the correct order. Thorough cleaning of parts is important before assembly to prevent contamination.
Caterpillar Cat 336D L Excavator (Prefix L5X) Service Repair Manual Instant D...zan2736ban
This document provides instructions for removing and installing the rear gear group and flywheel on a 336D L excavator. The removal procedure involves using various tools to remove bolts, gears, bushings, bearings, and seals. Installation involves cleaning parts and using tools to carefully lower bearings and gears into place while matching specific dimensions, then reinstalling covers, seals, and bolts. Precautions are given to keep parts clean and properly position oil passages.
Caterpillar Cat 336D L Excavator (Prefix JWR) Service Repair Manual Instant D...zan2736ban
The document provides instructions for removing and installing a final drive and travel motor on a 336D L excavator. It lists required tools and gives step-by-step instructions including disconnecting hoses, removing bolts and covers, lifting out the assembly, and reinstalling it in reverse order. Safety notices are provided regarding containing fluids, releasing pressure from the hydraulic system, and preventing contamination.
Caterpillar Cat 336D L Excavator (Prefix JRX) Service Repair Manual Instant D...zan2736ban
1) The document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit.
2) The disassembly procedure involves using various tools to remove 25 components of the final drive including gears, seals, plates, and housings.
3) The assembly procedure is the reverse of disassembly and provides instructions for installing the components using loctite and torquing bolts to the specified values.
Caterpillar Cat 336D L Excavator (Prefix JBF) Service Repair Manual Instant D...zan2736ban
This document provides instructions for installing a unit injector sleeve on a Caterpillar C9 engine. It outlines the required tools and gives step-by-step details for cleaning the sleeve and cylinder head bore, lubricating seals, applying retaining compound to the sleeve, and installing the sleeve using a hammer and installer tool. Proper installation is important to prevent leaks that could cause low pressure or oil consumption issues.
Caterpillar Cat 336D L Excavator (Prefix J6D) Service Repair Manual Instant D...zan2736ban
This document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit. The 25 step disassembly procedure includes removing components like bolts, seals, gears, and housings. The 21 step assembly procedure describes installing these components in reverse order, noting precautions like wearing protective equipment and using torque wrenches to specified settings. Tools required include link brackets, crossblocks, drivers, sockets, and lifting adapters.
Caterpillar Cat 336D L Excavator (Prefix J2F) Service Repair Manual Instant D...zan2736ban
The document provides instructions to remove and install the final drive and travel motor assembly on a 336D L excavator. The removal procedure involves 13 steps including disconnecting hoses, removing bolts, and lifting the assembly off with the aid of tools. The installation procedure reverses these steps, taking care to properly position the components and tighten bolts to the specified torques. Proper containment of fluids and cleaning of parts is emphasized throughout.
Caterpillar Cat 336D L Excavator (Prefix DTS) Service Repair Manual Instant D...zan2736ban
This document provides instructions for disassembling and assembling the piston pump of a 336D L excavator. The disassembly procedure involves removing 30 individual parts from the pump housing in a specific order. The assembly procedure describes installing the parts in the reverse order and notes that some components require special tools or heating/cooling to install properly. Precautions are provided to prevent injury from parts under spring tension.
Caterpillar Cat 336D and 336D L Excavator (Prefix MPL) Service Repair Manual ...zan2736ban
1. The document provides step-by-step instructions for disassembling and assembling the piston pump of a 336D excavator.
2. Disassembly involves removing over 30 individual parts in a specific order, including housings, seals, springs, pistons, and bearings.
3. Assembly requires carefully installing the parts in reverse order and adjusting shims and bearings to ensure proper clearance and operation.
Caterpillar Cat 336D and 336D L Excavator (Prefix KKT) Service Repair Manual ...zan2736ban
1. The document provides instructions for removing and installing various engine components on Caterpillar 336D and 336D L excavators, including the engine oil filter base, engine oil cooler, and hydraulic oil cooler.
2. Removal and installation procedures are outlined in steps with accompanying illustrations. Cleanliness is emphasized and inspecting parts for wear or damage before reassembly.
3. Tools required are listed for some procedures. Proper lifting of heavy components like the hydraulic oil cooler is advised to prevent injury.
