The document provides instructions for servicing the water pump of a Caterpillar 3064 engine:
1. The water pump must be removed to service it, which involves draining coolant and removing four bolts.
2. To disassemble the pump, its pulley, flange, retaining ring, shaft, impeller, bearings and seal are removed.
3. Reassembly involves installing these parts in reverse order, taking care to replace worn parts and apply a new O-ring.
4. Once reassembled, the water pump is installed using four bolts and the cooling system is refilled.
Caterpillar cat 312 b l excavator (prefix 8jr) service repair manual (8jr0000...fjsekksmemm
The document provides instructions for servicing components of the engine oil pump and water pump on Caterpillar 312B and 312B L excavators. It describes how to disassemble, inspect, and replace worn parts on both pumps. Specific steps include removing seals, gears, and housings using various tools and ensuring proper installation of new parts in the correct orientation. Technicians are advised to keep areas clean and take safety precautions like wearing gloves when handling heated parts.
Caterpillar cat 312 b excavator (prefix 8jr) service repair manual (8jr00001 ...fjsekksmemm
The documents provide instructions for servicing components of the engine in a 312B L excavator. It describes how to disassemble, inspect, and reassemble the water pump. The instructions include removing the water pump from the engine, disassembling it into individual parts like the impeller and shaft, inspecting parts for wear, replacing the seal if needed, and reassembling the water pump using the appropriate tools and specifications. Proper cleanup and installation procedures are emphasized to prevent contamination.
These documents provide instructions for servicing the water pump of a Caterpillar 3064 engine. The documents describe how to:
1. Disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller, bearings, and seal.
2. Inspect and replace any worn parts during disassembly.
3. Reassemble the water pump by installing the seal, bearings, impeller, shaft assembly, flange, retaining ring, and pulley.
4. Install the serviced water pump back onto the engine and refill the cooling system.
Caterpillar Cat 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual (8JR00001...tuzhiyou2
The document provides instructions for servicing the water pump of a Caterpillar 3064 engine. It describes how to disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components. It then explains how to inspect and replace worn parts before reassembling the water pump with the shaft, impeller, bearings, seal and other components replaced as needed. The instructions are intended to guide maintenance technicians in properly servicing the engine's water pump.
Caterpillar Cat 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual (8JR00001...qfyc504378
The document provides instructions for servicing the water pump of a Caterpillar 3064 engine. It describes how to disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components. It then explains how to inspect and replace worn parts before reassembling the water pump with the shaft, impeller, bearings, seal and other components replaced as needed. The instructions are intended to guide maintenance technicians in properly servicing the engine's water pump.
These documents provide instructions for servicing the water pump of a Caterpillar 3064 engine. The documents describe how to:
1. Disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components.
2. Inspect and replace any worn parts during disassembly.
3. Reassemble the water pump by reversing the disassembly steps and ensuring proper installation of seals and bearings.
4. Install the serviced water pump back onto the engine block.
Caterpillar Cat 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual (8JR00001...lituo39419496
These documents provide instructions for servicing the water pump of a Caterpillar 3064 engine. The documents describe how to:
1. Disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller, bearings, and seal.
2. Inspect and replace any worn parts during disassembly.
3. Reassemble the water pump by installing the seal, bearings, impeller, shaft assembly, flange, retaining ring, and pulley.
4. Install the serviced water pump back onto the engine and refill the cooling system.
These documents provide instructions for servicing the water pump of a Caterpillar 3064 engine. The documents describe how to:
1. Disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components.
2. Inspect and replace any worn parts during disassembly.
3. Reassemble the water pump by reversing the disassembly steps and ensuring proper installation of seals and bearings.
4. Install the serviced water pump back onto the engine block.
Caterpillar cat 312 b l excavator (prefix 8jr) service repair manual (8jr0000...fjsekksmemm
The document provides instructions for servicing components of the engine oil pump and water pump on Caterpillar 312B and 312B L excavators. It describes how to disassemble, inspect, and replace worn parts on both pumps. Specific steps include removing seals, gears, and housings using various tools and ensuring proper installation of new parts in the correct orientation. Technicians are advised to keep areas clean and take safety precautions like wearing gloves when handling heated parts.
