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1
Ez/Ex/Ef-Way
Cable
LSC’s Global Standard Busway SystemLSC’s Global Standard Busway System
Ez / Ex / Ef - WayEz / Ex / Ef - Way
BUS DUCT BUSINESS TEAM
ISO, ASTA, KEMA, CE, GOST, CCCCable
2
Ez/Ex/Ef-Way
Cable
Cable Distribution
3
Ez/Ex/Ef-Way
Cable
Busway Distribution
4
Ez/Ex/Ef-Way
Cable
Lighting Power Emergency
Distribution Panel
Busduct
MCC PNL
TR
ACB
Distribution
Panel
Cable Busduct
Single Line Diagram
Distribution Panel
Busduct
Lighting Power Emergency
5
Ez/Ex/Ef-Way
Cable
BUSDUCT TR~ACB
GEN~GCP
CABLE TR~ACB
GEN~GCP
- Cable Tray needed and time requires for installation
- Current unbalance in case of bundle installation
- Panel connection complex
- No cable tray and easy to install
- No current unbalance
- Easy panel connection
Electrical Room
6
Ez/Ex/Ef-Way
Cable
th
th
12
11
15
th
th21
th
th
th
th
th
20
19
18
16
17
th
th
ROOF
ROOF
PENT 1
23
22
PP-101
PE-101B
FL
FL
FL
FL
FL
FL
FL
FL
FL
FL
WH
WH
WH
WH
WH
WH
WH
WH
WH
WH
WH
FL
FL
FL
FL
FL
FL
FL
FL
FL
FL
FL
47 PY x 20U
WH
TYP.
WH
WH
WH
WH
WH
TYP.
92 PY x 1U
60 PY x 20U
WH
PE-101A
CABLETRAY(450×100)CABLETRAY(750×100)CABLETRAY(600×100)CABLETRAY(300×100)
60 PY x 20U
92 PY x 1U
L-S
FL
FL
L-K
FL
FL
FL
L-O
L-M
LM-101C LM-101D
LM-101FLM-101E
LM-101A LM-101B
WH
WH
WH
PM-B2PS-B2 MCC#X
PM-B1
L-G1
L-X
CABLETRAY(900×100)
발전기 #1
LV EHV
7
6
th
th
th
th
8
9
10
th
th
th
th
14
13
FL5
nd2BA
1
st
1 stBA
4
3
2
th
rd
nd
PM-101
FL
Cable Busduct
Distribution Riser
7
Ez/Ex/Ef-Way
Cable
Distribution System
Cable Busduct
8
Ez/Ex/Ef-Way
Cable
So, Bus Duct is …..
MCCB PNL & LM PNL SAVING
CABLE TRAY SAVING
INTALLATION SAVINGCOST SAVING
ACB
MCCB
ACB
L
M
분 전 반
L
M
L
M
L
M
L
M
L
M
L
M
L
M
분 전 반 분 전 반 분 전 반
분 전 반 분 전 반 분 전 반 분 전 반
ACB
ACB
분 전 반 분 전 반 분 전 반 분 전 반
분 전 반 분 전 반 분 전 반 분 전 반
<CABLE> <BUS DUCT>
50%
INSTALLATION LAVOR COST SAVING
EASY MAINTENANCE
L
M
분 전 반
L
M
L
M
L
M
분 전 반 분 전 반 분 전 반
L
M
분 전 반
MCCB
<CABLE> <BUS DUCT>
ACB
분 전 반 분 전 반 분 전 반 분 전 반 분 전 반
Add Add
9
Ez/Ex/Ef-Way
Cable
Economy Analysis
MAX. LOAD : 380V X 600A = 228 KVA
BUSDUCT MIN. TYPE : 600A
BUSDUCT ECONOMY INCREASE
LOAD CAPACITY
228 [KVA]
ECONOMY LEVEL
PER LINE
BUSDUCT ECONOMY DECREASE
RESIDENCE BUILDING (APARTMENT)
TWIN (G2+23), 1,750 KVA
CABLE BUSDUCT
Amount Amount
MATERIALS Lot U$ *14,760 U$ *36,770
TRAY Lot U$ *3,115 U$ *,213
LM PNL Lot U$ *7,044
MCCB Lot U$ *6,757
TOTAL Lot U$ *61,676 U$ *44,983
BALANCE U$ *6,693
BUSDUCT ECONOMY RATE - 12% ↑
- Source : GS Construction (Former LG Construction)
Unit
10
Ez/Ex/Ef-Way
Cable
Cross Section with Cable
Conductor
Insulator
Housing/Sheath
F-CV 300SQ 4X4 = 16 Cables
F-CV 150SQ 4X10 = 40 Cables
F-CV 95SQ 4X25 = 100 Cables
F-CV 70SQ 4X40 = 160 Cables
CU 3P4W 2000A
11
Ez/Ex/Ef-Way
Cable
Building Application
12
Ez/Ex/Ef-Way
Cable
Factory Application
13
Ez/Ex/Ef-Way
Cable
LSC’s Ez / Ex / Ef - Way
LS Ez / Ex / Ef - Way have same objects and functions with Power Cable
System in delivering electricity, but has the following characteristics …
• Massive Power Transmission
• Low Voltage Drop
• High Short Circuit Ratings
• Temperature Rising Stability
• Easy Installation by Jointing Kits
• Simple Line and Easy Branching
• Massive Power Transmission
• Low Voltage Drop
• High Short Circuit Ratings
• Temperature Rising Stability
• Easy Installation by Jointing Kits
• Simple Line and Easy Branching
Technically
• Labor Savings by easy installation
• Small Space by compact size
• Easy Maintenance
• Easy Expansion and Easy Moving
• Harmonized View
• Labor Savings by easy installation
• Small Space by compact size
• Easy Maintenance
• Easy Expansion and Easy Moving
• Harmonized View
Economically
14
Ez/Ex/Ef-Way
Cable
LSC’s origin and development
1983 : Technology collaboration
with Hitachi Cable, Japan.
