This document provides instructions for disassembling the transmission of a 12M 3 AWD motor grader. It lists over 30 steps and required tools to remove components like the transmission housing, clutch assemblies, seals, sensors, and gears. Detailed illustrations accompany each step to ensure safe and proper disassembly. Cautions are provided regarding fluid containment, weight of parts, and risks from compressed springs.
Caterpillar Cat 12M 3 MOTOR GRADER (Prefix N9R) Service Repair Manual Instant...f8usejkdmmd8i
This document provides the disassembly procedure for a transmission in a 12M 3 motor grader. It lists over 35 steps to completely disassemble the transmission along with required tools. Cautions are provided regarding contained fluids, identification marks, and spring forces. Detailed illustrations accompany each step showing the parts being removed.
Caterpillar Cat 12M 3 MOTOR GRADER (Prefix N9R) Service Repair Manual (N9R000...tingrm81805
1) The document provides disassembly instructions for a 12M 3 motor grader transmission.
2) It lists over 50 individual parts that must be removed, and provides illustrations and detailed steps for removing each part.
3) Special tools are required to remove many components, and springs apply force that can cause injury, so protective equipment is advised.
Caterpillar Cat 12M 3 MOTOR GRADER (Prefix N9R) Service Repair Manual Instant...ze6074xunong
This document provides the disassembly procedure for a transmission in a 12M 3 motor grader. It lists over 35 steps and required tools to fully disassemble the transmission. Key components that are disassembled include the housing, clutch assembly, gear assembly, seals, sensors and electrical components. Detailed illustrations accompany each step to show how to remove parts in the correct order while noting part orientations for reassembly. Safety notices are included to properly handle springs and contain fluids.
Caterpillar Cat 12M 3 MOTOR GRADER (Prefix N9R) Service Repair Manual (N9R000...hdjsjndndnd
1) The document provides disassembly instructions for a 12M 3 motor grader transmission.
2) It lists over 45 steps and required tools to disassemble the transmission and its components.
3) The disassembly process involves removing housing, plates, seals, sensors, gears, and other internal components. Precautions are provided to handle springs and heavy parts safely during disassembly.
Caterpillar Cat 12M 3 MOTOR GRADER (Prefix N9R) Service Repair Manual Instant...f8seodkdmdmed3
1) The document provides disassembly instructions for a 12M 3 motor grader transmission.
2) It lists over 45 steps and required tools to disassemble the transmission and its components.
3) The disassembly process involves removing housing, plates, seals, sensors, gears, and other internal components. Precautions are provided to handle springs and heavy parts safely during disassembly.
Caterpillar Cat 12M 3 MOTOR GRADER (Prefix N9R) Service Repair Manual Instant...hean57759707
1) The document provides disassembly instructions for a 12M 3 motor grader transmission.
2) It lists over 45 steps and required tools to disassemble the transmission and its components.
3) Safety notices are included throughout to warn of heavy parts that require lifting devices and springs that can cause injury if not properly released.
Caterpillar Cat 12M 2 MOTOR GRADER (Prefix F9B) Service Repair Manual (F9B000...hdjsjndndnd
This document provides the disassembly procedure for a transmission in a 12M 2 motor grader. It lists over 30 steps to fully disassemble the transmission along with required tools. These steps include removing components like the yoke assembly, retaining rings, seals, plates, sensors, clutches, gears, and housing. Detailed illustrations are provided to show how to position the transmission and which components to remove at each step. Safety notices are also included regarding containing fluids, wearing protective equipment, and handling compressed springs.
Caterpillar Cat 12M 2 MOTOR GRADER (Prefix F9B) Service Repair Manual Instant...ze6074xunong
This document provides the disassembly procedure for a transmission in a 12M 2 motor grader. It lists over 30 steps to completely disassemble the transmission along with required tools. These steps include removing components like the yoke assembly, retaining rings, seals, plates, sensors, clutches, gears, and housing. Detailed illustrations are provided to show how to position and support the transmission during disassembly. Safety notices are also included regarding containing fluids, wearing protective equipment, and handling compressed springs.
Caterpillar Cat 12M 3 MOTOR GRADER (Prefix N9R) Service Repair Manual Instant...f8usejkdmmd8i
This document provides the disassembly procedure for a transmission in a 12M 3 motor grader. It lists over 35 steps to completely disassemble the transmission along with required tools. Cautions are provided regarding contained fluids, identification marks, and spring forces. Detailed illustrations accompany each step showing the parts being removed.
Caterpillar Cat 12M 3 MOTOR GRADER (Prefix N9R) Service Repair Manual (N9R000...tingrm81805
1) The document provides disassembly instructions for a 12M 3 motor grader transmission.
