1) The document provides assembly instructions for a transmission in a 140M 2 motor grader model, including 42 steps to assemble various components like clutches, gears, seals, and bearings.
2) It lists required tools and safety notices, and includes illustrations showing the assembly process. Precautions are mentioned regarding cleaning parts and applying lubrication before assembly.
3) Components are assembled onto housing and shaft assemblies using lifting devices due to component weights up to 64kg, with retaining rings, bolts and locking adhesives used to secure parts. Springs are compressed using special tools during assembly of hub assemblies.
Caterpillar cat 140 m 2 motor grader (prefix m9d) service repair manual (m9d0...fusjefjskekmem
1. The document provides assembly instructions for a transmission in a 140M 2 motor grader model. It lists required tools and parts and provides 42 steps and illustrations to assemble the transmission components which include clutches, gears, seals, bearings, and housings.
2. Several components like clutches require special procedures to compress springs for assembly and specify torque values for fasteners. Cleanliness is important and components must be cleaned, inspected, and lubricated before assembly.
3. Proper lifting equipment is needed to handle heavy transmission components weighing up to 64 kg. Assembly requires multiple people at some steps.
Caterpillar cat 140 m 2 motor grader (prefix m9d) service repair manual (m9d0...fusejkskemfm
1. The document provides assembly instructions for a transmission on a 140M 2 motor grader model. It lists required tools and parts and provides 42 steps and illustrations to assemble the transmission components which include clutches, gears, seals, bearings, and housings.
2. Several components like clutches require special procedures using compressing tools to install springs and rings safely. Cleanliness is important during assembly and components must be lubricated, heated, or cooled as specified.
3. Torque specifications are provided for tightening bolts and screws during assembly. Lifting devices are needed to position some heavy components weighing up to 64 kg.
Caterpillar cat 140 m 2 motor grader (prefix m9d) service repair manual (m9d0...jfkseksmemqw
1. The document provides assembly instructions for a transmission in a 140M 2 motor grader model. It lists required tools and parts and provides 42 steps and illustrations to assemble the transmission components which include clutches, gears, seals, bearings, and housings.
2. Several components like clutches require special procedures to compress springs for assembly and specify torque values for fasteners. Cleanliness of parts is emphasized before and during assembly.
3. Lifting devices and assistance from another person are recommended to position some heavy transmission assembly components weighing up to 64 kg.
Caterpillar Cat 140M 2 MOTOR GRADER (Prefix M9D) Service Repair Manual (M9D00...yonglaoxuanshou3
This document provides assembly instructions for a transmission in a 140M 2 motor grader. It lists required tools and parts and provides 33 steps for assembling various transmission components including clutches, gears, seals, bearings and housing. Pictures and diagrams accompany each step. Proper cleaning and lubrication of parts is emphasized before assembly. Lifting devices and compressed air tools are required to position some heavy components.
Caterpillar Cat 140M 2 MOTOR GRADER (Prefix M9D) Service Repair Manual (M9D00...hvy7sbkw8e
This document provides assembly instructions for a transmission in a 140M 2 motor grader. It lists required tools and parts and provides 33 steps for assembling various transmission components including clutches, gears, seals, bearings and housing. Pictures and diagrams accompany each step. Proper cleaning and lubrication of parts is emphasized before assembly.
Caterpillar Cat 140M 2 MOTOR GRADER (Prefix M9D) Service Repair Manual (M9D00...wenxian17880
This document provides assembly instructions for a transmission in a 140M 2 motor grader. It lists required tools and parts and provides step-by-step instructions with accompanying illustrations. Some key steps include installing bearings and seals, assembling clutch components like plates and discs, and using lifting devices to position heavy transmission components. Cleanliness is emphasized throughout assembly.
This document provides assembly instructions for separating a transmission from output transfer gears on a 980M wheel loader. The steps include:
1. Repositioning the transmission and output transfer gears onto cribbing using lifting tools.
2. Disconnecting electrical and hydraulic connections.
3. Removing housing bolts and the housing using lifting tools.
4. Removing manifold bolts to fully separate the transmission.
This service repair manual provides instructions for assembling the lock up clutch and freewheel stator for the torque converter in a 980M wheel loader. It outlines 51 steps to install various components like seals, bearings, gears, and housings. Finally, it specifies connecting the assembled torque converter to the transmission and output transfer gears.
Caterpillar cat 140 m 2 motor grader (prefix m9d) service repair manual (m9d0...fusjefjskekmem
1. The document provides assembly instructions for a transmission in a 140M 2 motor grader model. It lists required tools and parts and provides 42 steps and illustrations to assemble the transmission components which include clutches, gears, seals, bearings, and housings.
