This document is a service manual for Optum 270 CVX and 300 CVX tractors that provides information on maintenance and repair of systems including the engine, transmission, axles, brakes, hydraulics, hitches, frames, steering, wheels, cab climate control, and electrical systems. The manual includes an introduction and table of contents listing over 55 sections that cover specific components and systems with their part numbers.
Case ih optum 270 cvx tier 4 b (final) tractor service repair manual instant ...ufjjsjekksekmm
This document is a service manual that provides technical information for Optum 270 CVX and 300 CVX tractors. It contains sections covering the engine, transmission, axle systems, hydraulics, electrical systems, and other components. The contents section lists the components and systems covered in each chapter, along with their section and page numbers for technical data, functional descriptions, diagnostics, and service procedures.
Case ih optum 300 cvx tier 4 b (final) tractor service repair manual (pin zfe...fujsjekskem
This document is a service manual that provides technical information on Optum 270 CVX and 300 CVX tractors. It contains sections on the engine, transmission, axle systems, hydraulics, electrical systems, and other components. The table of contents lists the various systems and components covered in the manual and the corresponding section and page numbers for technical, functional, diagnostic and service information.
Case ih optum 300 cvx stage iv tractor service repair manual (pin zfem50001 a...udfjsjefjkekm
This service manual provides repair and maintenance instructions for Optum 270 CVX and 300 CVX tractors. The manual is divided into sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. Instructions include technical specifications, operational descriptions, troubleshooting guides, and procedures for removing and installing parts.
This document is a service manual for CVT 6170, CVT 6185, CVT 6205, CVT 6215, and CVT 6230 tractors. It contains part numbers, links the tractors to their engine models, and provides a table of contents that lists the systems and components covered in each section of the manual, including the engine, transmission, axles, brakes, hydraulics, pneumatics, hitches, frames, steering, wheels, climate control, and electrical systems. The manual is intended to provide technical information and servicing instructions for mechanics.
New holland boomer 40 rops compact tractor service repair manualfujsjefjkskemm
This document is a service manual for Boomer 40 and 50 compact tractors, providing technical information to properly service the models. The manual contains sections on the engine, clutch, transmission, front and rear axle systems, hydrostatic drive, power take-off, brakes, hydraulic systems, hitches/drawbars, steering, wheels, electrical systems, and platform/cab/bodywork. Safety notices indicate that only qualified dealership personnel should perform repairs, using the instructions and special tools provided.
Case ih cvx 160 ractor service repair manual instant downloadfusjejfkskem
This document is a service manual that provides information on servicing and repairing various components of CNH tractor models CVX 140, CVX 150, CVX 160, CVX 175, and CVX 195, including the engine, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, steering, cab climate control, electrical systems, and introduction with safety rules. The manual is divided into sections covering each major system and includes part numbers, diagrams, and instructions for repair and maintenance.
Case ih cvx 140 tractor service repair manual instant downloadfusjejfkskem
This service manual provides information for servicing the following components of CVX tractors:
- Engine systems including the valve drive, cylinder heads, fuel injection, cooling, and lubrication
- Transmission and continuously variable transmission (CVT)
- Four-wheel drive (4WD) system
- Front and rear axle systems
- Power take-off (PTO) systems
- Brake and hydraulic systems
- Electrical systems
- Cab climate control
The document provides detailed instructions on maintenance, repair, and replacement of parts, with diagrams to illustrate procedures. Safety notices are included throughout to warn technicians of hazards.
Case ih cvx 195 tractor service repair manual instant downloadfusjejfkskem
This document is a service manual that provides information on servicing and repairing various components of CNH tractor models CVX 140, CVX 150, CVX 160, CVX 175, and CVX 195, including the engine, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, steering, cab climate control, electrical systems, and introduction with safety information. The manual is divided into sections for each major system and includes part numbers, diagrams, and instructions for repair and maintenance.
