This document provides step-by-step instructions for disassembling the transmission of a 135H motor grader. It involves removing various transmission components including shafts, gears, seals, bearings, and other parts. Over 50 steps are outlined to remove the transmission from the case and then disassemble the internal components. Pictures and specialized tools are referenced to aid with removal of specific components like clutches and pistons.
Caterpillar Cat 12H Motor Grader (Prefix AMZ) Service Repair Manual Instant D...fujskekkdm8ik
This document provides disassembly instructions for a 12H motor grader transmission. It involves removing over 40 components in a specific sequence, including transmission covers, shaft assemblies, gears, bearings, seals, pistons, clutches and other internal parts. Detailed illustrations and specialized tools are referenced to correctly disassemble the transmission.
Caterpillar Cat 12H Motor Grader (Prefix AMZ) Service Repair Manual Instant D...fiksemdmdme3
This document provides disassembly instructions for a 12H motor grader transmission. It outlines removing various transmission components including the transmission case assembly, seal carriers, shaft assemblies, clutches, pistons, and bearings. Over 30 steps are described to fully disassemble the transmission and identify individual parts for assembly purposes. Required tools include link brackets, forcing screws, fixtures, pullers, threaded rods, nuts, and other hardware.
Caterpillar cat d8 l track type tractor dozer bulldozer (prefix 7jc) service ...fjjskkemsmee
This document provides instructions for removing and installing a torque divider on a Caterpillar D8L track-type tractor. It describes in 22 steps how to disassemble the torque divider by removing components like the planet carrier, shafts, gears, seals and housing. It then describes in 51 steps the reverse process of assembling the torque divider, including pressing bearings into place and installing seals, gears and other components back into the housing. The overall document provides very detailed technical instructions for servicing the torque divider.
Caterpillar cat d8 l track type tractor dozer bulldozer (prefix 7jc) service ...ufjkskemfseol
This document provides instructions for removing and installing a torque divider from a Caterpillar D8L track-type tractor. It describes in detail:
1) Removing the torque divider by draining oil, disconnecting lines, removing bolts, and lowering it with a hoist.
2) Disassembling the torque divider by removing snap rings, planet carrier, shafts, gears, seals, and other internal components.
3) Reassembling the torque divider by installing new components as needed, pressing in bearings and seals, and torquing bolts to the specified values.
Caterpillar cat d8 l track type tractor dozer bulldozer (prefix 7jc) service ...dikdkskmmdm
This document provides instructions for removing and installing a torque divider from a Caterpillar D8L track-type tractor. It describes in detail:
1) Removing the torque divider by draining oil, disconnecting lines, removing bolts, and lowering it with a hoist.
2) Disassembling the torque divider by removing snap rings, planet carrier, shafts, gears, seals, and other internal components.
3) Reassembling the torque divider by installing new components as needed, pressing in bearings and seals, and reattaching housings.
Caterpillar Cat 12H NA MOTOR GRADER (Prefix 8MN) Service Repair Manual Instan...ze6074xunong
This document provides instructions for disassembling the transmission of a 12H NA motor grader. It lists over 30 steps to remove components such as the transmission case assembly, shaft assemblies, gear assemblies, pistons, clutches, seals and bearings. Detailed illustrations accompany each step. Special tools are required to separate parts and compress components. Care must be taken when lifting heavy assemblies and relieving pressure on compressed parts.
Caterpillar Cat 12H NA MOTOR GRADER (Prefix 8MN) Service Repair Manual Instan...f8usejkdmmd8i
This document provides instructions for disassembling the transmission of a 12H NA motor grader. It lists over 40 steps to remove components such as seals, shafts, gears, bearings, pistons, clutches and other parts. Detailed illustrations accompany each step. Special tools are required to properly separate parts and compress components during disassembly. The transmission contains high precision parts that must be removed and reinstalled carefully in the correct order and orientation.
Caterpillar Cat 12H NA MOTOR GRADER (Prefix 8MN) Service Repair Manual Instan...f8seodkdmdmed3
This document provides instructions to disassemble a transmission for a 12H motor grader. It lists over 40 steps to remove components such as seals, shafts, gears, bearings, clutches, and pistons. Special tools are required to separate parts and compress components. Detailed illustrations accompany each step to ensure correct disassembly. Safety precautions are mentioned to handle heavy parts carefully using lifting devices. The transmission must be completely disassembled to access all parts for repair or replacement.
Caterpillar Cat 12H Motor Grader (Prefix AMZ) Service Repair Manual Instant D...fujskekkdm8ik
This document provides disassembly instructions for a 12H motor grader transmission. It involves removing over 40 components in a specific sequence, including transmission covers, shaft assemblies, gears, bearings, seals, pistons, clutches and other internal parts. Detailed illustrations and specialized tools are referenced to correctly disassemble the transmission.
Caterpillar Cat 12H Motor Grader (Prefix AMZ) Service Repair Manual Instant D...fiksemdmdme3
This document provides disassembly instructions for a 12H motor grader transmission. It outlines removing various transmission components including the transmission case assembly, seal carriers, shaft assemblies, clutches, pistons, and bearings. Over 30 steps are described to fully disassemble the transmission and identify individual parts for assembly purposes. Required tools include link brackets, forcing screws, fixtures, pullers, threaded rods, nuts, and other hardware.
