This service manual provides information for servicing the engines used in Axial-Flow 7240, 8240, and 9240 combines. It details removing and installing various engine components like the crankcase, air intake and exhaust systems, fuel lines, cooling systems, and emissions equipment. Safety precautions are provided to avoid injury when working on the engine.
Case ih magnum 180 powershift transmission (pst) tier 4 b tractor service rep...ufjsjekskem
This document provides instructions to remove the engine from Case IH Magnum tractors. Key steps include disconnecting batteries, air intake lines, cooling systems, refrigerant lines, fuel lines, electrical harnesses, and removing mounting brackets and covers. Proper lifting equipment is required to remove heavy components like the diesel particulate filter. Disconnecting all auxiliary components, hoses, and wiring is critical to fully removing the engine.
Case ih magnum 180 powershift transmission (pst) tier 4 b tractor service rep...fujsjekfkkseme
This document provides instructions to remove the engine from Case IH Magnum tractors. Key steps include disconnecting battery, air intake lines, cooling system, refrigerant lines, diesel exhaust fluid lines, fuel lines, electrical harnesses, and removing mounting brackets and covers. Proper lifting equipment is required to remove heavy components like the diesel particulate filter. Disconnecting all ancillary systems, electrical connections, and mounting hardware is required before removing the entire engine.
New holland t8.355 tractor service repair manualdfjjkskemsme
This document provides a service manual for CNH Industrial T8.270, T8.295, T8.325, T8.355, and T8.385 tractors. It contains an introduction and safety rules section, followed by detailed sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. The manual includes specifications, maintenance and repair instructions to service all aspects of the tractors.
New holland b110 ctc stage iiib tractor loader backhoe service repair manualujdfjjjdfkkskemm
This document is a service manual for tractor loader backhoes models B100C, B100C LR, B100C TC, B110C, B110C TC, and B115C. It contains information on engine systems, transmission systems, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering systems, wheels, cab climate control, electrical systems, front loader and bucket systems, boom, dipper, and bucket systems, and machine shields and guards. The manual provides part numbers, diagrams, and instructions for servicing and repairing components of the machines.
Case ih magnum 200 powershift transmission (pst) tier 4 b tractor service rep...fkjsekksmem
This document provides service information for Case IH Magnum tractors, including the Magnum 180, 200, and 220 models with Powershift transmissions. It contains specifications, repair procedures, and other technical details for the engine, transmission, axles, hydraulics, electrical systems, and other components. The document is published by CNH Industrial and is intended for qualified service technicians.
Case ih magnum 220 powershift transmission (pst) tier 4 b tractor service rep...fjjskkefksme
This document provides a service manual for Case IH Magnum tractors with Powershift Transmissions (PST) and Tier 4B engines. It contains sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. The manual includes an introduction and table of contents listing over 20 sections that provide information on maintenance, repair, and specifications for the tractor systems.
Case ih magnum 180 powershift transmission (pst) tier 4 b tractor service rep...fjskefkemms
This document provides service information for Case IH Magnum tractors, including the Magnum 180, 200, and 220 models with Powershift transmissions. It contains specifications, repair procedures, and other technical details for the engine, transmission, axles, hydraulics, electrical systems, and other components. The document is published by CNH Industrial and copyrighted in 2014.
Case ih magnum 180 powershift transmission (pst) tier 4 b tractor service rep...fjsefksemmm
This document provides a service manual for Case IH Magnum tractors with Powershift Transmissions (PST) including the Magnum 180, 200, and 220 models. It contains sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. The manual includes an introduction, table of contents, and over 50 numbered sections providing specifications, component locations, maintenance procedures, and troubleshooting information.
Case ih magnum 180 powershift transmission (pst) tier 4 b tractor service rep...ufjsjekskem
This document provides instructions to remove the engine from Case IH Magnum tractors. Key steps include disconnecting batteries, air intake lines, cooling systems, refrigerant lines, fuel lines, electrical harnesses, and removing mounting brackets and covers. Proper lifting equipment is required to remove heavy components like the diesel particulate filter. Disconnecting all auxiliary components, hoses, and wiring is critical to fully removing the engine.
Case ih magnum 180 powershift transmission (pst) tier 4 b tractor service rep...fujsjekfkkseme
This document provides instructions to remove the engine from Case IH Magnum tractors. Key steps include disconnecting battery, air intake lines, cooling system, refrigerant lines, diesel exhaust fluid lines, fuel lines, electrical harnesses, and removing mounting brackets and covers. Proper lifting equipment is required to remove heavy components like the diesel particulate filter. Disconnecting all ancillary systems, electrical connections, and mounting hardware is required before removing the entire engine.
New holland t8.355 tractor service repair manualdfjjkskemsme
This document provides a service manual for CNH Industrial T8.270, T8.295, T8.325, T8.355, and T8.385 tractors. It contains an introduction and safety rules section, followed by detailed sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. The manual includes specifications, maintenance and repair instructions to service all aspects of the tractors.
New holland b110 ctc stage iiib tractor loader backhoe service repair manualujdfjjjdfkkskemm
This document is a service manual for tractor loader backhoes models B100C, B100C LR, B100C TC, B110C, B110C TC, and B115C. It contains information on engine systems, transmission systems, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering systems, wheels, cab climate control, electrical systems, front loader and bucket systems, boom, dipper, and bucket systems, and machine shields and guards. The manual provides part numbers, diagrams, and instructions for servicing and repairing components of the machines.