2. Several components like clutches require special procedures to compress springs for assembly and specify torque values for fasteners. Cleanliness is important and components must be cleaned, inspected, and lubricated before assembly.
3. Proper lifting equipment is needed to handle heavy transmission components weighing up to 64 kg. Assembly requires multiple people at some steps.
Caterpillar cat 140 m 2 motor grader (prefix m9d) service repair manual (m9d0...fusejkskemfm
1. The document provides assembly instructions for a transmission on a 140M 2 motor grader model. It lists required tools and parts and provides 42 steps and illustrations to assemble the transmission components which include clutches, gears, seals, bearings, and housings.
2. Several components like clutches require special procedures using compressing tools to install springs and rings safely. Cleanliness is important during assembly and components must be lubricated, heated, or cooled as specified.
3. Torque specifications are provided for tightening bolts and screws during assembly. Lifting devices are needed to position some heavy components weighing up to 64 kg.
Caterpillar cat 140 m 2 motor grader (prefix m9d) service repair manual (m9d0...jfkseksmemqw
1. The document provides assembly instructions for a transmission in a 140M 2 motor grader model. It lists required tools and parts and provides 42 steps and illustrations to assemble the transmission components which include clutches, gears, seals, bearings, and housings.
2. Several components like clutches require special procedures to compress springs for assembly and specify torque values for fasteners. Cleanliness of parts is emphasized before and during assembly.
3. Lifting devices and assistance from another person are recommended to position some heavy transmission assembly components weighing up to 64 kg.
Caterpillar Cat 140M 2 MOTOR GRADER (Prefix M9D) Service Repair Manual (M9D00...yonglaoxuanshou3
This document provides assembly instructions for a transmission in a 140M 2 motor grader. It lists required tools and parts and provides 33 steps for assembling various transmission components including clutches, gears, seals, bearings and housing. Pictures and diagrams accompany each step. Proper cleaning and lubrication of parts is emphasized before assembly. Lifting devices and compressed air tools are required to position some heavy components.
Caterpillar Cat 140M 2 MOTOR GRADER (Prefix M9D) Service Repair Manual (M9D00...hvy7sbkw8e
This document provides assembly instructions for a transmission in a 140M 2 motor grader. It lists required tools and parts and provides 33 steps for assembling various transmission components including clutches, gears, seals, bearings and housing. Pictures and diagrams accompany each step. Proper cleaning and lubrication of parts is emphasized before assembly.
Caterpillar Cat 140M 2 MOTOR GRADER (Prefix M9D) Service Repair Manual (M9D00...wenxian17880
This document provides assembly instructions for a transmission in a 140M 2 motor grader. It lists required tools and parts and provides step-by-step instructions with accompanying illustrations. Some key steps include installing bearings and seals, assembling clutch components like plates and discs, and using lifting devices to position heavy transmission components. Cleanliness is emphasized throughout assembly.
This document provides assembly instructions for separating a transmission from output transfer gears on a 980M wheel loader. The steps include:
1. Repositioning the transmission and output transfer gears onto cribbing using lifting tools.
2. Disconnecting electrical and hydraulic connections.
3. Removing housing bolts and the housing using lifting tools.
4. Removing manifold bolts to fully separate the transmission.
This service repair manual provides instructions for assembling the lock up clutch and freewheel stator for the torque converter in a 980M wheel loader. It outlines 51 steps to install various components like seals, bearings, gears, and housings. Finally, it specifies connecting the assembled torque converter to the transmission and output transfer gears.
This document provides assembly instructions for separating a transmission from output transfer gears on a 980M wheel loader. It outlines 51 steps to assemble the torque converter, including installing various components like seals, bearings, gears, and housings. It then describes 7 steps to separate the transmission from the output transfer gears, which involves removing bolts, harnesses, tubes, and housings using various tools. The document provides illustrations to support the assembly and separation procedures.
This document provides assembly instructions for separating a transmission from output transfer gears on a 980M wheel loader. The steps include:
1. Repositioning the transmission and output transfer gears onto cribbing using lifting tools.
2. Disconnecting electrical and hydraulic connections.
3. Removing housing bolts and the housing using lifting tools.
4. Removing manifold bolts to fully separate the transmission.
This document provides assembly instructions for separating a transmission from output transfer gears on a 980M wheel loader. The steps include:
1. Repositioning the transmission and output transfer gears onto cribbing using lifting tools.
2. Disconnecting electrical and hydraulic connections.
3. Removing housing bolts and the housing using lifting tools.
4. Removing manifold bolts to fully separate the transmission.
This document provides assembly instructions for separating a transmission from output transfer gears on a 980M wheel loader. The steps include:
1. Repositioning the transmission and output transfer gears onto cribbing using lifting tools.
2. Disconnecting electrical and hydraulic connections.
3. Removing housing bolts and the housing using lifting tools.
4. Removing manifold bolts to fully separate the transmission.
This service repair manual provides instructions for assembling the lock up clutch and freewheel stator for the torque converter in a 980M wheel loader. It outlines 51 steps to install various components like seals, bearings, gears, and housings. When complete, the final steps are to connect the assembled torque converter to the transmission and output transfer gears.