Caterpillar cat d8 l track type tractor dozer bulldozer (prefix 7jc) service ...fjjskkemsmee
This document provides instructions for removing and installing a torque divider on a Caterpillar D8L track-type tractor. It describes in 22 steps how to disassemble the torque divider by removing components like the planet carrier, shafts, gears, seals and housing. It then describes in 51 steps the reverse process of assembling the torque divider, including pressing bearings into place and installing seals, gears and other components back into the housing. The overall document provides very detailed technical instructions for servicing the torque divider.
Caterpillar cat d8 l track type tractor dozer bulldozer (prefix 7jc) service ...ufjkskemfseol
This document provides instructions for removing and installing a torque divider from a Caterpillar D8L track-type tractor. It describes in detail:
1) Removing the torque divider by draining oil, disconnecting lines, removing bolts, and lowering it with a hoist.
2) Disassembling the torque divider by removing snap rings, planet carrier, shafts, gears, seals, and other internal components.
3) Reassembling the torque divider by installing new components as needed, pressing in bearings and seals, and torquing bolts to the specified values.
Caterpillar cat d8 l track type tractor dozer bulldozer (prefix 7jc) service ...dikdkskmmdm
This document provides instructions for removing and installing a torque divider from a Caterpillar D8L track-type tractor. It describes in detail:
1) Removing the torque divider by draining oil, disconnecting lines, removing bolts, and lowering it with a hoist.
2) Disassembling the torque divider by removing snap rings, planet carrier, shafts, gears, seals, and other internal components.
3) Reassembling the torque divider by installing new components as needed, pressing in bearings and seals, and reattaching housings.
Caterpillar Cat 12H NA MOTOR GRADER (Prefix 8MN) Service Repair Manual Instan...ze6074xunong
This document provides instructions for disassembling the transmission of a 12H NA motor grader. It lists over 30 steps to remove components such as the transmission case assembly, shaft assemblies, gear assemblies, pistons, clutches, seals and bearings. Detailed illustrations accompany each step. Special tools are required to separate parts and compress components. Care must be taken when lifting heavy assemblies and relieving pressure on compressed parts.
Caterpillar Cat 12H NA MOTOR GRADER (Prefix 8MN) Service Repair Manual Instan...f8usejkdmmd8i
This document provides instructions for disassembling the transmission of a 12H NA motor grader. It lists over 40 steps to remove components such as seals, shafts, gears, bearings, pistons, clutches and other parts. Detailed illustrations accompany each step. Special tools are required to properly separate parts and compress components during disassembly. The transmission contains high precision parts that must be removed and reinstalled carefully in the correct order and orientation.
Caterpillar Cat 12H NA MOTOR GRADER (Prefix 8MN) Service Repair Manual Instan...f8seodkdmdmed3
This document provides instructions to disassemble a transmission for a 12H motor grader. It lists over 40 steps to remove components such as seals, shafts, gears, bearings, clutches, and pistons. Special tools are required to separate parts and compress components. Detailed illustrations accompany each step to ensure correct disassembly. Safety precautions are mentioned to handle heavy parts carefully using lifting devices. The transmission must be completely disassembled to access all parts for repair or replacement.
This document provides assembly instructions for a transmission in a 434E backhoe loader. It lists required tools and gives step-by-step instructions for assembling various transmission components, including the reverse shaft, input shaft, countershaft, and output shaft. Safety notes are included to warn of potential injury from improper assembly of spring-loaded parts.
The document provides instructions for removing and installing various components of a Caterpillar 992K wheel loader, including:
1) Removing and disassembling the rear power take-off, which involves using various tools to remove nuts, bearings, and other parts.
2) Instructions for reassembling the rear power take-off by installing bearings and other components in the reverse order of disassembly.
3) Procedures for removing and installing the vibration damper and pulley, which includes using guide studs and lifting equipment to handle the heavy components.
The document contains detailed step-by-step instructions along with illustrations to correctly perform maintenance on specific parts of the 992K
The document provides instructions for disassembling a transmission (power shift) from a 416E Backhoe Loader. It lists required tools and outlines 25 steps to remove the transmission, including draining fluids, disconnecting electrical and hydraulic connections, removing mounting hardware, and lifting the transmission off with a hydraulic jack. The transmission weighs approximately 255 kg (562 lb) and special care must be taken when handling it and containing any fluids.
This document provides instructions for removing and disassembling the transmission of a 416D Backhoe Loader. It outlines 14 steps to remove the transmission, which includes draining fluids, removing mounting bolts, and lowering the transmission. It then details disassembling the transmission into its major components, such as removing the front and rear output shafts, planetary gears, clutch packs, seals, and bearings. Proper tools and safety precautions are listed.
This document provides instructions for removing and installing the sliding frame and bearings on a 434E backhoe loader. The key steps include:
1. Removing the swing frame, swing cylinders, and hydraulic lines.
2. Using lifting devices to remove the lift cylinders, link assembly, sliding frame, and various mounting bars and blocks.
3. Using pullers and drivers to remove the thrust bearings and sliding bearings from the sliding frame.
4. Reversing the removal procedures to install the new bearings and reassemble the sliding frame and associated components. Special tools and low bearing temperatures are required for installation.
The document provides instructions for removing and installing the fuel transfer pump on a Caterpillar 322N excavator powered by a 3116 engine. It details removing the pump cover, spring, piston and seals. It also describes inspecting parts and lubricating them with oil during installation. Installation involves reversing the removal steps and ensuring proper alignment of components.