Case ih optum 270 cvx tier 4 b (final) tractor service repair manual instant ...ufjjsjekksekmm
This document is a service manual that provides technical information for Optum 270 CVX and 300 CVX tractors. It contains sections covering the engine, transmission, axle systems, hydraulics, electrical systems, and other components. The contents section lists the components and systems covered in each chapter, along with their section and page numbers for technical data, functional descriptions, diagnostics, and service procedures.
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This document is a service manual that provides technical information on Optum 270 CVX and 300 CVX tractors. It contains sections on the engine, transmission, axle systems, hydraulics, electrical systems, and other components. The table of contents lists the various systems and components covered in the manual and the corresponding section and page numbers for technical, functional, diagnostic and service information.
Case ih optum 300 cvx stage iv tractor service repair manual (pin zfem50001 a...udfjsjefjkekm
This service manual provides repair and maintenance instructions for Optum 270 CVX and 300 CVX tractors. The manual is divided into sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. Instructions include technical specifications, operational descriptions, troubleshooting guides, and procedures for removing and installing parts.
This document is a service manual for CVT 6170, CVT 6185, CVT 6205, CVT 6215, and CVT 6230 tractors. It contains part numbers, links the tractors to their engine models, and provides a table of contents that lists the systems and components covered in each section of the manual, including the engine, transmission, axles, brakes, hydraulics, pneumatics, hitches, frames, steering, wheels, climate control, and electrical systems. The manual is intended to provide technical information and servicing instructions for mechanics.
New holland boomer 40 rops compact tractor service repair manualfujsjefjkskemm
This document is a service manual for Boomer 40 and 50 compact tractors, providing technical information to properly service the models. The manual contains sections on the engine, clutch, transmission, front and rear axle systems, hydrostatic drive, power take-off, brakes, hydraulic systems, hitches/drawbars, steering, wheels, electrical systems, and platform/cab/bodywork. Safety notices indicate that only qualified dealership personnel should perform repairs, using the instructions and special tools provided.
Case ih cvx 160 ractor service repair manual instant downloadfusjejfkskem
This document is a service manual that provides information on servicing and repairing various components of CNH tractor models CVX 140, CVX 150, CVX 160, CVX 175, and CVX 195, including the engine, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, steering, cab climate control, electrical systems, and introduction with safety rules. The manual is divided into sections covering each major system and includes part numbers, diagrams, and instructions for repair and maintenance.
Case ih cvx 140 tractor service repair manual instant downloadfusjejfkskem
This service manual provides information for servicing the following components of CVX tractors:
- Engine systems including the valve drive, cylinder heads, fuel injection, cooling, and lubrication
- Transmission and continuously variable transmission (CVT)
- Four-wheel drive (4WD) system
- Front and rear axle systems
- Power take-off (PTO) systems
- Brake and hydraulic systems
- Electrical systems
- Cab climate control
The document provides detailed instructions on maintenance, repair, and replacement of parts, with diagrams to illustrate procedures. Safety notices are included throughout to warn technicians of hazards.
Case ih cvx 195 tractor service repair manual instant downloadfusjejfkskem
This document is a service manual that provides information on servicing and repairing various components of CNH tractor models CVX 140, CVX 150, CVX 160, CVX 175, and CVX 195, including the engine, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, steering, cab climate control, electrical systems, and introduction with safety information. The manual is divided into sections for each major system and includes part numbers, diagrams, and instructions for repair and maintenance.
Case ih optum 300 cvx stage iv tractor service repair manual (pin zfem50001 a...fjsekkmmme
This document is a service manual for Optum 270 CVX and 300 CVX tractors. It contains over 55 sections covering all major tractor systems including the engine, transmission, axles, hydraulics, electrical systems, and more. Each section provides detailed information, part numbers, and diagrams for maintenance and repair of specific components.
Case ih optum 270 cvx stage iv tractor service repair manual (pin zfem50001 a...fujskksemmk
This service manual provides repair and maintenance instructions for Optum 270 CVX and 300 CVX tractors. The manual is divided into sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. Technical information includes specifications, operating descriptions, troubleshooting procedures, and step-by-step instructions for repair and replacement of parts.
