The documents provide instructions for servicing components of a Caterpillar 3306 engine used in a 235 excavator, including:
1) Procedures for removing and installing the automatic timing advance unit, which involves using alignment tools to ensure proper timing of the fuel injection pump gears.
2) Disassembling and assembling the automatic timing advance unit, which controls the operation of weights and springs to adjust ignition timing based on engine speed.
3) Removing and installing the fuel shutoff solenoid and fuel ratio control, noting the use of sealing components and thread locking compound.
The document provides instructions for servicing components of a Caterpillar 3306 engine, including:
1) Procedures for removing and installing the fuel ratio control and fuel shutoff solenoid.
2) Steps for removing the automatic timing advance unit, including using alignment marks and tools to ensure proper timing.
3) Disassembly and assembly instructions for the automatic timing advance unit, involving removing springs, weights, seals and gears.
The document provides instructions for servicing components of a Caterpillar 3306 engine, including:
- Installing the fuel ratio control and connecting fuel lines.
- Removing and installing the fuel shutoff solenoid, applying thread lock compound.
- Removing the automatic timing advance using turning tools to align camshaft gears and pistons, and installing a spacer.
- Disassembling the automatic timing advance unit by removing screws, springs, weights and seals.
- Assembling the automatic timing advance unit and installing seals, springs, weights and screws.
- Installing the automatic timing advance using turning tools to align pins and torquing bolts, and reinstalling
The document provides instructions for servicing components of a Caterpillar 3306 engine, including:
1) Procedures for removing and installing the fuel ratio control and fuel shutoff solenoid.
2) Steps for removing the automatic timing advance unit, including using alignment marks and tools to ensure proper timing.
3) Disassembly and assembly instructions for the automatic timing advance unit, involving removing springs, weights, seals and gears.
The document provides instructions for servicing components of a Caterpillar 3306 engine, including:
- Installing the fuel ratio control and connecting fuel lines.
- Removing and installing the fuel shutoff solenoid, applying thread lock compound.
- Removing the automatic timing advance using turning tools to align camshaft gears and pistons, and installing a spacer.
- Disassembling the automatic timing advance unit by removing screws, springs, weights and seals.
- Assembling the automatic timing advance unit and installing seals, springs, weights and screws.
- Installing the automatic timing advance using turning tools to align pins and torquing bolts, and reinstalling
This service repair manual provides instructions for removing and installing the exhaust manifold and inlet/exhaust valves on a Caterpillar 3306 engine. It details the necessary tools and steps, including:
1) Removing the exhaust manifold by taking off nuts and bolts, fuel lines, and gaskets.
2) Installing a new exhaust manifold by positioning gaskets and bolts and tightening to the specified torque.
3) Removing inlet/exhaust valves using a valve spring compressor and identifying valves.
4) Installing new valves by lubricating, positioning springs and keepers, and ensuring proper installation.
This service repair manual provides instructions for removing and installing the exhaust manifold and inlet/exhaust valves on a Caterpillar 3306 engine. It details the necessary tools and steps, including:
1) Removing the exhaust manifold by taking off nuts and bolts, fuel lines, and gaskets.
2) Installing a new exhaust manifold by positioning gaskets and bolts and tightening to the specified torque.
3) Removing inlet/exhaust valves using a valve spring compressor and identifying valves.
4) Installing new valves by lubricating, positioning springs and keepers, and ensuring proper installation.
This service repair manual provides instructions for removing and installing the exhaust manifold and inlet/exhaust valves on a Caterpillar 3306 engine. It details the necessary tools and procedures, including:
1) Removing the exhaust manifold by taking off nuts and bolts, fuel lines, and gaskets.
2) Installing a new exhaust manifold by positioning gaskets and bolts and tightening to the specified torques.
3) Removing inlet/exhaust valves by compressing springs and removing retainers.
4) Installing new valves by lubricating, positioning springs and installing retainers.
The document provides instructions for removing an engine oil filter base from a Caterpillar 3306 engine. It describes the following steps:
1. Drain the engine oil and remove the oil filter.
2. Remove the bolts securing the oil filter base and remove the base.
3. Clean any debris from the mounting surface before installing a new base.
The instructions are part of a service repair manual for a Caterpillar 235 excavator and focus on properly removing the engine oil filter base.
The document provides instructions for servicing components of a Caterpillar 3306 engine, including:
1) Procedures for removing and installing the fuel ratio control and fuel shutoff solenoid.
2) Steps for removing the automatic timing advance unit, including using alignment marks and tools to ensure proper timing.
3) Disassembly and assembly instructions for the automatic timing advance unit, involving removing springs, weights, seals and gears.
The document provides instructions for servicing components of a Caterpillar 3306 engine, including:
- Installing the fuel ratio control and connecting fuel lines.
- Removing and installing the fuel shutoff solenoid, applying thread lock compound.
- Removing the automatic timing advance using turning tools to align camshaft gears and pistons, and installing a spacer.
- Disassembling the automatic timing advance unit by removing screws, springs, weights and seals.
- Assembling the automatic timing advance unit and installing seals, springs, weights and screws.
- Installing the automatic timing advance using turning tools to align pins and torquing bolts, and reinstalling
The document provides instructions for servicing components of a Caterpillar 3306 engine, including:
1) Procedures for removing and installing the fuel ratio control and fuel shutoff solenoid.
2) Steps for removing the automatic timing advance unit, including using alignment marks and tools to ensure proper timing.
