This document provides sections and page numbers for an agricultural tractor repair manual. It covers MXU Value and Limited Series and Maxxum Value and Pro Series tractors from model years 100-140. The document lists general safety precautions and warnings to prevent accidents during maintenance and repair. It also provides specifications, dimensions, and torque values for tractor components.
Case ih maxxum pro series 115 tractor service repair manualfujsjefksekmfm
This document provides information for repair manuals regarding MXU Value and Limited Series and MAXXUM Value and Pro Series tractors. It includes:
- An overview of the manual sections for various tractor systems and components.
- Notification that some Maxxum models are covered using the corresponding MXU model numbers.
- Details about updated controller identification codes and the new location of the diagnostic connector for Maxxum tractors.
- Safety and precautionary statements to follow when working on the tractors.
Case ih maxxum pro series 130 tractor service repair manualfusjejfkskeme
This document provides information for repair manuals regarding MXU Value and Limited Series and MAXXUM Value and Pro Series tractors. It includes:
- An overview of the manual sections for various tractor systems and components.
- Notification that some Maxxum models are covered using MXU specifications.
- Details on updated controller identification codes and the new location of the diagnostic connector for Maxxum tractors.
- Safety and precautionary statements to follow when working on the tractors.
Case ih mxu limited series 125 tractor service repair manualdfujsejfskekem
This document provides safety information and specifications for MXU Value and Limited Series tractors and Maxxum Value and Pro Series tractors. It contains warnings about following safety precautions when working on the tractors to avoid injury. The document lists dimensions and specifications for the different tractor models. It also provides the minimum tightening torques that should be used for hardware.
Case ih mxu limited series 130 tractor service repair manualdfujsejfskekem
This document provides information for repair manuals regarding MXU Value and Limited Series and MAXXUM Value and Pro Series tractors. It includes:
- An overview of the manual sections for various tractor systems and components.
- Notification that some Maxxum models are covered using MXU specifications.
- Details on updated controller identification codes and the new location of the diagnostic connector for Maxxum tractors.
- Safety and precautionary statements to follow when working on the tractors.
Case ih mxu value series 110 tractor service repair manualfkksejfjskemm
This document provides information for repair manuals regarding MXU Value and Limited Series and MAXXUM Value and Pro Series tractors. It includes:
- An overview of the manual sections for various tractor systems and components.
- Notification that some Maxxum models are covered using MXU specifications.
- Details on updated controller identification codes and the new location of the diagnostic connector for Maxxum tractors.
- Safety and precautionary statements to follow when working on the tractors.
Case ih mxu limited series 135 tractor service repair manualdfujsejfskekem
This document provides safety information and specifications for MXU Value and Limited Series tractors and Maxxum Value and Pro Series tractors. It contains warnings about following safety precautions when working on the tractors to avoid injury. The document lists dimensions and specifications for the different tractor models. It also provides the minimum tightening torques that should be used for hardware.
Case ih mxu value series 125 tractor service repair manualfkksejfjskemm
This document provides information for repair manuals regarding MXU Value and Limited Series and MAXXUM Value and Pro Series tractors. It includes:
- An overview of the manual sections for various tractor systems and components.
- Notification that some Maxxum models are covered using MXU specifications.
- Details on updated controller identification codes and the new location of the diagnostic connector for Maxxum tractors.
- Safety and precautionary statements to follow when working on the tractors.
Case ih mxu value series 115 tractor service repair manualdufjsfjkskekem
This document provides safety information and specifications for MXU Value and Limited Series tractors and Maxxum Value and Pro Series tractors. It contains warnings about following safety precautions when working on the tractors to avoid injury. The document lists dimensions and specifications for the different tractor models. It also provides minimum hardware tightening torques that should be followed. Sections of the repair manual are referenced that relate to specific systems of the tractors.
Case ih maxxum pro series 115 tractor service repair manualfujsjefksekmfm
This document provides information for repair manuals regarding MXU Value and Limited Series and MAXXUM Value and Pro Series tractors. It includes:
- An overview of the manual sections for various tractor systems and components.
- Notification that some Maxxum models are covered using the corresponding MXU model numbers.
- Details about updated controller identification codes and the new location of the diagnostic connector for Maxxum tractors.
- Safety and precautionary statements to follow when working on the tractors.
Case ih maxxum pro series 130 tractor service repair manualfusjejfkskeme
This document provides information for repair manuals regarding MXU Value and Limited Series and MAXXUM Value and Pro Series tractors. It includes:
- An overview of the manual sections for various tractor systems and components.
- Notification that some Maxxum models are covered using MXU specifications.
- Details on updated controller identification codes and the new location of the diagnostic connector for Maxxum tractors.
- Safety and precautionary statements to follow when working on the tractors.
Case ih mxu limited series 125 tractor service repair manualdfujsejfskekem
This document provides safety information and specifications for MXU Value and Limited Series tractors and Maxxum Value and Pro Series tractors. It contains warnings about following safety precautions when working on the tractors to avoid injury. The document lists dimensions and specifications for the different tractor models. It also provides the minimum tightening torques that should be used for hardware.
Case ih mxu limited series 130 tractor service repair manualdfujsejfskekem
This document provides information for repair manuals regarding MXU Value and Limited Series and MAXXUM Value and Pro Series tractors. It includes:
- An overview of the manual sections for various tractor systems and components.
- Notification that some Maxxum models are covered using MXU specifications.
- Details on updated controller identification codes and the new location of the diagnostic connector for Maxxum tractors.
- Safety and precautionary statements to follow when working on the tractors.
Case ih mxu value series 110 tractor service repair manualfkksejfjskemm
This document provides information for repair manuals regarding MXU Value and Limited Series and MAXXUM Value and Pro Series tractors. It includes:
- An overview of the manual sections for various tractor systems and components.