Case ih magnum 200 powershift transmission (pst) tier 4 b tractor service rep...fkjsekksmem
This document provides service information for Case IH Magnum tractors, including the Magnum 180, 200, and 220 models with Powershift transmissions. It contains specifications, repair procedures, and other technical details for the engine, transmission, axles, hydraulics, electrical systems, and other components. The document is published by CNH Industrial and is intended for qualified service technicians.
Case ih magnum 220 powershift transmission (pst) tier 4 b tractor service rep...fjjskkefksme
This document provides a service manual for Case IH Magnum tractors with Powershift Transmissions (PST) and Tier 4B engines. It contains sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. The manual includes an introduction and table of contents listing over 20 sections that provide information on maintenance, repair, and specifications for the tractor systems.
Case ih magnum 180 powershift transmission (pst) tier 4 b tractor service rep...fjskefkemms
This document provides service information for Case IH Magnum tractors, including the Magnum 180, 200, and 220 models with Powershift transmissions. It contains specifications, repair procedures, and other technical details for the engine, transmission, axles, hydraulics, electrical systems, and other components. The document is published by CNH Industrial and copyrighted in 2014.
Case ih magnum 180 powershift transmission (pst) tier 4 b tractor service rep...fjsefksemmm
This document provides a service manual for Case IH Magnum tractors with Powershift Transmissions (PST) including the Magnum 180, 200, and 220 models. It contains sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. The manual includes an introduction, table of contents, and over 50 numbered sections providing specifications, component locations, maintenance procedures, and troubleshooting information.
New holland tc29 d tractor service repair manualfujsekfksmemf
This document is the contents page for a repair manual covering various tractor models. It lists 12 sections that provide information on different vehicle systems, including the engine, fuel, electrical, transmission and hydraulic systems, as well as steering, axles, wheels and separating the tractor. The document encourages downloading the full repair manual.
New holland tc25 tractor service repair manualfujsekfksmemf
This document is the contents page for a repair manual covering various tractor models. It lists 12 sections that provide information on different vehicle systems, including the engine, fuel, electrical, transmission and hydraulic systems, as well as steering, axles, wheels and separating the tractor. The document encourages downloading the full repair manual.
New holland tb100 tractor service repair manualfujsekfksmemf
This document is a repair manual for CNH America LLC tractors models TB100, TB110, TB120, and TB120 Mudder. It contains sections on general information, the engine, clutch, transmission systems, front axle, rear wheel drive, power take-off, braking system, hydraulic system, steering system, front axle, and electrical systems. Each section provides chapters on repair and maintenance for the corresponding vehicle systems. Safety precautions are outlined for working with hazardous materials and performing various maintenance and repair tasks.
New holland rustler 125 service repair manualfujsekfksmemf
This document is a 2010 service manual for New Holland Rustler 125 gasoline and 120 diesel vehicles. It provides instructions for maintenance and repair procedures to technicians. Proper maintenance is essential for maximum performance and safe operation of the vehicles. The manual covers all aspects of typical vehicle service but contact the dealer if additional assistance is needed.
New holland rustler 120 service repair manualfujsekfksmemf
This service manual provides instructions for maintenance and repair of New Holland Rustler 120 and 125 vehicles. It covers all aspects of typical vehicle service, including safety procedures, vehicle specifications, general maintenance, body components, brake and suspension systems, wheels and tires, troubleshooting, and electrical components. Technicians should thoroughly review this manual, especially safety information, before servicing vehicles.
New holland mz18 h zero turn lawn mower service repair manualfujsekfksmemf
This repair manual provides information for repairing the MZ14H, MZ16H, and MZ18H zero radius tractors. The manual contains 7 sections that cover general information, the transaxle, chassis, mower decks, and electrical systems. Specifications for each model are provided, including engine details, dimensions, deck sizes, and other mechanical features. Safety warnings are given at the beginning to remind technicians to avoid injuries while servicing equipment.
New holland my19 riding mower service repair manualfujsekfksmemf
This repair manual covers New Holland garden tractors from model years 2016-2017 and 2019. It contains 7 sections on general information, model identification, greasing/lubrication, transaxles, chassis, mower decks, and electrical systems. The sections provide specifications, safety information, and repair procedures for the tractors.
New holland engine 9.0 l 6 cylinder, 24 valve cnh engine with high pressure c...fujsekfksmemf
The document is a repair manual that provides information on servicing New Holland 8.3 & 9.0L 6 cylinder engines with high pressure common rail fuel systems. It includes sections on the engine, fuel and injection system, air intake system, exhaust system, cooling system, lubrication system, and starting system. The manual uses an integrated coding environment to organize information and point to specific sections, chapters, and sub-chapters. It provides exploded views, specifications, torque values, service limits, inspection procedures, and special tool requirements for servicing engine components.
New holland 7010 tractor service repair manualfujsekfksmemf
This document is a repair manual for New Holland tractors models 5610S, 6610S, 7610S, 7010, and 8010. It contains sections covering various tractor systems and components such as the engine, transmission, brakes, hydraulics, and electrical systems. The document provides a table of contents listing the section numbers and titles for the repair manual. It also contains safety and health precautions to follow when working with hazardous materials that may be encountered during tractor repair.