1984 : 600V Insulated busduct
1987 : 600V Mini busduct
1990 : 600V IP54 busduct
1995 : 600V IP65 busduct
1996 : 6.6Kv HV busduct
1999 : IP800 Type busduct
1983 : Technology collaboration
with Hitachi Cable, Japan.
1984 : 600V Insulated busduct
1987 : 600V Mini busduct
1990 : 600V IP54 busduct
1995 : 600V IP65 busduct
1996 : 6.6Kv HV busduct
1999 : IP800 Type busduct
2000 : 600V F/R busduct
2000 : 600V Air Insulated busduct
2001 : 600V 5W busduct
2003 : 600V IP800 busduct
2003 : Plug-In unit interlock
2004 : Wuxi, China factory Built
2000 : 600V F/R busduct
2000 : 600V Air Insulated busduct
2001 : 600V 5W busduct
2003 : 600V IP800 busduct
2003 : Plug-In unit interlock
2004 : Wuxi, China factory Built
2006 : Ez & Ef - Way
2007 : Ex - Way
2006 : Ez & Ef - Way
2007 : Ex - Way
Iraq, Siemens, Taiwan, UK,
Malaysia, Mexico, China, Poland,
Indonesia, HK, Domestic
Iraq, Siemens, Taiwan, UK,
Malaysia, Mexico, China, Poland,
Indonesia, HK, Domestic
Siemens, Taiwan, Qatar,
Thailand, Kuwait China, KWT,
Iran, Indonesia, Domestic
Siemens, Taiwan, Qatar,
Thailand, Kuwait China, KWT,
Iran, Indonesia, Domestic
Global Player
In
Asia, Middle East, Europe, USA
Global Player
In
Asia, Middle East, Europe, USA
1985 : KERI certificate
1986 : KETI certificate
1985 : KERI certificate
1986 : KETI certificate
2002 & 2005 : ASTA Renewed
2003 : CCC Certified
2005 : GOST/Russia Certified
2002 & 2005 : ASTA Renewed
2003 : CCC Certified
2005 : GOST/Russia Certified
ASTA/KEMA/CE Certified
UL under-developed
ASTA/KEMA/CE Certified
UL under-developed
1983 ~ 20001983 ~ 2000 2000 ~ 20052000 ~ 2005 2006 ~2006 ~
Steel
Housing
Extruded
Aluminum
Housing
15
Ez/Ex/Ef-Way
Cable
LSC’s Global Standard
STANDARS IEC 60439-1&2 Bus ways
BSEN 60439 : Bus ways
KSC IEC 8450 : Bus ways
SERVICE CONDITIONS Ambient temperature : -15 ~ +55℃ ℃
Relative Humidity : 95% or below
AMPERE 600A ~ 6000A (7500A for CU)
BUS BAR Tin-Plated at joint part : Epoxy CU/AL, PET CU, FR CU
Silver-Plated at joint part : PET AL, FR AL
INSULATION Class B (130 ) / PET Film or Epoxy℃
Mica Film for FR (1200 )℃
HOUSING Extruded Aluminum Housing
IP DEGREE IP54 Standard and upto IP66
EARGHING Integral Housing(100%), Half Earth, Full Earth
16
Ez/Ex/Ef-Way
Cable
Features
Conductor
(Cu / Al)
Insulator (Class B)
- PET : Ez-Way
- Epoxy : Ex-Way
- Mica : Ef-Way(1200℃)
Extruded
Aluminum
Housing
Temperature
Analysis
Construction
Analysis
CAE
Upper
Lower
17
Ez/Ex/Ef-Way
Cable
Conductors
CU AL
CONDUCTIVITY 99% 61%
PROCESS ELECTRICAL ELECTRICAL
PLATING TIN TIN / SILVER
BUSBAR
CONTACTING
POINT
18
Ez/Ex/Ef-Way
Cable
Insulation
Class B 130℃
Thickness is 0.5mm over
Insulator voltage is upto 1kV
Ez-Way
PET Film Insulation
Ex-Way
Epoxy Insulation
Ef-Way
FR Mica Film Insulation
(1200 )℃
19
Ez/Ex/Ef-Way
Cable
Housing and Grounding
TWO PIECES EXTRUDED ALUMINUM HOUSING
20
Ez/Ex/Ef-Way
Cable
IP Degree
IP54
IP65
Sealant treatment
Other manufacturer’s IP ……
Double
Housing
4 Pieces
Body
is weak point by water and
size is big due to double housing
21
Ez/Ex/Ef-Way
Cable
Jointing Kits and Joint Cover
Gasketed Joint Cover
By two pieces
Buffer
Elongation Absorption
By 2.5mm
Double-Headed
Bolt
22
Ez/Ex/Ef-Way
Cable
Plug in Holes
Standard 3 meters
5 Holes x 2 Sides
Plug in Hole
upto 800A
Tap off
upto 1200A
23
Ez/Ex/Ef-Way
Cable
Plug in Boxes
External handle Push button External lever
Bolt fastening Button Outlet
24
Ez/Ex/Ef-Way
Cable
Fittings
Flanged End / Box
Vertical Hangers Wall / Floor Flange Horizontal Hangers
25
Ez/Ex/Ef-Way
Cable
Fittings
Horizontal Elbow Vertical Elbow Horizontal Offset Vertical Offset
Combination Elbow Tee Reducer Expansion (if needed)
26
Ez/Ex/Ef-Way
Cable
Easy Installation
27
Ez/Ex/Ef-Way
Cable
Temperature Monitoring System