Caterpillar cat 312 b excavator (prefix 8jr) service repair manual (8jr00001 ...fjsekksmemm
The documents provide instructions for servicing components of the engine in a 312B L excavator. It describes how to disassemble, inspect, and reassemble the water pump. The instructions include removing the water pump from the engine, disassembling it into individual parts like the impeller and shaft, inspecting parts for wear, replacing the seal if needed, and reassembling the water pump using the appropriate tools and specifications. Proper cleanup and installation procedures are emphasized to prevent contamination.
These documents provide instructions for servicing the water pump of a Caterpillar 3064 engine. The documents describe how to:
1. Disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller, bearings, and seal.
2. Inspect and replace any worn parts during disassembly.
3. Reassemble the water pump by installing the seal, bearings, impeller, shaft assembly, flange, retaining ring, and pulley.
4. Install the serviced water pump back onto the engine and refill the cooling system.
Caterpillar Cat 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual (8JR00001...tuzhiyou2
The document provides instructions for servicing the water pump of a Caterpillar 3064 engine. It describes how to disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components. It then explains how to inspect and replace worn parts before reassembling the water pump with the shaft, impeller, bearings, seal and other components replaced as needed. The instructions are intended to guide maintenance technicians in properly servicing the engine's water pump.
Caterpillar Cat 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual (8JR00001...qfyc504378
The document provides instructions for servicing the water pump of a Caterpillar 3064 engine. It describes how to disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components. It then explains how to inspect and replace worn parts before reassembling the water pump with the shaft, impeller, bearings, seal and other components replaced as needed. The instructions are intended to guide maintenance technicians in properly servicing the engine's water pump.
These documents provide instructions for servicing the water pump of a Caterpillar 3064 engine. The documents describe how to:
1. Disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components.
2. Inspect and replace any worn parts during disassembly.
3. Reassemble the water pump by reversing the disassembly steps and ensuring proper installation of seals and bearings.
4. Install the serviced water pump back onto the engine block.
Caterpillar Cat 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual (8JR00001...lituo39419496
These documents provide instructions for servicing the water pump of a Caterpillar 3064 engine. The documents describe how to:
1. Disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller, bearings, and seal.
2. Inspect and replace any worn parts during disassembly.
3. Reassemble the water pump by installing the seal, bearings, impeller, shaft assembly, flange, retaining ring, and pulley.
4. Install the serviced water pump back onto the engine and refill the cooling system.
These documents provide instructions for servicing the water pump of a Caterpillar 3064 engine. The documents describe how to:
1. Disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components.
2. Inspect and replace any worn parts during disassembly.
3. Reassemble the water pump by reversing the disassembly steps and ensuring proper installation of seals and bearings.
4. Install the serviced water pump back onto the engine block.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...tuzhiyou2
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. New gaskets are also replaced.
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. Tools are used to install and correctly torque the bolts.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...jse7039222
The document provides instructions for installing a cylinder head on a 3054C engine. It lists the required tools which include guide bolts and a degree wheel. The procedure involves installing a new cylinder head gasket on dowels on the cylinder block and lifting the cylinder head into place using guide bolts. Setscrews are then installed in a specific numerical order and coated with oil before being tightened to secure the cylinder head.
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. Tools are used to install and correctly torque the bolts.
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. Tools are used to install and correctly torque the bolts.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...lituo39419496
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. Tools are used to install and correctly torque the bolts.
The document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump of a Caterpillar 320D LRR excavator. The oil pump removal instructions describe removing covers, gears, and other components. The water pump instructions describe removing the pump, pulley, and disassembling internal components like bearings and seals. Reassembly and installation procedures are also provided.
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like gears, covers, and seals. Detailed illustrations and cautions about cleaning and containing fluids are provided. Components are to be checked for wear and replaced as needed during disassembly and reassembly.
Caterpillar Cat 323D L Excavator (Prefix GTF) Service Repair Manual (GTF00001...8ufjsekddm8u
- The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a C6.4 engine.
- It describes the required tools and gives step-by-step procedures for removal and disassembly and installation and assembly.
- Safety notices are included to handle parts and fluids properly and avoid injury when working with compressed springs.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...8ufjsekddm8u
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, bolts securing the housing, and oil seal from the housing. It then describes how to install a new oil seal, gasket, and reattach the housing using bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...8ufjsekddm8u
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and torque wrench to reinstall these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is also emphasized.