Kubota v3800 cr-tie4 c diesel engine service repair manualfujsekfksmemf
The document provides information on safely servicing and operating diesel engines. It outlines important safety precautions including reading all instructions before starting work, parking the machine securely, disconnecting the battery, and wearing protective equipment. Specific hazards are identified such as hot surfaces that can cause burns, high pressure fuel and hydraulic lines, and ensuring good ventilation when the engine is running due to carbon monoxide in the exhaust.
This document provides instructions for removing and installing the fuel injection pump housing and governor on Caterpillar 3304B and 3306B engines. The removal procedure involves disconnecting fuel lines and other components, then using lifting equipment to remove the housing due to its weight. The installation procedure describes preparing the housing components and placing them back on the engine, ensuring proper timing of the fuel injection pumps.
Caterpillar cat d8 n track type tractor dozer bulldozer (prefix 1xj) service ...fujsekfksmemf
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar D8N track-type tractor with a 3406 engine. The removal procedure involves using tools to remove 11 components in 9 steps, including gears, covers, seals, and bearings. The installation procedure provides instructions to install 14 components in 12 steps, noting the proper orientation and temperature treatment of bearings.
Caterpillar cat d8 l track type tractor dozer bulldozer (prefix 53y) service ...fujsekfksmemf
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar D8L track-type tractor powered by a 3408 engine. The removal procedure involves using various tools to disassemble the rear gear group components and adapter assemblies. The flywheel is removed by installing holding tools and using another tool attached to an overhead hoist. The installation procedure outlines reassembling the components and pressing or installing bearings back into place. Proper cleaning and lubrication of parts is emphasized.
The document provides instructions for assembling and installing ejector blade floor rollers on a 740 Ejector Articulated Truck. It outlines 15 steps for assembly, which include installing seals, bearings, plates and wheels using various tools. It then describes installing the assembled floor rollers onto the machine. The instructions note to clean parts and use new Cat parts if anything is worn or damaged.
The document provides instructions for removing and installing a rear power take-off (RPTO) on a 735 OEM articulated truck. The instructions include:
1) Using a driver group tool to install sleeve bearings in the flywheel housing at specific depths and angles.
2) Positioning gear assemblies, idler gears, and retainer assemblies and installing bolts.
3) Lubricating an O-ring seal and positioning adapters on the flywheel housing.
This document provides instructions for disassembling and assembling the retarder of a 730 OEM articulated truck. The disassembly process involves removing 20 components from the retarder in 20 steps, including retaining rings, plates, discs, races, seals, bolts, and a rotor. The assembly process reverses this, involving 21 steps to install the 20 components in the proper order and orientation, while applying lubrication and ensuring seals are properly seated. Special tools and cleanliness are emphasized throughout.
This document provides instructions for removing and installing components related to the rear gear group and flywheel of a Caterpillar C11 engine. The removal procedure includes 11 steps that describe removing bolts, seals, gears, bushings, and covers. The installation procedure includes 12 steps that describe cleaning, heating, and precisely installing the corresponding components in the reverse order of removal. Tools required are also listed.
Caterpillar cat 329 d ln excavator (prefix bfc) service repair manual (bfc000...fujsekfksmemf
1) The document provides instructions for servicing the transmission of a 329D L and 329D LN excavator by removing and disassembling the final drive, then reassembling it.
2) 37 steps are outlined for disassembly, which include removing gears, shafts, seals, and other components using various tools.
3) 35 steps are provided for reassembly, including pressing in bearings, measuring clearances, installing seals and pins, and refitting components in reverse order of disassembly. Cleanliness and applying lubricants are emphasized throughout.
Caterpillar cat 322 n excavator (prefix 9 jl) service repair manual (9jl00001...fujsekfksmemf
This document provides instructions for removing and installing a governor from Caterpillar 322 L, 322 LN, and 322 N excavators powered by a 3116 engine. The removal procedure involves disconnecting linkages and tubes, removing mounting bolts and clips, and extracting the governor from the engine. The installation procedure is the reverse of removal and includes cleaning, lubricating, and adjusting components as needed. Special tools are required to remove the governor and reinstall components properly.
Caterpillar cat 320 n excavator (prefix 3xk) service repair manual (3xk00001 ...fujsekfksmemf
This document provides instructions for removing a unit injector from an excavator engine. It lists the required tool and begins by having the user remove the rocker shaft and pushrods. The steps then describe using a bar tool to compress the unit injector springs and slide the injector out of the cylinder head. Proper containment of fluids during the process is noted.
New holland tc29 d tractor service repair manualfujsekfksmemf
This document is the contents page for a repair manual covering various tractor models. It lists 12 sections that provide information on different vehicle systems, including the engine, fuel, electrical, transmission and hydraulic systems, as well as steering, axles, wheels and separating the tractor. The document encourages downloading the full repair manual.
New holland tc25 tractor service repair manualfujsekfksmemf
This document is the contents page for a repair manual covering various tractor models. It lists 12 sections that provide information on different vehicle systems, including the engine, fuel, electrical, transmission and hydraulic systems, as well as steering, axles, wheels and separating the tractor. The document encourages downloading the full repair manual.