Air Blowing tube
Air Blowing Fiber
Monitoring data
Optional
28
Ez/Ex/Ef-Way
Cable
LS GE SIEMENS SQ- D Cuttler TRANSLITE HENIKWON
225 ㅡ 111X114 ㅡ 58.5X156 120X111 ㅡ ㅡ
400 ㅡ 111X114 ㅡ 87.8X156 120X111 ㅡ ㅡ
630 107X115 111X114 ㅡ 87.8X156 120X111 170X100 120X130
800 107X115 111X114 99X127 98X149 120X111 170X115 120X130
1000 123X115 127X114 112X127 110X149 136X111 170X135 120X150
1250 139X115 143X114 128X127 136X149 149X111 170X150 120X175
1350 ㅡ 156X114 143X127 148X149 162X111 ㅡ ㅡ
1600 174X115 178X114 169X127 171X149 187X111 170X200 120X225
2000 211X115 216X114 207X127 199X149 219X111 170X235 120X260
2500 261X115 260X114 270X127 323X149 283X111 170X290 120X400
3000 ㅡ 381X114 300X127 387X149 ㅡ 170X365 120X450
3200 316X115 ㅡ ㅡ ㅡ 410X111 ㅡ ㅡ
3500 ㅡ ㅡ ㅡ ㅡ ㅡ 170X435 120X500
3600
4000 390X115 457X114 389X127 599X149 473X111 170X485 120X600
4400 ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ
5000 490X115 546X114 491X127 638X149 602X111 170X635 120X750
6000 569X115 ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ
7500 719X115 ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ
2500A 30.02 29.64 34.29 48.13 31.41 49.30 48.00
100% 99% 114% 160% 105% 164% 160%
IP 54 42 42 42 42 42 42
HOUSING 2 AL 2 AL 4 STEEL 2 STEEL+2 AL 4 AL 4 STEEL 4 STEEL
Ampere
CU, Width X Depth
Busway Dimension
29
Ez/Ex/Ef-Way
Cable
1Sec 3Sec 1Sec 3Sec 1Sec 3Sec
3Cyc.
CF2
3Cyc.
CP2
1Sec 3Sec 6Cyc 6Cyc
630 36 21 36 21 ㅡ ㅡ ㅡ ㅡ 43 N/ A 40 50
800 36 21 36 21 40 23 50 85 43 N/ A 40 55
1000 51 29 51 29 50 29 50 85 55 N/ A 50 60
1250 65 37 65 37 65 38 50 100 68 N/ A 50 70
1600 95 55 95 55 90 55 50 100 97 N/ A 60 90
2000 129 75 129 75 115 66 50 100 130 N/ A 60 100
2500 150 107 150 107 130 75 100 150 173 N/ A 75 130
3200 169 97 ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ 182 N/ A ㅡ ㅡ
3600 ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ
4000 200 149 200 149 200 115 150 200 200 N/ A 125 200
5000 200 160 200 200 200 115 150 200 200 N/ A 175 240
6000 200 200 ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ
7500 200 200 ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ
* 6Cyc. is 0.1 Sec / * 3Cyc. is 0.05 Sec
CUTLER
Ampere
LS SQ- D HENIKWONSIEMENS TRANSLITEGE
Short Circuit Rate
KEMA & ASTA APPROVED
SHAPE AFTER SHORT CIRCUIT
Centrifugal
Force
Weak
Point
30
Ez/Ex/Ef-Way
Cable
ISO 9001:2000 / UL
Certificate
ISO 14001 / UL
31
Ez/Ex/Ef-Way
Cable
Certificate
32
Ez/Ex/Ef-Way
Cable
Name Conductor
Rated
Usage Construction
Voltage Ampere
Baby
Bus Duct
CU/AL Below
600V
(AC)
100A ~
630A
- Little capacity,
assembly line etc
- Indoor
Features - Put the branching hole at fixed distance in duct to insert Plug In
device in order to easy branching
LSC’s Air Insulated LV Busduct
33
Ez/Ex/Ef-Way
Cable
Name Conductor
Rated
Usage Construction
Voltage Ampere
Air Insulated
Bare Bus Duct
Copper Below
600V
(AC)
600A ~
4000A
- Factory and High Building
consumed big volume
- Indoor & Outdoor
Features - Fixing bare conductor with insulator in housing
- Good short circuit rate
- Used commonly as Air Insulated
LSC’s Air Insulated LV Busduct
34
Ez/Ex/Ef-Way
Cable
Name Conductor
Rated
Usage Construction
Voltage Ampere
High Voltage
Bus Duct
Copper 3.3KV ~
36KV
600A ~
5000A
- Medium voltage line, Sub –
Station or Generator etc
- Indoor & Outdoor
Features - Put the conductor into housing and fix with insulator
- Fixing with epoxy for indoor, porcelain for outdoor
- 3.3KV, 6.6KV, 13.8KV, 22KV, 36KV Grade
LSC’s Air Insulated MV/HV Busduct
35
Ez/Ex/Ef-Way
Cable
Now days, Busway system is widely used in commercial, residential and
industrial area to deliver the electricity, especially massive power current
required places such as power plant, computer system and UPS system.