- Notification that some Maxxum models are covered using MXU specifications.
- Details on updated controller identification codes and the new location of the diagnostic connector for Maxxum tractors.
- Safety and precautionary statements to follow when working on the tractors.
Case ih mxu limited series 135 tractor service repair manualdfujsejfskekem
This document provides safety information and specifications for MXU Value and Limited Series tractors and Maxxum Value and Pro Series tractors. It contains warnings about following safety precautions when working on the tractors to avoid injury. The document lists dimensions and specifications for the different tractor models. It also provides the minimum tightening torques that should be used for hardware.
Case ih mxu value series 125 tractor service repair manualfkksejfjskemm
This document provides information for repair manuals regarding MXU Value and Limited Series and MAXXUM Value and Pro Series tractors. It includes:
- An overview of the manual sections for various tractor systems and components.
- Notification that some Maxxum models are covered using MXU specifications.
- Details on updated controller identification codes and the new location of the diagnostic connector for Maxxum tractors.
- Safety and precautionary statements to follow when working on the tractors.
Case ih mxu value series 115 tractor service repair manualdufjsfjkskekem
This document provides safety information and specifications for MXU Value and Limited Series tractors and Maxxum Value and Pro Series tractors. It contains warnings about following safety precautions when working on the tractors to avoid injury. The document lists dimensions and specifications for the different tractor models. It also provides minimum hardware tightening torques that should be followed. Sections of the repair manual are referenced that relate to specific systems of the tractors.
John deere 664 row crop headers service repair manual (tm4530)fjjskkefksme
This technical manual is written for an experienced technician. It provides concise guides for various components requiring service, including repair sections telling how to repair components and operation and test sections helping to identify routine failures quickly. Information is organized into groups for the various components requiring service instruction. The manual also includes safety alerts and cautions throughout.
John deere 665 r row crop headers service repair manual (tm4530)fjjskkefksme
This technical manual is written for an experienced technician. It provides concise guides for various components requiring service, including repair sections telling how to repair components and operation and test sections helping to identify routine failures quickly. Information is organized into groups for the various components requiring service instruction. The manual also includes safety alerts and cautions throughout.
John deere 666 row crop headers service repair manual (tm4530)fjjskkefksme
This technical manual is written for an experienced technician. It provides concise guides for various components requiring service, including repair sections telling how to repair components and operation and test sections helping to identify routine failures quickly. Information is organized into groups for the various components requiring service instruction. The manual also includes safety alerts and cautions throughout.
John deere 666 r row crop headers service repair manual (tm4530)fjjskkefksme
This technical manual is written for an experienced technician. It provides concise guides for various components requiring service, including repair sections telling how to repair components and operation and test sections helping to identify routine failures quickly. Information is organized into groups for the various components requiring service instruction. The manual also includes safety symbols and cautions presented throughout the text.
Caterpillar cat d350 e articulated truck (prefix 9lr) service repair manual (...fjjskkefksme
The document provides instructions for removing and installing a hoist control valve and hoist cylinder on a Caterpillar D350E articulated truck. It describes removing hoses, lines, and mounting hardware to detach the components. Safety precautions are noted regarding hot hydraulic oil. The hoist control removal process involves taking out pins and levers. Reinstallation follows the removal steps in reverse order.
Caterpillar cat d350 d articulated truck (prefix 9rf) service repair manual (...fjjskkefksme
The document provides instructions for removing and installing steering control valves, hoist control valves, and systems protection valves on D25D, D30D, and D350D articulated dump trucks. The instructions describe removing hoses and lines, draining fluids if needed, removing mounting hardware, and reversing the steps to install the valves. Detailed steps are provided for disassembling and assembling the steering control valve and hoist control valve components. Safety precautions are noted for working on air systems.
Caterpillar cat d350 d articulated truck (prefix 3aj) service repair manual (...fjjskkefksme
This document provides instructions for removing and installing the primary hydraulic pump on D25D, D30D, and D350D articulated dump trucks. It describes:
1) Removing the pump by draining fluid, removing lines and hoses, and loosening mounting bolts.
2) Disassembling the pump by removing covers, seals, rotors, vanes and other internal components.
3) Assembling the pump by installing components in reverse order, ensuring proper orientation and alignment.
Caterpillar cat d350 d articulated truck (prefix 1hk) service repair manual (...fjjskkefksme
The document provides instructions for removing and installing steering control valves, hoist control valves, and systems protection valves on D25D, D30D, and D350D articulated dump trucks. The instructions describe disconnecting hydraulic lines, removing mounting bolts, and reinstalling components in reverse order. Safety precautions are provided for working on air systems and components.
Caterpillar cat d250 e ii articulated truck (prefix 4ps) service repair manua...fjjskkefksme
This document provides instructions for disassembling and assembling the piston pump used for steering on a Caterpillar D250E II articulated truck. The disassembly process involves removing 21 individual components from the pump housing in a specific order. The assembly process reverses this, instructing technicians to install the 21 components back into the pump housing in the reverse order and noting the importance of alignment marks and original component positions. Lubricants and press tools are also listed as required for the assembly process.
Caterpillar cat d250 e articulated truck (prefix 5tn) service repair manual (...fjjskkefksme
The document provides instructions for installing, disassembling, and assembling a turbocharger for a Caterpillar 3306 engine. It includes:
1) Steps for installing the turbocharger onto the engine, including positioning gaskets and bolts.
2) Procedures for disassembling the turbocharger into its housing components using alignment marks and clamps.
3) Directions for reassembling the turbocharger housings back together in the correct alignment using clamps and torque specifications.