New holland tb100 tractor service repair manualfujsekfksmemf
This document is a repair manual for CNH America LLC tractors models TB100, TB110, TB120, and TB120 Mudder. It contains sections on general information, the engine, clutch, transmission systems, front axle, rear wheel drive, power take-off, braking system, hydraulic system, steering system, front axle, and electrical systems. Each section provides chapters on repair and maintenance for the corresponding vehicle systems. Safety precautions are outlined for working with hazardous materials and performing various maintenance and repair tasks.
New holland rustler 125 service repair manualfujsekfksmemf
This document is a 2010 service manual for New Holland Rustler 125 gasoline and 120 diesel vehicles. It provides instructions for maintenance and repair procedures to technicians. Proper maintenance is essential for maximum performance and safe operation of the vehicles. The manual covers all aspects of typical vehicle service but contact the dealer if additional assistance is needed.
New holland rustler 120 service repair manualfujsekfksmemf
This service manual provides instructions for maintenance and repair of New Holland Rustler 120 and 125 vehicles. It covers all aspects of typical vehicle service, including safety procedures, vehicle specifications, general maintenance, body components, brake and suspension systems, wheels and tires, troubleshooting, and electrical components. Technicians should thoroughly review this manual, especially safety information, before servicing vehicles.
New holland mz18 h zero turn lawn mower service repair manualfujsekfksmemf
This repair manual provides information for repairing the MZ14H, MZ16H, and MZ18H zero radius tractors. The manual contains 7 sections that cover general information, the transaxle, chassis, mower decks, and electrical systems. Specifications for each model are provided, including engine details, dimensions, deck sizes, and other mechanical features. Safety warnings are given at the beginning to remind technicians to avoid injuries while servicing equipment.
New holland my19 riding mower service repair manualfujsekfksmemf
This repair manual covers New Holland garden tractors from model years 2016-2017 and 2019. It contains 7 sections on general information, model identification, greasing/lubrication, transaxles, chassis, mower decks, and electrical systems. The sections provide specifications, safety information, and repair procedures for the tractors.
New holland engine 9.0 l 6 cylinder, 24 valve cnh engine with high pressure c...fujsekfksmemf
The document is a repair manual that provides information on servicing New Holland 8.3 & 9.0L 6 cylinder engines with high pressure common rail fuel systems. It includes sections on the engine, fuel and injection system, air intake system, exhaust system, cooling system, lubrication system, and starting system. The manual uses an integrated coding environment to organize information and point to specific sections, chapters, and sub-chapters. It provides exploded views, specifications, torque values, service limits, inspection procedures, and special tool requirements for servicing engine components.
New holland 7010 tractor service repair manualfujsekfksmemf
This document is a repair manual for New Holland tractors models 5610S, 6610S, 7610S, 7010, and 8010. It contains sections covering various tractor systems and components such as the engine, transmission, brakes, hydraulics, and electrical systems. The document provides a table of contents listing the section numbers and titles for the repair manual. It also contains safety and health precautions to follow when working with hazardous materials that may be encountered during tractor repair.
Kubota v3800 cr-tie4 c diesel engine service repair manualfujsekfksmemf
The document provides information on safely servicing and operating diesel engines. It outlines important safety precautions including reading all instructions before starting work, parking the machine securely, disconnecting the battery, and wearing protective equipment. Specific hazards are identified such as hot surfaces that can cause burns, high pressure fuel and hydraulic lines, and ensuring good ventilation when the engine is running due to carbon monoxide in the exhaust.
This document provides instructions for removing and installing the fuel injection pump housing and governor on Caterpillar 3304B and 3306B engines. The removal procedure involves disconnecting fuel lines and other components, then using lifting equipment to remove the housing due to its weight. The installation procedure describes preparing the housing components and placing them back on the engine, ensuring proper timing of the fuel injection pumps.
Caterpillar cat d8 n track type tractor dozer bulldozer (prefix 1xj) service ...fujsekfksmemf
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar D8N track-type tractor with a 3406 engine. The removal procedure involves using tools to remove 11 components in 9 steps, including gears, covers, seals, and bearings. The installation procedure provides instructions to install 14 components in 12 steps, noting the proper orientation and temperature treatment of bearings.
Caterpillar cat d8 l track type tractor dozer bulldozer (prefix 53y) service ...fujsekfksmemf
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar D8L track-type tractor powered by a 3408 engine. The removal procedure involves using various tools to disassemble the rear gear group components and adapter assemblies. The flywheel is removed by installing holding tools and using another tool attached to an overhead hoist. The installation procedure outlines reassembling the components and pressing or installing bearings back into place. Proper cleaning and lubrication of parts is emphasized.
The document provides instructions for assembling and installing ejector blade floor rollers on a 740 Ejector Articulated Truck. It outlines 15 steps for assembly, which include installing seals, bearings, plates and wheels using various tools. It then describes installing the assembled floor rollers onto the machine. The instructions note to clean parts and use new Cat parts if anything is worn or damaged.
The document provides instructions for removing and installing a rear power take-off (RPTO) on a 735 OEM articulated truck. The instructions include:
1) Using a driver group tool to install sleeve bearings in the flywheel housing at specific depths and angles.
2) Positioning gear assemblies, idler gears, and retainer assemblies and installing bolts.
3) Lubricating an O-ring seal and positioning adapters on the flywheel housing.