The document provides instructions for removing and installing final drive sprockets, travel brake valves, and travel motors on a 322-A excavator model. Key steps include separating the track assemblies, using tools to support heavy components like the sprocket while removing fasteners, cleaning mating surfaces, replacing seals, and torquing fasteners to the specified values. The process also requires draining oil from the final drive and hydraulic system before removing components.
This document provides instructions for disassembling the control valve (auxiliary) on a 322C excavator. It describes removing and disassembling various components of the control valve such as solenoid valves, line relief valves, fittings, seals, and spools. Cleanliness is emphasized to prevent contamination of hydraulic systems during disassembly and reassembly. Detailed illustrations and part numbers are provided for each step. Personal protective equipment is recommended when removing or releasing parts under spring pressure.
Caterpillar Cat 322 L EXCAVATOR (Prefix 4RM) Service Repair Manual Instant Do...udjkskdmmd
This document provides instructions for removing and installing a governor from a 322 L, 322 LN, and 322 N excavator powered by a 3116 engine. The removal procedure involves using special tools to disconnect linkages and tubes connecting the governor to the engine. Individual parts like O-rings and seals must be removed and replaced. The installation procedure specifies lubricating new seals and using tools to reconnect everything in the reverse order of removal. Special attention is given to properly adjusting the fuel setting after installing the new governor.
Caterpillar Cat 322C L Hydraulic Excavator (Prefix EMR) Service Repair Manual...udjkskdmmd
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
- Removing and installing the crankshaft vibration damper and pulley.
- Removing the crankshaft front seal.
- Installing the crankshaft front seal.
- Removing and installing the front cover.
- Removing and installing the front housing.
The summaries provide the high level steps for removing and installing the listed components from the 3126B engine in 3 sentences or less per the request.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic oil filter by taking off the cover, O-ring, and retainer, then removing the filter.
- Installing the hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by draining it, disconnecting hoses and fittings, and lifting it off after removing bolts.
- Installing the hydraulic tank by
This document provides instructions for removing and installing various engine components on a Caterpillar 993K wheel loader, including:
- Inlet and exhaust valves, guides, and seat inserts
- Engine oil filter base
- Engine oil cooler
The procedures describe using various tools to remove parts like the cylinder head, valves, guides, filters, hoses, and the oil cooler assembly. Installation is generally the reverse of removal, with instructions to clean parts, apply sealant or lubricant, and torque fasteners to the specified values. Safety notices warn of spring hazards and keeping parts clean to prevent wear.
This document provides instructions for removing and installing various components of the rear power take-off (RPTO) and vibration damper on a 993K wheel loader. It describes in detail how to disassemble the RPTO by removing nuts, bearings, and gears. It then explains the reverse process to assemble the RPTO. Separate sections provide procedures for installing the RPTO and removing/installing the vibration damper and pulley, including the use of various tools. Detailed illustrations accompany each step.
This document provides instructions for disassembling and assembling the parking brake on a Caterpillar 993K Wheel Loader. It describes removing 16 different components of the parking brake including pistons, springs, discs, plates, and housings. Detailed illustrations and torque specifications are provided for each step of disassembly and assembly. Tools required include a slide hammer, puller, driver group, link brackets, lever puller hoist, and sealant. Personnel safety warnings and proper procedures are noted throughout.
The document provides instructions for disassembling and assembling the torque converter of a 966F wheel loader. It describes 31 steps to disassemble the various components of the torque converter including removing housing bolts, gears, bearings, seals, and other parts. It then describes 26 steps for reassembling the torque converter components in reverse order, noting specific alignment and torque specifications. The overall document provides detailed technical instructions for maintenance personnel to fully disassemble and reassemble the machine's torque converter.
The document provides instructions for disassembling and assembling the service brake on a Caterpillar 993K wheel loader. The disassembly procedure involves removing reaction plates, discs, springs, pistons, seals and other brake components. The assembly procedure describes installing these components in reverse order and applying grease and torques as specified. Safety precautions are provided to prevent injury from spring forces.
The document provides instructions for servicing components of a Caterpillar 3306 engine, including:
- Installing and removing fuel injection nozzles
- Disassembling and assembling the fuel ratio control
- Removing and installing the fuel shutoff solenoid
The instructions include diagrams illustrating the components and numbered steps for disassembly, cleaning, inspection, and reassembly of the parts. Precautions are provided to keep parts clean and contain fluids.
This document provides instructions for disassembling and assembling the rear axle carrier, hubs, and brakes of an M318F wheeled excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like the carrier housing, planetary gears, and brake discs, and installing components like the thrust washer, carrier gear, and retaining rings. The instructions aim to properly remove and replace these components while containing fluids and following safety procedures.
This document provides instructions for disassembling and assembling the swing drive of a M325C MH wheeled excavator. It lists 31 steps for disassembly, removing components like the cover, carrier assembly, gears, shafts, and seals. It then lists 35 steps for assembly, installing these components in reverse order along with tools needed and special instructions. Precautions are given to contain fluids, clean parts thoroughly, and use lifting devices due to component weights up to 310 kg.
