This document provides instructions for removing and installing the tandem and cover on a 120K Series 2 Motor Grader. It describes:
1) Attaching lifting brackets and a hoist to the tandem housing assembly and brake/wheel spindle housing to lift them.
2) Removing bolts and guards after the drive chains are taken off.
3) Cleaning all parts before removal and installation to prevent dirt from entering.
This document provides instructions for installing pistons and connecting rods in a C6.6 engine. The steps include: cleaning and lubricating components, inserting the piston and connecting rod assembly into the cylinder, installing the connecting rod cap and tightening new bolts to specified torques, and repeating for remaining cylinders. Tools required include a crankshaft turning tool, piston ring compressor, and degree wheel. Proper identification and orientation of parts is emphasized.
Caterpillar cat 325 d fm excavator (prefix c7k) service repair manual (c7k000...fjjskekdmme
1) The document provides instructions for disassembling and removing the final drive from a 325D FM EXCAVATOR. It describes removing mounting bolts and lifting the final drive and sprocket off the machine using lifting devices and guide bolts.
2) Detailed steps are given for disassembling the final drive components including removing springs, pistons, gears, and other parts. Special tools are required for removing some components.
3) The final drive can be disassembled further on a special bench that applies torque to loosen a locknut. After disassembly, the main housing and motor housing are also separated for further disassembly of bearings and seals in each housing.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...fjsekdmmeed
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating replacement parts as needed before installation. Parts should be installed in their original locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and safety notices are provided throughout.
This document provides instructions for assembling and disassembling parts of the final drive on a 323 excavator. It includes:
- A list of required tools for the jobs.
- Procedures for assembling the travel motor that include installing nuts, plugs and seals.
- Directions for disassembling the final drive that involve removing the final drive and sprocket, and marking parts for alignment during reassembly.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w012...fjsekdmmeed
1. The document provides instructions for removing and installing the front gear group, front housing, and valve mechanism cover on a 120G Motor Grader with a 3304 engine.
2. The front gear group removal procedure involves removing bolts, plates, and gears to access the camshaft and fuel pump gears.
3. Removing the front housing requires first removing other components like the water pump and crankshaft seal. Bolts are then removed to lift off the housing and gasket.
Caterpillar cat 323 d l excavator (prefix sdc) service repair manual (sdc0000...fjskksmem
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly instructions, listing 27 steps to remove components such as the head, check valves, fittings, seals, brake piston, plates, and shaft. It then provides assembly instructions in 25 steps, listing the components to be installed in reverse order, and noting to clean parts and apply oil or seals at various steps. Precise positioning and alignment of parts is emphasized to ensure proper reassembly.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
This is the Highly Detailed factory service repair manual for theBOBCAT S300 SKID STEER LOADER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.BOBCAT S300 SKID STEER LOADER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Safety and maintenance
Hydraulic system
Hydrostatic system
Drive system
Main frame
Electrical system & analysis
Engine service
Heating, ventilation, air conditioning
Specifications
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveBOBCAT S300 SKID STEER LOADER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
This document provides instructions for installing pistons and connecting rods in a C6.6 engine. The steps include: cleaning and lubricating components, inserting the piston and connecting rod assembly into the cylinder, installing the connecting rod cap and tightening new bolts to specified torques, and repeating for remaining cylinders. Tools required include a crankshaft turning tool, piston ring compressor, and degree wheel. Proper identification and orientation of parts is emphasized.
Caterpillar cat 325 d fm excavator (prefix c7k) service repair manual (c7k000...fjjskekdmme
1) The document provides instructions for disassembling and removing the final drive from a 325D FM EXCAVATOR. It describes removing mounting bolts and lifting the final drive and sprocket off the machine using lifting devices and guide bolts.
2) Detailed steps are given for disassembling the final drive components including removing springs, pistons, gears, and other parts. Special tools are required for removing some components.
3) The final drive can be disassembled further on a special bench that applies torque to loosen a locknut. After disassembly, the main housing and motor housing are also separated for further disassembly of bearings and seals in each housing.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...fjsekdmmeed
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating replacement parts as needed before installation. Parts should be installed in their original locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and safety notices are provided throughout.
This document provides instructions for assembling and disassembling parts of the final drive on a 323 excavator. It includes:
- A list of required tools for the jobs.
- Procedures for assembling the travel motor that include installing nuts, plugs and seals.
