This document provides specifications and information about lift truck frames for various Hyster models. It describes the main components of the frames for C60Z, C60ZAC, C80Z, and C80ZAC models, which have a main frame welded to a fork frame. It also describes the single frame welded structure of T5Z, T5ZAC, T7Z, and T7ZAC models. The document lists features of the frames such as lifting capacities, battery compartment sizes, fork dimensions, and wheel bases. Repair procedures for components mounted to the frames are covered in separate documents.
2003 Arctic Cat 300 4x4 ATV Service Repair Manualyehnmdm jnkmem
This is the Highly Detailed factory service repair manual for the2003 ARCTIC CAT 300 4X4 ATV, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2003 ARCTIC CAT 300 4X4 ATV Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Periodic Maintenance / Tune-Up
Engine / Transmission
Fuel / Lubrication / Cooling
Electrical System
Drive System
Suspension
Steering / Frame
Controls / Indicators
Aids for Maintenance
Troubleshooting
Wiring Diagrams
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2003 ARCTIC CAT 300 4X4 ATV Service Repair Workshop Manual.
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8
KUBOTA D1005-E3B DIESEL ENGINE Service Repair Manualjksemndmm
This is the Highly Detailed factory service repair manual for theKUBOTA D1005-E3B DIESEL ENGINE, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KUBOTA D1005-E3B DIESEL ENGINE Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Engine Identification
General Precautions
Maintenance Check List
Check and Maintenance
Special Tools
Engine Body
Closed Breather
Half-Floating Head Cover (D1305-E3B / E3BG)
Governor
Boost Compensator
Troubleshooting
Servicing Specifications
Tightening Torques
Checking, Disassembling and Servicing
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKUBOTA D1005-E3B DIESEL ENGINE Service Repair Workshop Manual.
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8
KUBOTA D722-E2B DIESEL ENGINE Service Repair Manualfusjjjskekkmdm
This is the Highly Detailed factory service repair manual for theKUBOTA D722-E2B DIESEL ENGINE, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KUBOTA D722-E2B DIESEL ENGINE Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Engine Identification
General Precautions
Maintenance Check List
Check and Maintenance
Special Tools
Engine Body
Cooling System
Troubleshooting
Servicing Specifications
Tightening Torques
Checking, Disassembly and Servicing
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKUBOTA D722-E2B DIESEL ENGINE Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
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Thanks for visiting!
2003 Arctic Cat 300 4x4 ATV Service Repair Manualyehnmdm jnkmem
This is the Highly Detailed factory service repair manual for the2003 ARCTIC CAT 300 4X4 ATV, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2003 ARCTIC CAT 300 4X4 ATV Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Periodic Maintenance / Tune-Up
Engine / Transmission
Fuel / Lubrication / Cooling
Electrical System
Drive System
Suspension
Steering / Frame
Controls / Indicators
Aids for Maintenance
Troubleshooting
Wiring Diagrams
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2003 ARCTIC CAT 300 4X4 ATV Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
KUBOTA D1005-E3B DIESEL ENGINE Service Repair Manualjksemndmm
This is the Highly Detailed factory service repair manual for theKUBOTA D1005-E3B DIESEL ENGINE, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KUBOTA D1005-E3B DIESEL ENGINE Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Engine Identification
General Precautions
Maintenance Check List
Check and Maintenance
Special Tools
Engine Body
Closed Breather
Half-Floating Head Cover (D1305-E3B / E3BG)
Governor
Boost Compensator
Troubleshooting
Servicing Specifications
Tightening Torques
Checking, Disassembling and Servicing