Most of application is AC 3 phase system, but it can be applied in DC
electric system.
Our Busway system is possible of high power transmission up to 7500A
(AC) / 10000A (DC), so it can be best solution in DC power system as well.
DC Busway system Background
AC : 3P4W TYPE
DC : 1P2W TYPE
+
-
+
-
Earthing
(50%, 100%)
36
Ez/Ex/Ef-Way
Cable
Wind Power System Basic Concept
Wind power Generation
Marine Cable
Busway system
Marine Cable
Transformer
Ex-DC/ Ez-DC Bus way
▪ Aluminum Bus bar
▪ Aluminum Housing
▪ 4Wire + Half Earth Bus bar
▪ Polyester Film/ Epoxy Insulation
▪ Class B insulation ( 130 Deg)
Marine Cable
Busduct
Flanged End
Spring Hanger
1 set per each 3 mtr
Support
1 set per each 3 mtr
37
Ez/Ex/Ef-Way
Cable
Wind Power System Application
▪ Minimum installation space
▪ Easy installation &
maintenance
▪ Simplified distribution line
in tower Inside
▪ Pre-Fabricated assembling of
busduct line with tower
▪ Easy thermal emission
38
Ez/Ex/Ef-Way
Cable
Wind Power System Diagram
DC
AC
DC
39
Ez/Ex/Ef-Way
Cable
Wind Power System Busduct
Cable Line LSC Bus Duct ( Ex - way )
AL Cable : 300 SQ X 9 line AL Bus bar : 4W+HE, 1250A
Busbar size : 6.35 mm × 108 mm
DC +400A
DC -400A
DC +400A
DC -400A
DC +400A
DC -400A
DC +400A
DC -400A
DC +800A
DC -800A
DC +800A
DC -800A
4W
R
S
T
N
+
-
+
-
Max. total current ampacity : ± DC 2,200A
Max. current of each conductor : ± DC 1,100A
1 line of 4W+HE (1250A) AL bus duct has enough
ampacity compared with AL cable of 300 SQ X 9 line
even if the ambient temperature is 70 .℃
40
Ez/Ex/Ef-Way
Cable
Calculation of DC Amp rating
: LSC Ex-DC Way Current rating
① AC to DC Converting ( Skin and Proximity effect )
② Conversion factor ( 3P4W↔ 1P2Way ) = 0.866 X 2
③ Derating Factor
: LSC Ex-way Current rating
3-phase AC 50/60Hz Single Phase DC 2 way
Idc=Iac× ① × ② × ③
AMBIENT
TEMPERATURE
MULTIPLIER
55℃ 1.00
60℃ 0.95
65℃ 0.90
70℃ 0.85
■ De-rating for High Ambient Temperature
For higher ambient temperature exceeding 40 , the de-℃
ratings should be required by applying the multiplier,
according to NEMA BU.1.1.
However, LSC ASTA & KEMA Certified Ex/Ez-way busduct
can be applied up to 55 without any de-rating. Also in the℃
case of using mica insulation as Ef-way, the thermal stability
of LS busduct system can be easily upgraded.
41
Ez/Ex/Ef-Way
Cable
Physical Data
Ex-DC WAY Construction
Conductor DC Rating AC Rating Width (mm) Tier
AL
1050A 630A 41 1
1400A 800A 62 1
1750A 1000A 86 1
2200A 1250A 108 1
2900A 1600A 164 1
3700A 2000A 210 1
4500A 2500A 126 2
5900A 3200A 164 2
6650A 3600A 184 2
7500A 4000A 210 2
9250A 5000A 184 3
11250A 6300A 210 3
♦ AL-AL BUSDUCT (Ambient 40 )℃ (1P2W TYPE)
42
Ez/Ex/Ef-Way
Cable
Physical Data
Ex-DC WAY Construction
Conductor DC Rating AC Rating Width (mm) Tier
CU
1100A 630A 41 1
1400A 800A 41 1
1750A 1000A 57 1
2250A 1250A 73 1
2950A 1600A 108 1
3750A 2000A 145 1
4800A 2500A 195 1
5900A 3200A 108 2
6750A 3600A 126 2
7550A 4000A 145 2
9650A 5000A 195 2
11350A 6300A 145 3
14000A 7500A 195 3
♦ CU-AL BUSDUCT (Ambient 40 )℃ (1P2W TYPE)
43
Ez/Ex/Ef-Way
Cable
LSC Busduct Globalization
UAE
Cayan Business Center, Dubai
Paradise Tower, Dubai
O2 Jumeirah Lake, Dubai
Rolex Tower, Dubai
Al Attar Tower 2, Dubai
DIFC Ritz Carlton Hotel, Dubai
Corniche Tower, Ajman
Horizon Tower, Ajman
R-Tower, Ajman
Tijara Town, Dubai
Emirate Bank, Dubai
Azon Tower, Dubai
Umm Shaif Oil & Gas, Abu Dhabi
RUSSIA
Lotte Plaza, Moscow
Business Center, Moscow
Leto Shopping Center, St.Petersburg
NORWAY
STENA Drillmax
POLAND
LGEMA LCD Factory
KUWAIT
Mishal Tower
QATAR
Al Nakheel Tower
Ras Laffan Oil & Gas
AKG Oil & Gas
SAUDI ARABIA
King Abdul Aziz Tower A
DRI
SINGAPORE
Eightrium Business Park
Singapore Flyer
Changi Airport Terminal 3
The Sail
Jurong Point 2
Urban Entertainment Center
Credit Suisse Data Center
OUH & Change Alley Plaza
Mapletree Business City
VIETNAM
Asiana Plaza
Hanoi Plaza
HONGKONG / MACAU
Arc De Trimup
Prince of Wales Hospitcal
PHIKIPPINES
North Triangle Depot
Bellagio I,II,III
Palazzo I,II
Grand Eastwood City
Greenbelt II,III
Rockwell Business Center
PANAMA
Ocean Tower II
Vitri Tower
COLOMBIA
Bancolombia Head Quarter
BRAZIL
FPSO Cidade Sao De Mateus
44
Ez/Ex/Ef-Way
Cable
ISO, CE, ASTA, CCC, KERI, FILK, KTL
Thank you !