- Directions for disassembling the final drive that involve removing the final drive and sprocket, and marking parts for alignment during reassembly.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w012...fjsekdmmeed
1. The document provides instructions for removing and installing the front gear group, front housing, and valve mechanism cover on a 120G Motor Grader with a 3304 engine.
2. The front gear group removal procedure involves removing bolts, plates, and gears to access the camshaft and fuel pump gears.
3. Removing the front housing requires first removing other components like the water pump and crankshaft seal. Bolts are then removed to lift off the housing and gasket.
Caterpillar cat 323 d l excavator (prefix sdc) service repair manual (sdc0000...fjskksmem
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly instructions, listing 27 steps to remove components such as the head, check valves, fittings, seals, brake piston, plates, and shaft. It then provides assembly instructions in 25 steps, listing the components to be installed in reverse order, and noting to clean parts and apply oil or seals at various steps. Precise positioning and alignment of parts is emphasized to ensure proper reassembly.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
This is the Highly Detailed factory service repair manual for theBOBCAT S300 SKID STEER LOADER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.BOBCAT S300 SKID STEER LOADER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Safety and maintenance
Hydraulic system
Hydrostatic system
Drive system
Main frame
Electrical system & analysis
Engine service
Heating, ventilation, air conditioning
Specifications
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveBOBCAT S300 SKID STEER LOADER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 120G motor grader, including the cylinder head, spacer plate, and water directors. The removal and installation procedures describe removing bolts and other fasteners, lifting components, cleaning surfaces, applying sealants, and torquing bolts to specified values. Safety notices are included to handle fluids properly and avoid contaminating parts.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjsekdmmeed
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel housing, and crankshaft pulley. Detailed steps and illustrations are provided for disassembling and reassembling these parts, including cleaning, inspecting, and applying sealants to mating surfaces. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 962 k wheel loader (prefix t6a) service repair manual (t6a000...cdfzxs
This document provides instructions for assembling and disassembling components of a 962K wheel loader, including:
- Assembling the piston pump by installing various parts like covers, bearings, seals, pistons, and tightening bolts in the correct order.
- Removing and installing the electrohydraulic control by disconnecting harnesses and removing screws, switches and covers.
- Removing the main control valve by draining fluids, disconnecting hoses and harnesses, and removing mounting bolts.
Caterpillar cat 320 d lrr excavator (prefix dhe) service repair manual (dhe00...fjsekdmmeed
This document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. The oil pump removal process involves taking off the front housing cover and various gears. The water pump removal requires removing the belt and pump pulley. Both pumps are disassembled by removing mounting components using various tools. Reassembly follows the reverse order and procedures provide guidance on cleaning, inspection and installation of seals.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
Caterpillar cat d5 c iii track type tractor dozer bulldozer (prefix 9dl) serv...cdfzxs
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar 3046 engine. The removal procedure involves removing the front housing, idler gear bolt, thrust plate, and idler gear. The idler shaft is then pulled from the cylinder block. Installation is the reverse of removal, ensuring proper alignment of timing marks on the gears.
The document provides instructions for disassembling the front and rear final drive carriers, hubs, and brakes of an M320 excavator. The 28 step procedure describes how to remove components like planetary carriers, sun gears, ring gears, brake pistons, bearings, and seals. Tools required include retaining ring pliers, pullers, wrenches, and hammers. Safety notices are provided to release hydraulic pressure and contain fluids before disassembly.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 305 c cr mini hydraulic excavator (prefix hwj) service repair...fjskekfseik
This document provides instructions for disassembling and inspecting components of a S4Q2-T engine, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The multi-step procedures describe removing each component, measuring specifications, and inspecting parts for wear and damage. Replacement is recommended if measurement limits are exceeded. Cautions are provided regarding part identification and handling.
Caterpillar cat 219 d excavator (prefix 5xg) service repair manual (5xg00001 ...fjskekdmjekm
The document provides instructions for removing and installing various engine components of a 219D Excavator, including the cylinder head, spacer plate, and water directors. It describes removing components like bolts, gaskets and seals in a specific order. Installation is the reverse of removal, applying new gaskets and torquing bolts to the specified values. Precautions are given to keep components clean and contain fluids.