This service repair manual provides instructions for assembling the lock up clutch and freewheel stator for the torque converter in a 980M wheel loader. It outlines 51 steps to install various components like seals, bearings, gears, and housings. Finally, it specifies connecting the assembled torque converter to the transmission and output transfer gears.
This service repair manual provides instructions for assembling the lock up clutch and freewheel stator for the torque converter in a 980M wheel loader. It outlines 51 steps to install various components like seals, bearings, gears, and housings. Finally, it specifies connecting the assembled torque converter to the transmission and output transfer gears.
This document provides assembly instructions for a torque converter in 3 steps:
1. It describes 51 assembly steps to install various components like seals, bearings, gears, and housings onto the torque converter.
2. It instructs to connect the assembled torque converter to the transmission and output transfer gears.
3. It lists the required tools and provides illustrations for each assembly step.
This document provides assembly instructions for connecting a torque converter to a transmission in a 980M wheel loader. It outlines 51 steps to assemble seals, gears, shafts, bearings, plates and other components. The summary separates the transmission from the output transfer gears by removing housings, bolts, solenoids and disconnecting wiring and tubes. Lifting devices and tools are used to safely handle components weighing up to 1406 kg.
This document provides assembly instructions for connecting a torque converter to a transmission in a 980M wheel loader. It outlines 51 steps to assemble seals, gears, shafts, bearings, plates and other components. The summary separates the transmission from the output transfer gears by removing housings, bolts, solenoids and disconnecting wiring and tubes. Lifting devices and link brackets are used to safely maneuver the heavy transmission components.
This document provides assembly instructions for a torque converter in 3 steps:
1. It describes 51 assembly steps to install various components like seals, bearings, gears, and housings onto the torque converter.
2. It instructs to connect the assembled torque converter to the transmission and output transfer gears.
3. It lists the required tools and provides illustrations for each assembly step.
This document provides assembly instructions for a torque converter in 3 steps or less:
1. The document outlines 51 steps to assemble the individual components of a torque converter, including installing seals, bearings, gears, housings, and fasteners in the proper order and with specified torques.
2. Tools and torque specifications are provided for each step to ensure correct assembly.
3. The final step is to connect the assembled torque converter to the transmission and transfer gears to complete the power train.
This document provides assembly instructions for connecting a torque converter to a transmission in a 980M wheel loader. It outlines 51 steps to assemble seals, gears, shafts, bearings, plates and other components. The summary separates the transmission from the output transfer gears by removing housings, bolts, solenoids and disconnecting wiring and tubes. Lifting devices and link brackets are used to safely maneuver the heavy transmission components.
This document provides assembly instructions for connecting a torque converter to a transmission in a 980M wheel loader. It outlines 51 steps to assemble seals, gears, shafts, bearings, plates and other components. The summary separates the transmission from the output transfer gears by removing housings, bolts, solenoids and disconnecting wiring and tubes. Lifting devices and link brackets are used to safely maneuver the heavy transmission components.
This document provides assembly instructions for connecting a torque converter to a transmission in a 980M wheel loader. It outlines 51 steps to assemble seals, gears, shafts, housings and other components. It also describes how to separate a transmission from output transfer gears, including disconnecting harnesses and tubes, and removing housing and manifold components. The process is illustrated through 41 figures.
This document provides assembly instructions for a torque converter in 3 steps:
1. It describes 51 assembly steps to install various components like seals, bearings, gears, and housings onto the torque converter.
2. It instructs to connect the assembled torque converter to the transmission and output transfer gears.
3. It lists the required tools and provides illustrations for each assembly step.
The document provides step-by-step instructions for assembling a torque converter for a 980M wheel loader. It details 51 steps for installing various components like seals, bearings, gears, and housing pieces. Proper tools and torque specifications are listed to ensure correct assembly.
The document provides instructions for separating a transmission from output transfer gears on a 980M wheel loader. It lists required tools and outlines 51 steps to disassemble the torque converter, remove housing bolts and solenoids, and separate the transmission from the output transfer gears using lifting devices and link brackets. The transmission and output transfer gears weigh approximately 1406 kg and the housing weighs around 108 kg.
The document provides instructions for separating a transmission from output transfer gears on a 980M wheel loader. It lists required tools and outlines 51 steps to disassemble the torque converter, remove housing bolts and solenoids, and separate the transmission from the output transfer gears using lifting devices and link brackets. The transmission and output transfer gears weigh approximately 1406 kg and the housing weighs around 108 kg.