This document provides instructions for disassembling the front final drive, carrier, hubs, and brakes of an M320 Excavator. It outlines 28 steps to remove components like the planetary carrier, sun gear, ring gear, brake piston, hub, bearings and seals. Various tools are required including retaining ring pliers, pullers, wrenches and adapters. Safety notices are included about containing fluids, releasing hydraulic pressure and avoiding damage during disassembly.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
This document provides assembly instructions for a transmission in a 434E backhoe loader. It lists required tools and gives step-by-step instructions for assembling various transmission components, including the reverse shaft, input shaft, countershaft, and output shaft. Safety notes are included to warn of potential injury from improper assembly of spring-loaded parts.
The document provides instructions for removing and installing various components of a Caterpillar 992K wheel loader, including:
1) Removing and disassembling the rear power take-off, which involves using various tools to remove nuts, bearings, and other parts.
2) Instructions for reassembling the rear power take-off by installing bearings and other components in the reverse order of disassembly.
3) Procedures for removing and installing the vibration damper and pulley, which includes using guide studs and lifting equipment to handle the heavy components.
The document contains detailed step-by-step instructions along with illustrations to correctly perform maintenance on specific parts of the 992K
The document provides instructions for disassembling a transmission (power shift) from a 416E Backhoe Loader. It lists required tools and outlines 25 steps to remove the transmission, including draining fluids, disconnecting electrical and hydraulic connections, removing mounting hardware, and lifting the transmission off with a hydraulic jack. The transmission weighs approximately 255 kg (562 lb) and special care must be taken when handling it and containing any fluids.
This document provides instructions for removing and disassembling the transmission of a 416D Backhoe Loader. It outlines 14 steps to remove the transmission, which includes draining fluids, removing mounting bolts, and lowering the transmission. It then details disassembling the transmission into its major components, such as removing the front and rear output shafts, planetary gears, clutch packs, seals, and bearings. Proper tools and safety precautions are listed.
This document provides instructions for removing and installing the sliding frame and bearings on a 434E backhoe loader. The key steps include:
1. Removing the swing frame, swing cylinders, and hydraulic lines.
2. Using lifting devices to remove the lift cylinders, link assembly, sliding frame, and various mounting bars and blocks.
3. Using pullers and drivers to remove the thrust bearings and sliding bearings from the sliding frame.
4. Reversing the removal procedures to install the new bearings and reassemble the sliding frame and associated components. Special tools and low bearing temperatures are required for installation.
The document provides instructions for removing and installing the fuel transfer pump on a Caterpillar 322N excavator powered by a 3116 engine. It details removing the pump cover, spring, piston and seals. It also describes inspecting parts and lubricating them with oil during installation. Installation involves reversing the removal steps and ensuring proper alignment of components.
The document provides instructions for removing and installing final drive sprockets, travel brake valves, and travel motors on a 322-A excavator model. Key steps include separating the track assemblies, using tools to support heavy components like the sprocket while removing fasteners, cleaning mating surfaces, replacing seals, and torquing fasteners to the specified values. The process also requires draining oil from the final drive and hydraulic system before removing components.
This document provides instructions for disassembling the control valve (auxiliary) on a 322C excavator. It describes removing and disassembling various components of the control valve such as solenoid valves, line relief valves, fittings, seals, and spools. Cleanliness is emphasized to prevent contamination of hydraulic systems during disassembly and reassembly. Detailed illustrations and part numbers are provided for each step. Personal protective equipment is recommended when removing or releasing parts under spring pressure.
Caterpillar Cat 322 L EXCAVATOR (Prefix 4RM) Service Repair Manual Instant Do...udjkskdmmd
This document provides instructions for removing and installing a governor from a 322 L, 322 LN, and 322 N excavator powered by a 3116 engine. The removal procedure involves using special tools to disconnect linkages and tubes connecting the governor to the engine. Individual parts like O-rings and seals must be removed and replaced. The installation procedure specifies lubricating new seals and using tools to reconnect everything in the reverse order of removal. Special attention is given to properly adjusting the fuel setting after installing the new governor.
Caterpillar Cat 322C L Hydraulic Excavator (Prefix EMR) Service Repair Manual...udjkskdmmd
The document provides instructions for removing and installing various engine components on a Caterpillar 3126B engine, including:
- Removing and installing the crankshaft vibration damper and pulley.
- Removing the crankshaft front seal.
- Installing the crankshaft front seal.
- Removing and installing the front cover.
- Removing and installing the front housing.
The summaries provide the high level steps for removing and installing the listed components from the 3126B engine in 3 sentences or less per the request.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
- Removing the swing gear and bearing by lifting it out after removing bolts and spacers.
- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic oil filter by taking off the cover, O-ring, and retainer, then removing the filter.
- Installing the hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by draining it, disconnecting hoses and fittings, and lifting it off after removing bolts.
- Installing the hydraulic tank by
This document provides instructions for removing and installing various engine components on a Caterpillar 993K wheel loader, including:
- Inlet and exhaust valves, guides, and seat inserts
- Engine oil filter base
- Engine oil cooler
The procedures describe using various tools to remove parts like the cylinder head, valves, guides, filters, hoses, and the oil cooler assembly. Installation is generally the reverse of removal, with instructions to clean parts, apply sealant or lubricant, and torque fasteners to the specified values. Safety notices warn of spring hazards and keeping parts clean to prevent wear.
This document provides instructions for removing and installing various components of the rear power take-off (RPTO) and vibration damper on a 993K wheel loader. It describes in detail how to disassemble the RPTO by removing nuts, bearings, and gears. It then explains the reverse process to assemble the RPTO. Separate sections provide procedures for installing the RPTO and removing/installing the vibration damper and pulley, including the use of various tools. Detailed illustrations accompany each step.