2) It lists over 50 individual parts that must be removed, and provides illustrations and detailed steps for removing each part.
3) Special tools are required to remove many components, and springs apply force that can cause injury, so protective equipment is advised.
Caterpillar Cat 12M 3 MOTOR GRADER (Prefix N9R) Service Repair Manual Instant...ze6074xunong
This document provides the disassembly procedure for a transmission in a 12M 3 motor grader. It lists over 35 steps and required tools to fully disassemble the transmission. Key components that are disassembled include the housing, clutch assembly, gear assembly, seals, sensors and electrical components. Detailed illustrations accompany each step to show how to remove parts in the correct order while noting part orientations for reassembly. Safety notices are included to properly handle springs and contain fluids.
Caterpillar Cat 12M 3 MOTOR GRADER (Prefix N9R) Service Repair Manual (N9R000...hdjsjndndnd
1) The document provides disassembly instructions for a 12M 3 motor grader transmission.
2) It lists over 45 steps and required tools to disassemble the transmission and its components.
3) The disassembly process involves removing housing, plates, seals, sensors, gears, and other internal components. Precautions are provided to handle springs and heavy parts safely during disassembly.
Caterpillar Cat 12M 3 MOTOR GRADER (Prefix N9R) Service Repair Manual Instant...f8seodkdmdmed3
1) The document provides disassembly instructions for a 12M 3 motor grader transmission.
2) It lists over 45 steps and required tools to disassemble the transmission and its components.
3) The disassembly process involves removing housing, plates, seals, sensors, gears, and other internal components. Precautions are provided to handle springs and heavy parts safely during disassembly.
Caterpillar Cat 12M 3 MOTOR GRADER (Prefix N9R) Service Repair Manual Instant...hean57759707
1) The document provides disassembly instructions for a 12M 3 motor grader transmission.
2) It lists over 45 steps and required tools to disassemble the transmission and its components.
3) Safety notices are included throughout to warn of heavy parts that require lifting devices and springs that can cause injury if not properly released.
Caterpillar Cat 12M 2 MOTOR GRADER (Prefix F9B) Service Repair Manual (F9B000...hdjsjndndnd
This document provides the disassembly procedure for a transmission in a 12M 2 motor grader. It lists over 30 steps to fully disassemble the transmission along with required tools. These steps include removing components like the yoke assembly, retaining rings, seals, plates, sensors, clutches, gears, and housing. Detailed illustrations are provided to show how to position the transmission and which components to remove at each step. Safety notices are also included regarding containing fluids, wearing protective equipment, and handling compressed springs.
Caterpillar Cat 12M 2 MOTOR GRADER (Prefix F9B) Service Repair Manual Instant...ze6074xunong
This document provides the disassembly procedure for a transmission in a 12M 2 motor grader. It lists over 30 steps to completely disassemble the transmission along with required tools. These steps include removing components like the yoke assembly, retaining rings, seals, plates, sensors, clutches, gears, and housing. Detailed illustrations are provided to show how to position and support the transmission during disassembly. Safety notices are also included regarding containing fluids, wearing protective equipment, and handling compressed springs.
Caterpillar Cat 12M 2 MOTOR GRADER (Prefix F9B) Service Repair Manual Instant...f8seodkdmdmed3
This document provides the disassembly procedure for a transmission in a 12M 2 motor grader. It lists over 30 steps to completely disassemble the transmission along with required tools. These steps include removing components like the yoke assembly, retaining rings, seals, plates, sensors, clutches, gears, and housing. Detailed illustrations are provided to show how to position and support the transmission during disassembly. Safety notices are also included regarding containing fluids, wearing protective equipment, and handling compressed springs.
Caterpillar Cat 12M 2 MOTOR GRADER (Prefix F9B) Service Repair Manual Instant...f8usejkdmmd8i
This document provides the disassembly procedure for a transmission in a 12M 2 motor grader. It lists over 30 steps to completely disassemble the transmission along with required tools. These steps include removing components like the yoke assembly, retaining rings, seals, plates, sensors, clutches, gears, and housing. Detailed illustrations are provided to show how to position and support the transmission during disassembly. Safety notices are also included regarding containing fluids, wearing protective equipment, and handling compressed springs.
Caterpillar Cat 12M 2 MOTOR GRADER (Prefix F9B) Service Repair Manual Instant...hean57759707
This document provides the disassembly procedure for a 12M 2 motor grader transmission. It lists over 50 steps to disassemble the transmission along with required tools. Key components that are disassembled include the housing, clutch assemblies, gear assemblies, seals, sensors, pistons and various discs, plates, rings and washers. Detailed illustrations accompany each step to show how to remove the individual parts in the proper sequence. Safety notices are included regarding releasing spring forces and containing fluids.