The document provides instructions for separating a transmission from output transfer gears on a 980M wheel loader. It lists required tools and outlines 51 steps to disassemble the torque converter, remove housing bolts and solenoids, and separate the transmission from the output transfer gears using lifting devices and link brackets. The transmission and output transfer gears weigh approximately 1406 kg and the housing weighs around 108 kg.
This document provides disassembly instructions for a 430E Backhoe Loader transmission. It lists the required tools and steps to remove the transmission case, drain the oil, and disassemble the various internal components. These include removing gears, shafts, seals, bearings, and other parts using tools like pullers, presses, and retaining ring pliers. Detailed illustrations accompany each step to show how to access and remove the individual transmission components.
This document provides instructions for removing and installing the idler gear on a 430F backhoe loader with a C4.4 engine. It outlines the necessary tools and start by steps of removing the crankshaft pulley and front cover. The removal procedure instructs how to use tools to ensure the number 1 cylinder is at top center compression before removing the idler gear. Installation involves cleaning components and reversing the removal steps.
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Similar to Caterpillar Cat 140M 2 MOTOR GRADER (Prefix M9D) Service Repair Manual (M9D00001 and up).pdf
This document provides assembly instructions for separating a transmission from output transfer gears on a 980M wheel loader. It outlines 51 steps to assemble the torque converter, including installing various components like seals, bearings, gears, and housings. It then describes 7 steps to separate the transmission from the output transfer gears, which involves removing bolts, harnesses, tubes, and housings using various tools. The document provides illustrations to support the assembly and separation procedures.
This document provides assembly instructions for separating a transmission from output transfer gears on a 980M wheel loader. The steps include:
1. Repositioning the transmission and output transfer gears onto cribbing using lifting tools.
2. Disconnecting electrical and hydraulic connections.
3. Removing housing bolts and the housing using lifting tools.
4. Removing manifold bolts to fully separate the transmission.
This document provides assembly instructions for separating a transmission from output transfer gears on a 980M wheel loader. The steps include:
1. Repositioning the transmission and output transfer gears onto cribbing using lifting tools.
2. Disconnecting electrical and hydraulic connections.
3. Removing housing bolts and the housing using lifting tools.
4. Removing manifold bolts to fully separate the transmission.
This document provides assembly instructions for separating a transmission from output transfer gears on a 980M wheel loader. The steps include:
1. Repositioning the transmission and output transfer gears onto cribbing using lifting tools.
2. Disconnecting electrical and hydraulic connections.
3. Removing housing bolts and the housing using lifting tools.
4. Removing manifold bolts to fully separate the transmission.
This service repair manual provides instructions for assembling the lock up clutch and freewheel stator for the torque converter in a 980M wheel loader. It outlines 51 steps to install various components like seals, bearings, gears, and housings. When complete, the final steps are to connect the assembled torque converter to the transmission and output transfer gears.
This service repair manual provides instructions for assembling the lock up clutch and freewheel stator for the torque converter in a 980M wheel loader. It outlines 51 steps to install various components like seals, bearings, gears, and housings. Finally, it specifies connecting the assembled torque converter to the transmission and output transfer gears.
This service repair manual provides instructions for assembling the lock up clutch and freewheel stator for the torque converter in a 980M wheel loader. It outlines 51 steps to install various components like seals, bearings, gears, and housings. Finally, it specifies connecting the assembled torque converter to the transmission and output transfer gears.
This document provides assembly instructions for a torque converter in 3 steps:
1. It describes 51 assembly steps to install various components like seals, bearings, gears, and housings onto the torque converter.
2. It instructs to connect the assembled torque converter to the transmission and output transfer gears.
3. It lists the required tools and provides illustrations for each assembly step.
This document provides assembly instructions for connecting a torque converter to a transmission in a 980M wheel loader. It outlines 51 steps to assemble seals, gears, shafts, bearings, plates and other components. The summary separates the transmission from the output transfer gears by removing housings, bolts, solenoids and disconnecting wiring and tubes. Lifting devices and tools are used to safely handle components weighing up to 1406 kg.
This document provides assembly instructions for connecting a torque converter to a transmission in a 980M wheel loader. It outlines 51 steps to assemble seals, gears, shafts, bearings, plates and other components. The summary separates the transmission from the output transfer gears by removing housings, bolts, solenoids and disconnecting wiring and tubes. Lifting devices and link brackets are used to safely maneuver the heavy transmission components.
This document provides assembly instructions for a torque converter in 3 steps:
1. It describes 51 assembly steps to install various components like seals, bearings, gears, and housings onto the torque converter.