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKUBOTA D1005-E3B DIESEL ENGINE Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
KUBOTA D722-E2B DIESEL ENGINE Service Repair Manualfusjjjskekkmdm
This is the Highly Detailed factory service repair manual for theKUBOTA D722-E2B DIESEL ENGINE, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KUBOTA D722-E2B DIESEL ENGINE Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Engine Identification
General Precautions
Maintenance Check List
Check and Maintenance
Special Tools
Engine Body
Cooling System
Troubleshooting
Servicing Specifications
Tightening Torques
Checking, Disassembly and Servicing
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKUBOTA D722-E2B DIESEL ENGINE Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
2. 8000 SRM 1033 Hydraulic Oils
Hydraulic System (C60-80Z and C60-80ZAC
)
Specification C60Z and C60ZAC
C80Z and C80ZAC
Motor Power1
1.2 kW (1.6 hp) 1.5 kW (2.0 hp)
Hydraulic Relief Pressure 2700 psi 3500 psi
Lifting Speed
With Load2
4.7 seconds 5.7 seconds
Without Load 3.5 seconds 3.9 seconds
Lowering Speed
With Load2
1.2 seconds 2.4 seconds
Without Load 1.8 seconds 6.5 seconds
Pump Displacement 1.50 cm3
(0.092 in.3
)/rev 2.00 cm3
(0.122 in.3
)/rev
Allowable Drift With Load 6.4 mm (0.25 in.) Maximum in 10 minutes @ 21 C
(70 F) Oil Temperature
Hydraulic Reservoir Capacity 0.71 liter (0.75 qt) 0.85 liter (0.90 qt)
1
24 Volts DC
2
Capacity Load
Hydraulic Oils
Operating Condition Standard CS/Freezer/Food
Processing
Arctic
Truck Temperature
Range
0 to 84 C
(32 to 120 F)
18 to 84 C
(0 to 120 F)
40 to 84 C
( 40 to 120 F)
For All Hydraulically Actuated Equipment
Specification ISO VG 46 Antiwear
(HCE-140)
Exxon Univis® HVI 26 Exxon Univis® HVI 26
Pour Point Maximum 15 C (5.0 F) 60 C ( 76.0 F) 60 C ( 76.0 F)
Field Personnel Note: The product listed above is the approved source that meets or exceeds HYSTER
specifications. The use of products other than that listed above is unauthorized.
1
3. Gear Oils 8000 SRM 1033
Master Drive Unit Specifications
Model Motor Power Gear Ratio Capacity Oil Specification
T5Z and C60Z 2.0 kW (2.7 hp) 16:1 1.7 liter (1.8 qt) Gear Oil
T7Z and C80Z 2.8 kW (3.8 hp) 17.8:1 2.0 liter (2.1 qt) Gear Oil
T5ZAC
and
C60ZAC 4.0 kW (5.36 hp) 16:1 1.7 liter (1.8 qt) Gear Oil
T7ZAC
and
C80ZAC 4.0 kW (5.36 hp) 17.8:1 2.0 liter (2.1 qt) Gear Oil
Gear Oils
Operating Condition Standard/CS/Freezer/Food
Processing
Arctic
SAE Grade 80W-90 75W-90
Type Multipurpose EP Multipurpose EP
Base Oil Conventional Petroleum Synthetic
MIL-Specification No. MIL-L-2105C MIL-L-2105C
API Service Classification GL-5 GL-5
Anticipated Ambient
Temperature
18 to 49 C ( 15 to 100 F)
Most HYSTER lift truck
operations will fall within this
temperature range.
As low as 60 C ( 51 F)
Primarily intended for cold
storage and/or Arctic conditions;
can be used as high as 90 C (32 F).
Approved Sources
Chevron Chevron Universal Gear
Lube 80W/90
No Product
Exxon Exxon Gear Oil GX 80W/90 No Product
Mobil Mobilube HD 80W/90 Mobilube SHC 75W/90
Pennzoil Pennzoil MP 4092 No Product
Phillips 66 Philube SMP Gear Oil 80W/90 No Product
Solene Lub. Inc. Solene Gear Oil #905 No Product
Sun Sunfleet GL-5 Gear Lube 80W/90 No Product
Union 76 Unocal MP Gear Lube LS 80W/90 No Product
Field Personnel Note: The products listed above are the approved sources that meet or exceed HYSTER
specifications. The use of products other than that listed above is unauthorized.
2
4. 8000 SRM 1033 Tire Specifications
Grease
Fittings and Bearings
Application Standard/CS/Freezer Arctic/Food
Processing
Steer Bearings
Approved Vendor Mobilgrease® 28 Amsoil GHD® Amsoil GHD®
Oil Synthetic Synthetic Synthetic
Thickener Clay Lithium Complex Lithium Complex
Grade NGLI 1.5 2.0 2.0
Moly-Fortified No Yes Yes
Dropping Pt. 310 C (590 F) 288 C (550 F) 288 C (550 F)
Field Personnel Note: The product listed above is the approved source that meets or exceeds HYSTER
specifications. The use of products other than that listed above is unauthorized.