Caterpillar Cat 12M 2 MOTOR GRADER (Prefix R9P) Service Repair Manual Instant...ze6074xunong
This document provides the disassembly procedure for a transmission in a 12M 2 motor grader. It lists over 35 individual steps to remove components like clutches, seals, sensors, gears and housings. Detailed illustrations accompany each step to show how to position the transmission and what fasteners and tools to use. Safety notices are included to handle components and release spring forces properly.
Caterpillar Cat 12M 2 MOTOR GRADER (Prefix R9P) Service Repair Manual Instant...f8usejkdmmd8i
This document provides the disassembly procedure for a transmission in a 12M 2 motor grader. It lists over 35 individual steps to remove components like clutches, seals, sensors, housings and more. Detailed illustrations accompany each step and special safety notices are included. Required tools are listed as well as part numbers.
Caterpillar Cat 12M 2 MOTOR GRADER (Prefix R9P) Service Repair Manual (R9P000...tingrm81805
This document provides the disassembly procedure for a transmission in a 12M 2 motor grader. It lists over 35 individual steps to disassemble various components of the transmission, including removing housing components, seals, sensors, clutches, and gears. Detailed illustrations accompany each step to show how to position the transmission and which fasteners and tools to use. Safety notices are included regarding containing fluids, wearing protective equipment, and noting part orientations for reassembly.
Caterpillar Cat 12M 2 MOTOR GRADER (Prefix R9P) Service Repair Manual (R9P000...hdjsjndndnd
1) The document provides disassembly instructions for a 12M 2 motor grader transmission. It lists over 50 individual steps and required tools to fully disassemble the transmission.
2) Key components that must be removed include the transmission housing, clutch assemblies, gears, seals, bearings, pistons, and various discs, plates, rings, and washers. Detailed illustrations are provided to identify each part.
3) Safety notices are included, warning of heavy component weights and potential for parts to be propelled by released spring forces during disassembly. Orientations of parts must be noted for proper reassembly.
Caterpillar Cat 12M 2 MOTOR GRADER (Prefix R9P) Service Repair Manual Instant...hean57759707
1) The document provides disassembly instructions for a 12M 2 motor grader transmission. It lists over 50 individual steps and required tools to fully disassemble the transmission.
2) Key components that must be removed include the transmission housing, clutch assemblies, gears, seals, bearings, pistons, and various discs, plates, rings, and washers. The order and orientation of components is noted for reassembly.
3) Safety precautions are provided, such as wearing protective equipment when compressing springs or lifting heavy parts, and ensuring fluids are contained. Technicians are instructed to mark harnesses and note the installation positions of parts.
Caterpillar Cat 12M 2 MOTOR GRADER (Prefix R9P) Service Repair Manual Instant...f8seodkdmdmed3
This document provides the disassembly procedure for a transmission in a 12M 2 motor grader. It lists over 35 individual steps to remove components like seals, springs, plates, sensors and housings. Detailed illustrations accompany each step to show precisely which components are being removed. Safety notices are included to warn of heavy component weights and spring forces during disassembly. Required specialty tools are also listed to correctly complete each removal step.
Caterpillar cat 160 m motor grader (prefix d9t) service repair manual (d9t000...fujsekfksemmaq
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 40 steps and accompanying illustrations to remove components like the transmission, control module, yoke assembly, housing, clutch assemblies, gears, seals, sensors and other parts. Detailed instructions are given for using various tools to compress, remove, and separate components. Safety notices are included and components are to be marked for correct reinstallation.
Caterpillar cat 160 m motor grader (prefix d9t) service repair manual (d9t000...fusjefjskekem
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 40 steps and accompanying illustrations to remove components like the transmission, control module, yoke assembly, housing, clutch assemblies, gears, seals, sensors and other parts. Detailed instructions are given for using various tools to compress, remove, and separate components. Safety notices are included and components are to be marked for correct reinstallation.
Caterpillar cat 160 m motor grader (prefix d9t) service repair manual (d9t000...fjjsekfxswzksmem
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 50 steps to fully disassemble the transmission along with required tools. These steps include removing components like the housing, clutch assemblies, gears, seals, pistons, and sensors. Diagrams are provided to illustrate where each component is located and how to remove it. Proper notation of component orientation and quantities is emphasized for reassembly.
Caterpillar cat 160 m motor grader (prefix d9t) service repair manual (d9t000...fujsfkkskekmem
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 40 steps and accompanying illustrations to remove components like the transmission, control module, yoke assembly, housing, clutch assemblies, gears, seals, sensors and other parts. Detailed instructions are given for using various tools to compress, remove, and separate components. Safety notices are included and components are to be marked for correct reinstallation.