3) Disassembly and assembly instructions for the automatic timing advance unit, involving removing springs, weights, seals and gears.
The document provides instructions for servicing components of a Caterpillar 3306 engine, including:
- Installing the fuel ratio control and connecting fuel lines.
- Removing and installing the fuel shutoff solenoid, applying thread lock compound.
- Removing the automatic timing advance using turning tools to align camshaft gears and pistons, and installing a spacer.
- Disassembling the automatic timing advance unit by removing screws, springs, weights and seals.
- Assembling the automatic timing advance unit and installing seals, springs, weights and screws.
- Installing the automatic timing advance using turning tools to align pins and torquing bolts, and reinstalling
This service repair manual provides instructions for removing and installing the exhaust manifold and inlet/exhaust valves on a Caterpillar 3306 engine. It details the necessary tools and steps, including:
1) Removing the exhaust manifold by taking off nuts and bolts, fuel lines, and gaskets.
2) Installing a new exhaust manifold by positioning gaskets and bolts and tightening to the specified torque.
3) Removing inlet/exhaust valves using a valve spring compressor and identifying valves.
4) Installing new valves by lubricating, positioning springs and keepers, and ensuring proper installation.
This service repair manual provides instructions for removing and installing the exhaust manifold and inlet/exhaust valves on a Caterpillar 3306 engine. It details the necessary tools and steps, including:
1) Removing the exhaust manifold by taking off nuts and bolts, fuel lines, and gaskets.
2) Installing a new exhaust manifold by positioning gaskets and bolts and tightening to the specified torque.
3) Removing inlet/exhaust valves using a valve spring compressor and identifying valves.
4) Installing new valves by lubricating, positioning springs and keepers, and ensuring proper installation.
This service repair manual provides instructions for removing and installing the exhaust manifold and inlet/exhaust valves on a Caterpillar 3306 engine. It details the necessary tools and procedures, including:
1) Removing the exhaust manifold by taking off nuts and bolts, fuel lines, and gaskets.
2) Installing a new exhaust manifold by positioning gaskets and bolts and tightening to the specified torques.
3) Removing inlet/exhaust valves by compressing springs and removing retainers.
4) Installing new valves by lubricating, positioning springs and installing retainers.
The document provides instructions for removing an engine oil filter base from a Caterpillar 3306 engine. It describes the following steps:
1. Drain the engine oil and remove the oil filter.
2. Remove the bolts securing the oil filter base and remove the base.
3. Clean any debris from the mounting surface before installing a new base.
The instructions are part of a service repair manual for a Caterpillar 235 excavator and focus on properly removing the engine oil filter base.
This document provides instructions for removing and installing various engine components on a Caterpillar 3306 engine, including:
- Exhaust manifold removal which involves removing nuts and bolts, fuel lines, and the manifold itself.
- Valve removal requiring use of a valve spring compressor to remove keepers and related parts before removing the valve.
- Valve guide removal and installation using driver tools and ensuring proper height is maintained.
- Valve seat insert removal and installation using extractor tools to press inserts in and out of the cylinder head.
The document provides detailed step-by-step instructions and illustrations for each procedure. Safety notices are included and required tools are listed. Proper cleaning and installation
This document provides instructions for removing and installing an exhaust manifold on a Caterpillar 3306 engine. The procedure involves:
1. Removing the turbocharger, fuel injection lines, exhaust manifold nuts and gaskets.
2. Installing new exhaust manifold gaskets and bolting on the exhaust manifold. Reattaching the fuel lines and installing the turbocharger completes the job.
3. Special tools are required and parts must be kept clean to prevent damage and premature wear. Torque specifications are provided for all fasteners.
Caterpillar cat d25 c articulated dump truck (prefix 9yc) service repair manu...fjkskmmdmme
The document provides instructions for removing, disassembling, assembling, and installing an automatic timing advance unit for a 3306 engine. It includes detailed steps and illustrations. Key steps include using tools to align marks on gears, removing bolts and plates, and ensuring proper installation of seals and springs during assembly. Special care is noted to prevent damage to parts when removing weights and springs.
Caterpillar cat d25 c articulated dump truck (prefix 9yc) service repair manu...fjjskkefksme
The document provides instructions for servicing components of the fuel system for a Caterpillar 3306 engine, including:
1) Installing the fuel ratio control and connecting fuel lines.
2) Removing and installing the fuel shutoff solenoid.
3) Procedures for removing, disassembling, and assembling the automatic timing advance unit.
Caterpillar Cat 235 EXCAVATOR (Prefix 83X) Service Repair Manual (83X00001-00...fjskemmd4r
The document provides instructions for removing and disassembling fuel system components on a Caterpillar 3306 engine, including:
- Removing the fuel priming pump by turning off the fuel supply, removing securing bolts and disconnecting tubes.
- Removing the fuel filter base by turning off the fuel supply, disconnecting lines, and removing bolts and washers.
- Removing the fuel transfer pump by turning off the fuel supply, disconnecting tubes, and removing securing bolts.
- Disassembling the fuel transfer pump by removing springs, seals, valves, piston, sleeve, guide, and housing cover after removing the pump.
Caterpillar Cat 235 EXCAVATOR (Prefix 83X) Service Repair Manual (83X00001-00...jfkksemmdmd
The document provides instructions for removing and disassembling fuel system components on a Caterpillar 3306 engine, including:
- Removing the fuel priming pump by turning off the fuel supply, removing securing bolts and disconnecting tubes.