Caterpillar cat d250 d articulated truck (prefix 9mg) service repair manual (...fjjskkefksme
The document provides instructions for disassembling and assembling the governor of an articulated truck. It lists 57 steps to disassemble the front and rear housings of the governor. Tools required include a governor repair fixture, retaining ring pliers, pin punch, clevis driver, and legs to mount the rear housing. Cautions are provided regarding cleaning parts and containing fluids during maintenance.
Caterpillar cat d250 d articulated truck (prefix 6ng) service repair manual (...fjjskkefksme
This document provides instructions for disassembling a Type I engine governor. It lists 57 steps to remove parts like the cover, springs, flyweights, housing pieces, and shutoff assembly. Tools include a governor repair fixture, retaining ring pliers, pin punch, and clevis driver. Inspect all parts for wear and replace as specified. Take care to contain fluids and properly dispose of them.
Caterpillar cat d250 b articulated dump truck (prefix 5wd) service repair man...fjjskkefksme
The document provides instructions for installing a fuel injection pump housing and governor on a caterpillar engine. It describes positioning the engine's number 1 piston at top center, installing the fuel injection pump housing and ensuring it is timed correctly to the engine using timing pins. It also details attaching the governor, applying the appropriate torque to secure components, and installing covers to complete the assembly. The instructions are intended to ensure proper timing of fuel delivery to the engine cylinders.
Caterpillar cat d44 b articulated dump truck (prefix 8sd) service repair manu...fjjskkefksme
The document provides instructions for removing and installing various engine components on a Caterpillar 3408 engine, including:
- Removing and installing the engine oil cooler by removing mounting brackets and cleaning the tube bundles.
- Removing and installing the oil filter base by removing mounting bolts and filters, and replacing O-rings on fittings.
- Removing and installing oil bypass valves by removing housing covers and installing springs and plungers.
- Removing and installing the engine oil cooler and lines by removing elbows and coolers, cleaning tube bundles, and replacing O-rings on fittings.
- Removing and installing the aftercooler by draining coolant, removing mounting bolts and covers, and cleaning and replacing O
Caterpillar cat d35 hp articulated dump truck (prefix 3fd) service repair man...fjjskkefksme
The document provides instructions for assembling a starting motor for an articulated dump truck. It describes 22 steps for assembly, including lubricating parts, installing bushings, seals, wires, and other components in the correct positions and order. Torques are specified for tightening bolts and nuts. The final steps connect wires and install plugs to complete the assembly of the starting motor.
Caterpillar cat d35 c articulated dump truck (prefix 2gd) service repair manu...fjjskkefksme
The document provides instructions for installing a fuel injection pump housing and governor on a Caterpillar 3306 engine. It describes:
1) Removing the starting motor and using a tool to find the top center position of the number 1 piston by turning the flywheel and installing a bolt.
2) Installing the fuel injection pump housing by aligning pins and ensuring proper clearance and positioning of components.
3) Installing the governor and checking valve timing before reinstalling covers.
Caterpillar cat d30 d articulated truck (prefix 9rf) service repair manual (9...fjjskkefksme
The document provides instructions for removing and installing a steering control valve, hoist control valve, and systems protection valve on D25D, D30D, and D350D articulated dump trucks. It describes disconnecting hydraulic lines and removing mounting bolts to remove the valves, then reversing the process to install them. It also gives steps to disassemble and reassemble the internal components of each valve.
John deere 664 row crop headers service repair manual (tm4530)fjjskkefksme
This technical manual is written for an experienced technician. It provides concise guides for various components requiring service, including repair sections telling how to repair components and operation and test sections helping to identify routine failures quickly. Information is organized into groups for the various components requiring service instruction. The manual also includes safety alerts and cautions throughout.
John deere 665 r row crop headers service repair manual (tm4530)fjjskkefksme
This technical manual is written for an experienced technician. It provides concise guides for various components requiring service, including repair sections telling how to repair components and operation and test sections helping to identify routine failures quickly. Information is organized into groups for the various components requiring service instruction. The manual also includes safety alerts and cautions throughout.
John deere 666 row crop headers service repair manual (tm4530)fjjskkefksme
This technical manual is written for an experienced technician. It provides concise guides for various components requiring service, including repair sections telling how to repair components and operation and test sections helping to identify routine failures quickly. Information is organized into groups for the various components requiring service instruction. The manual also includes safety alerts and cautions throughout.
John deere 666 r row crop headers service repair manual (tm4530)fjjskkefksme
This technical manual is written for an experienced technician. It provides concise guides for various components requiring service, including repair sections telling how to repair components and operation and test sections helping to identify routine failures quickly. Information is organized into groups for the various components requiring service instruction. The manual also includes safety symbols and cautions presented throughout the text.
Caterpillar cat d350 e articulated truck (prefix 9lr) service repair manual (...fjjskkefksme
The document provides instructions for removing and installing a hoist control valve and hoist cylinder on a Caterpillar D350E articulated truck. It describes removing hoses, lines, and mounting hardware to detach the components. Safety precautions are noted regarding hot hydraulic oil. The hoist control removal process involves taking out pins and levers. Reinstallation follows the removal steps in reverse order.
Caterpillar cat d350 d articulated truck (prefix 9rf) service repair manual (...fjjskkefksme
The document provides instructions for removing and installing steering control valves, hoist control valves, and systems protection valves on D25D, D30D, and D350D articulated dump trucks. The instructions describe removing hoses and lines, draining fluids if needed, removing mounting hardware, and reversing the steps to install the valves. Detailed steps are provided for disassembling and assembling the steering control valve and hoist control valve components. Safety precautions are noted for working on air systems.