Caterpillar Cat 323D L Excavator (Prefix NZF) Service Repair Manual (NZF00001...8ufjsekddm8u
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C6.6 engine. The procedure involves using specialized tools to compress the valve springs and position the pistons at top dead center. Springs are removed in pairs from specific cylinders and must be replaced in the same order. Installation requires lubricating seals, compressing springs with a tool to insert retainers and keepers, and checking valve clearance after installation is complete. Safety precautions are outlined to prevent injury from released spring forces.
Caterpillar Cat 323D L Excavator (Prefix BYM) Service Repair Manual (BYM00001...8ufjsekddm8u
1) The document provides instructions for removing and installing various engine components on a Caterpillar 323D L Excavator, including valve seat inserts, the engine oil cooler, and the engine oil relief valve.
2) The procedures include a list of required tools and step-by-step instructions describing how to remove, disassemble, and assemble each component while taking appropriate safety precautions.
3) Technicians are advised to keep all parts clean and free of contaminants to prevent damage and wear.
Caterpillar Cat 323D L Excavator (Prefix NDE) Service Repair Manual (NDE00001...8ufjsekddm8u
The document provides instructions for installing the rocker shaft and pushrods on a C6.4 engine. The procedure involves installing various components like the spring, arms, bracket and washer onto the shaft assembly. Retaining rings are then installed to secure the assembly. Finally, the pushrods and rocker shaft are positioned and tightened to specified torques to complete the installation.
Caterpillar Cat 323D L Excavator (Prefix JLG) Service Repair Manual (JLG00001...8ufjsekddm8u
This service repair manual provides instructions for removing and installing valve seat inserts, removing and disassembling the engine oil cooler, and assembling the engine oil cooler for a Caterpillar C6.4 engine powering a 323D L excavator. The document lists required tools and safety notices, and includes illustrations of the removal, disassembly, and assembly procedures.
Caterpillar Cat 323D L Excavator (Prefix LFL) Service Repair Manual (LFL00001...8ufjsekddm8u
1) The document provides instructions for removing and installing the fuel injection pump on a Caterpillar C6.4 engine.
2) To remove the pump, various hoses, tubes, brackets and electrical connections must be disconnected and markings made for installation. Bolts then need to be removed to access the pump.
3) Installation involves reversing the removal process, ensuring cleanliness, replacing washers, and torquing all connections to the specified values.
Caterpillar Cat 323D L Excavator (Prefix L5Z) Service Repair Manual (L5Z00001...8ufjsekddm8u
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine. It describes removing the electric starting motor, flywheel and ring gear before removing the flywheel housing bolts. Tools are required to lift the housing and remove the oil seal. When installing, a new gasket and oil seal are used and the housing is bolted back in place before reinstalling the flywheel and starting motor.
This document provides installation instructions for a rear power take-off (RPTO) on a 323 excavator with a C7.1 engine. It describes 20 steps to install the RPTO, including installing sleeve bearings, gears, idler hubs, adapters and bolts. Precautions are given to keep components clean and ensure proper alignment of parts. Tools required include drivers and sockets.
This document provides instructions for disassembling and assembling the travel motor of a 323D and 323D L excavator. It describes 27 steps to disassemble the travel motor by removing components like the head, brake piston, barrel assembly, and shaft assembly. It then describes 13 steps to reassemble the travel motor by installing components like the shaft assembly, cam plate, barrel assembly, and head in the reverse order of disassembly. Precautions are given to clean parts thoroughly, mark components for reinstallation, and ensure proper alignment of parts.
1) The document provides instructions for removing and installing a flywheel from a C7.1 engine that powers a 323 excavator.
2) To remove the flywheel, bolts must first be removed and guide studs installed to support the flywheel. Lifting equipment is then used to lift the flywheel off while inspecting components for wear or damage.
3) Flywheel installation requires cleaning and lifting the flywheel into place using guide studs. Bolts are tightened to the specified torque and the flywheel is inspected for proper runout.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists the required tools and parts and outlines 15 steps to disassemble the final drive, 13 steps to disassemble the travel motor, and 16 steps to disassemble the counterbalance valve. Safety notices are included regarding releasing pressures and springs.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, and housing bolts. Instructions are given to lift the housing off the engine block using a link bracket and driver group. Reinstallation involves reversing the removal process and tightening the housing bolts to the specified torque.