1) The document provides disassembly and assembly instructions for the final drive of a 318C excavator.
2) It lists required tools and parts and gives step-by-step instructions to disassemble components like the cover, planetary assembly, ring gear, and carrier.
3) The assembly section instructs to clean all parts thoroughly and replace all seals before reinstalling components like the support ring, planetary gears, and retainer nut in the reverse order of disassembly.
Caterpillar Cat 318D2 and 318D2 L Excavator (Prefix SGB) Service Repair Manua...ze6074xunong
This document provides instructions for disassembling and assembling the final drive of a 318D2 excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then describes 28 steps to reassemble the final drive, including preloading the bearings, installing seals and pins, and reassembling the carrier assembly components. Cleanliness is emphasized throughout to prevent dirt from entering internal mechanisms during disassembly and assembly.
Caterpillar Cat 318C, 318C L and 318C LN Excavator (Prefix MDY) Service Repai...ze6074xunong
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 33 steps to disassemble the final drive by removing components like the cover, carrier assembly, ring gears, and housing. It then lists 7 notes and 28 steps to reassemble the final drive by installing components like seals, bearings, shims, and housing pieces in the reverse order of disassembly. The goal is to carefully disassemble and reassemble the final drive while cleaning parts and applying sealant or anti-seize compound where needed.
Caterpillar Cat 318D L Excavator (Prefix ZKJ) Service Repair Manual Instant D...ze6074xunong
This document provides instructions for disassembling and assembling the final drive of a 318D L excavator. It lists the required tools and presents 33 steps for disassembly, including removing the final drive cover, carrier assembly, ring gears, and other components. It then lists 13 steps for assembly, including installing bearings in the main housing, preloading the bearings to determine the correct shim thickness, installing seals and gears, and reassembling disassembled components. The goal is to disassemble and clean all parts before precise reassembly in the reverse order of disassembly.
Caterpillar Cat 318D2 L Excavator (Prefix DPJ) Service Repair Manual Instant ...ze6074xunong
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and presents 33 steps to fully disassemble the final drive and its components. Key steps include removing the final drive assembly and mounting it to a repair stand, removing plugs and springs from the assembly while taking safety precautions for released spring forces, and using lifting devices to remove heavier internal components like the carrier assembly. The goal is to fully separate all individual parts for inspection or replacement.
Caterpillar Cat 318C, 318C L and 318C LN Excavator (Prefix GPA) Service Repai...ze6074xunong
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 33 steps for disassembly, including removing the final drive sprocket, carrier assembly, ring gears, and other components. It then lists notes on cleanliness and provides 14 steps for reassembling the final drive, including installing bearings, shims, and seals. The purpose is to provide maintenance technicians with a procedure for taking apart and rebuilding the excavator's final drive system.
This document provides instructions for removing and installing various engine components on a 299D XHP Compact Track Loader, including the diesel particulate filter, air inlet heater, inlet manifold, and inlet and exhaust valves. The procedures describe disconnecting wiring harnesses, removing mounting bolts, and installing replacement parts in the reverse order of removal, taking safety precautions for hot components. Tools required include goggles, gloves, a respirator, and specialty tools for compressing valve springs.
Caterpillar Cat 257D MULTI TERRAIN LOADER (Prefix EZW) Service Repair Manual ...ze6074xunong
The document provides instructions for removing and installing a piston pump on a 257D Multi Terrain Loader. It lists required tools and outlines a step-by-step process including disconnecting hoses and harnesses, using lifting tools to support the pump, and removing bolts. The reassembly process is described in reverse order, noting steps like applying thread lock compound and centering the swashplate.
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Caterpillar Cat 12M 2 MOTOR GRADER (Prefix F9B) Service Repair Manual Instant...f8seodkdmdmed3
This document provides the disassembly procedure for a transmission in a 12M 2 motor grader. It lists over 30 steps to completely disassemble the transmission along with required tools. These steps include removing components like the yoke assembly, retaining rings, seals, plates, sensors, clutches, gears, and housing. Detailed illustrations are provided to show how to position and support the transmission during disassembly. Safety notices are also included regarding containing fluids, wearing protective equipment, and handling compressed springs.
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This document provides the disassembly procedure for a transmission in a 12M 2 motor grader. It lists over 30 steps to completely disassemble the transmission along with required tools. These steps include removing components like the yoke assembly, retaining rings, seals, plates, sensors, clutches, gears, and housing. Detailed illustrations are provided to show how to position and support the transmission during disassembly. Safety notices are also included regarding containing fluids, wearing protective equipment, and handling compressed springs.