The document provides instructions for servicing components of an excavator model 336. It details removal and installation procedures for the cab, including disconnecting wiring harnesses and removing mounting hardware. Tools required are listed. Diagrams illustrate the process, such as detaching the air cleaner mount before removing the cab. Proper safety precautions are advised to be taken before and during the servicing work.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fjsjekdmmeme
This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
- Installing the cylinder head, which involves positioning a new gasket, attaching lifting tools to the head, applying anti-seize compound, and tightening bolts in a specific sequence.
- Removing and installing the camshaft, which requires removing other parts first like the rocker arm and front cover, then using hooks to position lifters and removing/installing the camshaft.
- Removing and installing the camshaft gear by first removing the camshaft, pressing it off the gear, heating the gear, and pressing it back onto the camshaft
This document provides instructions for removing and installing the crankshaft rear seal on Caterpillar 3054 engines. It describes the process for both engines with a 14-bolt housing assembly and those with a 10-bolt housing assembly. The removal procedure involves removing the flywheel first, then bolts and housing to access the seal. Installation requires cleaning surfaces, pressing the new seal into the housing, lubricating and aligning parts, then reinstalling bolts and housing. Tools including a rear seal installer and alignment tool are required.
Caterpillar cat 287 multi terrain loader (prefix cny) service repair manual (...uujjfjkkkdmme
This document provides instructions for removing and installing the vertical lift linkage on a 287 Multi Terrain Loader. The removal process involves releasing hydraulic pressure, removing retaining rings and pin assemblies, disconnecting hoses and harness assemblies, and lifting off the lift arms. The installation is the reverse of removal. Safety precautions are provided to prevent injury from hydraulic pressure and contain fluids.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...ujkfdkkmsmd
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process involves draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The assembly process orients parts and aligns passages before tightening.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...onyvzcwadtu05
The document provides instructions for removing a final drive, steering planetary, and brake assembly from a D7R II track-type tractor. It describes using lifting brackets, shackles, bolts and nuts to attach a hoist to the assembly and remove it from the tractor. The assembly weighs approximately 800 kg (1750 lb) and precautions are listed to provide means to stop the machine without the brake installed. Fluids must be contained while working on components to collect any fluids that may drain out.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...onyvzcwadtu05
The document provides instructions for removing a final drive, steering planetary, and brake assembly from a D7R II track-type tractor. It describes using lifting brackets, shackles, bolts and nuts to attach a hoist to the assembly and remove it from the tractor. The assembly weighs approximately 800 kg (1750 lb) and precautions are listed to provide means to stop the machine without the brake installed. Fluids must be contained while working on components to collect any fluids that may drain out.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...f8ioseoodkmmd
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process includes draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The overall process ensures the components are properly disassembled and reassembled.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...ujdjksmdmdm
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process includes draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The overall process ensures the components are properly disassembled and reassembled.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...jnnfnjsdnnd
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process includes draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The overall process ensures the components are properly disassembled and reassembled.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 120G motor grader, including the cylinder head, spacer plate, and water directors. The removal and installation procedures describe removing bolts and other fasteners, lifting components, cleaning surfaces, applying sealants, and torquing bolts to specified values. Safety notices are included to handle fluids properly and avoid contaminating parts.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjsekdmmeed
The document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. It describes using various tools to remove components like the flywheel, flywheel housing, and crankshaft pulley. Detailed steps and illustrations are provided for disassembling and reassembling these parts, including cleaning, inspecting, and applying sealants to mating surfaces. Safety notices advise keeping parts clean and containing fluids.
Caterpillar cat 962 k wheel loader (prefix t6a) service repair manual (t6a000...cdfzxs
This document provides instructions for assembling and disassembling components of a 962K wheel loader, including:
- Assembling the piston pump by installing various parts like covers, bearings, seals, pistons, and tightening bolts in the correct order.
- Removing and installing the electrohydraulic control by disconnecting harnesses and removing screws, switches and covers.
- Removing the main control valve by draining fluids, disconnecting hoses and harnesses, and removing mounting bolts.
Caterpillar cat 320 d lrr excavator (prefix dhe) service repair manual (dhe00...fjsekdmmeed
This document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. The oil pump removal process involves taking off the front housing cover and various gears. The water pump removal requires removing the belt and pump pulley. Both pumps are disassembled by removing mounting components using various tools. Reassembly follows the reverse order and procedures provide guidance on cleaning, inspection and installation of seals.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
Caterpillar cat d5 c iii track type tractor dozer bulldozer (prefix 9dl) serv...cdfzxs
This document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar 3046 engine. The removal procedure involves removing the front housing, idler gear bolt, thrust plate, and idler gear. The idler shaft is then pulled from the cylinder block. Installation is the reverse of removal, ensuring proper alignment of timing marks on the gears.