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Similar to Caterpillar Cat 312B EXCAVATOR (Prefix 8JR) Service Repair Manual (8JR00001 and up).pdf
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...tuzhiyou2
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. New gaskets are also replaced.
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. Tools are used to install and correctly torque the bolts.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...jse7039222
The document provides instructions for installing a cylinder head on a 3054C engine. It lists the required tools which include guide bolts and a degree wheel. The procedure involves installing a new cylinder head gasket on dowels on the cylinder block and lifting the cylinder head into place using guide bolts. Setscrews are then installed in a specific numerical order and coated with oil before being tightened to secure the cylinder head.
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. Tools are used to install and correctly torque the bolts.
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. Tools are used to install and correctly torque the bolts.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...lituo39419496
1) The document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054C engine. It describes cleaning and lubricating the parts, compressing the springs using a tool, and tightening the screws in a specific sequence.
2) The instructions then describe removing the cylinder head, which requires draining fluids and removing other engine components first. Dowel pins must be aligned during installation.
3) Reinstalling the cylinder head requires cleaning, torquing bolts in a sequence, and refilling fluids. Tools are used to install and correctly torque the bolts.
The document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump of a Caterpillar 320D LRR excavator. The oil pump removal instructions describe removing covers, gears, and other components. The water pump instructions describe removing the pump, pulley, and disassembling internal components like bearings and seals. Reassembly and installation procedures are also provided.
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like gears, covers, and seals. Detailed illustrations and cautions about cleaning and containing fluids are provided. Components are to be checked for wear and replaced as needed during disassembly and reassembly.
Similar to Caterpillar Cat 312B EXCAVATOR (Prefix 8JR) Service Repair Manual (8JR00001 and up).pdf (8)
Caterpillar Cat 323D L Excavator (Prefix GTF) Service Repair Manual (GTF00001...8ufjsekddm8u
- The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a C6.4 engine.
- It describes the required tools and gives step-by-step procedures for removal and disassembly and installation and assembly.
- Safety notices are included to handle parts and fluids properly and avoid injury when working with compressed springs.
Caterpillar Cat 323D L Excavator (Prefix YSD) Service Repair Manual (YSD00001...8ufjsekddm8u
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, bolts securing the housing, and oil seal from the housing. It then describes how to install a new oil seal, gasket, and reattach the housing using bolts, and reinstall the flywheel and electric starting motor.
Caterpillar Cat 323D L Excavator (Prefix PBE) Service Repair Manual (PBE00001...8ufjsekddm8u
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar C6.4 engine. The removal procedure involves using various tools to remove the idler gear, shaft, thrust plate and washer. The installation procedure specifies cleaning parts and using a press and torque wrench to reinstall these components, checking backlash and end play tolerances. Proper alignment of timing gear marks is also emphasized.
Caterpillar Cat 323D L Excavator (Prefix NZF) Service Repair Manual (NZF00001...8ufjsekddm8u
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C6.6 engine. The procedure involves using specialized tools to compress the valve springs and position the pistons at top dead center. Springs are removed in pairs from specific cylinders and must be replaced in the same order. Installation requires lubricating seals, compressing springs with a tool to insert retainers and keepers, and checking valve clearance after installation is complete. Safety precautions are outlined to prevent injury from released spring forces.
Caterpillar Cat 323D L Excavator (Prefix BYM) Service Repair Manual (BYM00001...8ufjsekddm8u
1) The document provides instructions for removing and installing various engine components on a Caterpillar 323D L Excavator, including valve seat inserts, the engine oil cooler, and the engine oil relief valve.
2) The procedures include a list of required tools and step-by-step instructions describing how to remove, disassemble, and assemble each component while taking appropriate safety precautions.
3) Technicians are advised to keep all parts clean and free of contaminants to prevent damage and wear.