This document provides instructions for disassembling and assembling the retarder of a 730 OEM articulated truck. The disassembly process involves removing 20 components from the retarder in 20 steps, including retaining rings, plates, discs, races, seals, bolts, and a rotor. The assembly process reverses this, involving 21 steps to install the 20 components in the proper order and orientation, while applying lubrication and ensuring seals are properly seated. Special tools and cleanliness are emphasized throughout.
This document provides instructions for removing and installing components related to the rear gear group and flywheel of a Caterpillar C11 engine. The removal procedure includes 11 steps that describe removing bolts, seals, gears, bushings, and covers. The installation procedure includes 12 steps that describe cleaning, heating, and precisely installing the corresponding components in the reverse order of removal. Tools required are also listed.
Caterpillar cat 329 d ln excavator (prefix bfc) service repair manual (bfc000...fujsekfksmemf
1) The document provides instructions for servicing the transmission of a 329D L and 329D LN excavator by removing and disassembling the final drive, then reassembling it.
2) 37 steps are outlined for disassembly, which include removing gears, shafts, seals, and other components using various tools.
3) 35 steps are provided for reassembly, including pressing in bearings, measuring clearances, installing seals and pins, and refitting components in reverse order of disassembly. Cleanliness and applying lubricants are emphasized throughout.
Caterpillar cat 322 n excavator (prefix 9 jl) service repair manual (9jl00001...fujsekfksmemf
This document provides instructions for removing and installing a governor from Caterpillar 322 L, 322 LN, and 322 N excavators powered by a 3116 engine. The removal procedure involves disconnecting linkages and tubes, removing mounting bolts and clips, and extracting the governor from the engine. The installation procedure is the reverse of removal and includes cleaning, lubricating, and adjusting components as needed. Special tools are required to remove the governor and reinstall components properly.
Caterpillar cat 320 n excavator (prefix 3xk) service repair manual (3xk00001 ...fujsekfksmemf
This document provides instructions for removing a unit injector from an excavator engine. It lists the required tool and begins by having the user remove the rocker shaft and pushrods. The steps then describe using a bar tool to compress the unit injector springs and slide the injector out of the cylinder head. Proper containment of fluids during the process is noted.
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2. Link Product / Engine
Product Market Product Engine
AXIAL-FLOW® 8240 Tier 2 engine,
for INT and LAR markets
Latin America F3HFA613A*E001
AXIAL-FLOW® 8240 Tier 2 engine,
for INT and LAR markets
Asia Pacific F3HFA613A*E001
AXIAL-FLOW® 8240 Tier 2 engine,
for INT and LAR markets
Middle East Africa F3HFA613A*E001
AXIAL-FLOW® 8240 Tier 2 engine,
for INT and LAR markets
Australia New Zealand F3HFA613A*E001
AXIAL-FLOW® 9240 Tier 2 engine,
for INT and LAR markets
Latin America F3JFA613D*E001
AXIAL-FLOW® 9240 Tier 2 engine,
for INT and LAR markets
Asia Pacific F3JFA613D*E001
AXIAL-FLOW® 9240 Tier 2 engine,
for INT and LAR markets
Australia New Zealand F3JFA613D*E001
AXIAL-FLOW® 9240 Tier 2 engine,
for INT and LAR markets
Middle East Africa F3JFA613D*E001
47800120 28/11/2014
3. Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase ............................................................. 10.1
[10.202] Air cleaners and lines .............................................................. 10.2
[10.210] Lift pump and lines ................................................................. 10.3
[10.216] Fuel tanks .......................................................................... 10.4
[10.254] Intake and exhaust manifolds and muffler ......................................... 10.5
[10.310] Aftercooler.......................................................................... 10.6
[10.400] Engine cooling system ............................................................. 10.7
[10.414] Fan and drive ...................................................................... 10.8
[10.418] Rotary screen ...................................................................... 10.9
[10.419] Stationary air screen ............................................................. 10.10
[10.450] Engine air compressor ........................................................... 10.11
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment ......................... 10.12
Main gearbox and drive ............................................................... 14
[14.100] Main gearbox and drive ............................................................ 14.1
Transmission.............................................................................. 21
[21.100] Mechanical transmission lubrication system ....................................... 21.1
[21.114] Mechanical transmission ........................................................... 21.2
[21.130] Mechanical transmission external controls......................................... 21.3
[21.145] Gearbox internal components...................................................... 21.4
[21.182] Differential.......................................................................... 21.5
Front axle system ....................................................................... 25
[25.100] Powered front axle ................................................................. 25.1
[25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.2
[25.310] Final drives ......................................................................... 25.3
47800120 28/11/2014
4. Rear axle system........................................................................ 27
[27.100] Powered rear axle.................................................................. 27.1
[27.124] Final drive hub, steering knuckles, and shafts ..................................... 27.2
[27.550] Non-powered rear axle............................................................. 27.3
Hydrostatic drive......................................................................... 29
[29.100] Transmission and steering hydrostatic control ..................................... 29.1
[29.202] Hydrostatic transmission ........................................................... 29.2
[29.218] Pump and motor components...................................................... 29.3
[29.300] Rear hydrostatic transmission...................................................... 29.4
Brakes and controls .................................................................... 33
[33.110] Parking brake or parking lock ...................................................... 33.1
[33.202] Hydraulic service brakes ........................................................... 33.2
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems.................................................................. 35.1
[35.102] Pump control valves................................................................ 35.2
[35.106] Variable displacement pump ....................................................... 35.3
[35.220] Auxiliary hydraulic pump and lines ................................................. 35.4