2. It instructs to connect the assembled torque converter to the transmission and output transfer gears.
3. It lists the required tools and provides illustrations for each assembly step.
This document provides assembly instructions for a torque converter in 3 steps or less:
1. The document outlines 51 steps to assemble the individual components of a torque converter, including installing seals, bearings, gears, housings, and fasteners in the proper order and with specified torques.
2. Tools and torque specifications are provided for each step to ensure correct assembly.
3. The final step is to connect the assembled torque converter to the transmission and transfer gears to complete the power train.
This document provides assembly instructions for connecting a torque converter to a transmission in a 980M wheel loader. It outlines 51 steps to assemble seals, gears, shafts, bearings, plates and other components. The summary separates the transmission from the output transfer gears by removing housings, bolts, solenoids and disconnecting wiring and tubes. Lifting devices and link brackets are used to safely maneuver the heavy transmission components.
This document provides assembly instructions for connecting a torque converter to a transmission in a 980M wheel loader. It outlines 51 steps to assemble seals, gears, shafts, bearings, plates and other components. The summary separates the transmission from the output transfer gears by removing housings, bolts, solenoids and disconnecting wiring and tubes. Lifting devices and link brackets are used to safely maneuver the heavy transmission components.
This document provides assembly instructions for connecting a torque converter to a transmission in a 980M wheel loader. It outlines 51 steps to assemble seals, gears, shafts, housings and other components. It also describes how to separate a transmission from output transfer gears, including disconnecting harnesses and tubes, and removing housing and manifold components. The process is illustrated through 41 figures.
This document provides assembly instructions for a torque converter in 3 steps:
1. It describes 51 assembly steps to install various components like seals, bearings, gears, and housings onto the torque converter.
2. It instructs to connect the assembled torque converter to the transmission and output transfer gears.
3. It lists the required tools and provides illustrations for each assembly step.
The document provides step-by-step instructions for assembling a torque converter for a 980M wheel loader. It details 51 steps for installing various components like seals, bearings, gears, and housing pieces. Proper tools and torque specifications are listed to ensure correct assembly.
The document provides instructions for separating a transmission from output transfer gears on a 980M wheel loader. It lists required tools and outlines 51 steps to disassemble the torque converter, remove housing bolts and solenoids, and separate the transmission from the output transfer gears using lifting devices and link brackets. The transmission and output transfer gears weigh approximately 1406 kg and the housing weighs around 108 kg.
The document provides instructions for separating a transmission from output transfer gears on a 980M wheel loader. It lists required tools and outlines 51 steps to disassemble the torque converter, remove housing bolts and solenoids, and separate the transmission from the output transfer gears using lifting devices and link brackets. The transmission and output transfer gears weigh approximately 1406 kg and the housing weighs around 108 kg.
The document provides instructions for separating a transmission from output transfer gears on a 980M wheel loader. It lists required tools and outlines 51 steps to disassemble the torque converter, remove housing bolts and solenoids, and separate the transmission from the output transfer gears using lifting devices and link brackets. The transmission and output transfer gears weigh approximately 1406 kg and the housing weighs around 108 kg.
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This document provides disassembly instructions for a 430E Backhoe Loader transmission. It lists the required tools and steps to remove the transmission case, drain the oil, and disassemble the various internal components. These include removing gears, shafts, seals, bearings, and other parts using tools like pullers, presses, and retaining ring pliers. Detailed illustrations accompany each step to show how to access and remove the individual transmission components.
This document provides instructions for removing and installing the idler gear on a 430F backhoe loader with a C4.4 engine. It outlines the necessary tools and start by steps of removing the crankshaft pulley and front cover. The removal procedure instructs how to use tools to ensure the number 1 cylinder is at top center compression before removing the idler gear. Installation involves cleaning components and reversing the removal steps.
The document provides instructions for assembling and disassembling components of a Caterpillar 426F2 backhoe loader, including:
1) Assembling the axle housing by setting bearing preloads and backlash between gears.
2) Installing the drive and steering axle by attaching it to the frame and installing other components.
3) Removing and installing a solenoid valve on the transmission by disconnecting electrical connectors and hydraulic lines.
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and lists the step-by-step procedures. The removal procedure involves using a lifting device to remove the flywheel and then removing housing bolts. The installation procedure specifies cleaning parts, lubricating the seal, and tightening bolts to the specified torque to attach the housing.
This document provides instructions for removing and installing camshaft bearings, engine oil pans, piston cooling jets, pistons, and connecting rods on a 3054C engine. It outlines the required tools and parts, removal and installation procedures with illustrations, and safety notices to keep parts clean and contain fluids. The summary focuses on the high-level steps and does not include part numbers or other specific details.