Caterpillar Cat 323D L Excavator (Prefix NDE) Service Repair Manual (NDE00001...8ufjsekddm8u
The document provides instructions for installing the rocker shaft and pushrods on a C6.4 engine. The procedure involves installing various components like the spring, arms, bracket and washer onto the shaft assembly. Retaining rings are then installed to secure the assembly. Finally, the pushrods and rocker shaft are positioned and tightened to specified torques to complete the installation.
Caterpillar Cat 323D L Excavator (Prefix JLG) Service Repair Manual (JLG00001...8ufjsekddm8u
This service repair manual provides instructions for removing and installing valve seat inserts, removing and disassembling the engine oil cooler, and assembling the engine oil cooler for a Caterpillar C6.4 engine powering a 323D L excavator. The document lists required tools and safety notices, and includes illustrations of the removal, disassembly, and assembly procedures.
Caterpillar Cat 323D L Excavator (Prefix LFL) Service Repair Manual (LFL00001...8ufjsekddm8u
1) The document provides instructions for removing and installing the fuel injection pump on a Caterpillar C6.4 engine.
2) To remove the pump, various hoses, tubes, brackets and electrical connections must be disconnected and markings made for installation. Bolts then need to be removed to access the pump.
3) Installation involves reversing the removal process, ensuring cleanliness, replacing washers, and torquing all connections to the specified values.
Caterpillar Cat 323D L Excavator (Prefix L5Z) Service Repair Manual (L5Z00001...8ufjsekddm8u
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C6.4 engine. It describes removing the electric starting motor, flywheel and ring gear before removing the flywheel housing bolts. Tools are required to lift the housing and remove the oil seal. When installing, a new gasket and oil seal are used and the housing is bolted back in place before reinstalling the flywheel and starting motor.
This document provides installation instructions for a rear power take-off (RPTO) on a 323 excavator with a C7.1 engine. It describes 20 steps to install the RPTO, including installing sleeve bearings, gears, idler hubs, adapters and bolts. Precautions are given to keep components clean and ensure proper alignment of parts. Tools required include drivers and sockets.
This document provides instructions for disassembling and assembling the travel motor of a 323D and 323D L excavator. It describes 27 steps to disassemble the travel motor by removing components like the head, brake piston, barrel assembly, and shaft assembly. It then describes 13 steps to reassemble the travel motor by installing components like the shaft assembly, cam plate, barrel assembly, and head in the reverse order of disassembly. Precautions are given to clean parts thoroughly, mark components for reinstallation, and ensure proper alignment of parts.
1) The document provides instructions for removing and installing a flywheel from a C7.1 engine that powers a 323 excavator.
2) To remove the flywheel, bolts must first be removed and guide studs installed to support the flywheel. Lifting equipment is then used to lift the flywheel off while inspecting components for wear or damage.
3) Flywheel installation requires cleaning and lifting the flywheel into place using guide studs. Bolts are tightened to the specified torque and the flywheel is inspected for proper runout.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists the required tools and parts and outlines 15 steps to disassemble the final drive, 13 steps to disassemble the travel motor, and 16 steps to disassemble the counterbalance valve. Safety notices are included regarding releasing pressures and springs.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, and housing bolts. Instructions are given to lift the housing off the engine block using a link bracket and driver group. Reinstallation involves reversing the removal process and tightening the housing bolts to the specified torque.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, and housing bolts. Instructions are given to lift the housing off the engine block using a link bracket and driver group. Reinstallation involves reversing the removal process and tightening the housing bolts to the specified torque.
The document provides instructions for removing and installing various engine components on a Caterpillar C4.2 engine, including:
- Removing and installing the flywheel housing, which requires removing bolts and installing a new gasket.
- Removing the crankshaft pulley using pullers and removing the wear sleeve if needed. Installation requires heating the sleeve and tightening a nut.
- Removing the crankshaft front seal by drilling holes and pulling it out, being careful not to damage the crankshaft. Installation uses a installer tool and applying oil.
The document provides instructions for removing and installing various engine components on a Caterpillar 314D CR excavator, including:
1) Removing the idler gear from the front gear group by removing the bolt and washer securing it to the idler shaft and pulling it off using a puller tool.
2) Instructions specify ensuring timing marks are aligned before removal to maintain proper timing of gears.
3) Detailed steps and illustrations guide removal of additional components like the flywheel housing, crankshaft pulley, and crankshaft front seal. Tools and safety precautions are also listed.