- Removing the fuel filter base by turning off the fuel supply, disconnecting lines, and removing bolts and washers.
- Removing the fuel transfer pump by turning off the fuel supply, disconnecting tubes, and removing securing bolts.
- Disassembling the fuel transfer pump by removing springs, seals, valves, piston, sleeve, guide, and housing cover components.
The document provides instructions for removing and installing several fuel system components on a Caterpillar 3306 engine, including:
- The fuel priming pump, which is removed by turning off the fuel supply, removing mounting bolts and hoses, and installing in reverse order.
- The fuel filter base, which is removed by disconnecting the fuel line, removing mounting bolts and installing a new gasket if needed.
- The fuel transfer pump, which is removed by turning off the fuel supply, disconnecting tubes and removing mounting bolts.
The fuel transfer pump is then disassembled by removing covers, springs, seals and internal components like pistons, sleeves and valves. Assembly is the
Caterpillar Cat 235 EXCAVATOR (Prefix 83X) Service Repair Manual (83X00001-00...fujskekdjdmd
The document provides instructions for removing and installing various fuel system components on a Caterpillar 3306 engine, including:
- Removing and installing the fuel priming pump.
- Removing and installing the fuel filter base.
- Removing the fuel transfer pump.
- Disassembling and assembling the fuel transfer pump.
The instructions include safety notices and illustrations showing the component locations and part numbers. Technicians are directed to clean parts, replace worn gaskets, and properly contain fluids during the repair process.
Caterpillar Cat 235 EXCAVATOR (Prefix 83X) Service Repair Manual (83X00001-00...ufjskekdjdmw2
The document provides instructions for removing and disassembling fuel system components on a Caterpillar 3306 engine, including:
- Removing the fuel priming pump by turning off the fuel supply, removing securing bolts and disconnecting tubes.
- Removing the fuel filter base by turning off the fuel supply, disconnecting lines, and removing bolts and washers.
- Removing the fuel transfer pump by turning off the fuel supply, disconnecting tubes, and removing securing bolts.
- Disassembling the fuel transfer pump by removing springs, seals, valves, piston, sleeve, guide, and housing cover components.
The document provides instructions for removing and installing several fuel system components on a Caterpillar 3306 engine, including:
- The fuel priming pump, which is removed by turning off the fuel supply, removing mounting bolts and hoses, and installing in reverse order.
- The fuel filter base, which is removed by disconnecting the fuel line, removing mounting bolts and installing a new gasket if needed.
- The fuel transfer pump, which is removed by turning off the fuel supply, disconnecting tubes and removing mounting bolts.
The fuel transfer pump is then disassembled by removing covers, springs, seals and internal components like pistons, sleeves and valves. Assembly is the
Caterpillar Cat 235 EXCAVATOR (Prefix 83X) Service Repair Manual (83X00001-00...fujsked9dikdkd
The document provides instructions for removing and disassembling fuel system components on a Caterpillar 3306 engine, including:
- Removing the fuel priming pump by turning off the fuel supply, removing securing bolts and disconnecting tubes
- Removing the fuel filter base by turning off the fuel supply, disconnecting lines, and removing securing bolts and gaskets
- Removing the fuel transfer pump by turning off the fuel supply, disconnecting tubes, and removing securing bolts
- Disassembling the fuel transfer pump by removing covers, springs, seals, valves, pistons, sleeves, and other internal components
The instructions include safety notices to keep parts clean, contain fluids, and dispose of fluids properly
Caterpillar Cat 235 EXCAVATOR (Prefix 83X) Service Repair Manual (83X00001-00...gen78guozun
The document provides instructions for removing and disassembling fuel system components on a Caterpillar 3306 engine, including:
- Removing the fuel priming pump by turning off the fuel supply, removing securing bolts and disconnecting tubes.
- Removing the fuel filter base by turning off the fuel supply, disconnecting lines, and removing bolts and washers.
- Removing the fuel transfer pump by turning off the fuel supply, disconnecting tubes, and removing securing bolts.
- Disassembling the fuel transfer pump by removing springs, seals, valves, piston, sleeve, guide, and housing cover components.
This document provides instructions for removing and installing the automatic timing advance and fuel injection pump housing & governor on a 245D Excavator with a 3406C diesel engine. It describes in detail the steps to take the components off the engine, including removing mounting bolts, nuts, hoses and other fasteners. The instructions note to cap or plug any openings immediately to prevent contamination. They also warn to use caution when removing certain parts like springs.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U02729-03...fjskemmd4r
The document provides instructions for removing and installing several fuel system components on a 225 EXCAVATOR powered by a 3304 engine, including:
- Removing and installing the fuel priming pump
- Removing and installing the fuel filter base
- Removing the fuel transfer pump
- Disassembling and assembling the fuel transfer pump
The instructions include safety notices and illustrations showing the component locations and part names. Technicians are directed to clean parts with diesel fuel and replace any worn or damaged seals during installation.
The document provides instructions for installing and removing various engine components on Caterpillar 232B skid steer loaders, including:
1) Installing the engine involves using lifting tools to position the engine, installing bolts and washers, and connecting harness assemblies.
2) Removing and installing the fuel transfer pump involves loosening fuel lines, removing bolts, and ensuring the pump is correctly positioned.