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This document provides the disassembly procedure for a 12M 2 motor grader transmission. It lists over 50 steps to disassemble the transmission along with required tools. Key components that are disassembled include the housing, clutch assemblies, gear assemblies, seals, sensors, pistons and various discs, plates, rings and washers. Detailed illustrations accompany each step to show how to remove the individual parts in the proper sequence. Safety notices are included regarding releasing spring forces and containing fluids.
Caterpillar Cat 12M 2 MOTOR GRADER (Prefix R9P) Service Repair Manual Instant...ze6074xunong
This document provides the disassembly procedure for a transmission in a 12M 2 motor grader. It lists over 35 individual steps to remove components like clutches, seals, sensors, gears and housings. Detailed illustrations accompany each step to show how to position the transmission and what fasteners and tools to use. Safety notices are included to handle components and release spring forces properly.
Caterpillar Cat 12M 2 MOTOR GRADER (Prefix R9P) Service Repair Manual Instant...f8usejkdmmd8i
This document provides the disassembly procedure for a transmission in a 12M 2 motor grader. It lists over 35 individual steps to remove components like clutches, seals, sensors, housings and more. Detailed illustrations accompany each step and special safety notices are included. Required tools are listed as well as part numbers.
Caterpillar Cat 12M 2 MOTOR GRADER (Prefix R9P) Service Repair Manual (R9P000...tingrm81805
This document provides the disassembly procedure for a transmission in a 12M 2 motor grader. It lists over 35 individual steps to disassemble various components of the transmission, including removing housing components, seals, sensors, clutches, and gears. Detailed illustrations accompany each step to show how to position the transmission and which fasteners and tools to use. Safety notices are included regarding containing fluids, wearing protective equipment, and noting part orientations for reassembly.
Caterpillar Cat 12M 2 MOTOR GRADER (Prefix R9P) Service Repair Manual (R9P000...hdjsjndndnd
1) The document provides disassembly instructions for a 12M 2 motor grader transmission. It lists over 50 individual steps and required tools to fully disassemble the transmission.
2) Key components that must be removed include the transmission housing, clutch assemblies, gears, seals, bearings, pistons, and various discs, plates, rings, and washers. Detailed illustrations are provided to identify each part.
3) Safety notices are included, warning of heavy component weights and potential for parts to be propelled by released spring forces during disassembly. Orientations of parts must be noted for proper reassembly.
Caterpillar Cat 12M 2 MOTOR GRADER (Prefix R9P) Service Repair Manual Instant...hean57759707
1) The document provides disassembly instructions for a 12M 2 motor grader transmission. It lists over 50 individual steps and required tools to fully disassemble the transmission.
2) Key components that must be removed include the transmission housing, clutch assemblies, gears, seals, bearings, pistons, and various discs, plates, rings, and washers. The order and orientation of components is noted for reassembly.
3) Safety precautions are provided, such as wearing protective equipment when compressing springs or lifting heavy parts, and ensuring fluids are contained. Technicians are instructed to mark harnesses and note the installation positions of parts.
Caterpillar Cat 12M 2 MOTOR GRADER (Prefix R9P) Service Repair Manual Instant...f8seodkdmdmed3
This document provides the disassembly procedure for a transmission in a 12M 2 motor grader. It lists over 35 individual steps to remove components like seals, springs, plates, sensors and housings. Detailed illustrations accompany each step to show precisely which components are being removed. Safety notices are included to warn of heavy component weights and spring forces during disassembly. Required specialty tools are also listed to correctly complete each removal step.
Caterpillar cat 160 m motor grader (prefix d9t) service repair manual (d9t000...fujsekfksemmaq
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 40 steps and accompanying illustrations to remove components like the transmission, control module, yoke assembly, housing, clutch assemblies, gears, seals, sensors and other parts. Detailed instructions are given for using various tools to compress, remove, and separate components. Safety notices are included and components are to be marked for correct reinstallation.
Caterpillar cat 160 m motor grader (prefix d9t) service repair manual (d9t000...fusjefjskekem
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 40 steps and accompanying illustrations to remove components like the transmission, control module, yoke assembly, housing, clutch assemblies, gears, seals, sensors and other parts. Detailed instructions are given for using various tools to compress, remove, and separate components. Safety notices are included and components are to be marked for correct reinstallation.
Caterpillar cat 160 m motor grader (prefix d9t) service repair manual (d9t000...fjjsekfxswzksmem
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 50 steps to fully disassemble the transmission along with required tools. These steps include removing components like the housing, clutch assemblies, gears, seals, pistons, and sensors. Diagrams are provided to illustrate where each component is located and how to remove it. Proper notation of component orientation and quantities is emphasized for reassembly.