This document provides instructions for disassembling and assembling the parking brake on a Caterpillar 993K Wheel Loader. It describes removing 16 different components of the parking brake including pistons, springs, discs, plates, and housings. Detailed illustrations and torque specifications are provided for each step of disassembly and assembly. Tools required include a slide hammer, puller, driver group, link brackets, lever puller hoist, and sealant. Personnel safety warnings and proper procedures are noted throughout.
The document provides instructions for disassembling and assembling the torque converter of a 966F wheel loader. It describes 31 steps to disassemble the various components of the torque converter including removing housing bolts, gears, bearings, seals, and other parts. It then describes 26 steps for reassembling the torque converter components in reverse order, noting specific alignment and torque specifications. The overall document provides detailed technical instructions for maintenance personnel to fully disassemble and reassemble the machine's torque converter.
The document provides instructions for disassembling and assembling the service brake on a Caterpillar 993K wheel loader. The disassembly procedure involves removing reaction plates, discs, springs, pistons, seals and other brake components. The assembly procedure describes installing these components in reverse order and applying grease and torques as specified. Safety precautions are provided to prevent injury from spring forces.
The document provides instructions for servicing components of a Caterpillar 3306 engine, including:
- Installing and removing fuel injection nozzles
- Disassembling and assembling the fuel ratio control
- Removing and installing the fuel shutoff solenoid
The instructions include diagrams illustrating the components and numbered steps for disassembly, cleaning, inspection, and reassembly of the parts. Precautions are provided to keep parts clean and contain fluids.
This document provides instructions for disassembling and assembling the rear axle carrier, hubs, and brakes of an M318F wheeled excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like the carrier housing, planetary gears, and brake discs, and installing components like the thrust washer, carrier gear, and retaining rings. The instructions aim to properly remove and replace these components while containing fluids and following safety procedures.
This document provides instructions for disassembling and assembling the swing drive of a M325C MH wheeled excavator. It lists 31 steps for disassembly, removing components like the cover, carrier assembly, gears, shafts, and seals. It then lists 35 steps for assembly, installing these components in reverse order along with tools needed and special instructions. Precautions are given to contain fluids, clean parts thoroughly, and use lifting devices due to component weights up to 310 kg.
This document provides instructions for disassembling the front final drive, carrier, hubs, and brakes of an M320 Excavator. It outlines 28 steps to remove components like the planetary carrier, sun gear, ring gear, brake piston, hub, bearings and seals. Various tools are required including retaining ring pliers, pullers, wrenches and adapters. Safety notices are included about containing fluids, releasing hydraulic pressure and avoiding damage during disassembly.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
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At Dash Auto Sales & Car Rentals, we take pride in providing top-notch automotive services to residents and visitors alike in Nassau, Bahamas. Whether you're looking to purchase a vehicle, rent a car for your vacation, or embark on an exciting ATV adventure, we have you covered with our wide range of options and exceptional customer service.
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
2. Start By:
a. remove transmission hydraulic control valve.
b. remove parking brake
c. remove transmission speed sensor
d. remove transmission oil pump
e. remove transmission magnetic filter screen base.
1. Place transmission level on floor as shown.
2. Remove twelve bolts (1). Remove four covers (2) and their O-ring seals from the transmission
case.
3. Remove 43 bolts (3) from the transmission case flange.
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3. 4. Identify the location of seal carrier (4) in the transmission case for assembly purposes. Remove
two bolts (5) from seal carrier (4). Install an 8mm Eyebolt in seal carrier (4). Remove seal carrier
(4) and its O-ring seals from the transmission case bore.
5. Repeat Step (4) on the three remaining seal carriers.
6. Remove three seal rings (6) from seal carrier (4).
7. Remove three, or four O-ring seals (7) from seal carrier (4). Remove locating pin (8) from seal
carrier (4).
8. Repeat Steps (6) and (7) for the remaining three seal carriers.
9. Install two 10 x 1.5 mm Forcing Bolts (9) in the transmission case flange. Tighten them evenly
to separate the transmission cases.
10. Install Tool (G), attach lifting chains and a hoist to the transmission case, as shown. Slowly
raise the upper portion of the transmission case from the lower portion of the transmission case.
Be careful not to bind the transmission case during separation.
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4. 11. Remove three bolts (10) from tube (11). Remove tube (11) from the transmission case.
12. Remove the O-ring seal from the elbow end of tube assembly (11).
NOTE: First/Third shaft assembly (12) and High/Low shaft assembly (13) must be removed
together.
13. Install Tool (A) on First/Third shaft assembly (12) and High/Low shaft assembly (13). Use
one 8 x 1.25 x 75 mm Bolt and one 8 x 1.25 x 50 mm Bolt, in order to hold Tool (A) on
First/Third shaft assembly (12) and High/Low shaft assembly (13) as shown. First/Third shaft
assembly (12) and High/Low shaft assembly (13) must be removed together.
14. Attach a suitable lifting device to Tool (A). Carefully remove First/Third shaft assembly (12)
and High/Low shaft assembly (13) from the transmission case. The weight of the two shaft
assemblies is 177 kg (390 lb).