3) Instructions are also provided for removing and installing fuel injection lines, including marking tubes for correct installation and plugging open lines.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...fjskemmd4r
This document provides instructions for disassembling and assembling the governor of a Caterpillar 3304B or 3306B engine. It outlines 34 steps to disassemble the governor and 28 steps to reassemble it. Various tools are required including retaining ring pliers, spring clamps, drivers and shields. Precise parts removal and installation is described, paying attention to cleaning, lubricating and correctly orienting each component.
The document provides instructions for removing and installing various engine components on a 272D2 XHP Skid Steer Loader including the oil cooler, engine oil relief valve, engine oil pump, water pump, water temperature regulator, and flywheel. The procedures describe removing parts, inspecting components, and installing parts in the reverse order of removal while following safety precautions and specifying torque specifications for fasteners.
This document provides instructions for removing and disassembling the piston pump (hydrostatic) on a 279C2 Compact Track Loader. It outlines the required tools and gives step-by-step instructions to disconnect hoses and harnesses, remove mounting bolts, and disassemble internal components like valves, cartridges, seals, and bearings. Reassembly instructions are also provided, specifying the proper order and method for installing each part, with details like applying thread lock compound and centering the swashplate during assembly.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...fjskemmd4r
This document provides instructions for disassembling and assembling components of the fuel injection system for a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components and reassembling them in the proper order.
- Removing and installing the inlet manifold, which is the part that connects the air cleaner to the cylinder head.
- Removing and installing the aftercooler, which cools the air after it passes through the turbocharger, and involves disconnecting hoses and removing housing pieces.
This document provides instructions for removing and installing various engine components on a Caterpillar 272D2 skid steer loader, including:
- Inlet and exhaust valves, requiring tools to compress springs and remove parts in the proper sequence.
- The engine oil cooler, which is removed by disconnecting hoses and loosening screws.
- The engine oil relief valve, which must be handled carefully to avoid injury from the compressed spring.
- The engine oil pump, whose cover and rotors are removed and installed using screws.
This document provides instructions for removing and installing the rocker shaft and pushrods on a Caterpillar 236B skid steer loader engine. The removal process involves loosening nuts and adjustment screws, removing bolts, and progressively loosening additional bolts to remove the rocker shaft assembly from the cylinder head. Individual components like the pushrods and pads are also removed. Reinstallation follows the reverse process, ensuring proper identification and lubrication of parts. Precautions are listed to prevent damage and avoid improper spring loading.
This document provides instructions for removing and installing components of the fuel system for a Caterpillar 229 Excavator, including:
- Removing and installing the fuel priming pump
- Removing and installing the fuel filter base
- Removing the fuel transfer pump
- Disassembling and assembling the fuel transfer pump
It emphasizes keeping parts clean and containing fluids to dispose of properly during maintenance.
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Similar to Caterpillar Cat 235 EXCAVATOR (Prefix 81X) Service Repair Manual (81X00404 and up).pdf
This document provides instructions for removing and installing various engine components on a Caterpillar 3306 engine, including:
- Exhaust manifold removal which involves removing nuts and bolts, fuel lines, and the manifold itself.
- Valve removal requiring use of a valve spring compressor to remove keepers and related parts before removing the valve.
- Valve guide removal and installation using driver tools and ensuring proper height is maintained.
- Valve seat insert removal and installation using extractor tools to press inserts in and out of the cylinder head.
The document provides detailed step-by-step instructions and illustrations for each procedure. Safety notices are included and required tools are listed. Proper cleaning and installation
This document provides instructions for removing and installing an exhaust manifold on a Caterpillar 3306 engine. The procedure involves:
1. Removing the turbocharger, fuel injection lines, exhaust manifold nuts and gaskets.
2. Installing new exhaust manifold gaskets and bolting on the exhaust manifold. Reattaching the fuel lines and installing the turbocharger completes the job.
3. Special tools are required and parts must be kept clean to prevent damage and premature wear. Torque specifications are provided for all fasteners.
Caterpillar cat d25 c articulated dump truck (prefix 9yc) service repair manu...fjkskmmdmme
The document provides instructions for removing, disassembling, assembling, and installing an automatic timing advance unit for a 3306 engine. It includes detailed steps and illustrations. Key steps include using tools to align marks on gears, removing bolts and plates, and ensuring proper installation of seals and springs during assembly. Special care is noted to prevent damage to parts when removing weights and springs.
Caterpillar cat d25 c articulated dump truck (prefix 9yc) service repair manu...fjjskkefksme
The document provides instructions for servicing components of the fuel system for a Caterpillar 3306 engine, including:
1) Installing the fuel ratio control and connecting fuel lines.
2) Removing and installing the fuel shutoff solenoid.
3) Procedures for removing, disassembling, and assembling the automatic timing advance unit.
Caterpillar Cat 235 EXCAVATOR (Prefix 83X) Service Repair Manual (83X00001-00...fjskemmd4r
The document provides instructions for removing and disassembling fuel system components on a Caterpillar 3306 engine, including:
- Removing the fuel priming pump by turning off the fuel supply, removing securing bolts and disconnecting tubes.
- Removing the fuel filter base by turning off the fuel supply, disconnecting lines, and removing bolts and washers.
- Removing the fuel transfer pump by turning off the fuel supply, disconnecting tubes, and removing securing bolts.
- Disassembling the fuel transfer pump by removing springs, seals, valves, piston, sleeve, guide, and housing cover after removing the pump.
Caterpillar Cat 235 EXCAVATOR (Prefix 83X) Service Repair Manual (83X00001-00...jfkksemmdmd
The document provides instructions for removing and disassembling fuel system components on a Caterpillar 3306 engine, including:
- Removing the fuel priming pump by turning off the fuel supply, removing securing bolts and disconnecting tubes.