Caterpillar cat d350 d articulated truck (prefix 3aj) service repair manual (...fjjskkefksme
This document provides instructions for removing and installing the primary hydraulic pump on D25D, D30D, and D350D articulated dump trucks. It describes:
1) Removing the pump by draining fluid, removing lines and hoses, and loosening mounting bolts.
2) Disassembling the pump by removing covers, seals, rotors, vanes and other internal components.
3) Assembling the pump by installing components in reverse order, ensuring proper orientation and alignment.
Caterpillar cat d350 d articulated truck (prefix 1hk) service repair manual (...fjjskkefksme
The document provides instructions for removing and installing steering control valves, hoist control valves, and systems protection valves on D25D, D30D, and D350D articulated dump trucks. The instructions describe disconnecting hydraulic lines, removing mounting bolts, and reinstalling components in reverse order. Safety precautions are provided for working on air systems and components.
Caterpillar cat d250 e ii articulated truck (prefix 4ps) service repair manua...fjjskkefksme
This document provides instructions for disassembling and assembling the piston pump used for steering on a Caterpillar D250E II articulated truck. The disassembly process involves removing 21 individual components from the pump housing in a specific order. The assembly process reverses this, instructing technicians to install the 21 components back into the pump housing in the reverse order and noting the importance of alignment marks and original component positions. Lubricants and press tools are also listed as required for the assembly process.
Caterpillar cat d250 e articulated truck (prefix 5tn) service repair manual (...fjjskkefksme
The document provides instructions for installing, disassembling, and assembling a turbocharger for a Caterpillar 3306 engine. It includes:
1) Steps for installing the turbocharger onto the engine, including positioning gaskets and bolts.
2) Procedures for disassembling the turbocharger into its housing components using alignment marks and clamps.
3) Directions for reassembling the turbocharger housings back together in the correct alignment using clamps and torque specifications.
Caterpillar cat d250 d articulated truck (prefix 9mg) service repair manual (...fjjskkefksme
The document provides instructions for disassembling and assembling the governor of an articulated truck. It lists 57 steps to disassemble the front and rear housings of the governor. Tools required include a governor repair fixture, retaining ring pliers, pin punch, clevis driver, and legs to mount the rear housing. Cautions are provided regarding cleaning parts and containing fluids during maintenance.
Caterpillar cat d250 d articulated truck (prefix 6ng) service repair manual (...fjjskkefksme
This document provides instructions for disassembling a Type I engine governor. It lists 57 steps to remove parts like the cover, springs, flyweights, housing pieces, and shutoff assembly. Tools include a governor repair fixture, retaining ring pliers, pin punch, and clevis driver. Inspect all parts for wear and replace as specified. Take care to contain fluids and properly dispose of them.
Caterpillar cat d250 b articulated dump truck (prefix 5wd) service repair man...fjjskkefksme
The document provides instructions for installing a fuel injection pump housing and governor on a caterpillar engine. It describes positioning the engine's number 1 piston at top center, installing the fuel injection pump housing and ensuring it is timed correctly to the engine using timing pins. It also details attaching the governor, applying the appropriate torque to secure components, and installing covers to complete the assembly. The instructions are intended to ensure proper timing of fuel delivery to the engine cylinders.
Caterpillar cat d44 b articulated dump truck (prefix 8sd) service repair manu...fjjskkefksme
The document provides instructions for removing and installing various engine components on a Caterpillar 3408 engine, including:
- Removing and installing the engine oil cooler by removing mounting brackets and cleaning the tube bundles.
- Removing and installing the oil filter base by removing mounting bolts and filters, and replacing O-rings on fittings.
- Removing and installing oil bypass valves by removing housing covers and installing springs and plungers.
- Removing and installing the engine oil cooler and lines by removing elbows and coolers, cleaning tube bundles, and replacing O-rings on fittings.
- Removing and installing the aftercooler by draining coolant, removing mounting bolts and covers, and cleaning and replacing O
Caterpillar cat d35 hp articulated dump truck (prefix 3fd) service repair man...fjjskkefksme
The document provides instructions for assembling a starting motor for an articulated dump truck. It describes 22 steps for assembly, including lubricating parts, installing bushings, seals, wires, and other components in the correct positions and order. Torques are specified for tightening bolts and nuts. The final steps connect wires and install plugs to complete the assembly of the starting motor.
Caterpillar cat d35 c articulated dump truck (prefix 2gd) service repair manu...fjjskkefksme
The document provides instructions for installing a fuel injection pump housing and governor on a Caterpillar 3306 engine. It describes:
1) Removing the starting motor and using a tool to find the top center position of the number 1 piston by turning the flywheel and installing a bolt.
2) Installing the fuel injection pump housing by aligning pins and ensuring proper clearance and positioning of components.
3) Installing the governor and checking valve timing before reinstalling covers.
Caterpillar cat d30 d articulated truck (prefix 9rf) service repair manual (9...fjjskkefksme
The document provides instructions for removing and installing a steering control valve, hoist control valve, and systems protection valve on D25D, D30D, and D350D articulated dump trucks. It describes disconnecting hydraulic lines and removing mounting bolts to remove the valves, then reversing the process to install them. It also gives steps to disassemble and reassemble the internal components of each valve.
The semiochemicals market size has grown rapidly in
recent years. It will grow from $4.56 billion in 2023
to $5.37 billion in 2024 at a compound annual
growth rate (CAGR) of 17.6%. The growth in the
historic period can be attributed to market
acceptance and education, pest resistance concerns,
increased agricultural productivity demands,
chemical ecology research, growing advancements in
formulations. The semiochemicals market size is
expected to see rapid growth in the next few years. It
will grow to $9.67 billion in 2028 at a compound
annual growth rate (CAGR) of 15.9%.