[35.300] Reservoir, cooler, and filters........................................................ 35.5
[35.350] Safety and main relief valves ...................................................... 35.6
[35.359] Main control valve.................................................................. 35.7
[35.440] Grain tank unload system .......................................................... 35.8
[35.518] Reel control system ................................................................ 35.9
[35.536] Crop processor system .......................................................... 35.10
[35.752] Hydraulic fan drive cooling system............................................... 35.11
Steering..................................................................................... 41
[41.101] Steering control .................................................................... 41.1
[41.200] Hydraulic control components...................................................... 41.2
[41.216] Cylinders ........................................................................... 41.3
47800120 28/11/2014
5. [41.432] Autoguidance steering ............................................................. 41.4
Wheels...................................................................................... 44
[44.511] Front wheels........................................................................ 44.1
Tracks and track suspension........................................................ 48
[48.100] Tracks .............................................................................. 48.1
[48.130] Track frame and driving wheels .................................................... 48.2
[48.134] Track tension units ................................................................. 48.3
[48.138] Track rollers ........................................................................ 48.4
Cab climate control ..................................................................... 50
[50.100] Heating ............................................................................. 50.1
[50.104] Ventilation .......................................................................... 50.2
[50.200] Air conditioning..................................................................... 50.3
Electrical systems....................................................................... 55
[55.000] Electrical system ................................................................... 55.1
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system................. 55.2
[55.100] Harnesses and connectors......................................................... 55.3
[55.201] Engine starting system ............................................................. 55.4
[55.421] Feeding control system ............................................................ 55.5
[55.426] Harvest material flow control system............................................... 55.6
[55.628] Threshing electrical control ........................................................ 55.7
[55.780] Shaker shoe leveling system control............................................... 55.8
[55.988] Selective Catalytic Reduction (SCR) electrical system ............................ 55.9
[55.DTC] FAULT CODES.................................................................. 55.10
Product feeding .......................................................................... 60
[60.105] Floating roll, feed chain, and drive ................................................. 60.1
[60.110] Feeder housing..................................................................... 60.2
[60.112] Stone trapping system ............................................................. 60.3
[60.150] Feeder drive system ............................................................... 60.4
47800120 28/11/2014
8. INTRODUCTION
Safety rules
AXIAL-FLOW® 40 Series ANZ --- APAC --- LA --- MEA
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
47800120 28/11/2014
5
9. INTRODUCTION
Personal safety
AXIAL-FLOW® 40 Series ANZ --- APAC --- LA --- MEA
WARNING
Risk of harm during maintenance of the machine!
Before you start servicing the machine, attach a DO NOT OPERATE warning tag to the machine in a
visible area.
Failure to comply could result in death or serious injury.
W1242A
Attach a DO NOT OPERATE (TAG) to the machine in an area that is clearly visible whenever the machine is not
operating properly and/or requires service.
Complete the tag information for the "REASON" the tag is attached by describing the malfunction or service required.
Validate the reason for attaching the tag by signing your name in the designated area on the tag.
The tag should only be removed by the person who signed and attached the tag, after validating the repairs or services
have been completed.
47800120 28/11/2014
6
10. INTRODUCTION
Safety rules - Ecology and the environment
AXIAL-FLOW® 7240 ANZ --- APAC --- LA --- MEA
AXIAL-FLOW® 8240 ANZ --- APAC --- LA --- MEA
AXIAL-FLOW® 9240 ANZ --- APAC --- LA --- MEA
Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the
treatment of some of the substances that advanced technology requires, sound judgment should govern the use and
disposal of products of a chemical and petrochemical nature.
Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this
legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze,
cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use,
and dispose of these substances.
Helpful hints
• Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems
may cause considerable spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances
that may be harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid,
etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of
the fluids in a proper way that complies with all local legislation and available resources.
• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.
• The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-condi-
tioning specialist or use a special extractor to recharge the system properly.
• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils,
coolant, etc.
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful
effect on the environment if the batteries are not properly recycled after use. Improper
disposal of batteries can contaminate the soil, groundwater, and waterways. CASE IH
strongly recommends that you return all used batteries to a CASE IH dealer, who will
dispose of the used batteries or recycle the used batteries properly. In some countries,
this is a legal requirement.
Mandatory battery recycling
NOTE: The following requirements are mandatory in Brazil.
Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead,
CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any
batteries. Do not dispose of batteries in your household garbage.
Points of sale are obliged to:
• Accept the return of your used batteries
• Store the returned batteries in a suitable location
• Send the returned batteries to the battery manufacturer for recycling
47800120 28/11/2014
7
12. Engine - Engine and crankcase
Engine - Service instruction Engine Service Information
AXIAL-FLOW® 7240 ANZ --- APAC --- LA --- MEA
AXIAL-FLOW® 8240 ANZ --- APAC --- LA --- MEA
AXIAL-FLOW® 9240 ANZ --- APAC --- LA --- MEA
NOTICE: This Service Manual does not contain information concerning the service procedures for the following en-
gines: 9 Liter, 10.3 Liter and 13 Liter.
Service Manuals for these engines may be purchased through your normal ordering process.