- Removing the fuel filter base by turning off the fuel supply, disconnecting lines, and removing bolts and washers.
- Removing the fuel transfer pump by turning off the fuel supply, disconnecting tubes, and removing securing bolts.
- Disassembling the fuel transfer pump by removing springs, seals, valves, piston, sleeve, guide, and housing cover components.
The document provides instructions for removing and installing several fuel system components on a Caterpillar 3306 engine, including:
- The fuel priming pump, which is removed by turning off the fuel supply, removing mounting bolts and hoses, and installing in reverse order.
- The fuel filter base, which is removed by disconnecting the fuel line, removing mounting bolts and installing a new gasket if needed.
- The fuel transfer pump, which is removed by turning off the fuel supply, disconnecting tubes and removing mounting bolts.
The fuel transfer pump is then disassembled by removing covers, springs, seals and internal components like pistons, sleeves and valves. Assembly is the
Caterpillar Cat 235 EXCAVATOR (Prefix 83X) Service Repair Manual (83X00001-00...fujskekdjdmd
The document provides instructions for removing and installing various fuel system components on a Caterpillar 3306 engine, including:
- Removing and installing the fuel priming pump.
- Removing and installing the fuel filter base.
- Removing the fuel transfer pump.
- Disassembling and assembling the fuel transfer pump.
The instructions include safety notices and illustrations showing the component locations and part numbers. Technicians are directed to clean parts, replace worn gaskets, and properly contain fluids during the repair process.
Caterpillar Cat 235 EXCAVATOR (Prefix 83X) Service Repair Manual (83X00001-00...ufjskekdjdmw2
The document provides instructions for removing and disassembling fuel system components on a Caterpillar 3306 engine, including:
- Removing the fuel priming pump by turning off the fuel supply, removing securing bolts and disconnecting tubes.
- Removing the fuel filter base by turning off the fuel supply, disconnecting lines, and removing bolts and washers.
- Removing the fuel transfer pump by turning off the fuel supply, disconnecting tubes, and removing securing bolts.
- Disassembling the fuel transfer pump by removing springs, seals, valves, piston, sleeve, guide, and housing cover components.
The document provides instructions for removing and installing several fuel system components on a Caterpillar 3306 engine, including:
- The fuel priming pump, which is removed by turning off the fuel supply, removing mounting bolts and hoses, and installing in reverse order.
- The fuel filter base, which is removed by disconnecting the fuel line, removing mounting bolts and installing a new gasket if needed.
- The fuel transfer pump, which is removed by turning off the fuel supply, disconnecting tubes and removing mounting bolts.
The fuel transfer pump is then disassembled by removing covers, springs, seals and internal components like pistons, sleeves and valves. Assembly is the
Caterpillar Cat 235 EXCAVATOR (Prefix 83X) Service Repair Manual (83X00001-00...fujsked9dikdkd
The document provides instructions for removing and disassembling fuel system components on a Caterpillar 3306 engine, including:
- Removing the fuel priming pump by turning off the fuel supply, removing securing bolts and disconnecting tubes
- Removing the fuel filter base by turning off the fuel supply, disconnecting lines, and removing securing bolts and gaskets
- Removing the fuel transfer pump by turning off the fuel supply, disconnecting tubes, and removing securing bolts
- Disassembling the fuel transfer pump by removing covers, springs, seals, valves, pistons, sleeves, and other internal components
The instructions include safety notices to keep parts clean, contain fluids, and dispose of fluids properly
Caterpillar Cat 235 EXCAVATOR (Prefix 83X) Service Repair Manual (83X00001-00...gen78guozun
The document provides instructions for removing and disassembling fuel system components on a Caterpillar 3306 engine, including:
- Removing the fuel priming pump by turning off the fuel supply, removing securing bolts and disconnecting tubes.
- Removing the fuel filter base by turning off the fuel supply, disconnecting lines, and removing bolts and washers.
- Removing the fuel transfer pump by turning off the fuel supply, disconnecting tubes, and removing securing bolts.
- Disassembling the fuel transfer pump by removing springs, seals, valves, piston, sleeve, guide, and housing cover components.
Similar to Caterpillar Cat 235 EXCAVATOR (Prefix 81X) Service Repair Manual (81X00404 and up).pdf (12)
This document provides instructions for removing and installing the automatic timing advance and fuel injection pump housing & governor on a 245D Excavator with a 3406C diesel engine. It describes in detail the steps to take the components off the engine, including removing mounting bolts, nuts, hoses and other fasteners. The instructions note to cap or plug any openings immediately to prevent contamination. They also warn to use caution when removing certain parts like springs.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U02729-03...fjskemmd4r
The document provides instructions for removing and installing several fuel system components on a 225 EXCAVATOR powered by a 3304 engine, including:
- Removing and installing the fuel priming pump
- Removing and installing the fuel filter base
- Removing the fuel transfer pump
- Disassembling and assembling the fuel transfer pump
The instructions include safety notices and illustrations showing the component locations and part names. Technicians are directed to clean parts with diesel fuel and replace any worn or damaged seals during installation.
The document provides instructions for installing and removing various engine components on Caterpillar 232B skid steer loaders, including:
1) Installing the engine involves using lifting tools to position the engine, installing bolts and washers, and connecting harness assemblies.