The document provides instructions for disassembling the front and rear final drive carriers, hubs, and brakes of an M320 excavator. The 28 step procedure describes how to remove components like planetary carriers, sun gears, ring gears, brake pistons, bearings, and seals. Tools required include retaining ring pliers, pullers, wrenches, and hammers. Safety notices are provided to release hydraulic pressure and contain fluids before disassembly.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 305 c cr mini hydraulic excavator (prefix hwj) service repair...fjskekfseik
This document provides instructions for disassembling and inspecting components of a S4Q2-T engine, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The multi-step procedures describe removing each component, measuring specifications, and inspecting parts for wear and damage. Replacement is recommended if measurement limits are exceeded. Cautions are provided regarding part identification and handling.
Caterpillar cat 219 d excavator (prefix 5xg) service repair manual (5xg00001 ...fjskekdmjekm
The document provides instructions for removing and installing various engine components of a 219D Excavator, including the cylinder head, spacer plate, and water directors. It describes removing components like bolts, gaskets and seals in a specific order. Installation is the reverse of removal, applying new gaskets and torquing bolts to the specified values. Precautions are given to keep components clean and contain fluids.
The document provides instructions for servicing components of an excavator model 336. It details removal and installation procedures for the cab, including disconnecting wiring harnesses and removing mounting hardware. Tools required are listed. Diagrams illustrate the process, such as detaching the air cleaner mount before removing the cab. Proper safety precautions are advised to be taken before and during the servicing work.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fjsjekdmmeme
This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
- Installing the cylinder head, which involves positioning a new gasket, attaching lifting tools to the head, applying anti-seize compound, and tightening bolts in a specific sequence.
- Removing and installing the camshaft, which requires removing other parts first like the rocker arm and front cover, then using hooks to position lifters and removing/installing the camshaft.
- Removing and installing the camshaft gear by first removing the camshaft, pressing it off the gear, heating the gear, and pressing it back onto the camshaft
This document provides instructions for removing and installing the crankshaft rear seal on Caterpillar 3054 engines. It describes the process for both engines with a 14-bolt housing assembly and those with a 10-bolt housing assembly. The removal procedure involves removing the flywheel first, then bolts and housing to access the seal. Installation requires cleaning surfaces, pressing the new seal into the housing, lubricating and aligning parts, then reinstalling bolts and housing. Tools including a rear seal installer and alignment tool are required.
Caterpillar cat 287 multi terrain loader (prefix cny) service repair manual (...uujjfjkkkdmme
This document provides instructions for removing and installing the vertical lift linkage on a 287 Multi Terrain Loader. The removal process involves releasing hydraulic pressure, removing retaining rings and pin assemblies, disconnecting hoses and harness assemblies, and lifting off the lift arms. The installation is the reverse of removal. Safety precautions are provided to prevent injury from hydraulic pressure and contain fluids.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...ujkfdkkmsmd
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process involves draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The assembly process orients parts and aligns passages before tightening.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...onyvzcwadtu05
The document provides instructions for removing a final drive, steering planetary, and brake assembly from a D7R II track-type tractor. It describes using lifting brackets, shackles, bolts and nuts to attach a hoist to the assembly and remove it from the tractor. The assembly weighs approximately 800 kg (1750 lb) and precautions are listed to provide means to stop the machine without the brake installed. Fluids must be contained while working on components to collect any fluids that may drain out.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...onyvzcwadtu05
The document provides instructions for removing a final drive, steering planetary, and brake assembly from a D7R II track-type tractor. It describes using lifting brackets, shackles, bolts and nuts to attach a hoist to the assembly and remove it from the tractor. The assembly weighs approximately 800 kg (1750 lb) and precautions are listed to provide means to stop the machine without the brake installed. Fluids must be contained while working on components to collect any fluids that may drain out.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...f8ioseoodkmmd
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process includes draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The overall process ensures the components are properly disassembled and reassembled.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...ujdjksmdmdm
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process includes draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The overall process ensures the components are properly disassembled and reassembled.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...jnnfnjsdnnd
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process includes draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The overall process ensures the components are properly disassembled and reassembled.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...ze3xiandiao
The document provides instructions for removing a final drive, steering planetary, and brake assembly from a D7R II track-type tractor. It describes using lifting brackets, shackles, bolts and nuts to attach a hoist to the assembly and remove it from the tractor. The assembly weighs approximately 800 kg (1750 lb) and precautions are listed to provide means to stop the machine without the brake installed. Fluids must be contained while working on components to collect any fluids that may drain out.