Tire Specifications
Drive Tire Load Wheel Casters
Lift Truck
Model Size Composition Size Composition Size Composition
T5Z and
T5ZAC 10.0 × 5.0 in.
Poly1
(Standard)
Rubber2
(Optional)
Siped-Poly1
(Optional)
8.0 × 5.0 in.
Rubber2
(Standard)
Poly3
(Optional)
Not Available
T7Z and
T7ZAC 12.0 × 4.5 in. Poly1
8.0 × 5.0 in.
Rubber2
(Standard)
Poly3
(Optional)
Not Available
3.25 × 6.50 in.
Single/Poly4
(Standard)
C60Z and
C60ZAC 10.0 × 5.0 in.
Rubber2
(Standard)
Poly1
(Optional)
Siped-Poly1
(Optional)
3.250 × 3.125 in.
Dual/Poly4
(Optional)
4.0 × 2.5 in. Poly4
3.25 × 6.50 in.
Single/Poly4
(Standard
C80Z and
C80ZAC 12.0 × 4.5 in. Poly1
3.250 × 3.125 in.
Dual/Poly4
(Optional)
4.0 × 2.5 in. Poly5
1
Durometer 90
2
Durometer 65
3
Durometer 93
4
Durometer 95
5
Durometer 92
3
5. Torque Specifications 8000 SRM 1033
Torque Specifications
MASTER DRIVE UNIT
Lower Nut on Motor Mounting Stud (4 Places)
26 N•m (19 lbf ft)
Upper Nut on Motor Mounting Stud (4 Places)
20 N•m (15 lbf ft)
Transmission to Frame Mounting Bolts
(4 Each)(C60Z, C60ZAC
, T5Z, and T5ZAC
)
201 N•m (148 lbf ft)
Transmission to Frame Mounting Bolts
(4 Each)(C80Z, C80ZAC
, T7Z, and T7ZAC
)
300 N•m (221 lbf ft)
Top Cover to Support Bracket
32 N•m (24 lbf ft)
Pinion Gear to Shaft
180 N•m (133 lbf ft)
Drive Shaft Gear Retaining Nut
300 N•m (221 lbf ft)
Drain Plug
60 N•m (44 lbf ft)
Fill Plug
45 N•m (33 lbf ft)
Lug Bolts (5 Each) (C60Z and T5Z)
201 ±9 N•m (148 ±7 lbf ft)
Lug Nuts (5 Each) (C80Z, C80ZAC
,
T7Z, and T7ZAC
)
201 ±9 N•m (148 ±7 lbf ft)
BRAKE
Installation Allen-Head Capscrews (3 Each)
(C60Z, C60ZAC
, T5Z, and T5ZAC
)
10 N•m (89 lbf in)
Installation Allen-Head Capscrews (3 Each)
(C80Z, C80ZAC
, T7Z, and T7ZAC
)
17 N•m (13 lbf ft)
STEERING
Support to Frame Mounting Bolts (4 Each)
88 N•m (65 lbf ft)
Steer Bearing Locking Nut
27 N•m (20 lbf ft)
Control Handle Bracket to Control
Handle Arm (4 Each)
14 N•m (10 lbf ft)
Control Handle Head to Control Handle
Bracket (4 Each)
9 N•m (80 lbf in)
Directional Control Shaft to Control
Handle Bracket (2 Each)
42 N•m (31 lbf ft)
ELECTRICAL
Traction Motor Terminals (4 Each)
9 N•m (80 lbf in)
COUPLER (T5Z, T5ZAC
, T7Z, AND T7ZAC
)
Coupler (Jaw-Type) to Frame (4 Each)
102 N•m (75 lbf ft)
Coupler (Pin-Type) to Frame (2 Each)
203 N•m (150 lbf ft)
LIFT PUMP (C60Z, C60ZAC
, C80Z, AND
C80ZAC
)
Pressure Port Fitting
38 N•m (28 lbf ft)
4
6. 8000 SRM 1033 Truck Weight
Travel Speeds
T5Z, T5ZAC
, T7Z, AND T7ZAC
No Load 200 lbs Drawbar Pull
300 lbs Drawbar
Pull
5000 lbs GTW
Level 5% Grade Level Level 5% Grade
Speed Speed Speed Speed Speed
Model
km/h mph
Batt.