Case ih optum 270 cvx stage iv tractor service repair manual (pin zfem50001 a...udfjjsekkemm
This service manual provides repair and maintenance instructions for Optum 270 CVX and 300 CVX tractors. The manual is divided into sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. Technical information includes specifications, operating descriptions, troubleshooting procedures, and repair instructions for components.
Case ih optum 300 cvx stage iv tractor service repair manual (pin zfem50001 a...usjfjkskefmme
This document is a service manual for Optum 270 CVX and 300 CVX tractors. It contains over 55 sections covering all major tractor systems including the engine, transmission, axles, hydraulics, electrical systems, and more. Each section provides information on components, controls, and troubleshooting for that system to assist with maintenance and repairs.
Case ih optum 270 cvx stage iv tractor service repair manual (pin zfem50001 a...fksuekdjsekmmd
This document is a service manual for Optum 270 CVX and 300 CVX tractors. It contains over 55 sections covering all major tractor systems including the engine, transmission, axles, hydraulics, electrical systems, and more. Each section provides information on components, controls, and troubleshooting for that system to assist with maintenance and repairs.
Case ih steiger 600 qt tractor service repair manual [zcf100001 ]ufjskekfmsme
This document is a service manual for Steiger tractors that provides information on engine, transmission, axle, power take-off, brakes, hydraulic, hitch, frame, steering, wheel, track, cab climate control, and electrical systems. It contains sections covering removal, repair, and installation procedures for components. Safety rules are provided at the beginning pertaining to personal safety, machine safety, and general operation.
Case ih steiger 600 qt tractor service repair manual [zcf100001 ]fjskekqaswdmmem
This document is a service manual for Steiger tractors models 350, 400, 450, 500, 550, and 600 and Quadtrac models 450, 500, 550, and 600. It contains safety information and instructions for servicing various components of the tractors, including the engine, transmission, axles, brakes, hydraulics, steering, wheels, tracks, cab, electrical systems, and other parts. The manual is divided into sections covering each major system.
Case ih steiger 600 qt tractor service repair manual [zdf100001 ]ufjkskemsem
This document is a service manual for Steiger tractors that provides information on engine, transmission, axle, power take-off, brakes, hydraulic, hitch, frame, steering, wheel, track, cab climate control, and electrical systems. It contains sections covering removal, repair, and installation procedures for components. Safety rules are provided at the beginning regarding personal safety, machine safety, and general safety when operating the tractors.
Case ih steiger 350 tractor service repair manual [zdf100001 ]fusjkkskemmf
This document is a service manual for Steiger tractors that provides information on repairing and maintaining engine, transmission, axle, power take-off, brake, hydraulic, electrical and other systems. It contains sections covering the engine and crankcase, air cleaners and lines, engine cooling system, fan and drive, selective catalytic reduction exhaust treatment and other components. Repair and maintenance instructions are provided at a high level of detail for authorized technicians.
Case ih steiger 500 qt tractor service repair manual [zcf100001 ]fujsjfjskekemmem
This document is a service manual for Steiger tractors models 350, 400, 450, 500, 550, and 600 and Quadtrac models 450, 500, 550, and 600. It contains safety information and instructions for servicing various components of the tractors, including the engine, transmission, axles, brakes, hydraulics, steering, wheels, tracks, cab, electrical systems, and other parts. The manual is divided into sections covering each major system.
Case ih steiger 450 tractor service repair manual [zdf100001 ]fujsjfjskekemmem
This document is a service manual for Steiger tractors that provides information on engine, transmission, axle, power take-off, brakes, hydraulic, hitch, frame, steering, wheel, track, cab climate control, and electrical systems. It contains sections covering removal, repair, and installation procedures for components. Safety rules are provided at the beginning regarding personal safety, machine safety, and general safety when operating the tractors.
Case ih steiger 550 tractor service repair manual [zdf100001 ]fjeisldkmemm
This document is a service manual for Steiger tractors that provides information on engine, transmission, axle, power take-off, brakes, hydraulic, hitch, frame, steering, wheel, track, cab climate control, and electrical systems. It contains sections covering removal, repair, and installation procedures for components. Safety rules are provided at the beginning regarding personal safety, machine safety, and general safety when operating the tractors.