Caterpillar cat 120 h motor grader (prefix 124) service repair manual (124000...ufjjsjefkksemm
This document provides the procedure for servicing the service brake and wheel spindle of a 120H motor grader. It involves removing and installing various components like the tandem housing assembly, cover, bolts, and seals. Cleanliness is important during disassembly and assembly. The assembly procedure describes 24 steps that include installing seals, springs, discs, and adjusting clearances using tools like link brackets, seal installers, and torque wrenches. Proper lifting equipment is required due to component weights up to 612kg.
Caterpillar cat 120 h motor grader (prefix 124) service repair manual (124000...ufujsjejfjkkekm
This document provides installation instructions for servicing the service brake and wheel spindle on a 120H Motor Grader. It outlines 24 steps to assemble the components, including installing seals, springs, bearings and fasteners. Proper cleaning and inspection of parts is emphasized. Tools required include link brackets, a lever puller hoist, micrometer depth gauge and bearing compound.
Caterpillar cat 120 h motor grader (prefix 124) service repair manual (124000...fjjskekfksmem
This document provides the procedure for servicing the service brake and wheel spindle of a 120H motor grader. It involves removing and installing various components like the tandem housing assembly, cover, bolts, and gasket. Cleanliness is important during disassembly and assembly. The tandem housing assembly weighs approximately 612 kg and needs to be lifted using link brackets and a hoist. Torque specifications and thread locking compound are provided for installing the bolts correctly.
Caterpillar cat 120 h motor grader (prefix 124) service repair manual (124000...fusjejfkskemme
This document provides the procedure for servicing the service brake and wheel spindle of a 120H motor grader. It involves removing and installing various components like the tandem housing assembly, cover, bolts, and gasket. Cleanliness is important during disassembly and assembly. The tandem housing assembly weighs approximately 612 kg and needs to be lifted using link brackets and a hoist. Thread lock compound should be applied to the bolts during installation.
Caterpillar cat 120 h motor grader (prefix 124) service repair manual (124000...fujjsjejkekmmd
This document provides the procedure for servicing the service brake and wheel spindle of a 120H motor grader. It involves removing and installing various components like the tandem housing assembly, cover, bolts, and gasket. Cleanliness is important during disassembly and assembly. The tandem housing assembly weighs approximately 612 kg and needs to be lifted using link brackets and a hoist. Thread lock compound should be applied to the bolts during installation.
Similar to Caterpillar cat 120 k series 2 motor grader (prefix szs) service repair manual (szs00001 and up) (12)
Caterpillar cat 320 d lrr excavator (prefix zgb) service repair manual (zgb00...fjjsekkdmme
This document provides instructions for removing and installing the valve mechanism cover base on a 320D LRR excavator with a C6.4 engine. The removal procedure involves removing clips and disconnecting harnesses from the electronic unit injectors, then removing bolts to take off the cover base. The installation procedure specifies tightening bolts and reconnecting harnesses in the reverse order. Precautions are given to keep parts clean and prevent damage from contaminants.
Caterpillar cat 320 d lrr excavator (prefix tae) service repair manual (tae00...fjjsekkdmme
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LRR excavator engine. The procedure involves using specialty tools to compress the valve springs so that the valves, springs, and related components can be safely accessed and removed or installed one at a time. Safety precautions are outlined to prevent injury from parts under spring pressure.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjjsekkdmme
This document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. The flywheel removal procedure involves using link brackets and forcing bolts to lift the flywheel off the crankshaft. The crankshaft pulley is removed using a combination puller tool. Both components are installed by reversing the removal process and tightening to the specified torques.
Caterpillar cat 320 d lrr excavator (prefix dhe) service repair manual (dhe00...fjjsekkdmme
This document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. The oil pump removal instructions describe removing gears, covers, and other components. The water pump instructions describe removing the pump, pulley, and O-ring seal, as well as disassembling, inspecting, and reassembling the pump components. Precautions are provided regarding cleaning parts and containing fluids.