Caterpillar cat 160 m motor grader (prefix d9t) service repair manual (d9t000...fujsfkkskekmem
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 40 steps and accompanying illustrations to remove components like the transmission, control module, yoke assembly, housing, clutch assemblies, gears, seals, sensors and other parts. Detailed instructions are given for using various tools to compress, remove, and separate components. Safety notices are included and components are to be marked for correct reinstallation.
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1) The document provides disassembly and assembly instructions for the final drive of a 318C excavator.
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2. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 12M 3 AWD MOTOR GRADER N9B
Configuration: 12M Series 3 Motor Grader-All Wheel Drive N9B00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders Power Train
Media Number -UENR3483-02 Publication Date -01/01/2014 Date Updated -10/04/2018
i07077362
Transmission - Disassemble
SMCS - 3030-015; 3159-015; 3176-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 439-3940 Link Bracket 3
B 422-8733 Jack Stand Gp 3
C 1U-9202 Lever Puller Hoist 1
D 1P-1863 Retaining Ring Pliers 1
E 308-3470 Jack Stand Gp 2
F 140-7742 Sleeve 1
G 154-6181 Forcing Bolt 2
H FT-2769 Table 1
J 4C-8156 Lifting Fixture 1
K
1U-6410 Three Jaw Puller 1
1P-0510 Driver Gp 1
L 9U-7480 Compressing Tube 1
5P-7970 Nut 1
8T-4224 Hard Washer 1
- 1
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3. Bolt
M8 - 1.25 by 460mm
M 8B-7548 Push-Puller Tool Gp 1
N 2P-8312 Retaining Ring Pliers 1
P
1P-2321 Combination Puller 1
1P-0510 Driver Gp 1
R
189-0408 Shackle As 1
3E-3882 Eyebolt 1
S
126-7175 Push-Puller Tool Gp 1
4C-5653 Threaded Adapter 1
1P-0510 Driver Gp 1
Start By:
a. Remove the transmission.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Put identification marks on all harness assemblies for installation purposes.
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4. Illustration 1 g01386565
1. Attach Tooling (A) and a suitable lifting device to transmission (1). The weight of
transmission (1) is approximately 862 kg (1900 lb). Use Tooling (A) and the suitable lifting
device to position transmission (1) onto Tooling (B). Remove hose assembly (2).
Illustration 2 g01386568
2. Remove bolts (3) to remove control module (4) and spacers (5).
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5. Illustration 3 g01386574
3. Remove yoke assembly (6).
Illustration 4 g01386575
4. Remove retaining ring (7).
5. Remove cup (8). Remove O-ring seal (9).
Illustration 5 g01386579
6. Attach Tooling (A), Tooling (C), and a suitable lifting device to transmission (1). Use
Tooling (A), Tooling (C), and the suitable lifting device to position transmission (1) onto
Tooling (B) and suitable cribbing. Position transmission (1) with the output shaft upward.
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6. Illustration 6 g01386585
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
7. Remove bolts (10) to remove plate assembly (11).
Illustration 7 g01386589
8. Remove lip seal (12).
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7. Illustration 8 g01386599
9. Use Tooling (D) to remove retaining ring (13). Remove coned disc springs (14).
Note: Note the orientation of coned disc springs (14) for assembly purposes.
Illustration 9 g01386610
10. Remove O-ring seal (15) and piston (16).
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8. Illustration 10 g01386621
11. Remove piston seal (17). Remove piston seal (18).
Illustration 11 g01386624
12. Disconnect harness assembly (19) and harness assembly (21). Remove guard (20).
Illustration 12 g01386632
13. Remove bolts (22). Use two people to remove housing (23). The weight of housing (23) is
approximately 20 kg (45 lb).
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9. Illustration 13 g01386646
14. Remove pressure sensor (24) and the O-ring seal. Remove solenoid (25).
Illustration 14 g01386658
15. Remove O-ring seal (26), O-ring seal (27), O-ring seal (28), O-ring seal (29), and O-ring
seal (30).
Illustration 15 g01386662
16. Remove seal (31).
Illustration 16 g01386663
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10. 17. Remove friction discs (32) and clutch plates (33).
Note: Note the quantity and the order of friction discs (32) and clutch plates (33) for
assembly purposes.
18. Remove O-ring seals (34) and dowels (35).
Illustration 17 g01386675
19. Remove retaining ring (36). Remove hub (37).
Illustration 18 g01386684
20. Attach Tooling (A), Tooling (C), Tooling F, and a suitable lifting device to transmission (1).
Use Tooling (A), Tooling (C), Tooling (F), and the suitable lifting device to position
transmission (1) onto Tooling (B) and Tooling (E) with the output shaft downward. The
weight of transmission (1) is approximately 862 kg (1900 lb).