LG Cable changed its
name as LS Cable from
April,2003

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Catalog busbar ls 06. busduct presentation e series rev 2

  • 1. 1 Ez/Ex/Ef-Way Cable LSC’s Global Standard Busway SystemLSC’s Global Standard Busway System Ez / Ex / Ef - WayEz / Ex / Ef - Way BUS DUCT BUSINESS TEAM ISO, ASTA, KEMA, CE, GOST, CCCCable
  • 4. 4 Ez/Ex/Ef-Way Cable Lighting Power Emergency Distribution Panel Busduct MCC PNL TR ACB Distribution Panel Cable Busduct Single Line Diagram Distribution Panel Busduct Lighting Power Emergency
  • 5. 5 Ez/Ex/Ef-Way Cable BUSDUCT TR~ACB GEN~GCP CABLE TR~ACB GEN~GCP - Cable Tray needed and time requires for installation - Current unbalance in case of bundle installation - Panel connection complex - No cable tray and easy to install - No current unbalance - Easy panel connection Electrical Room
  • 6. 6 Ez/Ex/Ef-Way Cable th th 12 11 15 th th21 th th th th th 20 19 18 16 17 th th ROOF ROOF PENT 1 23 22 PP-101 PE-101B FL FL FL FL FL FL FL FL FL FL WH WH WH WH WH WH WH WH WH WH WH FL FL FL FL FL FL FL FL FL FL FL 47 PY x 20U WH TYP. WH WH WH WH WH TYP. 92 PY x 1U 60 PY x 20U WH PE-101A CABLETRAY(450×100)CABLETRAY(750×100)CABLETRAY(600×100)CABLETRAY(300×100) 60 PY x 20U 92 PY x 1U L-S FL FL L-K FL FL FL L-O L-M LM-101C LM-101D LM-101FLM-101E LM-101A LM-101B WH WH WH PM-B2PS-B2 MCC#X PM-B1 L-G1 L-X CABLETRAY(900×100) 발전기 #1 LV EHV 7 6 th th th th 8 9 10 th th th th 14 13 FL5 nd2BA 1 st 1 stBA 4 3 2 th rd nd PM-101 FL Cable Busduct Distribution Riser
  • 8. 8 Ez/Ex/Ef-Way Cable So, Bus Duct is ….. MCCB PNL & LM PNL SAVING CABLE TRAY SAVING INTALLATION SAVINGCOST SAVING ACB MCCB ACB L M 분 전 반 L M L M L M L M L M L M L M 분 전 반 분 전 반 분 전 반 분 전 반 분 전 반 분 전 반 분 전 반 ACB ACB 분 전 반 분 전 반 분 전 반 분 전 반 분 전 반 분 전 반 분 전 반 분 전 반 <CABLE> <BUS DUCT> 50% INSTALLATION LAVOR COST SAVING EASY MAINTENANCE L M 분 전 반 L M L M L M 분 전 반 분 전 반 분 전 반 L M 분 전 반 MCCB <CABLE> <BUS DUCT> ACB 분 전 반 분 전 반 분 전 반 분 전 반 분 전 반 Add Add
  • 9. 9 Ez/Ex/Ef-Way Cable Economy Analysis MAX. LOAD : 380V X 600A = 228 KVA BUSDUCT MIN. TYPE : 600A BUSDUCT ECONOMY INCREASE LOAD CAPACITY 228 [KVA] ECONOMY LEVEL PER LINE BUSDUCT ECONOMY DECREASE RESIDENCE BUILDING (APARTMENT) TWIN (G2+23), 1,750 KVA CABLE BUSDUCT Amount Amount MATERIALS Lot U$ *14,760 U$ *36,770 TRAY Lot U$ *3,115 U$ *,213 LM PNL Lot U$ *7,044 MCCB Lot U$ *6,757 TOTAL Lot U$ *61,676 U$ *44,983 BALANCE U$ *6,693 BUSDUCT ECONOMY RATE - 12% ↑ - Source : GS Construction (Former LG Construction) Unit
  • 10. 10 Ez/Ex/Ef-Way Cable Cross Section with Cable Conductor Insulator Housing/Sheath F-CV 300SQ 4X4 = 16 Cables F-CV 150SQ 4X10 = 40 Cables F-CV 95SQ 4X25 = 100 Cables F-CV 70SQ 4X40 = 160 Cables CU 3P4W 2000A
  • 13. 13 Ez/Ex/Ef-Way Cable LSC’s Ez / Ex / Ef - Way LS Ez / Ex / Ef - Way have same objects and functions with Power Cable System in delivering electricity, but has the following characteristics … • Massive Power Transmission • Low Voltage Drop • High Short Circuit Ratings • Temperature Rising Stability • Easy Installation by Jointing Kits • Simple Line and Easy Branching • Massive Power Transmission • Low Voltage Drop • High Short Circuit Ratings • Temperature Rising Stability • Easy Installation by Jointing Kits • Simple Line and Easy Branching Technically • Labor Savings by easy installation • Small Space by compact size • Easy Maintenance • Easy Expansion and Easy Moving • Harmonized View • Labor Savings by easy installation • Small Space by compact size • Easy Maintenance • Easy Expansion and Easy Moving • Harmonized View Economically