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Khushmeet Khushi Resume of manufacturing industry Khushmeet Khushi
A result oriented professional working for Process and New Technology of Manufacturing industry presently associated with Manufacturing Industry as
Asst. Manager in Research & Development. Skilled in manufacturing Process of various type of cords, cables, connector, wire Harness, Remote Control devices, Switches including backward integration thereof. Acquired knowledge of New product and process development, QMS, Compliance and product certification, IPQC, Product & process Stranded, Lean Manufacturing Methodology, and problem solving methodology, VAVE, Etc.
2. 2
Some sections of this Repair Manual have been revised to include the New Maxxum Value
and Pro Series Models 110, 115, 120, 125, 130, and 140.
Please note the following to locate new Maxxum Tractor Model Repair information:
For complete engine repair information for the new Maxxum Series Tractors use
Engine Repair Manual # 87661796.
Most all repairs can be carried out by following the Tractor’s systems and specific product
configurations in the repair manual. Example; 16 x16 Transmission, Air Conditioning and
MXU Value Series Closed Center Hydraulic System.
“MXU Value Series” Repair Information also applies to the New Maxxum Value Series
Models.
Where Specific Maxxum Tractor Models are not identified use the following MXU to Maxxum
cross reference:
Maxxum Tractor Models Use MXU tractor Model
Maxxum 110 MXU 110
Maxxum 115 MXU 115
Maxxum 120 MXU 110
Maxxum 125 MXU 125
Maxxum 130 MXU 130
Maxxum 140 MXU 135
4. CONTROLLER FUNCTIONS
Electronic Module
Model/Type 24x24 16x16 24x24
16x16
12x12 24x24
16x16
Function DA(DR) DB(DS) DD(DU) GA EDC7
(EDC16)
Rear PTO n n n
Differential Lock n n n
Four Wheel Drive n n n
Engine Control (vehicle side) n n
Auto Headland Turn
Sequence (HTS)
n n
Electronic Draft Control n n
Front Suspension n
Front PTO n
Front Lift n
Electro-Hydraulic Remotes n
Transmission 24x24 n
Transmission 16x16 n
Engine Control (engine side) n
The controller type is identified by a code which is
attached to each module. The code, for example,
’DB/DS’ identifies it as the module used on a tractor
with a 16x16 transmission controlling those
functions highlighted in the table above.
All the modules on the tractor are linked by the CAN
harness and this also links in the instrument cluster,
gear display (16x16 only) and diagnostic connector.
Refer to the system diagrams in Section 55,
Chapter 1 of this repair manual for full controller
details and inter connectivity.
DIAGNOSTIC CONNECTORS
(ADDITIONAL “C” PILLAR LOCATION)
A single diagnostic port, 2, located behind the trim
under the transmission control levers, or on the right
hand “C” pillar, 1, to interrogate all of the controllers
is incorporated into the wiring harness. With the aid
of special service tool 380000843, the port can be
used to gain access to the on-board H-menu
diagnostics, see Section 55, Chapter 1 of this
Repair Manual for full details, to download software
or to connect in more specialized diagnostic
equipment such as the E.S.T. (Electronic Service
Tool).
C277
6. 2 SECTION 00 -- GENERAL -- CHAPTER 1
GENERAL INSTRUCTIONS
IMPORTANT NOTICE
All maintenance and repair operations described in this manual should be carried out exclusively by authorised
workshops. All instructions should be carefully observed and special equipment where indicated should be used.
Anyone who carries out service operations described without carefully observing these instructions will be
directly responsible for any damage caused.
NOTES FOR EQUIPMENT
Equipment shown in this manual is:
-- designed expressly for use on these tractors;
-- necessary to make a reliable repair;
-- accurately built and strictly tested to offer efficient and long--lasting working life.
NOTICES
The words “front”, “rear”, “right hand”, and “left hand” refer to the different parts as seen from the operator’s seat
oriented to the normal direction of movement of the tractor.
7. SECTION 00 -- GENERAL -- CHAPTER 1 3
PRECAUTIONARY
STATEMENTS
PERSONAL SAFETY
Throughout this manual and on machine decals, you will find precautionary statements (“DANGER”,
“WARNING”, and “CAUTION”) followed by specific instructions. These precautions are intended for the personal
safety of you and those working with you. Please take the time to read them.
DANGER
This word “DANGER” indicates an immediate hazardous situation that, if not avoided, will result in death or
serious injury. The color associated with Danger is RED.
WARNING
This word “WARNING” indicates a potentially hazardous situation that, if not avoided, could result in death or
serious injury. The color associated with Warning is ORANGE.
CAUTION
This word “CAUTION” indicates a potentially hazardous situation that, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices. The color associated with Caution is
YELLOW.
FAILURE TO FOLLOW THE “DANGER”, “WARNING”, AND “CAUTION” INSTRUCTIONS MAY RESULT IN
SERIOUS BODILY INJURY OR DEATH.
MACHINE SAFETY
The precautionary statement (“IMPORTANT”) is followed by specific instructions. This statement is intended for
machine safety.
IMPORTANT: IMPORTANT: The word “IMPORTANT” is used to inform the reader of something he needs to
know to prevent minor machine damage if a certain procedure is not followed.
INFORMATION
NOTE: NOTE: Instructions used to identify and present supplementary information.
8. 4 SECTION 00 -- GENERAL -- CHAPTER 1
IMPORTANT WARNINGS
The machine is designed and produced exclusively
for agricultural use.
All other use will be considered to be contrary to the
use specified by CNH AMERICA LLC, who cannot be
held liable for damage to property or the machine, or
for personal injuries which may result.
Persons who risk improper use will therefore assume
the responsibility for any consequences arising from
such use.