15. Place First/Third shaft assembly (12) and High/Low shaft assembly (13) on Tooling (I) or on
blocks and remove Tool (A). Carefully separate First/Third shaft assembly (12) and High/Low
shaft assembly (13). The weight of each shaft assembly is 88.530 kg (195 lb)
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5. NOTE: Place High/Low shaft assembly (13) in a modified work bench or on blocks. Modify a
substantial workbench by cutting a 116 ± 2 mm (4.6 ± .08 in) clearance hole in the top of the
bench.
NOTICE
Do not attach Tooling (E) to rotor (15). The rotor is cast iron, and will
be broken if pressure is applied to it with the puller. Attach the tooling
to gear assembly (16).
16. With High/Low shaft assembly (13) on the modified work bench or on blocks, use Tooling (E)
in order to remove bearing (14), rotor (15) and gear assembly (16) from shaft assembly (13).
Bearing (14) and rotor (15) are press fit on High/Low shaft assembly (13).
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6. 17. Remove bearing (14), rotor (15), thrust disc (15A) and gear assembly (16), as a unit, from
High/Low shaft assembly (13). Attach the tooling to gear assembly (16), not rotor (15).
18. Remove thrust disc and washer (17) from High/Low shaft assembly (13).
19. Install Tool (B) on High/Low shaft assembly (13) and clutch assembly (18). Use an 8 mm
Threaded Rod that is approximately 508 mm (20 in) long. Tighten an 8 mm Nut on the threaded
rod in order to compress clutch assembly (18). Remove two half rings (19) and two lock rings (20)
from the shaft groove.
20. Carefully loosen the nut on Tool (B) in order to relieve pressure from clutch assembly (18).
Remove Tool (B) from High/Low shaft assembly (13) and clutch assembly (18). As you remove
clutch assembly (18) from the High/Low shaft assembly (13), identify the positions of the five
clutch plates, six friction disc and the hub assembly for assembly purposes.
21. Remove wave spring (21) from High/Low shaft assembly (13).
22. Remove piston (22) from High/Low shaft assembly (13).
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7. 23. Remove two lip seals (23) from piston (22).
24. Turn High/Low shaft assembly (13) over in order to work on the other end. Place High/Low
shaft (13) in the modified work bench, or on blocks. The weight of the High/Low shaft assembly
(13) is 49.9 kg (110 lb). Place High/Low shaft assembly (13) on the modified work bench or on
blocks.
25. Install Tooling (F) and Tooling (H) on High/Low shaft assembly (13) and bearing (24).
Remove bearing (24) from High/Low shaft assembly (13). Remove two thrust disc (25) and gear
assembly (26) from High/Low shaft assembly (13).
26. Remove thrust disc and washer (27) from High/Low shaft assembly (13).
NOTE: If the 9U-7479 Tube, Tool (B), is the old style tool it will have to be modified. If it is the
new style tool, it will work without modification. Tool (B) may have to be modified so the hole in
the top of the tube will have clearance for a 12 mm Threaded Rod.
27. Install Tool (B) on High/Low shaft assembly (13) and clutch assembly (28). Use a 12 mm
Threaded Rod that is approximately 508 mm (20 in) long. Tighten a 12 mm Nut on the threaded
rod in order to compress clutch assembly (28). Remove two half rings (29) and two lock rings (30)
from the shaft groove.
28. Carefully loosen the nut on Tool (B) in order to relieve pressure from clutch assembly (28).
Remove Tool (B) from High/Low shaft assembly (13) and clutch assembly (28). As you remove
clutch assembly (28) from the High/Low shaft assembly (13), identify the positions of the seven
clutch plates, eight friction disc and the hub assembly for assembly purposes.
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8. NOTE: If the 9U-7479 Tube, Tool (B), is the old style tool it will have to be modified. If it is the
new style tool, it will work without modification. Tool (B) may have to be modified so the hole in
the top of the tube will have clearance for a 12 mm Threaded Rod.
29. Install Tool (B) on High/Low shaft assembly (13) and balance piston (31). Use a 12 mm
Threaded Rod that is approximately 508 mm (20 in) long. Tighten a 12 mm Nut on the threaded
rod in order to compress balance piston (31).
30. Use Tool (C) in order to remove retaining ring (32) from High/Low shaft assembly (13).
31. Carefully loosen the nut on Tool (B) in order to relieve pressure from the balance piston (31).
Remove Tool (B) from High/Low shaft assembly (13) and balance piston (31).
32. Remove balance piston (31) and lip seal (33) from High/Low shaft assembly (13).
33. Remove fifteen springs (34) from piston (35).
34. Remove piston (35) and two lip seals (not shown), from High/Low shaft assembly (13).
35. Remove two lip seals (36) from piston (35).
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9. First/Third Shaft assembly (12)
36. Place First/Third shaft assembly (12) on the modified work bench or on blocks. Use Tooling
(E) in order to remove bearing (37), thrust disc (not shown) and gear (38) from First/Third shaft
assembly (12).
37. Remove thrust disc (39) and gear assembly (40) from First/Third shaft assembly (12).
38. Remove thrust disc (41) and washer (42) from First/Third shaft assembly (12).
39. Install Tool (B) on First/Third shaft assembly (12) and clutch assembly (43). Use an 8 mm
Threaded Rod that is approximately 508 mm (20 in) long. Tighten a 8 mm Nut on the threaded rod
in order to compress clutch assembly (43). Remove two half rings (44) and two lock rings (45)
from the shaft groove.