  • 14. 14 Ez/Ex/Ef-Way Cable LSC’s origin and development 1983 : Technology collaboration with Hitachi Cable, Japan. 1984 : 600V Insulated busduct 1987 : 600V Mini busduct 1990 : 600V IP54 busduct 1995 : 600V IP65 busduct 1996 : 6.6Kv HV busduct 1999 : IP800 Type busduct 1983 : Technology collaboration with Hitachi Cable, Japan. 1984 : 600V Insulated busduct 1987 : 600V Mini busduct 1990 : 600V IP54 busduct 1995 : 600V IP65 busduct 1996 : 6.6Kv HV busduct 1999 : IP800 Type busduct 2000 : 600V F/R busduct 2000 : 600V Air Insulated busduct 2001 : 600V 5W busduct 2003 : 600V IP800 busduct 2003 : Plug-In unit interlock 2004 : Wuxi, China factory Built 2000 : 600V F/R busduct 2000 : 600V Air Insulated busduct 2001 : 600V 5W busduct 2003 : 600V IP800 busduct 2003 : Plug-In unit interlock 2004 : Wuxi, China factory Built 2006 : Ez & Ef - Way 2007 : Ex - Way 2006 : Ez & Ef - Way 2007 : Ex - Way Iraq, Siemens, Taiwan, UK, Malaysia, Mexico, China, Poland, Indonesia, HK, Domestic Iraq, Siemens, Taiwan, UK, Malaysia, Mexico, China, Poland, Indonesia, HK, Domestic Siemens, Taiwan, Qatar, Thailand, Kuwait China, KWT, Iran, Indonesia, Domestic Siemens, Taiwan, Qatar, Thailand, Kuwait China, KWT, Iran, Indonesia, Domestic Global Player In Asia, Middle East, Europe, USA Global Player In Asia, Middle East, Europe, USA 1985 : KERI certificate 1986 : KETI certificate 1985 : KERI certificate 1986 : KETI certificate 2002 & 2005 : ASTA Renewed 2003 : CCC Certified 2005 : GOST/Russia Certified 2002 & 2005 : ASTA Renewed 2003 : CCC Certified 2005 : GOST/Russia Certified ASTA/KEMA/CE Certified UL under-developed ASTA/KEMA/CE Certified UL under-developed 1983 ~ 20001983 ~ 2000 2000 ~ 20052000 ~ 2005 2006 ~2006 ~ Steel Housing Extruded Aluminum Housing
  • 15. 15 Ez/Ex/Ef-Way Cable LSC’s Global Standard STANDARS IEC 60439-1&2 Bus ways BSEN 60439 : Bus ways KSC IEC 8450 : Bus ways SERVICE CONDITIONS Ambient temperature : -15 ~ +55℃ ℃ Relative Humidity : 95% or below AMPERE 600A ~ 6000A (7500A for CU) BUS BAR Tin-Plated at joint part : Epoxy CU/AL, PET CU, FR CU Silver-Plated at joint part : PET AL, FR AL INSULATION Class B (130 ) / PET Film or Epoxy℃ Mica Film for FR (1200 )℃ HOUSING Extruded Aluminum Housing IP DEGREE IP54 Standard and upto IP66 EARGHING Integral Housing(100%), Half Earth, Full Earth
  • 16. 16 Ez/Ex/Ef-Way Cable Features Conductor (Cu / Al) Insulator (Class B) - PET : Ez-Way - Epoxy : Ex-Way - Mica : Ef-Way(1200℃) Extruded Aluminum Housing Temperature Analysis Construction Analysis CAE Upper Lower
  • 17. 17 Ez/Ex/Ef-Way Cable Conductors CU AL CONDUCTIVITY 99% 61% PROCESS ELECTRICAL ELECTRICAL PLATING TIN TIN / SILVER BUSBAR CONTACTING POINT
  • 18. 18 Ez/Ex/Ef-Way Cable Insulation Class B 130℃ Thickness is 0.5mm over Insulator voltage is upto 1kV Ez-Way PET Film Insulation Ex-Way Epoxy Insulation Ef-Way FR Mica Film Insulation (1200 )℃
  • 19. 19 Ez/Ex/Ef-Way Cable Housing and Grounding TWO PIECES EXTRUDED ALUMINUM HOUSING
  • 20. 20 Ez/Ex/Ef-Way Cable IP Degree IP54 IP65 Sealant treatment Other manufacturer’s IP …… Double Housing 4 Pieces Body is weak point by water and size is big due to double housing
  • 21. 21 Ez/Ex/Ef-Way Cable Jointing Kits and Joint Cover Gasketed Joint Cover By two pieces Buffer Elongation Absorption By 2.5mm Double-Headed Bolt
  • 22. 22 Ez/Ex/Ef-Way Cable Plug in Holes Standard 3 meters 5 Holes x 2 Sides Plug in Hole upto 800A Tap off upto 1200A
  • 23. 23 Ez/Ex/Ef-Way Cable Plug in Boxes External handle Push button External lever Bolt fastening Button Outlet
  • 24. 24 Ez/Ex/Ef-Way Cable Fittings Flanged End / Box Vertical Hangers Wall / Floor Flange Horizontal Hangers
  • 25. 25 Ez/Ex/Ef-Way Cable Fittings Horizontal Elbow Vertical Elbow Horizontal Offset Vertical Offset Combination Elbow Tee Reducer Expansion (if needed)
  • 27. 27 Ez/Ex/Ef-Way Cable Temperature Monitoring System Air Blowing tube Air Blowing Fiber Monitoring data Optional