Case ih steiger 500 tractor service repair manual [zdf100001 ]fsejfksekmmd
This document is a service manual for Steiger tractors that provides information on engine, transmission, axle, power take-off, brakes, hydraulic, hitch, frame, steering, wheel, track, cab climate control, and electrical systems. It contains sections covering removal, repair, and installation procedures for components. Safety rules are provided at the beginning regarding personal safety, machine safety, and general safety when operating the tractors.
Case ih steiger 600 qt tractor service repair manual [zcf100001 ]usjefjkekmem
This document is a service manual for Steiger tractors that provides information on engine, transmission, axle, power take-off, brakes, hydraulic, hitch, frame, steering, wheel, track, cab climate control, and electrical systems. It contains sections covering removal, repair, and installation procedures for components. Safety rules are provided at the beginning pertaining to personal safety, machine safety, and general operation.
Case ih steiger 550 qt tractor service repair manual [zcf100001 ]fiksejkskeleudk
This document is a service manual for Steiger tractors that provides information on engine, transmission, axle, power take-off, brakes, hydraulic, hitch, frame, steering, wheel, track, cab climate control, and electrical systems. It contains sections covering removal, repair, and installation procedures for components. Safety rules are provided at the beginning regarding personal safety, machine safety, and general safety when operating the tractors.
Case ih steiger 400 tractor service repair manual [zdf100001 ]fsejfksekmmd
This document is a service manual for Steiger tractors that provides information on engine, transmission, axle, power take-off, brakes, hydraulic, hitch, frame, steering, wheel, track, cab climate control, and electrical systems. It contains sections covering removal, repair, and installation procedures for components. Safety rules are provided at the beginning regarding personal safety, machine safety, and general safety when operating the tractors.
Case ih steiger 450 tractor service repair manual [zdf100001 ]fusjefjksefm
This document is a service manual for Steiger tractors that provides information on engine, transmission, axle, power take-off, brakes, hydraulic, hitch, frame, steering, wheel, track, cab climate control, and electrical systems. It contains sections covering removal, repair, and installation procedures for components. Safety rules are provided at the beginning regarding personal safety, machine safety, and general safety when operating the tractors.
Case ih steiger 500 qt tractor service repair manual [zcf100001 ]fusjefjksefm
This document is a service manual for Steiger tractors that provides information on engine, transmission, axle, power take-off, brakes, hydraulic, hitch, frame, steering, wheel, track, cab climate control, and electrical systems. It contains sections covering removal, repair, and installation procedures for components. Safety rules are provided at the beginning regarding personal safety, machine safety, and general safety when operating the tractors.
Case ih steiger 500 qt tractor service repair manual [zdf100001 ]fjjsfkskemem
This document is a service manual for Steiger tractors that provides information on engine, transmission, axle, power take-off, brakes, hydraulic, hitch, frame, steering, wheel, track, cab climate control, and electrical systems. It contains sections covering removal, repair, and installation procedures for components. Safety rules are provided at the beginning regarding personal safety, machine safety, and general safety when operating the tractors.
1993 polaris xlt sks snowmobile service repair manualfjskefkksem
The document describes Polaris snowmobile models and specifications from 1985 to 1995. It provides details on model identification by serial number and model number. For each year from 1985 to 1995, the document lists the models produced that year and provides key specifications and features for each, including engine type, displacement, dimensions, suspension, brakes, storage and other details.
New holland w60 compact wheel loader parts catalogue manualfjskefkksem
This document contains a section index listing part numbers and descriptions for various components of a machine frame. It includes sections for the front frame with mounting parts, joint parts frame, rear frame with mounting parts, wheel covers, and steps with mounting materials. The front frame section lists over 30 individual mounting parts such as pins, brackets, seals, scrapers, sockets, bolts, nuts, and washers.