40. Carefully loosen the nut on Tool (B) in order to relieve pressure from clutch assembly (43).
Remove Tool (B) from First/Third shaft assembly (12) and clutch assembly (43). As you remove
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10. clutch assembly (43) from First/Third shaft assembly (12), identify the positions of the five clutch
plates, six friction disc and the hub assembly for assembly purposes.
41. Remove wave spring (46) from First/Third shaft assembly (12).
42. Remove piston (47) from First/Third shaft assembly (12).
43. Remove two lip seals (48) from piston (47).
44. Turn First/Third shaft assembly (12) over in order to work on the other end. Place First/Third
shaft assembly (12) in the modified work bench, or on blocks. The weight of First/Third shaft
assembly (12) is 54.5 kg (120 lb). Place First/Third shaft assembly (12) on the modified work
bench or on blocks.
45. Use Tool (E) in order to remove bearing (49), thrust disc (not show), gear (50) and thrust disc
(not shown).
46. Remove gear assembly (51), the thrust disc and washer (not shown) from First/Third shaft
assembly (12).
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11. 47. Install Tool (B) on First/Third shaft assembly (12) and clutch assembly (52). Use an 8 mm
Threaded Rod that is approximately 508 mm (20 in) long. Tighten a 8 mm Nut on the threaded rod
in order to compress clutch assembly (52). Remove two half rings (53) and two lock rings (54)
from the shaft groove.
48. Carefully loosen the nut on Tool (B) to relieve pressure from clutch assembly (52). Remove
Tool (B) from First/Third shaft assembly (12) and clutch assembly (52). As you remove clutch
assembly (52) from First/Third shaft assembly (12), identify the positions of the three clutch
plates, four friction disc and the hub assembly for assembly purposes.
49. Remove wave spring (55) from First/Third shaft assembly (12).
50. Remove piston (56) from First/Third shaft assembly (12).
51. Remove two lip seals (57) from piston (56).
Input Shaft Assembly (58)
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12. 52. Use Tooling (E) in order to remove bearing (59) and gear (60) from Input shaft assembly (58).
This is necessary at this time in order to remove the remaining two shaft assemblies.
53. Install an 8 mm Eyebolt and remove Reverse/Second shaft assembly (61) from the
transmission case. The weight of Reverse/Second shaft assembly (61) is 63.6 kg (140 lb).
54. Place Reverse/Second shaft assembly (61) on the modified work bench, or on blocks.
55. Use Tooling (E) in order to remove bearing (62), spacer (63) and gear (64) from
Reverse/Second shaft assembly (61).
56. Remove spacer (65) and thrust disc (not shown) from Reverse/Second shaft assembly (61).
57. Remove gear assembly (66), thrust disc and washer (not shown) from Reverse/Second shaft
assembly (61).
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13. 58. Install Tool (B) on Reverse/Second shaft assembly (61) and clutch assembly (67). Use an 8
mm Threaded Rod that is approximately 508 mm (20 in) long. Tighten an 8 mm Nut on the
threaded rod in order to compress clutch assembly (67). Remove two half rings (68) and two lock
rings (69) from the shaft groove.
59. Carefully loosen the nut on Tool (B) to relieve pressure from clutch assembly (67). Remove
Tool (B) from Reverse/Second shaft assembly (61) and clutch assembly (67). As you remove
clutch assembly (67) from Reverse/Second shaft assembly (61), identify the positions of the three
clutch plates, four friction disc and the hub assembly for assembly purposes.
60. Remove wave spring (70) from Reverse/Second shaft assembly (61).
61. Remove piston (71) from Reverse/Second shaft assembly (61).
62. Remove two lip seals (72) from piston (71)
63. Turn Reverse/Second shaft assembly (61) over in order to work on the other end. Weight of
Reverse/Second shaft assembly (61) is 41 kg (90 lb).
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14. 64. Place Reverse/Second shaft assembly (61) on the modified work bench, or on blocks.
65. Install Tooling (D) and (F) on gear assembly (74) and Reverse/Second shaft assembly (61).
66. Remove bearing (73), the thrust race (not shown), two thrust disc (not shown) and gear
assembly (74) from Reverse/Second shaft assembly (61).
67. Remove needle bearing (75) from Reverse/Second shaft assembly (61).
68. Remove thrust disc and washer (76) from Reverse/Second shaft assembly (61).
69. Use a second person in order to compress clutch assembly (77).
70. Remove two half rings (78) from the shaft groove. Release the pressure from clutch assembly
(77), slowly, until the spring underneath clutch assembly (77) is extended and relaxed.
71. Remove hub assembly (79) from Reverse/Second shaft assembly (61).
72. Remove spring (81) from Reverse/Second shaft assembly (61).
73. When removing the clutch plates and friction disc, identify their locations for installation
purposes. Remove six clutch plates and seven friction disc (80) from Reverse/Second shaft
assembly (61).
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15. 74. Remove valve assembly (82) from Reverse/Second shaft assembly (61).
75. Remove piston (83) from Reverse/Second shaft assembly (61).
76. Remove two lip seals (84) from piston (83).
77. Install an 8 mm Eyebolt in Forward shaft assembly (85). Remove Forward shaft assembly
(85) from the transmission case. The weight of Forward shaft assembly (85) is 63.6 kg (140 lb).
78. Place Forward shaft assembly (85) on the modified work bench, or on blocks. Install Tooling
(D) and Tooling (F) to Forward shaft assembly (85) and gear assembly (87).