Caterpillar Cat 313F L Excavator (Prefix NLG) Service Repair Manual (NLG00001...8ufjsekddm8u
This document provides instructions for removing the front housing on a C4.4 engine. The steps include:
1. Removing other components like the fan, crankshaft pulley, oil pan, accessory drive, water pump and timing gears.
2. Disconnecting wiring, cutting cable straps and removing bolts to separate the bypass tube from the housing and cylinder head.
3. Removing bolts of different lengths to detach the front housing from the cylinder block, and removing the gasket and thrust washer.
This document provides instructions for removing the front housing on a C4.4 engine. The steps include:
1. Removing other components like the fan, crankshaft pulley, oil pan, accessory drive, water pump and timing gears.
2. Disconnecting wiring, cutting cable straps and removing bolts to separate the bypass tube from the housing and cylinder head.
3. Removing bolts of different lengths to detach the front housing from the cylinder block, and removing the gasket and thrust washer.
Caterpillar Cat 312D2 L Excavator (Prefix GWN) Service Repair Manual (GWN0000...8ufjsekddm8u
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines 16 steps to disassemble parts like the traction control valve, bearing, relief valve assemblies, piston assemblies, springs, and seals. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluid.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B L EXCAVATOR 8JR
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 8JR00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01146555
Engine Oil Pump - Install
SMCS - 1304-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00646132
1. Use Tool (A) to install the front oil seal (8) (not shown).
Illustration 2 g00607962
2. Lower the temperature of the spindle (10). Install spindle (10) and idler gear (11) as an
assembly in the front housing.
Note: The temperature of the spindle is lowered in order to ease the installation of the
spindle in the front housing.
Illustration 3 g00607955
3. Install set screw (9) in the front housing.
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4. Illustration 4 g00607885
4. Lower the temperature of the drive gear assembly. Install drive gear (7) in the front housing.
Note: The temperature of the drive gear assembly is lowered in order to ease the installation
of the drive gear assembly in the front housing.
Illustration 5 g00608012
Always wear protective gloves when handling parts that have been
heated.
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5. 5. Heat the oil pump gear up to 180 to 220 °C (356 to 428 °F). Support end (X) of the shaft (7)
(drive gear). Install oil pump gear (6) onto the shaft. The end of the gear (Z) should be flush
with the end of the shaft (Y) .
Illustration 6 g00607770
6. Install driven gear (4) into the front housing (slip fit).
Illustration 7 g00607826
7. Place gasket (3) and cover (2) in position on the front housing.
Note: Ensure that the old gasket material is removed from the mating surfaces.
8. Install the washer and bolt (1) that secures the cover to the front housing. Tighten bolt (1) to
a torque of 34 ± 5 N·m (25 ± 4 lb ft).
Refer to the Specifications Module, "Engine Oil Pump" for more information on the engine oil
pump.
End By: Install the front housing. Refer to Disassembly and Assembly, " Housing (Front) -
Install".
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B L EXCAVATOR 8JR
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 8JR00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01149671
Water Pump - Remove
SMCS - 1361-011
Removal Procedure
Start By:
A. Remove V-belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
At operating temperature, the engine coolant is hot and under pressure.
Steam can cause personal injury.
Check the coolant level only after the engine has been stopped and the
filler cap is cool enough to touch with the bare hand.
Remove the filler cap slowly to relieve pressure.
Cooling system conditioner contains alkali. Avoid contact with skin and
eyes to prevent personal injury.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/2
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7. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or disposal.
Illustration 1 g00609950
2. Remove four bolts (1) that secure the water pump to the engine.
3. Remove water pump pulley (2) and water pump (3) as an unit from the engine.
4. Remove O-ring (4) (not shown) from water pump (3). Discard the old O-ring.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B L EXCAVATOR 8JR
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 8JR00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01566087
Water Pump - Disassemble
SMCS - 1361-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 1P-1861 Retaining Ring Pliers 1
C 1P-0510 Driver Group 1
Start By:
A. Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
Note: If the water pump is heated up to 80 °C (176 °F), the components can be easily removed.
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9. Illustration 1 g00610108
1. Remove four bolts (1) and the washers that secure the water pump pulley to the water pump.
2. Remove water pump pulley (2) from the water pump.
Note: Check the groove for the V-belt of the water pump pulley for wear and damage. Replace the
water pump pulley, if necessary.