This document provides instructions for installing an engine in a 420F2 backhoe loader. It outlines 17 steps for installing the engine, connecting various components like the transmission, alternator, and fuel system. Tools required are listed. Photos illustrate each step, and safety notices are included.
This document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054 engine. It describes lubricating the components, inserting the pushrods into the cylinder head, and securing the rocker shaft assembly with nuts and bolts. Tightening specifications and torque values are provided. The document also warns to keep all parts clean from contaminants to prevent rapid wear.
The document provides instructions for removing and installing the steering cylinder on a 416D backhoe loader. It outlines the required tools and steps to remove the cylinder from the axle housing by removing the spanner nut and pushing the cylinder out. It then details disassembling and reassembling the cylinder components. The installation procedure describes aligning and securing the cylinder back into the axle housing. A second section provides similar instructions for removing and installing rear tie rods on the backhoe loader.
This document provides instructions for removing and installing an engine from a 420F2 backhoe loader. It outlines 19 steps to remove the engine, which includes draining fluids, disconnecting various components, and using lifting tools to remove the engine. It then describes 19 steps to install the engine in reverse order, including filling fluids and reconnecting all components. The document is part of a service repair manual for backhoe loader models.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It describes the required tools and gives step-by-step procedures for removing the housing which include supporting the engine, removing mounting bolts, attaching lifting tools, and removing bolts attaching the housing to the cylinder block. Reinstallation involves cleaning surfaces, positioning the housing, and installing mounting bolts with specified torques.
The document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054C engine. It describes using guide bolts and a link bracket to support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the entire housing assembly. The installation procedure involves using a plastic sleeve to protect the seal during installation and aligning the seal housing with the cylinder block before tightening setscrews.
This document provides instructions for installing and removing the fuel injection pump and governor on a 262D Skid Steer Loader with a C3.3B engine. The installation procedure involves 18 steps including installing bearings, gears, springs, seals and housing components. The removal procedure involves 12 steps such as disconnecting lines, removing bolts, nuts and springs. Cleaning the components and ensuring cleanliness of the fuel system is emphasized.
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 416E backhoe loader. It describes:
1) Removing the flywheel by taking out bolts and using guide bolts and lifting equipment, being careful of the weight.
2) Installing the flywheel by positioning it with guide bolts and lifting equipment, replacing bolts, and tightening them in sequence.
3) Removing the crankshaft rear seal by taking out torx screws and discarding the seal and housing assembly.
4) Installing the new crankshaft rear seal by aligning it on the crankshaft flange, installing torx
1. The document provides assembly instructions for the transmission of a 416D Backhoe Loader. It details assembling the transmission in major components and then assembling the components together.
2. The instructions include installing various parts like bearings, gears, plates, springs and seals onto the input shaft, reverse shaft and main shaft in the specified order.
3. Cleanliness is emphasized and all parts must be cleaned before assembly. Lubrication with transmission oil is also specified.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. The removal procedure involves removing mounting bolts from the top and bottom of the housing and using lifting tools to detach the housing from the cylinder block. The installation procedure specifies cleaning mating surfaces and tightening mounting bolts to secure the housing. Tools including link brackets and lifting devices are listed. Safety notices advise keeping parts clean and containing fluids.
This document provides instructions for removing and installing a flywheel housing on a 416C Backhoe Loader with a 3054 engine. It describes using lifting brackets and removing mounting bolts to detach the housing. Cleaning surfaces and replacing seals is emphasized. Diagrams illustrate the housing and bolt locations. Proper safety procedures and required tools are also outlined.
The document provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar 3054C engine. It describes cleaning and preparing the components, heating the ring gear to install it on the flywheel, installing guide bolts and lifting brackets to position the flywheel, and tightening the bolts to specification. It also describes removing the existing rear seal housing assembly by removing setscrews, protecting the crankshaft during new seal installation, aligning the new housing, and tightening setscrews in stages.
This document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and multi-step processes for both removal and installation. Removal of the flywheel requires loosening bolts and using a lifting device due to its weight of 53 kg. Installation of the crankshaft rear seal involves cleaning, lubricating, and pressing the seal into place using the proper tool. Proper torque values are also provided for reinstalling components.
The document provides instructions for removing and installing the front housing on a Caterpillar 3054 engine. To remove the front housing, bolts must be removed that fasten the housing to the cylinder block and oil pan. The front gear group and camshaft gear must first be removed. To install the front housing, a new gasket is applied with sealant and the housing is bolted back into place along with the oil pan. The front gear group and camshaft gear are then reinstalled.