Caterpillar cat 318 c excavator (prefix faa) service repair manual (faa00001 ...fjjsekkdmme
This document provides instructions for installing pistons and connecting rods, removing and installing connecting rod bearings, and removing crankshaft main bearings for Caterpillar 3064 and 3066 engines. The procedures describe cleaning and lubricating parts, aligning identification marks, using specific tools, and torquing fasteners to the proper specifications.
Caterpillar cat 318 c excavator (prefix btg) service repair manual (btg00001 ...fjjsekkdmme
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. The disassembly procedure involves using various tools to remove 31 parts from the final drive including the cover, planetary assembly, retaining rings, gears, bearings, seals and housing components. The assembly procedure instructs installing these 31 parts in reverse order and provides details on cleaning, lubricating and setting torque specifications.
Caterpillar cat 316 f l excavator (prefix ydl) service repair manual (ydl0000...fjjsekkdmme
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar cat 316 f l excavator (prefix ecz) service repair manual (ecz0000...fjjsekkdmme
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
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2. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 120K 2 MOTOR GRADER SZS
Configuration: 120K Series 2 Motor Grader SZS00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
120K and 120K Series 2 Motor Graders Power Train
Media Number -KENR8438-04 Publication Date -01/08/2018 Date Updated -09/08/2018
i07035127
Service Brake (Wheel Spindle) - Assemble
SMCS - 4002-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7574 Link Bracket 2
C
7/16 IN - 14 NC × 6 Guide Studs 3
7/16 IN - 14 NC Nuts 3
7/16 IN Washers 3
D
169-0503 Installation Kit 1
1U-8698 Duo-Cone Seal Installer As 1
E — Loctite 263 -
F SAE 30 -
G 5P-8678 Punch 1
H
8W-0789 Retainer Used on 120K 1
9D-3075 Retainer Used on 12K, 140K, and 160K 1
J 6V-7030 Micrometer Depth Gauge Gp 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint
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3. may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Illustration 1 g00925109
1. Lower the temperature of cup (19) to install bearing cup (19) in cover (7).
2. Install O-ring seal (18). Lubricate O-ring seal (18) lightly with the lubricant that is being
sealed.
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4. Illustration 2 g00924449
3. Install D-ring seals (17) on piston (16). Lubricate D-ring seals (17) lightly with the lubricant
that is being sealed.
Illustration 3 g00925439
4. Install Tooling (C) on piston (16) and pull piston (16) into housing (10) evenly.
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5. 5. Remove Tooling (C).
Illustration 4 g00924445
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
6. Install springs (15A), the washers, and bolts (15). Tighten bolts (15) to a torque of
40 ± 7 N·m (30 ± 5 lb ft). Install O-ring seal (14). Lubricate O-ring seal (14) lightly with the
lubricant that is being sealed.
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6. Illustration 5 g00924443
7. Lower the temperature of bearing cup (13A) to install bearing cup (13A) in housing (10).
8. Use Tooling (D) to install Duo-Cone seal (13) in housing (10). Refer to Disassembly and
Assembly, "Duo-Cone Conventional Seals - Install".
Illustration 6 g00924442
9. Use Tooling (D) to install Duo-Cone seal (12) on wheel spindle (5A). Refer to Disassembly
and Assembly, "Duo-Cone Conventional Seals - Install".
10. Raise the temperature of bearing cone (11). Install bearing cone (11) on wheel spindle (5A).
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7. Illustration 7 g00924441
11. Install Tooling (B) and a suitable lifting device on housing (10). Position housing (10) on
wheel spindle (5A). The weight of housing (10) is approximately 77 kg (170 lb).
Illustration 8 g00924440
12. Apply Tooling (F) to discs (9) and friction discs. Install discs (9) and friction discs in
housing (10).
13. Install hub (8).
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8. Illustration 9 g00924439
14. Attach Tooling (B) and a suitable lifting device to cover (7). Install cover (7) on housing
(10). The weight of cover (7) is approximately 45 kg (100 lb).
Illustration 10 g00924435
15. Install bolts (6).
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9. Illustration 11 g00924433
16. Install bearing cone (5) on wheel spindle (5A).
Illustration 12 g06191359
Shown is the pattern for a 12K, 140K, and 160K, the diameter of the dashed circle is 55 mm (2.165 inch)
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10. Illustration 13 g06186593
Shown is the pattern for a 120K, the diameter of the dashed circle is 52 mm (2.047 inch).