Note: Use Tool (C) during disassembly procedures of the water pump, which require the use of a
press or a hammer.
Illustration 2 g00610120
3. Use Tool (A) to remove flange (3) from the water pump.
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10. Illustration 3 g00610127
4. Use Tool (B) to remove retaining ring (4) from the water pump.
Illustration 4 g00610140
5. Use a press and Tool (C) to remove shaft assembly (5) from water pump assembly (6) .
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11. Illustration 5 g00813948
6. Remove impeller (8) from the shaft assembly (5) .
Note: Check the impeller for wear, corrosion, and metal to metal contact. Replace the impeller, if
necessary.
7. Remove the following items from shaft (9) :
◦ Bearing (10)
◦ Spacer (11)
◦ Bearing (12)
◦ Washer (13)
8. Once all of the components have been removed, then check shaft (9) for distortion. Replace the shaft,
if necessary.
9. Check seal (14) for wear and damage. Use Tool (C) in order to remove the seal from the water pump
housing, if necessary.
Note: Replace the seal if any signs of leakage occurs during the operation of the water pump.
10. Replace O-ring (7) with a new O-ring.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jun 22 22:03:26 UTC+0800 2020
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B L EXCAVATOR 8JR
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 8JR00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01566223
Water Pump - Assemble
SMCS - 1361-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
B 1P-1861 Retaining Ring Pliers 1
Note: Refer to Specifications, "Water Pump" for specifications that are required during assembly.
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13. Illustration 1 g00813948
1. Install seal (14), if the seal was removed during the disassembly procedures.
2. The following components are installed on shaft (9) :
◦ Washer (13)
◦ Bearing (12)
◦ Spacer (11)
◦ Bearing (10)
Note: Check two bearings (10) and (12) for correct rotation.
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14. Illustration 2 g00610140
3. Use a press and Tool (A) to install shaft assembly (5) into the water pump housing.
4. Use a press and Tool (A) to install impeller (8) onto shaft assembly (5) .
Illustration 3 g00610127
5. Use Tool (B) to install retaining ring (4) into the water pump housing.
6. Use a press and Tool (A) to install flange (3) onto shaft assembly (5) .
Illustration 4 g00610108
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15. 7. Install water pump pulley (2) onto the flange.
8. Install four bolts (1) in order to secure water pump pulley (2) to the flange.
End By: Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jun 22 22:04:26 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B L EXCAVATOR 8JR
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 8JR00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01149732
Water Pump - Install
SMCS - 1361-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00609950
1. Replace O-ring (4) (not shown) with a new part. Apply glycerine to the O-ring before the
installation of the water pump (3) and water pump pulley (2) .
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17. 2. Install the water pump (3) and water pump pulley (2) as a unit onto the engine.
Note: When the water pump is installed, ensure that the grease fitting is up. Also, ensure
that the weep hole is down.
3. Install bolts (1) in order to secure water pump (3) to the cylinder block.
4. Fill the cooling system to the correct level. Refer to the appropriate Operation and
Maintenance Manual for the correct fluid and the correct filling procedure.
End By: Install V-belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jun 22 22:05:25 UTC+0800 2020
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B L EXCAVATOR 8JR
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 8JR00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01148678
Water Temperature Regulator - Remove and Install
SMCS - 1355-010
Removal Procedure
At operating temperature, the engine coolant is hot and under pressure.
Steam can cause personal injury.
Check the coolant level only after the engine has been stopped and the
filler cap is cool enough to touch with the bare hand.
Remove the filler cap slowly to relieve pressure.
Cooling system conditioner contains alkali. Avoid contact with skin and
eyes to prevent personal injury.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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19. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant level below the water temperature regulator.
Illustration 1 g00609693
2. Loosen hose clamp (1) and disconnect hose (2) from cover (4) of the water temperature
regulator.
3. Remove two bolts (3) and the washers from cover (4) of the water temperature regulator.
4. Separate cover (4) from elbow (5) .
5. Remove bolts (6). Separate elbow (5) from the water outlet manifold.
6. Remove water temperature regulator (8) (not shown) from cover (4) .
7. Remove gasket (7) (not shown) and gasket (9) (not shown) from the mounting surfaces of
cover (4) and elbow (5) .