  • 28. 28 Ez/Ex/Ef-Way Cable LS GE SIEMENS SQ- D Cuttler TRANSLITE HENIKWON 225 ㅡ 111X114 ㅡ 58.5X156 120X111 ㅡ ㅡ 400 ㅡ 111X114 ㅡ 87.8X156 120X111 ㅡ ㅡ 630 107X115 111X114 ㅡ 87.8X156 120X111 170X100 120X130 800 107X115 111X114 99X127 98X149 120X111 170X115 120X130 1000 123X115 127X114 112X127 110X149 136X111 170X135 120X150 1250 139X115 143X114 128X127 136X149 149X111 170X150 120X175 1350 ㅡ 156X114 143X127 148X149 162X111 ㅡ ㅡ 1600 174X115 178X114 169X127 171X149 187X111 170X200 120X225 2000 211X115 216X114 207X127 199X149 219X111 170X235 120X260 2500 261X115 260X114 270X127 323X149 283X111 170X290 120X400 3000 ㅡ 381X114 300X127 387X149 ㅡ 170X365 120X450 3200 316X115 ㅡ ㅡ ㅡ 410X111 ㅡ ㅡ 3500 ㅡ ㅡ ㅡ ㅡ ㅡ 170X435 120X500 3600 4000 390X115 457X114 389X127 599X149 473X111 170X485 120X600 4400 ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ 5000 490X115 546X114 491X127 638X149 602X111 170X635 120X750 6000 569X115 ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ 7500 719X115 ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ 2500A 30.02 29.64 34.29 48.13 31.41 49.30 48.00 100% 99% 114% 160% 105% 164% 160% IP 54 42 42 42 42 42 42 HOUSING 2 AL 2 AL 4 STEEL 2 STEEL+2 AL 4 AL 4 STEEL 4 STEEL Ampere CU, Width X Depth Busway Dimension
  • 29. 29 Ez/Ex/Ef-Way Cable 1Sec 3Sec 1Sec 3Sec 1Sec 3Sec 3Cyc. CF2 3Cyc. CP2 1Sec 3Sec 6Cyc 6Cyc 630 36 21 36 21 ㅡ ㅡ ㅡ ㅡ 43 N/ A 40 50 800 36 21 36 21 40 23 50 85 43 N/ A 40 55 1000 51 29 51 29 50 29 50 85 55 N/ A 50 60 1250 65 37 65 37 65 38 50 100 68 N/ A 50 70 1600 95 55 95 55 90 55 50 100 97 N/ A 60 90 2000 129 75 129 75 115 66 50 100 130 N/ A 60 100 2500 150 107 150 107 130 75 100 150 173 N/ A 75 130 3200 169 97 ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ 182 N/ A ㅡ ㅡ 3600 ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ 4000 200 149 200 149 200 115 150 200 200 N/ A 125 200 5000 200 160 200 200 200 115 150 200 200 N/ A 175 240 6000 200 200 ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ 7500 200 200 ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ * 6Cyc. is 0.1 Sec / * 3Cyc. is 0.05 Sec CUTLER Ampere LS SQ- D HENIKWONSIEMENS TRANSLITEGE Short Circuit Rate KEMA & ASTA APPROVED SHAPE AFTER SHORT CIRCUIT Centrifugal Force Weak Point
  • 30. 30 Ez/Ex/Ef-Way Cable ISO 9001:2000 / UL Certificate ISO 14001 / UL
  • 32. 32 Ez/Ex/Ef-Way Cable Name Conductor Rated Usage Construction Voltage Ampere Baby Bus Duct CU/AL Below 600V (AC) 100A ~ 630A - Little capacity, assembly line etc - Indoor Features - Put the branching hole at fixed distance in duct to insert Plug In device in order to easy branching LSC’s Air Insulated LV Busduct
  • 33. 33 Ez/Ex/Ef-Way Cable Name Conductor Rated Usage Construction Voltage Ampere Air Insulated Bare Bus Duct Copper Below 600V (AC) 600A ~ 4000A - Factory and High Building consumed big volume - Indoor & Outdoor Features - Fixing bare conductor with insulator in housing - Good short circuit rate - Used commonly as Air Insulated LSC’s Air Insulated LV Busduct
  • 34. 34 Ez/Ex/Ef-Way Cable Name Conductor Rated Usage Construction Voltage Ampere High Voltage Bus Duct Copper 3.3KV ~ 36KV 600A ~ 5000A - Medium voltage line, Sub – Station or Generator etc - Indoor & Outdoor Features - Put the conductor into housing and fix with insulator - Fixing with epoxy for indoor, porcelain for outdoor - 3.3KV, 6.6KV, 13.8KV, 22KV, 36KV Grade LSC’s Air Insulated MV/HV Busduct
  • 35. 35 Ez/Ex/Ef-Way Cable Now days, Busway system is widely used in commercial, residential and industrial area to deliver the electricity, especially massive power current required places such as power plant, computer system and UPS system. Most of application is AC 3 phase system, but it can be applied in DC electric system. Our Busway system is possible of high power transmission up to 7500A (AC) / 10000A (DC), so it can be best solution in DC power system as well. DC Busway system Background AC : 3P4W TYPE DC : 1P2W TYPE + - + - Earthing (50%, 100%)