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Product: MOTOR GRADER
Model: 140M 2 MOTOR GRADER M9D
Configuration: 140M Series 2 Motor Grader M9D00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train
Media Number -KENR8899-03 Publication Date -01/05/2017 Date Updated -18/05/2017
i06933343
Transmission - Assemble
SMCS - 3002-016; 3030-016; 3159-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 3
B 422-8733 Jack Stand Gp 3
C 1U-9202 Lever Puller Hoist 1
D 1P-1863 Retaining Ring Pliers 1
E 308-3470 Jack Stand Gp 2
F 140-7742 Sleeve 1
H FT-2769 Table 1
J 4C-8156 Lifting Fixture 1
L
9U-7480 Compressing Tube 1
8T-4133 Nut 1
8T-4224 Hard Washer 1
-
Threaded Rod
M10 - 1.5 by 460mm
1
N 2P-8312 Retaining Ring Pliers 1
R 189-0408 Shackle As 1
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3. 3E-3882 Eyebolt 1
T 4C-4030 Loctite 242 Thread Locker 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning
fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be
deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or
damaged, use new parts for replacement. Dirt and other contaminants can damage the precision
component. Perform assembly procedures on a clean work surface. Keep components covered and
protected always.
Note: Lubricate all seal rings and O-ring seals prior to assembly.
Note: Check the O-ring seals, and the seals for wear or for damage. Replace the components, if
necessary.
Note: Remove old anaerobic sealant from the bottom of the blind tapped holes in housing (237)
before assembling.
Illustration 1 g01389210
This Illustration is viewed from the bottom.
1. Install filter (246) and O-ring seal (245). Position cover (244) and install bolts (243).
Tighten bolts (243) to a torque of 28 ± 7 N·m (21 ± 5 lb ft).
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4. Illustration 2 g01389019
2. Position plate (241) and install bolts (242). Tighten bolts (242) to a torque of 12 ± 3 N·m
(106 ± 27 lb in).
3. Lower the temperature of bearing outer races (240), (239), and (238). Install bearing outer
races (240), (239), and (238) into housing (237).
Illustration 3 g01389010
4. Install the O-ring seals and covers (236) onto housing (49). Tighten the bolts for covers
(236) to a torque of 28 ± 7 N·m (21 ± 5 lb ft). Install the O-ring seals and covers (235) onto
housing (49). Tighten the bolts for covers (235) to a torque of 28 ± 7 N·m (21 ± 5 lb ft).
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5. Illustration 4 g01394193
5. Lower the temperature of races (234) and races (233) . Install races (234) and races (233)
into housing (49).
Illustration 5 g01394189
6. Install O-ring seal (232).
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6. Illustration 6 g01394188
7. Raise the temperature of bearing (231). Install bearing (231). Install retaining ring (230).
Illustration 7 g01394185
8. Install gear (229).
9. Install retaining ring (228).
Illustration 8 g01394184
10. Install retainer (227). Install bearing (226). Install retaining ring (225).
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7. Illustration 9 g01394180
11. Install gear (224). Install bolts (223). Tighten bolts (223) to a torque of 28 ± 7 N·m
(21 ± 5 lb ft).
Illustration 10 g01394236
12. Use two people to position shaft assembly (130) onto Tooling (H). The weight of input shaft
assembly (130) is approximately 25 kg (55 lb). Use suitable blocking to support input shaft
assembly (130). Install retaining ring (222) (not shown) onto input shaft assembly (130).
Install gear (221). Raise the temperature of inner bearing (220). Install inner bearing (220)
onto input shaft assembly (130).
Illustration 11 g01394368
13. Use a suitable lifting device to position input shaft assembly (130) to housing (237). The
weight of input shaft assembly (130) is approximately 23 kg (50 lb). Use Tooling (N) to
install retaining ring (219) onto input shaft assembly (130). Install ring seal (218).
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8. Illustration 12 g01388797
Illustration 13 g01394379
14. Install seal rings (217) and (216) onto piston (215).
Illustration 14 g01388786
15. Install piston (215) and valve assembly (214) onto clutch assembly (174).
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9. Illustration 15 g01388754
16. Install friction discs (213) and clutch plates (212) onto clutch assembly (174). Install friction
disc (211), spring (210), and hub assembly (207) onto clutch assembly (174).
Illustration 16 g01388732
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
17. Use Tooling (L) to compress hub assembly (207). Install two half rings (209) (not shown)
and lock rings (208) onto clutch assembly (174).
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10. Illustration 17 g01388726
18. Position washer (205) to clutch assembly (174). Apply Tooling (T) to screws (206). Install
screws (206). Tighten screws (206) to a torque of 12 ± 3 N·m (106 ± 27 lb in).
Illustration 18 g01388685
19. Install thrust disc (204) and roller bearing assembly (203) onto clutch assembly (174).
Illustration 19 g01388678
20. Install gear assembly (202), thrust disc (201), thrust disc (200), and thrust race (199) onto
clutch assembly (174). Raise the temperature of inner bearing (198). Install inner bearing
(198) onto clutch assembly (174).