2) Removing and installing the fuel transfer pump involves loosening fuel lines, removing bolts, and ensuring the pump is correctly positioned.
3) Instructions are also provided for removing and installing fuel injection lines, including marking tubes for correct installation and plugging open lines.
Caterpillar Cat 225 EXCAVATOR (Prefix 76U) Service Repair Manual (76U00694-01...fjskemmd4r
This document provides instructions for disassembling and assembling the governor of a Caterpillar 3304B or 3306B engine. It outlines 34 steps to disassemble the governor and 28 steps to reassemble it. Various tools are required including retaining ring pliers, spring clamps, drivers and shields. Precise parts removal and installation is described, paying attention to cleaning, lubricating and correctly orienting each component.
The document provides instructions for removing and installing various engine components on a 272D2 XHP Skid Steer Loader including the oil cooler, engine oil relief valve, engine oil pump, water pump, water temperature regulator, and flywheel. The procedures describe removing parts, inspecting components, and installing parts in the reverse order of removal while following safety precautions and specifying torque specifications for fasteners.
This document provides instructions for removing and disassembling the piston pump (hydrostatic) on a 279C2 Compact Track Loader. It outlines the required tools and gives step-by-step instructions to disconnect hoses and harnesses, remove mounting bolts, and disassemble internal components like valves, cartridges, seals, and bearings. Reassembly instructions are also provided, specifying the proper order and method for installing each part, with details like applying thread lock compound and centering the swashplate during assembly.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...fjskemmd4r
This document provides instructions for disassembling and assembling components of the fuel injection system for a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components and reassembling them in the proper order.
- Removing and installing the inlet manifold, which is the part that connects the air cleaner to the cylinder head.
- Removing and installing the aftercooler, which cools the air after it passes through the turbocharger, and involves disconnecting hoses and removing housing pieces.
This document provides instructions for removing and installing various engine components on a Caterpillar 272D2 skid steer loader, including:
- Inlet and exhaust valves, requiring tools to compress springs and remove parts in the proper sequence.
- The engine oil cooler, which is removed by disconnecting hoses and loosening screws.
- The engine oil relief valve, which must be handled carefully to avoid injury from the compressed spring.
- The engine oil pump, whose cover and rotors are removed and installed using screws.
This document provides instructions for removing and installing the rocker shaft and pushrods on a Caterpillar 236B skid steer loader engine. The removal process involves loosening nuts and adjustment screws, removing bolts, and progressively loosening additional bolts to remove the rocker shaft assembly from the cylinder head. Individual components like the pushrods and pads are also removed. Reinstallation follows the reverse process, ensuring proper identification and lubrication of parts. Precautions are listed to prevent damage and avoid improper spring loading.
This document provides instructions for removing and installing components of the fuel system for a Caterpillar 229 Excavator, including:
- Removing and installing the fuel priming pump
- Removing and installing the fuel filter base
- Removing the fuel transfer pump
- Disassembling and assembling the fuel transfer pump
It emphasizes keeping parts clean and containing fluids to dispose of properly during maintenance.
Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01...fjskemmd4r
This document provides instructions for installing the automatic timing advance on a 3306 engine. It describes:
1. Installing a fuel pump timing pin and bolt to hold the fuel pump camshaft in position.
2. Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3. Removing the tools and installing the starting motor and front housing.
This document provides instructions for removing and installing a flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 232D skid steer loader engine. The flywheel removal process involves using lifting tools to remove bolts and the flywheel. For installation, bolts are tightened after positioning the flywheel. The crankshaft rear seal is removed by taking off bolts and a plate. Installation requires applying sealant, aligning the new seal, and reinstalling the plate. A worn crankshaft sealing surface can be reclaimed using a wear sleeve, which is installed by applying sealant and driving it onto the crankshaft using a tool.
This document provides instructions for removing and installing the automatic timing advance on a Caterpillar 3306 engine. It describes:
- Removing the front housing before removing the timing advance
- Using engine turning tools to position the crankshaft and camshaft gears and locate the #1 piston at top dead center
- Removing two plugs and installing a tool in the flywheel housing to view and install bolts
- Checking valve positions to confirm piston position before removal
The timing advance is then removed following any additional steps needed when the front cover is or isn't installed.
Caterpillar Cat 235 EXCAVATOR (Prefix 64R) Service Repair Manual (64R00455-00...fjskemmd4r
The document provides instructions for servicing components on a Caterpillar 235 excavator, including:
- Removing and installing a boom speed control valve, describing disconnecting lines and linkage and reconnecting them.
- Disassembling and assembling the boom speed control valve, involving removing parts like the seal, stem, and spring and replacing them.
- Similarly removing, installing, and servicing a track brake valve, boom vent valve, swing combiner and relief valve, pump selector valve, and safety valve. Detailed steps are provided for disconnecting lines and linkage, removing mounting bolts, and replacing individual parts.
Caterpillar Cat 235 EXCAVATOR (Prefix 64R) Service Repair Manual (64R00596-01...fjskemmd4r
This document provides instructions for removing and installing the automatic timing advance component from a Caterpillar 3306 engine. It describes:
- Removing the front housing before removing the timing advance
- Using turning tools to align marks on gears and position the #1 piston at top dead center
- Removing two plugs and installing a tool to view inside the flywheel housing
- Removing a bolt to take off the timing advance
Caterpillar Cat 225D EXCAVATOR Service Repair Manual (2SJ00001 and up).pdffjskemmd4r
This document provides instructions for disassembling and assembling 37-MT, 41-MT, and 42-MT series starting motors. It describes the 19 steps to disassemble a 42-MT starting motor, including removing components like the rear housing, pinion drive housing, shift lever housing, brushes and field winding coil. It also outlines the 14 steps to assemble a 42-MT starting motor, such as installing the field winding coil, armature, shift lever housing and brushes.