Amp. km/h mph
Batt.
Amp. km/h mph
Batt.
Amp. km/h mph
Batt.
Amp. km/h mph
Batt.
Amp.
T5Z 12.6 7.8 98.3 5.9 3.7 176.0 7.1 4.4 135.6 N/A N/A N/A 4.7 2.9 259.0
T7Z 13.5 8.4 138.9 8.9 5.5 187.0 N/A N/A N/A 6.8 4.2 225.4 4.6 2.8 285.0
NOTE: Information applies to trucks equipped with rubber drive tire and 454 kg (1000 lb) battery with specific gravity 1.265 or higher.
C60Z, C60ZAC
, C80Z, AND C80ZAC
No Load Loaded to Capacity
Level 5% Grade Level 5% Grade
Speed Speed Speed Speed
Model
km/h mph
Batt.
Amp. km/h mph
Batt.
Amp. km/h mph
Batt.
Amp. km/h mph
Batt.
Amp.
C60Z 13.0 8.1 56.6 9.0 5.6 129.0 9.5 5.9 110.0 4.2 2.6 294.0
C80Z 12.6 7.8 95.3 8.0 5.0 132.0 7.4 4.6 145.4 3.9 2.4 251.0
NOTE: Information applies to trucks equipped with poly drive tire and 454 kg (1000 lb) battery with specific gravity
1.265 or higher.
Truck Weight
Less Battery With Battery
Unit
kg lb kg lb
T5Z and T5ZAC
541 1192 994 2192
T7Z and T7ZAC
587 1295 1041 2295
C60Z and C60ZAC
733 1616 1187 2616
C80Z and C80ZAC
836 1842 1289 2842
5
7. Battery Specifications and Adjustments 8000 SRM 1033
Battery Specifications and Adjustments
Figure 1. Battery Compartment
Battery and Battery Compartment Dimensions
Battery Compartment Battery
Dimensions Length (X) Width (Y) Capacity2
Weight
Model
Length
(X)
mm (in.)
Width
(Y)
mm (in.)
Height
Min1
mm (in.)
Max
mm (in.)
Min1
mm (in.)
Max
mm (in.)
Max
kwh
(amp hr)
Max
kg (lb)
T5Z and T5ZAC
794 (31.25) 340 (13.4) Open 648 (25.5) 785 (30.9) 218 (8.6) 330 (13) 11.9 (510) 469 (1035)
T7Z and T7ZAC
794 (31.25) 340 (13.4) Open 648 (25.5) 785 (30.9) 218 (8.6) 330 (13) 17.6 (750) 658 (1450)
C60Z and C60ZAC
794 (31.25) 340 (13.4) Open 663 (26.1) 785 (30.9) 325 (12.8) 330 (13) 11.9 (510) 469 (1035)
C80Z and C80ZAC
794 (31.25) 340 (13.4) Open 663 (26.1) 785 (30.9) 325 (12.8) 330 (13) 17.6 (750) 658 (1450)
1
Minimum battery dimensions allowed with standard battery spacer group.
2
6 hour rate.
NOTE: 24 Volt DC battery only.
Covered batteries required.
Battery connector type is 175 Amp, Red (Gray is optional).
Cable lead position B.
20-Inch cable length.
Maximum cable gauge of 1/0.
6
8. 100 SRM 1030 General
General
DESCRIPTION
This section describes the frames for the C60Z,
C60ZAC
, C80Z, C80ZAC
, T5Z, T5ZAC
, T7Z, and
T7ZAC
lift trucks. Repair procedures for major sys-
tems/parts that fasten to the frame are found in
separate SRM sections.
C60Z, C60ZAC
, C80Z, and C80ZAC
lift trucks have a
main frame weldment and a fork frame weldment.
The main frame weldment has mounts for the mas-
ter drive unit (MDU), the lift pump and motor assem-
bly, and electrical system components. The mounting
holes for the casters are in the main frame weldment.