New holland lm1345 turbo telescopic handler parts catalogue manualfjskefkksem
This document is a parts catalog for New Holland tractor models LM1340 TURBO through LM1745 TURBO. It contains listings of engine parts including the cylinder block, crankcase, oil sump, and crankcase covers. Each part is listed with its part number, description in multiple languages, and quantity required for each tractor model. The parts are organized into sections for the different engine systems and components.
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Hyster c108 (e50 xl) forklift service repair manualfjskefkksem
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Hyster c098 (e120 xl3) forklift service repair manualfjskefkksem
This document provides descriptions and repair procedures for hydraulic brake systems on certain lift truck models. It describes the operation of brake boosters, master cylinders, and service brake assemblies. The brake booster on some models uses hydraulic pressure to multiply the force applied by the brake pedal. The master cylinder houses a piston that pushes brake fluid to wheel cylinders when the pedal is pressed. Service brake assemblies use wheel cylinders and shoe assemblies to slow the wheels. The document also covers parking brakes, seat brakes, and procedures for removing, cleaning, and inspecting brake components.
Hyster a479 (c80 z) forklift service repair manualfjskefkksem
This document provides specifications and information about lift truck frames for various Hyster models. It describes the main components of the frames for C60Z, C60ZAC, C80Z, and C80ZAC models, which have a main frame welded to a fork frame. It also describes the single frame welded structure of T5Z, T5ZAC, T7Z, and T7ZAC models. The document lists features of the frames such as lifting capacities, battery compartment sizes, fork dimensions, and wheel bases. Repair procedures for components mounted to the frames are covered in separate documents.
Hyster a216 (j60 xm) forklift service repair manualfjskefkksem
The document provides instructions for repairing a steering axle assembly. It describes the main components of the steering axle, including the axle frame, steering cylinder, spindle and hub assemblies, and tie rods. The procedures for removing and installing the entire steering axle, wheels and hubs, spindles and bearings, and steering cylinder are outlined. Safety warnings are also provided, such as the need to block the vehicle when working on components that alter the center of gravity.
Hyster a177 (h2.50 xl europe) forklift service repair manualfjskefkksem
This document provides specifications for Hyster lift trucks models H2.00XL, H2.50XL, and H3.00XL, including:
1. Weights and dimensions of each model lift truck.
2. Engine specifications for four engine options, including displacement, compression ratio, oil pressure requirements.
3. Additional electrical, hydraulic, capacity, travel speed, tire, and mast speed specifications.
4. Tables listing pressure requirements for different transmission test ports.
Hyster (p005) h110 ft forklift service repair manualfjskefkksem
This document provides service repair instructions for dry brake systems used on certain lift truck models. It describes removing and disassembling the brake assembly, including removing the wheel, hub, drums, springs, shoes and parking brake cables. It also provides instructions for cleaning the parts to avoid creating dust from the brake linings. Reassembly and installation instructions are given for components like the backing plate, wheel cylinder, auto adjuster, brake shoes and seals. Precautions are outlined to prevent contamination of brake parts from fluids, dust or water.
Hyster (k177) h60 xm forklift service repair manualfjskefkksem
This document provides repair instructions for GM engines, including the 4-153, 4-181, 3.0L, and 6-250 engines. It describes the cylinder head and valve mechanism repair process. This involves removing and disassembling the cylinder head, cleaning and inspecting components, lapping valves and seats if needed, and reassembling the cylinder head. Precautions are outlined to prevent damage to parts during the repair process.
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9. INTRODUCTION
Foreword - How to use and navigate through this manual
This manual has been produced by a new technical information system. This new system is designed to deliver
technical information electronically through web delivery (eTIM), DVD, and paper manuals. A coding system called
SAP has been developed to link the technical information to other Product Support functions, e.g., Warranty.