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11. 21. Use a suitable lifting device to turn over clutch assembly (174) onto Tooling (H). The
weight of clutch assembly (174) is approximately 43 kg (95 lb).
Illustration 20 g01388663
Illustration 21 g01394424
22. Install seal rings (196) and (197) onto piston (195).
Illustration 22 g01388653
23. Install piston (195) and valve assembly (194) onto clutch assembly (174).
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12. Illustration 23 g01388635
24. Install friction discs (191), clutch plates (192), friction discs (193), spring (190), and hub
assembly (187) onto clutch assembly (174).
Illustration 24 g01388624
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
25. Use Tooling (L) to compress hub assembly (187). Install two half rings (189) (not shown)
and lock rings (188).
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13. Illustration 25 g01388618
26. Position washer (185) to clutch assembly (174). Apply Tooling (T) to screws (186). Install
screws (186). Tighten screws (186) to a torque of 12 ± 3 N·m (106 ± 27 lb in).
Illustration 26 g01388614
27. Install thrust disc (184) and roller bearing assembly (183) onto clutch assembly (174).
Illustration 27 g01388597
28. Install gear assembly (182), thrust disc (181), and thrust disc (180) onto clutch assembly
(174). Raise the temperature of inner bearing (179). Install inner bearing (179) onto clutch
assembly (174).
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14. Illustration 28 g01394545
29. Attach Tooling (R) and a suitable lifting device to clutch assembly (174). The weight of
clutch assembly (174) is approximately 64 kg (140 lb). Use Tooling (R) and the suitable
lifting device to install clutch assembly (174) to housing (237).
Illustration 29 g01388581
30. Install O-ring seals (177) and seal rings (178) onto seal carrier (176).
Illustration 30 g01388568
31. Position seal carrier (176) onto clutch assembly (174). Install bolts (175). Tighten bolts
(175) to a torque of 55 ± 10 N·m (41 ± 7 lb ft).
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15. Illustration 31 g01388470
Illustration 32 g01394550
32. Install seal rings (173) and (172) onto piston (171).
Illustration 33 g01388335
33. Install piston (171) and valve assembly (170) onto clutch assembly (135).
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16. Illustration 34 g01388330
34. Install friction discs (169), clutch plates (168), friction disc (167), spring (166), and hub
assembly (163) onto clutch assembly (135).
Illustration 35 g01388324
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
35. Use Tooling (L) to compress hub assembly (163). Install two half rings (165) (not shown)
and lock rings (164).
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17. Illustration 36 g01388320
36. Position washer (162) to clutch assembly (135). Apply Tooling (T) to screws (161). Tighten
screws (161) to a torque of 12 ± 3 N·m (106 ± 27 lb in).
Illustration 37 g01388296
37. Install thrust disc (160) and roller bearing (159) onto clutch assembly (135).
Illustration 38 g01388277
38. Install gear assembly (158). thrust disc (157), thrust disc (156), and thrust race (155) onto
clutch assembly (135). Raise the temperature of inner bearing (154). Install inner bearing
(154) onto clutch assembly (135).
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19. 39. Use a suitable lifting device to turn over clutch assembly (135) onto Tooling (H). The
weight of clutch assembly (135) is approximately 41 kg (90 lb).
Illustration 39 g01388246
Illustration 40 g01394572
40. Install seal rings (153) and (152) onto piston (151).
Illustration 41 g01394574
41. Install piston (151) and wave spring (150) onto clutch assembly (135).
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20. Illustration 42 g01388240
42. Install clutch plates (149), friction discs (148), and hub assembly (145).
Illustration 43 g01388208
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
43. Use Tooling (L) to compress hub assembly (145). Install two half rings (147) (not shown)
and lock rings (146).
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21. Illustration 44 g01388185
44. Lower the temperature of bearing (144). Install bearing (144) into gear assembly (141).
Illustration 45 g01388168
45. Install washer (143), thrust disc (142), gear assembly (141), thrust disc (140), and spacer
(139) onto clutch assembly (135).
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22. Illustration 46 g01394607
46. Install gear (138) and spacer (137) onto clutch assembly (135). Raise the temperature of
inner bearing (136). Install inner bearing (136).
Illustration 47 g01394616
47. Attach Tooling (R) and a suitable lifting device to clutch assembly (135). The weight of
clutch assembly (135) is approximately 61 kg (135 lb). Use Tooling (R) and the suitable
lifting device to install clutch assembly (135) into housing (237).
Illustration 48 g01394625
48. Install O-ring seals (134) and seal rings (133) onto seal carrier (132).
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