Caterpillar Cat 336D and 336D L Excavator (Prefix JBT) Service Repair Manual ...zan2736ban
The document provides instructions for servicing the piston pump (hydraulic fan) on a 336D excavator. It describes how to install the piston pump, connecting hoses and harness. It then details how to disassemble, remove and assemble the piston motor (hydraulic fan), including removing springs and pins, and replacing seals and bearings. Personal protective equipment is recommended when working with spring loaded parts.
Caterpillar Cat 330F, 330F L and 330F LN Excavator (Prefix WBA) Service Repai...zan2736ban
The document provides instructions for disassembling a Caterpillar 330F L excavator travel motor. It lists 28 steps to completely disassemble the travel motor, including removing components like the head, springs, pistons, bearings, and housing. Various tools are required, including bolts, nuts, retaining rings, presses, and pullers to separate the individual parts in a specific sequence. Safety precautions are provided throughout to properly release pressures and contain fluids.
Caterpillar Cat 330F, 330F L and 330F LN Excavator (Prefix JHF) Service Repai...zan2736ban
This document provides instructions for disassembling and assembling the final drive of an excavator model 330F. It begins by describing how to disassemble the various components of the final drive by removing gears, shafts, carriers, and housings. It then describes the assembly process, which involves pressing in new bearings, installing seals with specialized tools, and using shims to set the proper bearing preload when reassembling components. Precise tools and measurements are required to correctly reassemble the final drive.
Caterpillar Cat 330F and 330F L Excavator (Prefix LCG) Service Repair Manual ...zan2736ban
This document provides instructions for disassembling and assembling a final drive on an excavator model 330F. It involves 37 steps to disassemble the final drive which includes removing gears, shafts, carriers, and housing components. The assembly process involves 33 steps including pressing in new bearings, installing seals, adjusting the bearing preload using shims, and reattaching the sprocket housing. Tools such as retaining ring pliers, eyebolts and a transmission repair stand are required. Precise measurements are taken to determine the correct shim thickness for proper bearing preload.
Caterpillar Cat 330F and 330F L Excavator (Prefix HCK) Service Repair Manual ...zan2736ban
The document provides instructions for disassembling a travel motor. It describes 28 steps to remove parts like the head, brake piston, rotating assembly, bearings, seals, and more. Various tools are required including bolts, nuts, retaining ring pliers, bearing pullers, and more. Safety notices are included to warn of potential spring forces or fluid hazards during disassembly.
Caterpillar Cat 330F and 330F L Excavator (Prefix GHT) Service Repair Manual ...zan2736ban
The document provides disassembly instructions for a 330F and 330F L excavator travel motor over 28 steps. It details removing components like the head, brake piston, rotating assembly, pistons, and seals. Tools include an adapter, nuts, threaded rod, eyebolts, drivers, and pullers. Safety notices warn of spring forces, pressurized air, and containing fluids during disassembly.
Caterpillar Cat 330D2 L Excavator (Prefix ZBF) Service Repair Manual Instant ...zan2736ban
This document provides instructions for disassembling and assembling the final drive of an excavator model 330D2 L. The disassembly process involves using various tools to remove over 30 individual parts from the final drive assembly, including gears, shafts, seals, and housings. The assembly section outlines 37 steps to reinstall these parts in reverse order, noting that cleanliness is important, old seals should be replaced, and parts should be lubricated before assembly. Precise measurements and shimming are required to set proper bearing preload when reinstalling the main housing.
Caterpillar Cat 330D2 L Excavator (Prefix SZK) Service Repair Manual Instant ...zan2736ban
This document provides instructions for disassembling and assembling the final drive of an excavator model 330D2 L. The disassembly process involves using various tools to remove over 30 individual parts from the final drive assembly, including gears, shafts, seals, and housings. The assembly process similarly provides step-by-step instructions for installing the parts back onto the final drive, noting the importance of cleanliness and applying lubricants between parts. Proper bearing preload is achieved through measuring clearance and installing shims as needed.
Caterpillar Cat 330D2 L Excavator (Prefix PTE) Service Repair Manual Instant ...zan2736ban
This document provides instructions for removing and installing a turbocharger for top mounted engines. The removal process involves disconnecting hoses and tubes, removing bolts and nuts, and taking off the turbocharger assembly. For installation, components are cleaned and inspected, gaskets and seals are installed, bolts are tightened in a specified order and torque, and hoses/tubes are reconnected. Tools, safety notices, and illustrations are included to aid the process.