Compliance with the instructions for use,
maintenance and repairs described in this manual,
are the essential preconditions for use specified by
CNH AMERICA LLC.
The machine must only be used, serviced or repaired
by personnel trained in the relevant working methods
and safety regulations and who have been
authorized to work on the machine.
The user must also observe the rules concerning
general safety and accident prevention, including the
Highway Code when driving on public highways.
Any arbitrary modifications made to this machine will
release CNH AMERICA LLC from any liability
resulting from damage or injury.
CNH AMERICA LLC and all its distribution
organizations, inclusive of, but not restrict to,
national, regional or local distributors, cannot be held
liable for damage resulting from the malfunction of
parts and/or components not approved by CNH
AMERICA LLC.
Under no circumstances will a guarantee be issued
for products made or sold by CNH AMERICA LLC
that are damaged as a result of the malfunction of
parts and/or components not approved by CNH
AMERICA LLC.
TO PREVENT ACCIDENTS
Most accidents and personal injuries taking place in
workshops are due from non-observance of some
essential rules and safety precautions.
The possibility that an accident might occur with any
type of machines should not be disregarded, no
matter how well the machine in question was
designed and built.
A wise and careful service technician is the best
precautions against accidents.
Careful observance of this basic precaution would be
enough to avoid many severe accidents.
DANGER
Never carry out any cleaning, lubrication or
maintenance operations when the engine is running.
9. SECTION 00 -- GENERAL -- CHAPTER 1 5
SAFETY RULES
Generalities
• Carefully follow specified repair and
maintenance procedures.
• Do not wear rings, wristwatches, jewels,
unbuttoned or flapping clothing such as ties, torn
clothes, scarves, open jackets or shirts with open
zips which could get caught on moving parts. Use
approved safety clothing such as anti--slipping
footwear, gloves, safety goggles, helmets, etc.
• Wear safety glasses with side guards when
cleaning parts using compressed air.
• Damaged or frayed wires and chains are
unreliable. Do not use them for lifting or towing.
• Wear suitable protection such as approved eye
protection, helmets, special clothing, gloves and
footwear whenever welding. All persons
standing in the vicinity of the welding process
should wear approved eye protection. NEVER
LOOK AT THE WELDING ARC IF YOUR EYES
ARE NOT SUITABLY PROTECTED.
• Never carry out any repair on the machine if
someone is sitting on the operator’s seat, except
if they are qualified operators assisting in the
operation to be carried out.
• Never operate the machine or use attachments
from a place other than sitting at the operator’s
seat or at the side of the machine when operating
the fender switches.
• Never carry out any operation on the machine
when the engine is running, except when
specifically indicated. Stop the engine and
ensure that all pressure is relieved from hydraulic
circuits before removing caps, covers, valves,
etc.
• All repair and maintenance operations should be
carried out with the greatest care and attention.
• Disconnect the batteries and label all controls to
warn that the tractor is being serviced. Block the
machine and all equipment which should be
raised.
• Never check or fill fuel tanks or batteries, nor use
starting liquid if you are smoking or near open
flames as such fluids are flammable.
• The fuel filling gun should always remain in
contact with the filler neck. Maintain this contact
until the fuel stops flowing into the tank to avoid
possible sparks due to static electricity build--up.
• To transfer a failed tractor, use a trailer or a low
loading platform trolley if available.
• To load and unload the machine from the
transportation means, select a flat area providing
a firm support to the trailer or truck wheels. Firmly
tie the machine to the truck or trailer platform and
block wheels as required by the transporter.
• Always use lifting equipment of appropriate
capacity to lift or move heavy components.
• Chains should always be safely fastened.
Ensure that fastening device is strong enough to
hold the load foreseen. No persons should stand
near the fastening point.
• The working area should be always kept CLEAN
and DRY. Immediately clean any spillage of
water or oil.
• Never use gasoline, diesel oil or other flammable
liquids as cleaning agents. Use non--flammable
non--toxic proprietary solvents.
• Do not pile up grease or oil soaked rags, as they
constitute a great fire hazard. Always place them
into a metal container.
10. 6 SECTION 00 -- GENERAL -- CHAPTER 1
START UP
• Never run the engine in confined spaces which
are not equipped with adequate ventilation for
exhaust gas extraction.
• Never bring your head, body, arms, legs, feet,
hands, fingers near fans or rotating belts.
ENGINE
• Always loosen the radiator cap very slowly
before removing it to allow pressure in the
system to dissipate. Coolant should be topped up
only when the engine is stopped.
• Do not fill up fuel tank when the engine is running.
• Never adjust the fuel injection pump when the
tractor is moving.
• Never lubricate the tractor when the engine is
running.
ELECTRICAL SYSTEMS
• If it is necessary to use auxiliary batteries, cables
must be connected at both sides as follows: (+)
to (+) and (--) to (--). Avoid short--circuiting the
terminals. GAS RELEASED FROM BATTERIES
IS HIGHLY FLAMMABLE. During charging,
leave the battery compartment uncovered to
improve ventilation. Avoid sparks or flames near
the battery area. Do no smoke.
• Do not charge batteries in confined spaces.
• Always disconnect the batteries before
performing any type of service on the electrical
system.
HYDRAULIC SYSTEMS
• Some fluid coming out from a very small port can
be almost invisible and be strong enough to
penetrate the skin. For this reason, NEVER USE
YOUR HANDS TO CHECK FOR LEAKS, but use
a piece of cardboard or a piece of wood for this
purpose. If any fluid is injected into the skin, seek
medical aid immediately. Lack of immediate
medical attention may result in serious infections
or dermatitis.
• Always take system pressure readings using the
appropriate gauges.
WHEELS AND TYRES
• Check that the tyres are correctly inflated at the
pressure specified by the manufacturer.