Illustration 14 g00924431
17. If necessary scribe a circle onto retainer (3). Refer to Illustration 12 if working on a 12K,
140K, or 160K and refer to Illustration 13 if working on a 120K. Drill three evenly spaced
6.4 mm (0.25 inch) diameter holes into retainer (3).
Note: Once the bearing adjustment is complete, the modified retainer can be reused.
18. Measure and record the thickness of retainer (3) .
19. Install sprocket (4). Install retainer (3). Do not use shims. Install bolts (2) finger tight
against retainer (3). Tighten bolts (2) to the seating torque of 80 N·m (59 lb ft). Repeat until
bolts (2) no longer move. Rotate the housing three full revolutions. Bolts (2) will have to be
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11. tightened to 80 N·m (59 lb ft) several times. After each tightening sequence rotate, the
housing three full revolutions until the bolt torque has equalized at 80 N·m (59 lb ft).
20. Loosen bolts (2) and retighten finger tight against retainer (3). Rotate the housing three full
revolutions.
21. Tighten bolts (2) to a torque of 20 N·m (177 lb in). Repeat until bolts (2) no longer move.
Rotate the housing three full revolutions. Bolts (2) will have to be tightened to 20 N·m
(177 lb in) several times. After each tightening sequence, rotate the housing three full
revolutions until the bolt torque has equalized at 20 N·m (177 lb in).
Illustration 15 g06197119
22. Using Tooling (J) to obtain measurement from the face of retainer (3) to the face of the
wheel spindle. Subtract the thickness of retainer (3) calculated in Step 18. To calculate the
total required shim thickness, add the preload adjustment factor in Table 2.
23. Remove bolts (2) and retainer (3). Assemble and install the shim pack calculated in Step 22.
Position retainer (3). Apply Tooling (E) to bolts (2). Install bolts (2) and tighten to the final
torque specified in Table 2.
Table 2
Machines Preload Adjusting Factor Final Torque
120K 0.159 mm (0.0063 inch) 130 ± 7 N·m (96 ± 5 lb ft)
12K, 140K, 140K2, 160K 0.035 mm (0.0013 inch) 260 ± 14 N·m (192 ± 10 lb ft)
24. Tighten tooling (G) in the drain port of the housing.
Note: Do not exceed the air pressure of the machine in the following steps.
25. Apply air pressure to the inlet port to move the piston. Check for air leaks past the seals.
26. Use tooling (G) to produce a mark on the piston that is 2.3 ± 0.8 mm (−.09 ± 0.03 inch).
Note: The mark can be used later to determine the wear of the brake pack.
27. Release all air pressure from the brake. Remove the punch assembly. Ensure that there is
sealant in the threads of the drain plug and then tighten the drain plug to the drain port.
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12. Illustration 16 g00924430
28. Remove Tooling (A) from spindle assembly (1).
End By:
a. Install the service brake and the wheel spindle. Refer to Disassembly and Assembly,
"Service Brake (Wheel Spindle) - Install" for the machine that is being serviced.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 12 07:25:03 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 120K 2 MOTOR GRADER SZS
Configuration: 120K Series 2 Motor Grader SZS00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
120K and 120K Series 2 Motor Graders Power Train
Media Number -KENR8438-04 Publication Date -01/08/2018 Date Updated -09/08/2018
i03662629
Service Brake (Wheel Spindle) - Install
SMCS - 4002-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 3
B 7M-7456 Bearing Mount Compound 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Illustration 1 g01964979
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14. 1. Attach Tooling (A), as shown. Attach a suitable lifting device to Tooling (A). Attach a
suitable lifting device around service brake (7).
2. Install service brake (7). The weight of service brake (7) is approximately 250 kg (550 lb).
Install bolts (6). Apply Tooling (B) to the threads of bolts (6). Tighten bolts (6) to a torque
of 120 ± 20 N·m (89 ± 15 lb ft).
Illustration 2 g01964970
3. Install bolts (5). Apply Tooling (B) to the threads of bolt (5). Tighten bolts (5) to a torque of
120 ± 20 N·m (89 ± 15 lb ft). Install tube assembly (4).