This document provides instructions for disassembling the piston motor (hydrostatic) of a 216B3 Skid Steer Loader. It lists the required tools and presents a step-by-step procedure with illustrations. The procedure involves removing various components of the motor such as valves, springs, seals, pistons, bearings, gears, and housing pieces. Dismantling is done in a specific sequence to safely release pressure and tensions within the motor assembly.
This document provides instructions for removing and disassembling the fuel transfer pump on a 225 EXCAVATOR powered by a 3304 engine. It describes removing the pump by disconnecting fuel lines and removing bolts. It then details disassembling the pump by removing springs, seals, valves, sleeves, pistons and other components. Precautions are provided to keep parts clean and contain fluids during maintenance.
Caterpillar Cat 320C L 320CL Excavator (Prefix GLA) Service Repair Manual (G...fjskemmd4r
The document provides instructions for disassembling a swing drive. Key steps include:
1. Removing retaining rings, gears, bearings, washers, and other internal components from the carrier assembly and housing.
2. Using tools like retaining ring pliers and drivers to remove pins, rings, and other secured pieces.
3. Pressing out components like the shaft, bearings, and seals from the housing.
The process fully dismantles the swing drive into its individual parts for inspection or replacement. Cleanliness is emphasized to prevent contamination of parts.
This document provides instructions for removing and installing gas springs and fuel injection lines on a 216 Skid Steer Loader. It outlines the required tools and parts, safety precautions, and step-by-step procedures for removing and installing the gas springs while supporting the cab. It also describes disconnecting and reconnecting the fuel lines and return line from the fuel injection pump and nozzles, replacing necessary washers and fittings.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 81X
Configuration: 235 EXCAVATOR 81X00404-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00903481
Fuel Ratio Control - Install
SMCS - 1278-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00460631
1. Screen assembly (5) and four O-ring seals (4) should be inspected, replaced and installed.
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3. Illustration 2 g00460630
2. Put fuel ratio control (1) in position and engage the fuel ratio control with the lever
assembly in the governor.
3. Install bolts (2) that hold the fuel ratio control and connect fuel pressure line (3) to fuel ratio
control (1). Refer to Testing and Adjusting, "Fuel System" for more information on the
adjustment procedure for the fuel ratio control.
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4. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 81X
Configuration: 235 EXCAVATOR 81X00404-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00879991
Fuel Shutoff Solenoid - Remove and Install
SMCS - 1259-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00475568
1. Remove nut (1) and the washer. Disconnect ground wire (4) from the fuel shutoff solenoid.
2. Remove two nuts (2) and the washers.
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5. 3. Remove fuel shutoff solenoid (3) and the gasket.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00475568
1. Install the gasket and fuel shutoff solenoid (3) .
2. Apply 9S-3263 Thread Lock Compound on the threads for two nuts (2) .
3. Install the washers and two nuts (2) .
4. Connect ground wire (4) to the fuel shutoff solenoid. Install nut (1) and the washer.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 81X
Configuration: 235 EXCAVATOR 81X00404-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00930839
Automatic Timing Advance - Remove
SMCS - 1272-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-7307 Engine Turning Tool 1
B 0T-0065 Bolt 1
C
9S-9155 Spacer 1
8S-2264 Pump Impeller Puller 2
0T-0513 Bolt 2
5P-1075 Hard Washer 2
Start By:
A. Remove the front housing. Refer to Disassembly and Assembly, "Front Housing - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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7. 1. Follow the procedure in Steps 3 and 4 in order to time the fuel injection pump when the
front cover is removed. Follow the procedure in Steps 6 and 7 in order to time the fuel
injection pump when the front cover is installed.
Note: The No. 1 piston should be at the top center position on the compression stroke at the
start of all timing procedures.
Note: The engine is seen from the flywheel end when the direction of the crankshaft
rotation is given.
Illustration 1 g00474593
2. Remove the electric starting motor and install Tool (A) .
Illustration 2 g00474592
3. Turn the crankshaft counterclockwise until the "C" on the crankshaft gear and the "C" on
the camshaft gear are in alignment.
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8. Illustration 3 g00474594
4. Remove two plugs and install Tool (B) in the flywheel housing. The large plug hole is for
viewing.
5. To find the top center compression stroke for the No. 1 piston, use Tool (A) in order to turn
the flywheel clockwise for approximately 30 degrees. This procedure should be used to
remove all of the end play from the timing gears.
6. Use Tool (A) in order to turn the flywheel counterclockwise in the direction of the engine
rotation until Tool (B) can be installed in the flywheel. The piston is at the top center
position.
Note: If you go past the bolt hole, you must start the procedure again.
Note: Remove the breather assembly from the valve mechanism cover. The piston is at the
top center position on the compression stroke when the inlet valve is closed and the exhaust
valve is closed for the No. 1 cylinder. You must be able to move the rocker arms up and
down with your hand.
Illustration 4 g00474595
7. Remove bolt (1) and washer (2) that secures the automatic timing advance.
NOTICE
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9. The automatic timing advance must have support during removal in
order to help prevent damage to components.