Technical information is written to support the maintenance and service of the functions or systems on a customer's
machine. When a customer has a concern on their machine it is usually because a function or system on their ma-
chine is not working at all, is not working efficiently, or is not responding correctly to their commands. When you refer
to the technical information in this manual to resolve that customer's concern, you will find all the information classified
using the SAP coding, according to the functions or systems on that machine. Once you have located the technical
information for that function or system, you will then find all the mechanical, electrical or hydraulic devices, compo-
nents, assemblies, and sub assemblies for that function or system. You will also find all the types of information that
have been written for that function or system: the technical data (specifications), the functional data (how it works),
the diagnostic data (fault codes and troubleshooting), and the service data (remove, install adjust, etc.).
By integrating SAP coding into technical information, you will be able to search and retrieve just the right piece of
technical information you need to resolve that customer's concern on his machine. This is made possible by attaching
3 categories to each piece of technical information during the authoring process.
The first category is the Location, the second category is the Information Type and the third category is the Product:
• LOCATION - the component or function on the machine, that the piece of technical information is going to describe
(e.g., Fuel tank).
• INFORMATION TYPE - the piece of technical information that has been written for a particular component or func-
tion on the machine (e.g., Capacity would be a type of Technical Data describing the amount of fuel held by the fuel
tank).
• PRODUCT - the model for which the piece of technical information is written.
Every piece of technical information will have those three categories attached to it. You will be able to use any combi-
nation of those categories to find the right piece of technical information you need to resolve that customer's concern
on their machine.
That information could be:
• the procedure for how to remove the cylinder head
• a table of specifications for a hydraulic pump
• a fault code
• a troubleshooting table
• a special tool
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10. INTRODUCTION
Manual content
This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the
beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at
the end of each Chapter. Page number references are included for every piece of technical information listed in the
Chapter Contents or Chapter Index.
Each Chapter is divided into four Information types:
• Technical Data (specifications) for all the mechanical, electrical or hydraulic devices, components, assemblies or
sub-assemblies.
• Functional Data (how it works) for all the mechanical, electrical or hydraulic devices, components, assemblies or
sub-assemblies.
• Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical or hydraulic
devices, components, assemblies or sub-assemblies.
• Service Data (remove disassemble, assemble, install) for all the mechanical, electrical or hydraulic devices, com-
ponents, assemblies or sub-assemblies.
Sections
Sections are grouped according to the main functions or a systems on the machine. Each Section is identified by a
number (00, 35, 55, etc.). The Sections included in the manual will depend on the type and function of the machine that
the manual is written for. Each Section has a Contents page listed in alphabetic/numeric order. This table illustrates
which Sections could be included in a manual for a particular product.
PRODUCT
Tractors
Vehicles with working arms: backhoes, excavators,
skid steers, ….
Combines, forage harvesters, balers, ….
Seeding, planting, floating, spraying
equipment, ….
SECTION Mounted equipment and tools, ….
00 - Maintenance X X X X X
05 - Machine completion and equipment X X X X X
10 - Engine X X X X
14 - Main gearbox and drive X X X X
18 - Clutch X X X
21 - Transmission X X X X
23 - Four wheel drive (4WD) system X X X X
25 - Front axle system X X X X
27 - Rear axle system X X X X
29 - Hydrostatic drive X X X X
31 - Power Take-Off (PTO) X X
33 - Brakes and controls X X X X
35 - Hydraulic systems X X X X
36 - Pneumatic system X X X X
37 - Hitches, drawbars and implement couplings X X X
39 - Frames and ballasting X X X X X
41 - Steering X X X X
44 - Wheels X X X X
46 - Steering clutches
48 - Tracks and track suspension X X X
50 - Cab climate control X X X X
55 - Electrical systems X X X X X
56 - Grape harvester shaking
58 - Attachments/headers X
60 - Product feeding X
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11. INTRODUCTION
61 - Metering system X
62 - Pressing - Bale formation X
63 - Chemical applicators X
64 - Chopping X
66 - Threshing X
68 - Tying/Wrapping/Twisting X
69 - Bale wagons
70 - Ejection X
71 - Lubrication system X X X X X
72 - Separation X
73 - Residue handling X
74 - Cleaning X
75 - Soil preparation/Finishing
76 - Secondary cleaning / Destemmer
77 - Seeding X
78 - Spraying X
79 - Planting X
80 - Crop storage / Unloading X
82 - Front loader and bucket X X
83 - Telescopic single arm X X
84 - Booms, dippers and buckets X X
86 - Dozer blade and arm X X
88 - Accessories X X X X X
89 - Tools X X X X X
90 - Platform, cab, bodywork and decals X X X X
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12. Contents
Engine - 10
[10.001] Engine and crankcase ............................................................... 10.1
[10.216] Fuel tanks ............................................................................ 10.2
[10.202] Air cleaners and lines ................................................................ 10.3
[10.254] Intake and exhaust manifolds and muffler ........................................... 10.4
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment ............................. 10.5
[10.400] Engine cooling system ............................................................... 10.6
[10.414] Fan and drive ........................................................................ 10.7
[10.310] Aftercooler............................................................................ 10.8
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14. Engine - Engine and crankcase
Engine - Remove
Prior operation:
Separate the front axle and front frame from the engine, see Front frame - Remove (39.100).