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13. Engine - Engine and crankcase
Engine - Remove
AXIAL-FLOW® 7240 ANZ --- APAC --- LA --- MEA
AXIAL-FLOW® 8240 ANZ --- APAC --- LA --- MEA
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A
Prior operation:
Engine hood - Remove (90.105)
Prior operation:
Central wiring harness - Remove (55.100)
Prior operation:
Fan and drive - Remove (10.414)
Prior operation:
Air conditioning - Service instruction (50.200)
Prior operation:
Air intake system - Remove (10.202)
Prior operation:
Fuel supply lines Low pressure - Remove from the engine (10.210)
Prior operation:
Fuel return lines - Remove from the engine (10.210)
Prior operation:
Exhaust muffler - Remove mixer tube (10.254)
Prior operation:
Exhaust muffler - Remove exhaust tube from turbo charger to Diesel Oxidation Catalyst (DOC) (10.254)
Prior operation:
Aftercooler air supply and return lines - Remove air supply tube (10.310)
Prior operation:
Aftercooler air supply and return lines - Remove air return tube (10.310)
Prior operation:
Engine cooling system - Drain fluid (10.400)
Prior operation:
Radiator hoses - Remove (10.400)
Prior operation:
Deaeration tank - Remove (10.400)
Prior operation:
Selective Catalytic Reduction (SCR) exhaust treatment - Remove DEF hose bundle (10.500)
Prior operation:
Selective Catalytic Reduction (SCR) muffler and catalyst - Remove (10.500)
Prior operation:
Diesel Oxidation Catalyst (DOC) - Remove (10.500)
NOTE: Illustrations are for reference only. It may not be the actual engine.
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14. Engine - Engine and crankcase
1. Disengage the battery connect switch (1).
NHIL13AF00586AA 1
2. Attach a suitable lift chain to the front lift eye (1) at the
front of the engine.
NHIL14AF00431AA 2
3. Attach a suitable lift chain to the back lift eye (1) at the
rear of the engine.
NHIL14AF00432AA 3
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15. Engine - Engine and crankcase
4. Connect the lift chain to a suitable lifting device.
5. Raise the lifting device enough to support the engine
during removal of the engine mounting bolts.
NOTE: The lifting device should be rated for at least
907.2 kg (2000 lb). Allow enough clearance to lift the
engine from the combine, approximately 7.0 m (23 ft) from
the floor.
10013136 4
6. From the grain tank side of the engine, loosen the front,
engine mounting bolts (1). Do not remove the mounting
bolts at this time.
7. From the platform side, loosen the front, engine mount-
ing bolts (2). Do not remove the mounting bolts at this
time.
NHIL14AF01001AA 5
8. From the rear of the engine, loosen but do not remove
all the bolts and washers (1) that couple the engine to
the gearbox. There are twelve bolts and washers in
total.
9. For safety reasons to the radiators, place a sheet of
plywood, cut to size, in front of the cooler box for pro-
tection.
10. With the engine securely supported by the lifting de-
vice, remove all of the engine mounting bolts and the
engine to the gearbox coupling bolts that were loos-
ened in the previous steps.
11. Slide the engine towards the cooler box to disengage
the flex plate from the gearbox input shaft.
12. Carefully lift the engine from the frame and remove
from the combine. NHIL14AF01004AA 6
Next operation:
Engine - Install (10.001).
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16. Engine - Engine and crankcase
Engine - Install
AXIAL-FLOW® 7240 ANZ --- APAC --- LA --- MEA
AXIAL-FLOW® 8240 ANZ --- APAC --- LA --- MEA
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A
Prior operation:
Engine - Remove (10.001)
NOTE: Illustrations are for reference only. It may not be the actual engine.
1. Before installing the engine, apply LOCTITE® SILVER
GRADE ANTI-SEIZE to the input shaft (1) of the gearbox.
83070284 1
2. Attach a suitable chain to the front lift eye (1) at the front
of the engine.
86070259 2
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17. Engine - Engine and crankcase
3. Attach a suitable chain to the back lift eye (1) at the rear
of the engine.
86070260 3
4. Connect the lift chain to a suitable lifting device.
5. Carefully lift the engine above the combine and lower
into position in the frame.
NOTE: The lifting device should be rated for at least
907.2 kg (2000 lb). Allow enough clearance to lift the en-
gine from the combine, approximately 907.2 kg (2000 lb)
from the floor.
10013136 4
6. For safety reasons to the radiator, place a sheet of ply-
wood, cut to size, in front of the radiator for protection.
7. Slide the engine towards the gearbox onto the gear box
input shaft.
8. Align the holes of the gearbox with the engine and hand
start a bolt with a washer (1) on each side of the cou-
pling, going back and forth until all bolts with a washers
are installed.
NHIL14AF01004AA 5
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18. Engine - Engine and crankcase
9. With the engine positioned in the frame, align the front
mounting hole on the grain tank side and install the bolt
with washers (1) into the mount. Do not tighten yet.
10. Align the front mounting hole on the platform side. In-
stall the bolt with washers (1) into the mount.