Illustration 5 g00474596
8. Install bolt (1) and leave a 6.35 mm (.250 inch) gap. Install Tool (C), as shown. Tighten the
stud in order to loosen the fuel pump drive gear from the taper on the fuel injection pump
camshaft.
9. Remove Tool (C) and bolt (1). Remove the automatic timing advance.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 81X
Configuration: 235 EXCAVATOR 81X00404-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00935438
Automatic Timing Advance - Disassemble
SMCS - 1272-015
Disassembly Procedure
Start By:
A. Remove the automatic timing advance unit. Refer to Disassembly and Assembly,
"Automatic Timing Advance - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00476292
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11. 1. Remove two screws (1) and plate (2) .
NOTICE
The weights are held in position with two springs for each weight that
is under compression. Carefully remove the weights and the springs in
order to help prevent possible injury.
Illustration 2 g00476293
2. Remove springs (3) and (5), weight (6) and slide (4) from each side of the assembly.
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12. Illustration 3 g00476294
3. If necessary, remove gear (7). Remove seals (8) and (9) .
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 81X
Configuration: 235 EXCAVATOR 81X00404-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00935599
Automatic Timing Advance - Assemble
SMCS - 1272-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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14. Illustration 1 g00476382
1. If dowels (3) were removed from the gear hub, installation dimension (X) is 9.00 ± 0.50 mm
(.354 ± .020 inch).
2. Install seals (4) and (5) .
3. Put gear (1) in position on hub assembly (2) .
Illustration 2 g00476383
4. Install slide (7), weight (9) and springs (6) and (8) on each side of the assembly.
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15. Illustration 3 g00476385
5. Install plate (11) with two screws (10) .
End By: Install the automatic timing advance unit. Refer to Disassembly and Assembly,
"Automatic Timing Advance - Install".
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16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 81X
Configuration: 235 EXCAVATOR 81X00404-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00935398
Automatic Timing Advance - Install
SMCS - 1272-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-4186 Fuel Pump Timing Pin 1
B 0L-2070 Bolt 1
C 5P-7307 Engine Turning Tool 1
D 4C-9874 Spanner Wrench 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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17. Illustration 1 g00476281
1. Install washer (1) and bolt (2). Ensure that the cover of the fuel pump housing is removed.
Turn the fuel pump camshaft in the direction of the engine rotation until Tool (A) can be
installed in the notch of the camshaft.
2. Install Tool (A) and (B) into position. Install the weight assembly for the timing advance on
the fuel injection pump camshaft.
Illustration 2 g00476286
3. Use Tool (D) on the automatic timing advance and maintain a constant torque of 68 N·m
(50 lb ft). Tighten the bolt that fastens the automatic timing advance to the fuel pump
camshaft to a torque of 270 ± 25 N·m (200 ± 18 lb ft).
4. Remove Tools (A), (B), (C) and (D). Install the starting motor.
End By: Install the front housing. Refer to Disassembly and Assembly, "Front Housing - Install".
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18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 81X
Configuration: 235 EXCAVATOR 81X00404-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i07103919
Fuel Injection Pump Housing and Governor - Remove
SMCS - 1286-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-2264 Pump Impeller Puller 1
8B-7560 Step Plate 1
0T-0513 Bolt 2
5P-1075 Hard Washer 2
Start By:
a. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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20. Illustration 1 g00589938
3304B Engine
1. On the 3304B engine, remove oil supply line (26), oil drain line (25), and heat shield (27).
Inspect the O-ring seal around oil drain line (25). Replace the O-ring seal if the O-ring seal
is damaged. Remove the gaskets and the screen from the top of the turbocharger.
Note: The following illustrations are of a 3306B engine.
Illustration 2 g00452289
2. Remove six nuts (1) and the washers and remove cover (2).
Note: Separate nut (1) and the mounting stud, if the nut and the mounting stud come out of
the housing together. Apply thread sealant to the mounting studs and reinstall the mounting
studs to a depth of 19.0 ± 0.8 mm (0.74 ± 0.03 inch).
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21. Illustration 3 g00452292
3. Remove center bolt (3) and spacer (4).
Illustration 4 g00452293
4. Install center bolt (3) and leave a gap of 6.4 mm (.25 inch). Install Tool (A), as shown.
Tighten the stud to loosen the fuel pump drive gear from the taper on the fuel injection
pump camshaft.
5. Remove Tool (A) and bolt (3).
Illustration 5 g00452301
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22. 6. Remove tube assemblies (5) and (11). Disconnect one end of tube assemblies (8) and (9).
Disconnect clamp (10). Remove two bolts (7) and the washers and remove filter base (6)
with the filter and the gasket.
Illustration 6 g00452302
7. Remove two bolts (12), the washers and the gasket. Remove two bolts (14) and the gasket.
Remove tube assembly (13).
Illustration 7 g00452343
8. Use a lifting sling and a hoist to secure the fuel injection pump housing and the governor.
Note: Remove the heat shield (not shown) if equipped.
9. Disconnect solenoid ground (15). Remove three nuts (17). Remove two bolts (16) and the
washers. Remove the fuel injection pump housing and the governor from the engine. To
safely remove the fuel injection pump housing and the governor, use two technicians or a
suitable lifting device. The weight of the 3304B fuel injection pump housing and governor
is 24 kg (53 lb). The weight of the 3306B fuel injection pump housing and governor is
32 Kg (70 lb).
10. Remove the O-ring seals from the fuel injection pump housing and the governor.
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