Prior operation:
Remove the left-hand fuel tank, see Fuel tank - Remove (10.216).
Prior operation:
Remove the selective catalytic reduction (SRC) muffler, see Selective Catalytic Reduction (SCR) muffler and cat-
alyst - Remove (10.500).
Prior operation:
Remove the engine hood, see Hood - Remove (90.100).
WARNING
Heavy objects!
Lift and handle all heavy components using lift-
ing equipment with adequate capacity. Always
support units or parts with suitable slings or
hooks. Make sure the work area is clear of all
bystanders.
Failure to comply could result in death or seri-
ous injury.
W0398A
WARNING
Avoid injury!
Handle all parts carefully. Do not place your
hands or fingers between parts. Use Personal
Protective Equipment (PPE) as indicated in this
manual, including protective goggles, gloves,
and safety footwear.
Failure to comply could result in death or seri-
ous injury.
W0208A
1. Remove the starter motor shield.
BAIL15TR00891AA 1
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15. Engine - Engine and crankcase
2. Remove the positive cable cover.
BAIL15TR00892AA 2
3. Disconnect the positive connectors.
BAIL15TR00877AA 3
4. Disconnect the ground connectors.
BAIL15TR00893AA 4
5. • Disconnect the grid heater relay electrical connector
(1).
• Cut the cable ties (2).
BAIL15TR00878AA 5
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16. Engine - Engine and crankcase
6. • Detach the wiring harness retaining bracket (1).
• Detach the fuse box (2).
BAIL15TR00879AA 6
7. Disconnect the alternator positive cable.
BAIL15TR00880AA 7
8. • Disconnect the compressor coolant hose (1).
• Detach the oil cooler pipe retaining bracket (2).
• Disconnect the oil cooler pipe (3).
BAIL15TR00881AA 8
9. 1. Disconnect the coolant pipe connectors (1).
2. Detach the coolant pipe retaining brackets (2).
BAIL15TR00882AA 9
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17. Engine - Engine and crankcase
10. Disconnect the coolant hose from the rear of the cylin-
der head.
BAIL15TR00883AA 10
11. Disconnect the alternator electrical connector.
BAIL15TR00884AA 11
12. Disconnect the air intake sensor electrical connector.
BAIL15TR00885AA 12
13. Remove the left-hand oil cooler pipe:
A. Disconnect the hydraulic pipe (1).
B. Detach the hydraulic pipe retaining bracket (2).
BAIL15TR00886AA 13
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18. Engine - Engine and crankcase
14. Remove the air compressor outlet pipe:
A. Disconnect the air compressor banjo connector
(1).
B. Disconnect the in-line connector (2).
C. Detach the pipe retaining bracket (3).
BAIL15TR00887AA 14
15. 1. Disconnect the ground connections (1).
2. Disconnect the steering motor hoses (2).
3. Detach the steering pipe retaining bracket (3).
BAIL15TR00888AA 15
16. Disconnect the water in fuel sensor electrical connec-
tor.