11. Tighten and torque the front engine mounting bolts to
217 Nm (160.1 lb ft).
12. Tighten and torque the engine gearbox bolts to 41 -
51 Nm (30.2 - 37.6 lb ft).
NHIL14AF01001AA 6
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19. Engine - Engine and crankcase
Next Operations
Central wiring harness - Install (55.100)
Diesel Oxidation Catalyst (DOC) - Install (10.500)
Selective Catalytic Reduction (SCR) muffler and catalyst - Install (10.500)
Selective Catalytic Reduction (SCR) exhaust treatment - Install DEF hose bundle (10.500)
Deaeration tank - Install (10.400)
Radiator hoses - Install (10.400)
Engine cooling system - Filling (10.400)
Aftercooler air supply and return lines - Install air return tube (10.310)
Aftercooler air supply and return lines - Install air supply tube (10.310)
Exhaust muffler - Install exhaust tube from turbo charger to Diesel Oxidation Catalyst (DOC) (10.254)
Exhaust muffler - Install mixer tube (10.254)
Fuel return lines - Install to the engine (10.210)
Fuel supply lines Low pressure - Install to the engine (10.210)
Fan and drive - Install (10.414)
Air conditioning - Service instruction (50.200)
Air intake system - Install (10.202)
Engine hood and panels - Install (90.100)
13. Engage the battery connect switch (1).
NHIL13AF00586AA 7
14. Disconnect the fuel pump wire connector (1) to disable
the fuel pump (2).
NHIL14AF00745AA 8
15. Check the engine oil level and top off if necessary.
16. Crank the engine over for three ten second intervals.
This will distribute lubricating oil to the engine oper-
ating systems and will allow oil pressure to be built
before starting the engine.
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20. Engine - Engine and crankcase
17. Connect the fuel pump wire connector (1) to the fuel
pump (2) and bleed the air from fuel injection system,
as described in the Operators manual.
18. Start the engine and check all hoses, fittings and
clamps for leaks.
NOTICE: Monitor the instrument warning light bar at all
times during initial engine start up to ensure the engine has
proper oil pressure. Shut down the engine immediately if
oil pressure is not adequate.
19. Ensure all electrical components are working properly.
NHIL14AF00745AA 9
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21. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
22. Engine - Engine and crankcase
Engine - Remove
AXIAL-FLOW® 9240 ANZ --- APAC --- LA --- MEA
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A
Prior operation:
Engine hood - Remove (90.105)
Prior operation:
Central wiring harness - Remove (55.100)
Prior operation:
Fan and drive - Remove (10.414)
Prior operation:
Air conditioning - Service instruction (50.200)
Prior operation:
Air intake system - Remove (10.202)
Prior operation:
Fuel supply lines Low pressure - Remove from the engine (10.210)
Prior operation:
Fuel return lines - Remove from the engine (10.210)
Prior operation:
Exhaust muffler - Remove mixer tube (10.254)
Prior operation:
Exhaust muffler - Remove exhaust tube from turbo charger to Diesel Oxidation Catalyst (DOC) (10.254)
Prior operation:
Aftercooler air supply and return lines - Remove air supply tube (10.310)
Prior operation:
Aftercooler air supply and return lines - Remove air return tube (10.310)
Prior operation:
Engine cooling system - Drain fluid (10.400)
Prior operation:
Radiator hoses - Remove (10.400)
Prior operation:
Deaeration tank - Remove (10.400)
Prior operation:
Selective Catalytic Reduction (SCR) exhaust treatment - Remove DEF hose bundle (10.500)
Prior operation:
Selective Catalytic Reduction (SCR) muffler and catalyst - Remove (10.500)
Prior operation:
Diesel Oxidation Catalyst (DOC) - Remove (10.500)
NOTE: Illustrations are for reference only. It may not be the actual engine.
47800120 28/11/2014
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23. Engine - Engine and crankcase
1. Disengage the battery connect switch (1).
NHIL13AF00586AA 1
2. Attach a suitable chain to the front lift eye (1) at the front
of the engine.
NHIL14AF00431AA 2
3. Attach a suitable chain to the back lift eye (1) at the rear
of the engine.
86070260 3
4. Connect the lift chain to a suitable lifting device.
5. Raise the lifting device enough to support the engine
during removal of the engine mounting bolts.
NOTE: Illustration is for reference only. It may not be the
actual engine.
NOTE: The lifting device should be rated for at least
907.2 kg (2000 lb). Allow enough clearance to lift the
engine from the combine, approximately 7.0 m (23 ft) from
the floor.
10013136 4
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24. Engine - Engine and crankcase
6. From the grain tank side of engine, loosen the front two
engine mounting bolts (1). Do not remove the mounting
bolts at this time.
7. From the platform side, loosen the two front, engine
mounting bolts (2). Do not remove the mounting bolts
at this time.
NHIL14AF01003AA 5
8. Loosen but do not remove all the bolts and washers (1)
that couple the engine to the gearbox. There are twelve
bolts and washers in total.
9. For safety reasons to the radiators, place a sheet of
plywood, cut to size, in front of the cooler box for pro-
tection.
10. With the engine securely supported by the lifting de-
vice, remove all of the engine mounting bolts and the
engine to the gearbox coupling bolts that were loos-
ened in the previous steps.
11. Slide the engine towards the cooler box to disengage
the flex plate from the gearbox input shaft.
12. Carefully lift the engine from the frame and remove
from the combine.
NHIL14AF01005AA 6
Next operation:
Engine - Install (10.001).
47800120 28/11/2014
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