The fork frame weldment is fastened to the main
frame weldment by the links of the lifting mecha-
nism. The fork frame weldment is raised by a lift
cylinder connected to the main frame weldment and
fork frame weldment. The lift cylinder raises the bat-
tery end of the fork frame weldment and the linkage
mechanism moves the load wheels to raise the fork
tips at the rear of the fork frame weldment. See Fig-
ure 1.
T5Z, T5ZAC
, T7Z, and T7ZAC
trucks have a sin-
gle-frame weldment composed of the operator’s
compartment, battery compartment, and master
drive unit (MDU) compartment. The frame weld-
ment has mounts for the MDU and electrical system
components. See Figure 2.
Most truck repairs are performed on the individual
components that are bolted to the frame weldment
and not to the frame weldment itself.
1. MAIN FRAME WELDMENT 2. FORK FRAME WELDMENT
Figure 1. Frame Weldments (C60-80Z and C60-80ZAC
)
1
9. General 100 SRM 1030
Figure 2. Frame Weldment (T5-7Z and T5-7ZAC
)
2
10. 100 SRM 1030 General
FEATURES
C60Z, C60ZAC
, C80Z, and C80ZAC
The C60Z, C60ZAC
, C80Z, and C80ZAC
frames have
mounts for:
• The Electrical System Parts
• The Lift Pump and Motor Assembly
• The Master Drive Unit
• Lift Cylinder
• Lift Linkage
Based on model and capacities, the main frame and
fork frame are available in combinations of the fol-
lowing:
1. Lifting Capacity
• C60Z and C60ZAC
: 2722 kg (6000 lb)
• C80Z and C80ZAC
: 3629 kg (8000 lb)
2. Battery Compartment Size
• 340 mm (13.40 in.)
3. Fork Width
• 230 mm (9.06 in.)
• 254 mm (10.00 in.)
4. Fork Spread (Outside to Outside)
• 686 mm (27.00 in.)
• 708 mm (27.88 in.)
5. Wheel Base and Fork Length
• See Table 1, Table 2, Table 3, and Table 4.
Table 1. Wheel Base and Fork Length
Forks C60Z
Length 908 mm (35.75 in.) 1060 mm (41.75 in.) 1213 mm (47.75 in.) 1365 mm (53.75 in.) 1518 mm (59.75 in.)
Raised
Wheel
Base
1770 mm (69.70 in.) 1923 mm (75.70 in.) 2075 mm (81.70 in.) 2228 mm (87.70 in.) 2380 mm (93.70 in.)
Lowered
Wheel
Base
1892 mm (74.50 in.) 2045 mm (80.50 in.) 2197 mm (86.50 in.) 2350 mm (92.50 in.) 2502 mm (98.50 in.)
Table 2. Wheel Base and Fork Length
Forks C80Z
Length
908 mm
(35.75 in.)
1060 mm
(41.75 in.)
1213 mm
(47.75 in.)
1365 mm
(53.75 in.)
1518 mm
(59.75 in.)
2127 mm
(83.75 in.)
2356 mm
(92.75 in.)
2432 mm
(95.75 in.)
Raised
Wheel
Base
1822 mm
(71.75 in.)
1969 mm
(77.50 in.)
2121 mm
(83.50 in.)
2273 mm
(89.50 in.)
2426 mm
(95.50 in.)
2654 mm (104.50 in.)
Lowered
Wheel
Base
1953 mm
(76.90 in.)
2106 mm
(82.90 in.)
2258 mm
(88.90 in.)
2410 mm
(94.90 in.)
2563 mm
(100.90 in.)
2791 mm (109.90 in.)
Table 3. Wheel Base and Fork Length
Forks C60ZAC
Length 908 mm (35.75 in.) 1060 mm (41.75 in.) 1213 mm (47.75 in.) 1518 mm (59.75 in.)
Raised
Wheel Base
1770 mm (69.70 in.) 1923 mm (75.70 in.) 2075 mm (81.70 in.) 2380 mm (93.70 in.)
Lowered
Wheel Base
1892 mm (74.50 in.) 2045 mm (80.50 in.) 2197 mm (86.50 in.) 2502 mm (98.50 in.)