Periodically check for possible damage to the
rims and tyres.
• Stay at the tyre side when inflating.
• Check the pressure only when the tractor is
unloaded and tyres are cold to avoid wrong
readings due to over--pressure.
• Never cut, nor weld a rim with the inflated tyre
assembled.
• To remove the wheels, block both front and rear
tractor wheels. Raise the tractor and install safe
and stable supports under the tractor in
accordance with regulations in force.
• Deflate the tyre before removing any object
caught into the tyre tread.
• Never inflate tyres using flammable gases as
they may originate explosions and cause injuries
to bystanders.
REMOVAL AND INSTALLATION
• Lift and handle all heavy components using lifting
equipment of adequate capacity. Ensure that
parts are supported by appropriate slings and
hooks. Use lifting eyes provided to this purpose.
Take care of the persons near the loads to be
lifted.
12. 2 SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 1
TIGHTENING TORQUES
1
SPECIAL TOOLS
CAUTION
The operations described in this section can only be
carried out with the ESSENTIAL tools indicated by
an (X). To work safely and efficiently and obtain the
best results, it is also necessary to use the
recommended specific tools listed below and certain
other tools, which are to be made according to the
drawings included in this manual.
List of specific tools required for the various
operations described in this section.
380000569 Tractor splitting kit.
380000500 Engine support brackets (with
380000569).
380000844 Engine support adaptor plate (with
380000500).
13. SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 1 3
OVERHAUL
SEPARATING FRONT AXLE AND FRONT
SUPPORT FROM THE ENGINE
Op. 10 001
Removal
DANGER
Lift and handle all heavy components using lifting
equipment of appropriate lifting capacity. Ensure that
units or parts are supported by suitable slings or
hooks. Ensure that no--one is in the vicinity of the load
to be lifted.
1. Drain the cooling system (refer to cooling system
drain in the cooling chapter of the engine
section).
2. Remove the battery cover and disconnect the
battery negative cable (1).
2
3. Using a suitable sling, connect the front weights
to a hoist and remove the front weights (if fitted).
3
4. Loosen the hose clamps (1), remove the pipe
clamp retaining bolt (2) and remove the air cooler
outlet pipe.
4
14. 4 SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 1
5. Loosen the pipe clamp (1), hose clamp (2) and
remove the air cooler inlet pipe.
5
6. Loosen the clamp (1) and remove the air cleaner
inlet.
6
Tractors with Air Conditioning
7. Remove the receiver dryer retaining screws from
the retaining bracket.
7
8. Slide out the air conditioning condenser from the
radiator and reposition with the hoses still
attached.
8
15. SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 1 5
All Tractors
9. Loosen the hose clamps (1) and disconnect the
coolant hoses from the radiator.
10. Remove the radiator support (2).
9
11. Loosen the hose clamp (1) and disconnect the
coolant hose.
10
12. Loosen the coolant hose clamp (1) and
disconnect the coolant hose connecting the cab
heater to the radiator.
11
13. Disconnect the steering sensor electrical
connector (if fitted).
12
16. 6 SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 1
14. Detach the driveline oil cooler supply and return
pipes from the retaining clamps.
13
15. Disconnect the steering cylinder supply and
return pipes (1).
16. Disconnect the differential lock oil supply pipe (2)
(if fitted).
14
Tractors with Standard Front Axle
17. Remove the four wheel driveshaft guard.
18. Expand the circlip (1) and slide the circlip (1) and
sleeve (2) along the four wheel drive shaft.
15
19. Remove the four wheel driveshaft and the central
support.
16
17. SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 1 7
All Tractors
20. Position the splitting kit (1) 380000569 beneath
the tractor.
21. Use the supports (2), in the the splitting kit to
support the engine on the splitting stand.
17
22. Position wooden wedges (1) between the front
axle and the front support. These prevent
articulation of the axle.
18
23. Using a spreader bar and suitable chains or
slings, attach the front and rear of the support
assembly to a moveable overhead hoist.
WARNING
Always ensure the support is adequately supported
and will remain stable when seperated from the
engine. Failure to provide adequate support may
cause the assembly to be unstable with possible
personal injury if the support tips forwards or
backwards.
24. Remove the front support retaining bolts and
separate the front support from the engine.
19
25. Support the assembly on axle stands at the front
and the rear of the support.
20
18. 8 SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 1
Installation
NOTE: If a new front support or the engine oil pan has
been removed and replaced during overhaul it is
necessary to recalculate the new shim thickness to
be installed (refer to front axle to support shim
thickness calculation in this chapter).
1. Make sure the shims (1) are re--positioned in the
same location as when removed.
21
2. Make sure the wooden wedges (1) are between
the front axle and the front support. These
prevent articulation of the axle.
3. Using a spreader bar and suitable chains or
slings, attach the front and rear of the support
assembly to a moveable overhead hoist.
22
4. Align the front support to the engine and install
the front support to engine retaining bolts.
Tighten to the specified torque value.
23
5. Remove the supports (2) and the splitting kit (1).
24
19. SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 1 9
Tractors with Standard Front Axle
6. Install the four wheel driveshaft and the central
support.
25
7. Expand the circlip (1) and slide the circlip (1) and
sleeve (2) along the four wheel driveshaft.
8. Install the four wheel driveshaft guard.
26
All Tractors
9. Connect the steering cylinder supply and return
pipes (1).
10. Connect the differential lock oil supply pipe (2) (if
fitted).
27
11. Attach the driveline oil cooler supply and return
pipes to the retaining clamps.
28
20. 10 SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 1
12. Connect the steering sensor electrical connector
(if fitted).
29
13. Connect the coolant hose and tighten the hose
clamp (1).