Illustration 3 g00923694
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15. 4. Install guard (3) and install bolts (2).
5. Remove the suitable blocking under tandem (1).
End By:
a. Install the drive chains. Refer to Disassembly and Assembly, "Drive Chain - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 12 07:25:58 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 120K 2 MOTOR GRADER SZS
Configuration: 120K Series 2 Motor Grader SZS00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
120K and 120K Series 2 Motor Graders Power Train
Media Number -KENR8438-04 Publication Date -01/08/2018 Date Updated -09/08/2018
i03361130
Tandem and Cover - Remove and Install
SMCS - 4064-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 138-7576 Link Bracket 2
C 1U-9199 Lever Puller Hoist 1
Start By:
a. Remove the drive chains. Refer to the Disassembly and Assembly , "Drive Chain -
Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
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17. Illustration 1 g00999910
1. Install Tooling (A) on tandem housing assembly (1). Install Tooling (B) on the brake and
wheel spindle housing (2). Attach Tooling (C) and a suitable lifting device to Tooling (A)
and Tooling (B). The weight of the tandem housing assembly (1) is approximately 612 kg
(1350 lb).
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18. Illustration 2 g01741521
2. Disconnect hose assembly (3).
3. Remove bolts (4). Remove tandem housing assembly (1). The weight of tandem housing
assembly (1) is approximately 612 kg (1350 lb).
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19. Illustration 3 g01106890
4. Remove bolts (8), cover (7), and gasket (6).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 138-7576 Link Bracket 2
C 1U-9199 Lever Puller Hoist 1
D 155-0695 Thread Lock Compound 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
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20. Illustration 4 g01106890
1. Install gasket (6) and cover (7).
2. Install bolts (8). Tighten bolts (8) to a torque of 27 ± 7 N·m (20 ± 5 lb ft).
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21. Illustration 5 g01741546
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22. Illustration 6 g00999910
3. Install Tooling (A) on tandem housing (1). Install Tooling (B) on the brake and wheel
spindle housing (2). Attach Tooling (C) and a suitable lifting device to Tooling (A) and
Tooling (B).
4. Install tandem housing assembly (1). The weight of tandem housing assembly (1) is
approximately 612 kg (1350 lb).
5. Apply Tooling (D) to bolts (4). Install bolts (4). For the 140K, tighten bolts (4) to a torque
of 240 ± 40 N·m (177 ± 30 lb ft).
6. Connect hose assembly (3).
End By:
a. Install the drive chains. Refer to the Disassembly and Assembly manual, "Drive Chain -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 12 07:26:54 UTC+0800 2020
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 120K 2 MOTOR GRADER SZS
Configuration: 120K Series 2 Motor Grader SZS00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
120K and 120K Series 2 Motor Graders Power Train
Media Number -KENR8438-04 Publication Date -01/08/2018 Date Updated -09/08/2018
i05077309
Drive Sprocket - Remove and Install
SMCS - 4072-010
Removal Procedure
Start By:
A. Remove the tandem and the cover. Refer to Disassembly and Assembly, "Tandem and
Cover - Remove and Install".
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25. Illustration 1 g01060649
1. Remove bolt (1) and lock (2) . Remove nut (3) . Remove sprocket (4) . Remove sprocket
(5) .
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-4204 Wrench 1
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26. Illustration 2 g01060649
1. Install sprocket (5) . Install sprocket (4) and install nut (3) hand tight.
Note: Assemble so the teeth on both sprockets are not aligned (out of phase) with each
other.
2. Tighten the nut while you rotate the shaft. Use a soft faced hammer to tap the sprockets
while you tighten the nut.
3. Tighten nut (3) to a torque of 11.3 ± 1.13 N·m (100 ± 10 lb in).
4. Loosen nut (3) by one locking position and tap the sprockets to ensure that the bearings are
fully seated.
5. Tighten nut (3) in order to achieve a rolling torque of 3.95 ± 1.13 N·m (35 ± 10 lb in) above
the seal drag.
6. If nut (3) is in a locking position, install lock (2) and install bolt (1) .
Note: Bolt (1) must be replaced with a new bolt.
7. If nut (3) is not in a locking position, tighten nut (3) to the next locking position. With nut
(3) in the locking position, install lock (2) , and install bolt (1) .
End By: Install the tandem and the cover. Refer to Disassembly and Assembly, "Tandem and
Cover - Remove and Install".
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