Caterpillar Cat 330D L Excavator (Prefix T2Y) Service Repair Manual Instant D...zan2736ban
This document provides assembly instructions for a 330D L excavator final drive. It lists the required tools and parts, and provides step-by-step instructions to assemble the final drive housing, install bearings and seals, attach planetary gears and carriers, and secure the final drive cover. Precise measurements and torque specifications are included to ensure proper assembly and bearing preload. Cleanliness is emphasized throughout the process.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B EXCAVATOR 6SW
Configuration: 312B & 312B L Excavators 6SW00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01164529
Camshaft - Remove and Install
SMCS - 1210-010
Removal Procedure
Start By:
A. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrods - Remove".
B. Remove the fuel transfer pump. Refer to Disassembly and Assembly, "Fuel Transfer Pump -
Remove".
C. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
D. Remove the camshaft gear. Refer to Disassembly and Assembly, "Camshaft Gear - Remove
and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
1/4
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3. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Turn the engine upside-down so the valve lifters are held in a position away from the
camshaft.
Illustration 1 g00546803
2. Remove thrust washer (1). Make a note of the location of the hollow dowel (X) for
installation purposes.
Illustration 2 g00546869
NOTICE
Do not damage the lobes or the bearings when the camshaft is removed
or installed.
2/4
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4. 3. Carefully remove camshaft (2) from the engine.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g00546869
NOTICE
Do not damage the lobes or the bearings when the camshaft is removed
or installed.
Note: Ensure that camshaft (2) is clean. Lubricate camshaft (2) with clean engine oil prior
to installation.
1. Carefully install camshaft (2) in the engine.
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5. Illustration 4 g00546803
2. Put thrust washer (1) in position. Make sure that thrust washer (1) is aligned with hollow
dowel (X) .
End By:
a. Install the camshaft gear. Refer to Disassembly and Assembly, "Camshaft Gear - Remove
and Install".
b. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".
c. Install the fuel transfer pump. Refer to Disassembly and Assembly, "Fuel Transfer Pump -
Install".
d. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrods - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B EXCAVATOR 6SW
Configuration: 312B & 312B L Excavators 6SW00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i03140046
Camshaft Gear - Remove and Install
SMCS - 1210-010-GE
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Name Qty
A
1U-6671 Puller Gp 1
8S-4712 Bolt 2
1P-0510 Driver Group 1
Start By:
a. Remove the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".
b. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove".
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7. Illustration 1 g00541128
1. Rotate the crankshaft until the timing marks on the crankshaft gear, the camshaft gear, and
the fuel injection pump gear are aligned, as shown.
Note: The timing marks on the idler gear may not be aligned. This is caused by the
difference in the speed of the rotation of the idler gear.
Illustration 2 g00541130
2. Remove bolt (1) and the washer from the camshaft gear (2).
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8. Illustration 3 g00541131
3. Install Tooling (A) and remove camshaft gear.
Note: Do not lose the key from the camshaft gear.
4. Inspect the camshaft gear for wear and damage. Replace the gear, if necessary.
Installation Procedure
Illustration 4 g00541130
1. Install camshaft gear (2) in the front housing.
Note: When you install the camshaft gear, ensure that the teeth that have the timing marks
are facing toward the front. Also, ensure that the key is aligned properly in the keyway. If
necessary, tap the gear with a soft hammer in order to seat the key in the keyway.
2. If necessary, remove the idler gear in order to align the gear teeth correctly.
3. Install the washer and bolt (1) on the camshaft gear. Tighten bolt (1) to a torque of 95 N·m
(70 lb ft).
Note: Ensure that the timing marks on the camshaft gear, the crankshaft gear, and the fuel
injection pump gear are aligned.
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9. 4. If a new camshaft gear is used, check the backlash of the camshaft gear. The minimum
backlash for a new gear is 0.08 mm (0.003 inch).
End By:
a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Install".
b. Install the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B EXCAVATOR 6SW
Configuration: 312B & 312B L Excavators 6SW00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i06043534
Camshaft Bearings - Remove and Install
SMCS - 1211-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-2241 Camshaft Bearing Tool Group 1
8H-0684 Ratchet Wrench 1
Start By:
A. If the engine is equipped with a balancer, remove the balancer. Refer to Disassembly and
Assembly, "Balancer - Remove". If the engine is not equipped with a balancer, remove the
engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Remove" for the
correct procedure.
B. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and
Install" for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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11. Illustration 1 g01270437
1. Inspect camshaft bearing (1) . Refer to Specifications, "Camshaft Bearings" for more
information.
2. For worn or damaged camshaft bearing (1) use Tooling (A) in order to remove the camshaft
bearing from the cylinder block.
Note: Remove the camshaft bearing from the front of the cylinder block.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A
8S-2241 Camshaft Bearing Tool Group 1
8H-0684 Ratchet Wrench 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the bearing housing in the cylinder block. Ensure that the oil holes in the bearing
housing are free from debris.
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12. Illustration 2 g01266512
2. Lubricate the bearing housing in the cylinder block with clean engine oil.
3. Accurately align two Oil Holes (X) in camshaft bearing (1) with the two oil holes in the
cylinder block.
Note: Groove (Y) in the camshaft bearing must be to the top of the cylinder block.
4. Use Tooling (A) in order to install camshaft bearing (1) into the cylinder block. Install the
camshaft bearing so that the front edge of the bearing is flush with the face of the recess in
the cylinder block.
Note: Ensure that all oil holes are correctly aligned. If the oils are not correctly aligned, the
camshaft bearing should be removed.
End By:
a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and Install"
for the correct procedure.
b. If the engine is equipped with a balancer, install the balancer. Refer to Disassembly and
Assembly, "Balancer - Install". If the engine is not equipped with a balancer, install the
engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Install" for the
correct procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B EXCAVATOR 6SW
Configuration: 312B & 312B L Excavators 6SW00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i02974660
Engine Oil Pan - Remove and Install
SMCS - 1302-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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14. Illustration 1 g01870497
Typical Example
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15. Illustration 2 g01871553
Note: The engine may be equipped with an oil drain plug or the engine may be equipped
with a drain valve.
1. If equipped, remove drain plug (2) and the O-ring seal. If equipped, open drain valve (5) by
turning handle (6) counterclockwise. Drain the engine oil into a suitable container for
storage or disposal.
2. If necessary, remove drain valve (5) from adapter (7) . If necessary, remove adapter (7)
from engine oil pan (3) .
Note: In order to remove a oil pan, the engine must be removed from the machine.
3. Remove bolts (1) from engine oil pan (3) .
4. Remove engine oil pan (3) and gasket (4) .
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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16. 1. Clean the gasket surfaces of the cylinder block and the engine oil pan thoroughly.
Illustration 3 g01870497
Typical Example
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17. Illustration 4 g01871553
2. Install a new gasket (4) to the cylinder block. Install engine oil pan (3) .
3. Install bolts (1) . Tighten bolts to a torque of 22 N·m (16 lb ft).
Note: The engine may be equipped with an oil drain plug or the engine may be equipped
with a drain valve.
4. If drain valve (5) and adapter (7) were removed, use the following procedure.
a. Install a new O-ring to the adapter (7) .
b. Install adapter (7) into engine oil pan (3) . Tighten the adapter to a torque of 34 N·m
(25 lb ft).
c. Install a new O-ring to drain valve (5) .
d. Install drain valve (5) into adapter (7) . Tighten the drain valve to a torque of 34 N·m
(25 lb ft).
5. If equipped, install a new O-ring seal on drain plug (2) . Install the drain plug. Tighten the
drain plug to a torque of 34 N·m (25 lb ft). If equipped, close drain valve (5) by turning
handle (6) clockwise. Turn handle (6) until the handle is tight. Do not overtighten the
handle.
6. Fill the engine oil pan to the correct level that is indicated on the engine oil level gauge.
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18. Note: Refer to the Operation and Maintenance Manual, "Refill Capacities" for the correct
engine oil capacity.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B EXCAVATOR 6SW
Configuration: 312B & 312B L Excavators 6SW00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i04368112
Cylinder Liner - Remove
SMCS - 1216-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1A-1460 Bolt 3
2J-3507 Full Nut 1
5F-7347 Head 1
5H-1504 Hard Washer 1
5P-8245 Washer 3
6V-2183 Screw 1
8H-0684 Ratchet Wrench 1
9U-6234 Puller Plate 1
9U-6281 Leg 3
1D-5119 Nut 1
Start By:
A. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
B. Remove the pistons and connecting rods. Refer to Disassembly and Assembly, "Pistons and
Connecting Rods - Remove".