30
14. Connect the coolant hose connecting the cab
heater to the radiator and tighten the hose clamp
(1).
31
15. Connect the coolant hoses to the radiator and
tighten the hose clamps (1).
16. Install the radiator support (2).
32
21. SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 1 11
Tractors with Air Conditioning
17. Slide the air conditioning condensor on to the
radiator
33
18. Install the receiver dryer retaining screws to the
retaining bracket.
34
All Tractors
19. Install the air intake pipe and tighten the clamp
(1).
35
20. Install the air cooler inlet pipe. Tighten the pipe
clamp (1) and the hose clamp (2).
36
22. 12 SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 1
21. Install the air cooler outlet pipe. Tighten the hose
clamps (1) and install the pipe clamp retaining
bolt (2).
37
22. Using a suitable sling, connect the front weights
to a hoist and install the front weights (if fitted).
38
23. Connect the battery negative cable (1) and install
the battery cover.
24. Refill the cooling system (refer to cooling system
refill in the cooling chapter of the engine section).
25. Refill the driveline with the correct specification
oil.
39
23. SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 1 13
FRONT AXLE TO SUPPORT SHIM
THICKNESS CALCULATION
1. Install a 4.5 mm yellow shim (1) part number
82026240 onto each of the engine mounting
studs.
40
2. Align the front support to the engine and install
the four upper retaining bolts. Tighten to the
specified torque value.
41
3. Using feeler gauges measure space between
each shim and the front support.
42
25. 2 SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 2
TIGHTENING TORQUES
1
SPECIAL TOOLS
CAUTION
The operations described in this section can only be
carried out with the ESSENTIAL tools indicated by
an (X). To work safely and efficiently and obtain the
best results, it is also necessary to use the
recommended specific tools listed below and certain
other tools, which are to be made according to the
drawings included in this manual.
List of specific tools required for the various
operations described in this section.
380000569 Tractor splitting kit.
380000500 Engine support brackets (with
380000569).
380000844 Engine support adaptor plate (with
380000500).
Locally Fabricated Tools:
Cab Jacking Tool x2 (Tractors with standard cab)
2
26. SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 2 3
OVERHAUL
ENGINE AND FRONT SUPPORT FROM THE
TRANSMISSION
Removal
DANGER
Lift and handle all heavy components using lifting
equipment of appropriate lifting capacity. Ensure that
units or parts are supported by suitable slings or
hooks. Ensure that no--one is in the vicinity of the load
to be lifted.
1. Drain the cooling system (refer to cooling system
drain in the cooling chapter of the engine
section).
2. Remove the battery cover and disconnect the
battery negative cable (1).
3
3. Using a suitable sling, connect the front weights
to a hoist and remove the front weights (if fitted).
4
4. Disconnect the exhaust manifold from the
turbocharger (1). Remove the exhaust support
retaining bolts (2) and remove the exhaust
manifold.
5
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28. 4 SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 2
5. Loosen the hose clamp (1) and disconnect the
coolant hose connecting the cab heater to the
radiator.
6
6. Disconnect the battery positive cable (1) from the
starter motor.
7
NOTE: Note the position of the driveline oil cooler
hoses.
7. Loosen the hose clamps (1) and disconnect the
driveline oil cooler hoses.
8. Disconnect the tractor performance monitor
radar electrical connector (2) (if fitted).
8
9. Disconnect the engine harness electrical
connectors.
9
29. SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 2 5
10. Disconnect the cab heater coolant hose (1).
11. Disconnect the air conditioning hoses (2) and (3).
10
NOTE: Note the position of the steering cylinder oil
supply hoses.
12. Disconnect the steering cylinder oil supply hoses
(1) and (2).
11
Tractors with Mechanical Fuel Injection Pump
13. Loosen the retaining nut (1) and detach the
throttle cable from the fuel injection pump (2).
12
All Tractors
14. Disconnect the brake fluid lines (1), (2) and (3)
from the brake fluid reservoir.
13
30. 6 SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 2
15. Disconnect the fuel supply and fuel return lines
(1) from the fuel tank level sender.
14
16. Disconnect the differential lock oil supply pipe (1)
15
17. Remove the retaining screw (1) and detach the
flywheel speed sensor (if fitted).
16
Tractors with Standard Cab
18. Loosen the cab front mounting bolt while holding
the nut (1) under the cab floor. Remove the bolt
and washers. Repeat this step for the left hand
side of the cab.
17
31. SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 2 7
19. Using locally fabricated tool (1), raise the cab
evenly.
18
Tractors with Standard Front Axle
20. Remove the four wheel driveshaft guard.
21. Expand the circlip (1) and slide the circlip (1) and
sleeve (2) along the four wheel driveshaft.
19
22. Remove the four wheel driveshaft and the central
support.
20
32. 8 SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 2
All Tractors
21
23. Position splitting kit (4) 380000569 underneath
the tractor.
24. Use the supports (3), in the splitting kit to support
the transmission on the splitting stand.
25. Remove the engine to transmission lower
retaining bolts.
26. Remove two rear oil pan retaining bolts from the
left hand side. Repeat this step for the right hand
side.
27. Install the adaptor plate (1) 380000844 and the
engine support brackets (2) 380000500 between
the engine and the wheeled splitting trolley.
33. SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 2 9
28. Position wooden wedges (1) between the front
axle and the front support. These prevent
articulation of the front axle.
22
29. Check that all necessary hoses tubes and
electrical connectors have been disconnected. It
may be necessary to disconnect additional items
due to other optional equipment that has been
installed on the tractor.
30. Re--check that the engine and transmission are
safely supported on the splitting stand. Remove
the engine to transmission retaining bolts.
31. Remove the front support and engine from the
transmission.
23