BAIL15TR00889AA 16
17. Disconnect the fuel line from the water trap.
BAIL15TR00890AA 17
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19. Engine - Engine and crankcase
18. 1. Disconnect the grid heater relay electrical con-
nectors (1).
2. Detach the grid heater relay bracket (2).
BAIL15TR00898AA 18
19. Remove the fuel lines:
• Disconnect the in-line connectors (1).
• Detach the fuel lines form the clips (2).
• Cut the cable tie (3).
BAIL15TR00899AA 19
20. Disconnect the flywheel speed sensor electrical con-
nector.
BAIL15TR00900AA 20
21. Disconnect the engine wiring harness in-line electrical
connector.
BAIL15TR00896AA 21
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20. Engine - Engine and crankcase
22. 1. Disconnect the A/C compressor return pipe (1).
2. Disconnect the A/C high pressure pipe in-line con-
nector (2).
3. Detach the A/C pipe retaining bracket (3).
BAIL15TR00897AA 22
23. 1. Cut the cable tie (1).
2. Disconnect the A/C compressor clutch electrical
connector (2).
BAIL15TR01177AA 23
24. Disconnect the viscous fan electrical connector.
BAIL15TR01178AA 24
25. Disconnect the coolant expansion tank electrical con-
nectors.
BAIL15TR00894AA 25
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21. Engine - Engine and crankcase
26. Disconnect the NOx sensor module electrical connec-
tor.
BAIL15TR00895AA 26
27. 1. Disconnect the DIESEL EXHAUST FLUID (DEF)/
ADBLUE® dosing module lines (1).
NOTE: Seal all openings with clean blanking
plugs.
2. Disconnect the DEF/ADBLUE® dosing module
electrical connector (2).
NOTICE: Avoid DEF/ADBLUE® contamination of the elec-
trical connector by disconnecting the DEF/ADBLUE® con-
nectors first.
BAIL15TR01273AA 27
28. • Detach the wiring harness (1).
• Cut the cable tie (2).
• Disconnect the in-line electrical connector (3).
BAIL15TR00904AA 28
29. Disconnect the Diesel Oxidation Catalyst (DOC) tem-
perature sensor electrical connector.
BAIL15TR00905AA 29
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22. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
23. Engine - Engine and crankcase
30. Detach the reservoir mounting bracket.
BAIL15TR00965AA 30
31. • Disconnect the coolant expansion tank hoses (1).
• Disconnect the air filter outlet pipe (2).
BAIL15TR00966AA 31
32. Detach the NOx module.
BAIL15TR00969AA 32
33. Remove the air filter frame retaining nuts.
BAIL15TR00967AA 33
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24. Engine - Engine and crankcase
34. Using suitable lifting equipment, remove the air filter
and frame.
BAIL15TR00968AA 34
35. • Disconnect the air compressor banjo connector (1).
• Disconnect the air compressor coolant hose (2).
BAIL15TR00970AA 35
36. Disconnect the engine breather outlet hose.
BAIL15TR00972AA 36
37. Remove the air intake pipe.
BAIL15TR00971AA 37
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25. Engine - Engine and crankcase
38. Disconnect the turbo outlet pipe.
BAIL15TR00973AA 38
39. Remove the engine upper frame rear retaining nuts.
BAIL15TR00974AA 39
40. Remove the engine upper frame front retaining nuts.
BAIL15TR00975AA 40
41. WARNING
Avoid injury!
The component is heavy. Removal/installation
requires two persons or a lifting device.
Failure to comply could result in death or seri-
ous injury.
W1141A
Using suitable lifting equipment, remove the engine
upper frame and DOC.
BAIL15TR00976AA 41
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26. Engine - Engine and crankcase
42. Remove the front frame:
A. Detach the viscous fan wiring harness (1).
B. Remove the front frame retaining bolts (2).
BAIL15TR00977AA 42
43. Remove the rear frame cover plate.
BAIL15TR00978AA 43
44. Detach the coolant hoses.
BAIL15TR00980AA 44
45. Remove the rear frame retaining bolts.
BAIL15TR00979AA 45
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