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11. Illustration 19 g01386730
21. Remove bolt (38) to remove speed sensor (39) and guard (40).
Illustration 20 g01386747
22. Remove bolts (41) to remove speed sensor (42) and speed sensor (43).
Illustration 21 g01386749
23. Remove cover (44).
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12. Illustration 22 g01386757
24. Remove bolts (45) to remove speed sensor (46) and speed sensor (47).
Illustration 23 g01386764
25. Attach Tooling (A), Tooling (C), and a suitable lifting device to housing (49). The weight of
housing (49) is approximately 136 kg (300 lb). Remove bolts (48).
26. Use Tooling (A), Tooling (C), and the suitable lifting device to remove housing (49).
Note: If necessary, use Tooling (G) to assist in removal of housing (49).
Illustration 24 g01386792
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13. 27. Remove O-ring seal (50). Remove bolts (51) and the locks. Remove tube assembly (52) and
the O-ring seal.
Illustration 25 g01386795
28. Remove bolts (53) to remove seal carrier (54). Remove bolts (55) to remove seal carrier
(56).
Illustration 26 g01386797
29. Remove seal rings (57). Remove O-ring seals (58). Repeat this step for the remaining seal
carrier.
Illustration 27 g01386811
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14. Illustration 28 g01386815
30. Use Tooling (J) and a suitable lifting device to remove clutch assembly (59) and clutch
assembly (60). The combined weight of clutch assembly (59) and clutch assembly (60) is
approximately 163 kg (360 lb).
31. Position clutch assembly (59) and clutch assembly (60) onto Tooling (H). If necessary,
support clutch assembly (60) with suitable cribbing.
32. Remove Tooling (J) to separate clutch assembly (59) from clutch assembly (60).
Illustration 29 g01386827
33. Use Tooling (K) to remove bearing (61) and rotor (62) from clutch assembly (59).
Note: Be sure to attach Tooling (K) to gear assembly (63) to prevent damage to rotor (62).
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15. Illustration 30 g01386841
34. Remove thrust washer (64) and gear assembly (63).
Note: Note the orientation of thrust washer (64) for assembly purposes.
Illustration 31 g01386992
35. Remove bearing sleeves (65) from gear assembly (63).
Illustration 32 g01386993
36. Remove thrust washer (66).
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16. Note: Note the orientation of thrust washer (66) for assembly purposes.
Illustration 33 g01386997
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
37. Use Tooling (L) to compress hub assembly (67). Remove lock rings (68) and two half rings
(69) (not shown).
Note: Note the orientation of lock rings (68) and two ring halves (69) for assembly
purposes.
Illustration 34 g01387088
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17. 38. Remove hub assembly (67), friction discs (70), and clutch plates (71).
Note: Note the order of friction discs (70) and clutch plates (71) for assembly purposes.
Illustration 35 g01387093
39. Remove wave spring (72) and piston (73).
Illustration 36 g01387119
40. Remove seal rings (74) and (75) from piston (73).
Illustration 37 g01387137
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18. 41. Use a suitable lifting device to turn over clutch assembly (59). The weight of clutch
assembly (59) is approximately 59 kg (130 lb).
Illustration 38 g01387150
Illustration 39 g01387221
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
42. Use Tooling (M) to remove bearing (76). Remove thrust washer (77), thrust disc (78), and
gear assembly (79).
Note: Note the orientation of thrust disc (78) for assembly purposes.
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19. Illustration 40 g01387228
43. Remove thrust disc (80), washer (81), half rings (82), and lock rings (83).
Note: Note the orientation of thrust disc (80) for assembly purposes.
Illustration 41 g01387232
44. Remove hub assembly (84). Remove friction discs (85) and clutch plates (86).
Note: Note the orientation of friction discs (85) and clutch plates (86) for assembly
purposes.
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20. Illustration 42 g01387235
45. Use Tooling (N) to remove retaining ring (87).
46. Remove balance piston (88). Remove seal ring (89) from balance piston (88).
47. Remove springs (90).
48. Remove piston (91). Remove seal rings (92) and (93) from piston (91).
Illustration 43 g01387511
49. Use Tooling (K) to remove inner bearing (94) from clutch assembly (60). Remove thrust
disc (95) and gear (96).
Note: Note the orientation of thrust disc (95) for assembly purposes.
Illustration 44 g01387520
50. Remove thrust disc (97) and gear assembly (98) from clutch assembly (60).
Note: Note the orientation of thrust disc (97) for assembly purposes.
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21. Illustration 45 g01387526
51. Remove sleeve bearing (99) from gear assembly (98).
Illustration 46 g01387528
52. Remove thrust disc (100) and washer (101) from clutch assembly (60).
Note: Note the orientation of thrust disc (100) for assembly purposes.