  • 36. 36 Ez/Ex/Ef-Way Cable Wind Power System Basic Concept Wind power Generation Marine Cable Busway system Marine Cable Transformer Ex-DC/ Ez-DC Bus way ▪ Aluminum Bus bar ▪ Aluminum Housing ▪ 4Wire + Half Earth Bus bar ▪ Polyester Film/ Epoxy Insulation ▪ Class B insulation ( 130 Deg) Marine Cable Busduct Flanged End Spring Hanger 1 set per each 3 mtr Support 1 set per each 3 mtr
  • 37. 37 Ez/Ex/Ef-Way Cable Wind Power System Application ▪ Minimum installation space ▪ Easy installation & maintenance ▪ Simplified distribution line in tower Inside ▪ Pre-Fabricated assembling of busduct line with tower ▪ Easy thermal emission
  • 39. 39 Ez/Ex/Ef-Way Cable Wind Power System Busduct Cable Line LSC Bus Duct ( Ex - way ) AL Cable : 300 SQ X 9 line AL Bus bar : 4W+HE, 1250A Busbar size : 6.35 mm × 108 mm DC +400A DC -400A DC +400A DC -400A DC +400A DC -400A DC +400A DC -400A DC +800A DC -800A DC +800A DC -800A 4W R S T N + - + - Max. total current ampacity : ± DC 2,200A Max. current of each conductor : ± DC 1,100A 1 line of 4W+HE (1250A) AL bus duct has enough ampacity compared with AL cable of 300 SQ X 9 line even if the ambient temperature is 70 .℃
  • 40. 40 Ez/Ex/Ef-Way Cable Calculation of DC Amp rating : LSC Ex-DC Way Current rating ① AC to DC Converting ( Skin and Proximity effect ) ② Conversion factor ( 3P4W↔ 1P2Way ) = 0.866 X 2 ③ Derating Factor : LSC Ex-way Current rating 3-phase AC 50/60Hz Single Phase DC 2 way Idc=Iac× ① × ② × ③ AMBIENT TEMPERATURE MULTIPLIER 55℃ 1.00 60℃ 0.95 65℃ 0.90 70℃ 0.85 ■ De-rating for High Ambient Temperature For higher ambient temperature exceeding 40 , the de-℃ ratings should be required by applying the multiplier, according to NEMA BU.1.1. However, LSC ASTA & KEMA Certified Ex/Ez-way busduct can be applied up to 55 without any de-rating. Also in the℃ case of using mica insulation as Ef-way, the thermal stability of LS busduct system can be easily upgraded.
  • 41. 41 Ez/Ex/Ef-Way Cable Physical Data Ex-DC WAY Construction Conductor DC Rating AC Rating Width (mm) Tier AL 1050A 630A 41 1 1400A 800A 62 1 1750A 1000A 86 1 2200A 1250A 108 1 2900A 1600A 164 1 3700A 2000A 210 1 4500A 2500A 126 2 5900A 3200A 164 2 6650A 3600A 184 2 7500A 4000A 210 2 9250A 5000A 184 3 11250A 6300A 210 3 ♦ AL-AL BUSDUCT (Ambient 40 )℃ (1P2W TYPE)
  • 42. 42 Ez/Ex/Ef-Way Cable Physical Data Ex-DC WAY Construction Conductor DC Rating AC Rating Width (mm) Tier CU 1100A 630A 41 1 1400A 800A 41 1 1750A 1000A 57 1 2250A 1250A 73 1 2950A 1600A 108 1 3750A 2000A 145 1 4800A 2500A 195 1 5900A 3200A 108 2 6750A 3600A 126 2 7550A 4000A 145 2 9650A 5000A 195 2 11350A 6300A 145 3 14000A 7500A 195 3 ♦ CU-AL BUSDUCT (Ambient 40 )℃ (1P2W TYPE)
  • 43. 43 Ez/Ex/Ef-Way Cable LSC Busduct Globalization UAE Cayan Business Center, Dubai Paradise Tower, Dubai O2 Jumeirah Lake, Dubai Rolex Tower, Dubai Al Attar Tower 2, Dubai DIFC Ritz Carlton Hotel, Dubai Corniche Tower, Ajman Horizon Tower, Ajman R-Tower, Ajman Tijara Town, Dubai Emirate Bank, Dubai Azon Tower, Dubai Umm Shaif Oil & Gas, Abu Dhabi RUSSIA Lotte Plaza, Moscow Business Center, Moscow Leto Shopping Center, St.Petersburg NORWAY STENA Drillmax POLAND LGEMA LCD Factory KUWAIT Mishal Tower QATAR Al Nakheel Tower Ras Laffan Oil & Gas AKG Oil & Gas SAUDI ARABIA King Abdul Aziz Tower A DRI SINGAPORE Eightrium Business Park Singapore Flyer Changi Airport Terminal 3 The Sail Jurong Point 2 Urban Entertainment Center Credit Suisse Data Center OUH & Change Alley Plaza Mapletree Business City VIETNAM Asiana Plaza Hanoi Plaza HONGKONG / MACAU Arc De Trimup Prince of Wales Hospitcal PHIKIPPINES North Triangle Depot Bellagio I,II,III Palazzo I,II Grand Eastwood City Greenbelt II,III Rockwell Business Center PANAMA Ocean Tower II Vitri Tower COLOMBIA Bancolombia Head Quarter BRAZIL FPSO Cidade Sao De Mateus
  • 44. 44 Ez/Ex/Ef-Way Cable ISO, CE, ASTA, CCC, KERI, FILK, KTL Thank you ! LG Cable changed its name as LS Cable from April,2003