8. Use the following procedure in order to test the water temperature regulator:
a. Put the water temperature regulator in a tub of water. Heat the water in order to test
the water temperature regulator for thermostatic action.
Note: Stir the water in the tub in order to maintain even temperature during the test.
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20. b. When the valve of the water temperature regulator lifts more than 10 mm (0.4 inch),
measure the water temperature.
Note: The opening temperature for the water temperature regulator is 71° ± 2°C (160°
± 3.6°F).
c. If the valve fails to operate properly, replace the water temperature regulator.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean all of the mounting surfaces for the gaskets and remove all gasket material.
NOTICE
If the water temperature regulator is installed incorrectly, it will cause
the engine to overheat.
Illustration 2 g00609693
2. Install water temperature regulator (8) (not shown) into elbow (5) .
Note: When the water temperature regulator is installed, ensure that the hole for the air vent
is up.
3. Install gasket (7) (not shown) and gasket (9) (not shown).
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21. Note: Check the condition of the gaskets. If the gaskets are worn or damaged, use 8T-9013
Silicone Sealant for replacement.
4. Install the bolts (6) in order to secure elbow (5) to the water outlet manifold.
5. Install cover (4) for the water regulator housing.
6. Install the washers and two bolts (3) in order to secure cover (4) of the water regulator
housing.
7. Reconnect hose (2) and tighten hose clamp (1) onto cover (4) of the water regulator
housing.
8. Fill the cooling system to the correct level. Refer to the Operation and Maintenance Manual
for the correct fluid and the correct filling procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jun 22 22:06:24 UTC+0800 2020
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22. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B L EXCAVATOR 8JR
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 8JR00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01567208
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B Forcing screws M16 X 2 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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23. Illustration 1 g00605492
1. Remove twelve bolts (1) and washers from the adapter (2) .
2. Remove the adapter (2) from the flywheel housing.
Illustration 2 g00605497
3. Remove four socket head bolts (3) from the inner ring (4) .
4. Remove the inner ring (4) from the flywheel.
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24. Illustration 3 g00605501
5. Remove six bolts (5) that secure flywheel (6) to the crankshaft. Check all bolts for stripped
threads. Replace the bolts, if necessary.
Illustration 4 g00605504
6. Install Tool (A), a strap, and a suitable lifting device onto the flywheel (6).
7. Use Tool (B) in order to remove the flywheel and ring gear out of the housing. The weight
of the flywheel is 50 kg (110 lb).
8. Perform the following procedure in order to remove the flywheel ring gear.
Illustration 5 g00613038
a. Place the flywheel and ring gear assembly on a suitable support.
Note: Check the flywheel ring gear for the following conditions:cracks, damaged
dowel holes, worn ring gear and damaged ring gear.
Note: Identify the orientation of the old ring gear on the flywheel for proper
positioning, when the new ring gear is installed.
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Always wear protective gloves when handling parts that have been
heated.
b. Heat ring gear (7) uniformly.
c. Remove the ring gear (7) by tapping the ring gear all the way around the flywheel
(6) .
d. Reposition the flywheel in order to remove the ring gear.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jun 22 22:07:24 UTC+0800 2020
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27. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312B L EXCAVATOR 8JR
Configuration: 312B & 312B L TRACK-TYPE EXCAVATORS 8JR00001-UP (MACHINE) POWERED BY 3064 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01567260
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Perform the following procedure, if the ring gear was removed from the flywheel:
a. Heat the ring gear to 150 °C (302 °F) in an oven.
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28. b. Press the ring gear onto the flywheel.
Note: Prior to the installation of the flywheel, refer to Specifications, "Flywheel" for
information on checking the flywheel assembly for flatness.
Illustration 1 g00605504
2. Install Tool (A), a strap, and a suitable lifting device onto flywheel (6) .
3. Install flywheel (6). The weight of the flywheel is 50 kg (110 lb).
Illustration 2 g00605501
4. Install six bolts (5) in order to secure flywheel (6) onto the crankshaft. Tighten the bolts to a
torque of 83 ± 5 N·m (61 ± 4 lb ft).
5. Remove Tool (A) from the flywheel.
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