Illustration 47 g01387541
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22. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
53. Use Tooling (L) to compress hub assembly (102). Remove lock rings (103) and two half
rings (104) (not shown).
Note: Note the orientation of lock rings (103) and two ring halves (104) for assembly
purposes.
Illustration 48 g01387556
54. Remove hub assembly (102), friction discs (105), and clutch plates (106) from clutch
assembly (60).
Note: Note the orientation of friction discs (105) and clutch plates (106) for assembly
purposes.
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23. Illustration 49 g01387573
55. Remove wave spring (107) and piston (108) from clutch assembly (60).
Illustration 50 g01387580
56. Remove seal rings (109) and (110) from piston (108).
Illustration 51 g01387592
57. Use a suitable lifting device to turn over clutch assembly (60) onto Tooling (H). The weight
of clutch assembly (60) is approximately 54 kg (120 lb).
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24. Illustration 52 g01387595
58. Use Tooling (P) to remove inner bearing (111), thrust disc (112), and gear (113) from clutch
assembly (60).
Note: Note the orientation of thrust disc (112) for assembly purposes.
Illustration 53 g01387755
59. Remove thrust disc (114) and gear assembly (115).
Note: Note the orientation of thrust disc (114) for assembly purposes.
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25. Illustration 54 g01387765
60. Remove bearing (116) from gear assembly (115).
Illustration 55 g01387820
61. Remove thrust disc (117) and washer (118).
Note: Note the orientation of thrust disc (117) for assembly purposes.
Illustration 56 g01387824
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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26. 62. Use Tooling (L) to compress hub assembly (119). Remove lock rings (120) and two half
rings (121) (not shown).
Note: Note the orientation of lock rings (120) and two ring halves (121) for assembly
purposes.
Illustration 57 g01387846
63. Remove hub assembly (119), friction discs (122), and clutch plates (123).
Note: Note the orientation of friction discs (122) and clutch plates (123) for assembly
purposes.
Illustration 58 g01387852
64. Remove wave spring (124) and piston (125).
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27. Illustration 59 g01387858
65. Remove seal rings (126) and (127) from piston (125).
Illustration 60 g01387876
66. Use Tooling (P) to remove inner bearing (128) and gear (129) from input shaft assembly
(130). This is necessary at this time so that you can remove the remaining two clutch
assemblies.
Illustration 61 g01387884
67. Remove bolts (131) to remove seal carrier (132).
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28. Illustration 62 g01387892
68. Remove seal rings (133). Remove O-ring seals (134).
Illustration 63 g01387895
69. Attach Tooling (R) and a suitable lifting device to clutch assembly (135). The weight of
clutch assembly (135) is approximately 61 kg (135 lb). Use Tooling (R) and the suitable
lifting device to remove clutch assembly (135). Position clutch assembly (135) onto Tooling
(H).
Illustration 64 g01387898
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29. 70. Use Tooling (P) to remove inner bearing (136), spacer (137), and gear (138) from clutch
assembly (135).
Illustration 65 g01388168
71. Remove spacer (139) and thrust disc (140) from clutch assembly (135).
Note: Note the orientation of thrust disc (140) for assembly purposes.
72. Remove gear assembly (141), thrust disc (142), and washer (143).
Note: Note the orientation of thrust disc (142) for assembly purposes.
Illustration 66 g01388185
73. Remove bearing (144) from gear assembly (141).
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30. Illustration 67 g01388208
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
74. Use Tooling (L) to compress hub assembly (145). Remove lock rings (146) and two half
rings (147) (not shown).
Note: Note the orientation of lock rings (146) and two ring halves (147) for assembly
purposes.
Illustration 68 g01388240
75. Remove hub assembly (145), friction discs (148), and clutch plates (149).
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31. Note: Note the orientation of friction discs (148) and clutch plates (149) for assembly
purposes.
Illustration 69 g01388243
76. Remove wave spring (150) and piston (151).
Illustration 70 g01388246
77. Remove seal rings (152) and (153) from piston (151).
Illustration 71 g01388263
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32. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
33. Illustration 72 g01388277
78. Use a suitable lifting device to turn over clutch assembly (135) onto Tooling (H). The
weight of clutch assembly (135) is approximately 41 kg (90 lb).
79. Attach Tooling (S) to clutch assembly (135) to remove inner bearing (154). Remove thrust
race (155), thrust disc (156), thrust disc (157), and gear assembly (158).
Note: Note the orientation of thrust discs (156) and (157) for assembly purposes.
Illustration 73 g01388296
80. Remove roller bearing assembly (159) and thrust disc (160) from clutch assembly (135).
Note: Note the orientation of thrust disc (160) for assembly purposes.
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2021/3/16
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