79. Remove bearing (86), two thrust disc, (not shown), and gear assembly (87) from Forward shaft
assembly (85).
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16. 80. Remove needle bearing (88) from Forward shaft assembly (85).
81. Remove thrust disc and washer (89) from Forward shaft assembly (85).
82. Use a second person in order to compress clutch assembly (90).
83. Remove two half rings (91) from the shaft groove. Release the pressure from clutch assembly
(90), slowly, until the spring underneath clutch assembly (90) is extended and relaxed.
84. Remove hub assembly (92) from the Forward shaft assembly (85).
85. Remove spring (94) from Forward shaft assembly (85).
86. Remove six clutch plates and seven friction discs (93) from Forward shaft assembly (85).
Identify the positions of the clutch plates and friction disc for assembly purposes.
87. Remove valve assembly (95) from Forward shaft assembly (85).
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17. 88. Remove piston (96) from Forward shaft assembly (85).
89. Remove two lips seals (97) from piston (96).
90. Turn Forward shaft assembly (85) over in order to work on the other end. The weight of
Forward shaft assembly (85) is 43.1 kg (95 lb). Place Forward shaft assembly (85) in the modified
work bench, or on blocks.
91. Install Tooling (D) and (F) to Forward shaft assembly (85) and gear assembly (99).
92. Remove bearing (98), the thrust race (not shown), the two thrust disc (not shown) and gear
assembly (99) from Forward shaft assembly (85).
93. Remove needle bearing (100) from Forward shaft assembly (85).
94. Remove thrust disc and washer (101) from Forward shaft assembly (85).
95. Use a second person in order to compress clutch assembly (102).
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18. 96. Remove two half rings (103) from the shaft groove.
97. Release the pressure from clutch assembly (102), slowly, until the spring underneath clutch
assembly (102) is extended and relaxed.
98. Remove hub assembly (104) from Forward shaft assembly (85).
99. Remove spring (105) from Forward shaft assembly (85).
100. Remove six clutch plates and seven friction disc (106) from Forward shaft assembly (85).
Identify the positions of the clutch plates and friction disc (106) for assembly purposes.
101. Remove valve assembly (107) from Forward shaft assembly (85).
102. Remove piston (108) from Forward shaft assembly (85).
103. Remove two lip seals (109) from piston (108).
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19. 104. Install an 8 mm Eyebolt in Input shaft assembly (58). Remove Input shaft assembly (58)
from the transmission case. The weight of Input shaft assembly (58) is 22.7 kg (50 lb).
105. Remove two seal rings (110) from Input shaft assembly (58).
106. Remove bearing (111) and gear (112) from Input shaft assembly (58).
107. Remove four bolts (113) from pump drive gear (114). Rotate pump drive gear (114) to locate
the two bolts not seen.
108. Remove drive pump gear (114) from the transmission case.
109. Turn pump drive gear (114) over. Use Tool (C) to remove retaining ring (117) from pump
drive gear (114).
110. Turn pump drive gear (114) over. Use a small driver through three small holes (not shown) in
order to drive bearing (115) off of gear (114).
111. Remove bearing (115) from retainer (116). This is a slip fit.
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20. 112. Remove five bearing races (118) from the transmission case.
113. Repeat Step 112 on the other half of the transmission case.
Assemble Transmission
1. Lower the temperature of bearing races (118). Install bearing races (118) in their original
locations in both transmission case halves until they are seated.
2. Install retainer (116) on pump drive gear (114).
3. Heat bearing (115) to a maximum temperature of 135° C (275° F). Install bearing (115) to its
original location on pump drive gear (114).
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21. 4. Use Tool (C) in order to install retaining ring (117) to its original location on pump drive gear
(114).
5. Install pump drive gear (114) to its original location in the transmission case.
6. Install four bolts (113) in the pump drive gear (114). Tighten bolts (113) to a torque of 28 ± 7
N·m (21 ± 5 lb ft).
7. Install gear (112) on Input shaft assembly (58).
8. Heat bearing (111) to a maximum of 135° C (275° F). Install bearing (111) on Input shaft
assembly (58) until it is seated. Gear (112) should be tight on Input shaft assembly (58).
9. Install two seal rings (110) to their original locations on Input shaft assembly (58).
10. Install an 8 mm Eyebolt to Input shaft assembly (58). Use a hoist to position Input shaft
assembly (58) to its original location in the transmission case. Install Input shaft assembly (58) in
the transmission case. Remove the eyebolt.
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22. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
23. 11. Install two lip seals (109) on piston (108). Install both seals (108) and (109) with the sealing
lips facing towards the small diameter of the piston.
12. Place Forward shaft assembly (85) in the modified work bench or on blocks. Apply a light
coat of clean hydraulic oil on the lip seals. Install piston (108) to its original location on Forward
shaft assembly (85). Rotate the piston slightly during the seal entry. Make sure the lip seals are
installed properly.
13. Install valve assembly (107) to its original location on Forward shaft assembly (85).
14. Install six clutch plates and seven friction disc (106) in their original order on hub assembly
(104). The splines on hub (104) must align with the splines on the friction plates.
15. Install spring (105) to its original location on Forward shaft assembly (85).
16. As one unit, install hub assembly (104), six plates and seven friction disc (106) to their
original location on Forward shaft assembly (85).
17. Use a second person in order to manually compress clutch assembly (102) on spring (105).
Install two half rings (103) in the shaft groove.
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