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20. C. Remove the piston cooling jets. Refer to Disassembly and Assembly, "Piston Cooling Jets -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Before you proceed with the removal of the cylinder liner, check the cylinder liners for wear
or for damage. Check the inner diameter of each cylinder liner at the top, the middle, and the
bottom. Check the inner diameter at two places that are 180 degrees away from each other. The
maximum wear for the cylinder liners is 0.25 mm (.010 inch).
Note: An engine may have a high rate of oil consumption if the surface of the cylinder liners are
glazed. Glaze can be removed from the cylinder liners by honing the bore of the cylinder liner.
1. Rotate the crankshaft in order to gain access to the cylinder liner. Place a protective cover
on the crankshaft in order to prevent damage.
Illustration 1 g00893799
2. Install Tooling (A) .
3. Remove cylinder liner (1) .
Copyright 1993 - 2020 Caterpillar Inc.
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B EXCAVATOR 6SW
Configuration: 312B & 312B L Excavators 6SW00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01746068
Cylinder Liner - Install
SMCS - 1216-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1A-1460 Bolt 3
2J-3507 Full Nut 1
5F-7347 Head 1
5H-1504 Hard Washer 1
5P-8245 Washer 1
6V-2183 Screw 1
8H-0684 Ratchet Wrench 1
9U-6235 Puller Plate 1
1U-9895 Cross Block 1
B 8T-0455 Liner Projection Tool Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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22. 1. Clean the cylinder block bore with 8T-9011 Component Cleaner before you install the
cylinder liner.
2. Apply clean engine oil to the cylinder block bore. Do not apply the clean engine oil to the
top 50.0 mm (2.00 inch) of the cylinder block bore.
Illustration 1 g00635369
3. Install Tooling (A).
4. Install cylinder liner (1).
5. Press cylinder liner (1) into the cylinder block within 50.0 mm (2.00 inch) of the top of the
cylinder block.
Note: Cylinder liner (1) is a press fit to a distance of ±0.03 mm (±0.001 inch) from the top
of the cylinder block.
6. Apply 6V-1541 Quick Cure Primer to the exposed area of cylinder liner (1). Also apply 9S-
3265 Compound to the exposed area of cylinder liner (1).
7. Wipe off any excess compound from cylinder liner (1).
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23. Illustration 2 g00635363
8. Use Tooling (B) to check that cylinder liner (1) is 0.10 mm (0.004 inch) above the cylinder
block or below the cylinder block.
9. Immediately after you install a new cylinder liner, follow the recommendations below:
a. Do not operate the engine at full load.
b. Do not operate the engine at high speed.
c. Do not allow the engine to run at low idle for an extended period of time.
End By:
a. Install the piston cooling jets. Refer to Disassembly and Assembly, "Piston Cooling Jets -
Install".
b. Install the pistons and connecting rods. Refer to Disassembly and Assembly, "Piston and
Connecting Rods - Install".
c. Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".
Copyright 1993 - 2020 Caterpillar Inc.
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24. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B EXCAVATOR 6SW
Configuration: 312B & 312B L Excavators 6SW00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01548436
Piston Cooling Jets - Remove and Install
SMCS - 1331-010
Removal Procedure
Start By:
a. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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25. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
26. Note: The naturally aspirated 3054 marine engine has one piston cooling jet that is located inside
the number one cylinder. The naturally aspirated 3056 marine engine is not equipped with piston
cooling jets.
Illustration 1 g00548374
Illustration 2 g00606467
1. Remove valve assembly (1) from piston cooling jet (2).
2. Remove piston cooling jet (2) from the cylinder block.
Note: The engine crankshaft may be rotated in order to access all of the piston cooling jets.
Note: Ensure that the ball moves freely within the valve assembly of the piston cooling jet.
Check that the tube of the piston cooling jet is not damaged.
3. Remove hollow dowel (3) from the cylinder block.
Note: Hollow dowel (3) is used to locate the piston cooling jet.
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