3
11. General 100 SRM 1030
Table 4. Wheel Base and Fork Length
Forks C80ZAC
Length
908 mm
(35.75 in.)
1060 mm
(41.75 in.)
1213 mm
(47.75 in.)
1518 mm
(59.75 in.)
2127 mm
(83.75 in.)
2356 mm
(92.75 in.)
2432 mm
(95.75 in.)
3658 mm
(144 in.)
Raised
Wheel
Base
1822 mm
(71.75 in.)
1969 mm
(77.50 in.)
2121 mm
(83.50 in.)
2426 mm
(95.50 in.)
2654 mm (104.50 in.)
Lowered
Wheel
Base
1953 mm
(76.90 in.)
2106 mm
(82.90 in.)
2258 mm
(88.90 in.)
2563 mm
(100.90 in.)
2791 mm (109.90 in.)
T5Z, T5ZAC
, T7Z, and T7ZAC
The T5Z, T5ZAC
, T7Z, and T7ZAC
frames have
mounts for:
• The Electrical System Parts
• The Master Drive Unit
Based on model and capacities, the frame is available
in combinations of the following:
1. Battery Compartment Size
• 340 mm (13.4 in.)
2. Wheel Base
• T5Z and T5ZAC
: 942 mm (37.1 in.)
• T7Z and T7ZAC
: 996 mm (39.2 in.)
COVERS
The drive unit compartment is concealed behind a
contoured, front cover which fits securely around the
drive unit and steer support to the frame. A lower
cover fits around the base of the drive unit platform
and is secured in place with three screws after the
front cover has been installed.
To remove the covers, first remove the three screws
securing the lower cover and remove the lower cover
from the lift truck. Next, reach under the side of
the front cover, near the bottom, and find the grip
slot. With both hands, pull up and away from the
truck until the bottom of the cover kicks out from the
retaining clips. Repeat this for the other side of the
cover. Work around the edge of the cover until free
from the truck. See Figure 3.
To install the covers, place the bottom of the front
cover onto the operator platform and position the
lower edges partially into the lower retaining clips.
Push the top of the cover partially into the upper
retaining clips. Do not push either edge of the
cover completely in before starting all edges into
the proper place. When the cover is aligned and
started properly, press the cover completely into the
retaining clips. Position the lower cover around the
base of the front cover as removed. Make sure the
spring nut clips and the lower cover mounting holes
are aligned. Install the three screws to secure the
lower cover in place.
4
12. 100 SRM 1030 General
1. FRONT COVER
2. LOWER COVER
3. SPRING NUT CLIPS
4. SCREWS
Figure 3. Drive Unit Compartment Covers
5
13. Special Precautions 100 SRM 1030
Special Precautions
WARNING
The capacitor in the transistor controller can
hold an electrical charge after the battery is
disconnected. To prevent an electrical shock
and personal injury, discharge the capacitor
before inspecting or repairing any component
in the drive unit compartment. Wear safety
glasses. Make certain that the battery has
been disconnected.
CAUTION
To avoid controller damage, always disconnect
the battery, discharge the capacitor, and never
put power to the controller while any power
wires are disconnected. Never short any con-
troller terminal or motor terminal to the bat-
tery. Make sure to use proper procedure when
servicing the controller.
1. Verify that the key switch is in the OFF position
and the battery connector is completely discon-
nected.
2. Discharge the capacitors in the controllers by
connecting a 200-ohm, 2-watt resistor across
the controller’s B+ and B terminals. DO NOT
short across the motor controller terminals
with a screwdriver or jumper wire. Remove the
200-ohm, 2-watt resistor before reconnecting the
battery. See Figure 4 or Figure 5.
1. POSITIVE CONNECTION
2. NEGATIVE CONNECTION
3. JUMPER WIRES
4. 200-OHM, 2-WATT RESISTOR
Figure 4. Discharging the Capacitors (C60-80Z
and T5-7Z)
6
14. 100 SRM 1030 Special Precautions
Figure 5. Discharging the Capacitors
(C60-80ZAC
and T5-7ZAC
)
Legend for Figure 5
1. POSITIVE CONNECTION
2. NEGATIVE CONNECTION
3. JUMPER WIRES
4. 200-OHM, 2-WATT RESISTOR
7
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16. Painting Instructions 100 SRM 1030
Frame Separation and Assembly
C60Z, C60ZAC
, C80Z, AND C80ZAC
Frame Separation
WARNING
Forklift truck frames and components may
have polyurethane paint. Welding, burning, or
other heat sufficient to cause thermal decom-
position of the paint, may release isocyanates.
These chemicals are allergic sensitizers to the
skin and respiratory tract and overexposure
may occur without odor warning. Should work
be performed, utilize good industrial hygiene
practices, including removal of all paint (prime
and finish coats) to the metal around the area
to be welded, local ventilation, and/or supplied
air respiratory protection.
DO NOT make repairs or adjustments unless
you have been properly trained and authorized
to do so. Improper repairs and adjustments
can create dangerous operating conditions.
DO NOT operate a lift truck that needs re-
pairs. Report the need for repairs to your
supervisor immediately. If repair is necessary,
turn the key switch to the OFF position, dis-
connect the battery connector, and attach a
DO NOT OPERATE tag to the control handle.
In some cases a main frame weldment or a fork
frame weldment may be damaged, while the rest
of the truck is still usable. The two frames may be
separated from each other.
The main frame weldment is connected to the fork
frame weldment by the lift cylinder, upper links, and
rocker arms. Disconnect/connect these components
to separate/assemble the frames.
See the section Lifting Mechanism 4000 SRM 965.
Refer to Upper Link - Remove/Install, and Rocker
Arm - Remove/Install.
See the section Walkie Hydraulic Systems 1900
SRM 964. Refer to Lift Cylinder - Remove/Install.
Painting Instructions
WARNING
Always use solvents and paints in an area with
ventilation. DO NOT use solvents or paints
near heat or fire.
Cleaning solvents can be flammable and toxic
and can cause skin irritation. Wear protection
for eyes and skin. When using cleaning sol-
vents, always follow the recommendations of
the manufacturer.
1. Remove all dirt from the surface to be painted.
Clean the area to be painted using a solvent for
painted surfaces. Remove all oil and grease.
2. Remove the top surface of paint and all rust from
the metal using sandpaper. Paint all metal sur-
faces where the paint is completely removed us-
ing primer. Apply the primer before applying the
color paint.
3. Protect all surfaces that will not be painted. DO
NOT paint cylinder rods, cables, labels, plates,
or controls.
4. Paint all the surfaces the original color, using
Hyster® paint. Follow the directions on the con-
tainer.
8
17. 100 SRM 1030 Battery Compartment
Label Replacement
WARNING
Replace damaged WARNING or CAUTION la-
bels immediately.
If labels or information plates are missing or dam-
aged, they must be replaced. See Figure 6, Figure 7,
or Figure 8.
NOTE: The nameplate is installed using rivets. Re-
move old rivets before installing a new nameplate.
See your Hyster® lift truck dealer to make sure the
nameplate information is correct and complete before
installing a new nameplate. Fasten the nameplate
with the rivet heads outside.
1. Make sure the surface is dry and has no oil or
grease. DO NOT use solvent on new paint.
Clean the surface of old paint using a cleaning
solvent.
2. Remove the paper from the back of the label. DO
NOT touch the adhesive surface.
NOTE: The label cannot be moved after it touches the
surface.
3. Carefully hold the label in the correct position
above the surface. Put the label in the correct
position on the surface. Make sure all air is re-
moved from under the label and the corners and
edges are tight.
Battery Compartment
WARNING
Batteries are heavy. Use care to avoid injury.
Always use a battery roller stand or tray when
trucks are equipped with optional battery
rollers or slide. Always wear protective cloth-
ing and eye protection when working with or
near the battery.
The battery compartment must be kept clean to en-
sure proper operation and safety. Any fluids on or
around the battery is an indication that electrolyte
is spilling or leaking out. Leaking batteries must be
repaired or replaced and the battery compartment
must be cleaned. Spacers are available to secure bat-
teries that fit loosely in the battery compartment.
For instructions on changing the battery or adjusting
the battery spacers, see the section Periodic Main-
tenance 8000 SRM 1032 or Periodic Maintenance
8000 SRM 1368 - Battery Maintenance.
9