This document is a service manual for the 750M Crawler Dozer covering various systems including the engine, hydrostatic drive, brakes, hydraulics, tracks, cab climate control, electrical systems, lubrication, dozer blade, tools, and other components. It provides maintenance and repair instructions along with part numbers and safety information.
Komatsu WA470-3 Wheel Loader Service Repair Manual (WA470-3 Serial WA470H2005...zhan96lun
This document provides specifications, dimensions, weights, and other technical details for Komatsu wheel loaders. It includes specifications for machines up to a certain serial number, including dimensions and weights, performance data, and lists of recommended lubricants and fluids. It also provides an overview of service procedures and diagrams of vehicle controls and gauges.
Komatsu WA150PZ-5 Wheel Loader Service Repair Manual (SN H50051 and up).pdfzhan96lun
This document provides specifications and information about a WA150PZ-5 wheel loader, including:
- General assembly drawings and dimensions of the machine.
- Engine specifications including model, power, torque, and fuel consumption.
- Operating weights, bucket capacity, travel speeds, and other performance specs.
- Hydraulic system components and specifications.
- A weight table listing weights of individual machine components.
- A list of recommended lubricants and coolants for the machine and their specifications.
Komatsu HM400-2 Articulated Dump Truck Parts Catalogue Manual - SN A11001 AND...zhan96lun
This document provides part descriptions and numbers for engine components of the HM400-2 excavator from serial number A11001 and up. It includes sections for the cylinder head, rocker lever housing, rocker lever lever assembly, and rocker lever shaft assembly. Each section lists the relevant parts, descriptions, and quantities.
Komatsu HM400-1L Articulated Dump Truck Parts Catalogue Manual - SN A10001 AN...zhan96lun
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Komatsu WA470-3 Wheel Loader Service Repair Manual (WA470-3 Serial WA470H2005...zhan96lun
This document provides specifications, dimensions, weights, and other technical details for Komatsu wheel loaders. It includes specifications for machines up to a certain serial number, including dimensions and weights, performance data, and lists of recommended lubricants and fluids. It also provides an overview of service procedures and diagrams of vehicle controls and gauges.
Komatsu WA150PZ-5 Wheel Loader Service Repair Manual (SN H50051 and up).pdfzhan96lun
This document provides specifications and information about a WA150PZ-5 wheel loader, including:
- General assembly drawings and dimensions of the machine.
- Engine specifications including model, power, torque, and fuel consumption.
- Operating weights, bucket capacity, travel speeds, and other performance specs.
- Hydraulic system components and specifications.
- A weight table listing weights of individual machine components.
- A list of recommended lubricants and coolants for the machine and their specifications.
Komatsu HM400-2 Articulated Dump Truck Parts Catalogue Manual - SN A11001 AND...zhan96lun
This document provides part descriptions and numbers for engine components of the HM400-2 excavator from serial number A11001 and up. It includes sections for the cylinder head, rocker lever housing, rocker lever lever assembly, and rocker lever shaft assembly. Each section lists the relevant parts, descriptions, and quantities.
Komatsu HM400-1L Articulated Dump Truck Parts Catalogue Manual - SN A10001 AN...zhan96lun
This document provides parts information for an HM400-1L excavator with serial number range A10001-UP. It includes a list of major systems and components with reference page numbers. An example parts list is then provided for the engine mounting system with part numbers, descriptions, and other specifications.
Komatsu HM350-1L Articulated Dump Truck Parts Catalogue Manual - SN A10001 AN...zhan96lun
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Komatsu HM350-1 Articulated Dump Truck Parts Catalogue Manual - SN 1001 AND U...zhan96lun
This document provides parts information for an HM350-1 excavator with serial numbers 1001 and up. It includes a list of major systems and subsystems for the excavator. For each part listed, it provides the part number, name, quantity, and applicable serial number range. The document contains detailed parts listings for various engine and cooling system components.
Komatsu HM300-3 Articulated Dump Truck Parts Catalogue Manual - SN 3001 AND U...zhan96lun
This document provides parts information for an HM300-3 excavator with serial numbers 3001 and up. It includes sections for the engine, cooling system, fuel system, electrical system, and other components. The cooling system section lists units for the radiator, aftercooler, coolant piping, brake oil cooler, and brake oil cooler piping. Parts are identified by index number, part number, description, and quantity for each component. The document provides detailed exploded diagrams and parts lists for replacement parts.
Komatsu HM300-2 Articulated Dump Truck Parts Catalogue Manual - SN 2001-2784.pdfzhan96lun
This document contains parts lists and specifications for various engine and drivetrain components of an HM300-2 excavator with serial number 2001-2784. It includes 17 sections with details on the engine mounting, hoses, piping, air conditioning parts, damper, and other related systems. The document provides part numbers, names, quantities and serial number ranges for each component listed.
Komatsu HM300-1L Articulated Dump Truck Parts Catalogue Manual - SN A10001 AN...zhan96lun
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Komatsu D155C-1 Pipe Layer Parts Catalogue Manual - SN 15686 AND UP.pdfzhan96lun
This document provides parts information for a D155C-1 excavator with a SA6D140-2 engine installed. It includes lists of parts for the engine and its related systems, including the cooling system, fuel tank and piping, and electrical system. The parts are organized by section and item number, and each part includes its number, name, quantity, and applicable serial number range.
Deutz Fahr AGROTRON 265 Tractor Service Repair Manual.pdfzhan96lun
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Deutz Fahr AGROTRON 235 Tractor Service Repair Manual.pdfzhan96lun
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Deutz Fahr AGROTRON 210 Tractor Service Repair Manual.pdfzhan96lun
This document provides safety guidelines and instructions for workshop manuals on Agrotron tractors. It outlines general safety rules for working on machines, including ensuring proper ventilation, wearing protective equipment, and disconnecting battery terminals before working on electrical systems. It also describes how to safely remove and refit parts using lifting equipment, following torque specifications, and taking precautions for hydraulic and electrical systems. The manual is structured with separate sections covering mechanical systems, electrical systems, external components, and technical specifications without engine or transmission details.
Deutz Fahr AGROFARM 100 Tractor Service Repair Manual.pdfzhan96lun
This document provides the table of contents for a workshop manual for Agrofarm 85 and Agrofarm 100 tractors. The manual covers technical specifications, calibrations and electronic diagnosis, maintenance and repair methods, and wiring diagrams. It includes sections on the engine, transmission, axles, hydraulics, bodywork and more. The table of contents lists over 30 sections and subsections that provide information, part numbers, and instructions for repair and maintenance of components.
Deutz Fahr AGROFARM 85 Tractor Service Repair Manual.pdfzhan96lun
This document provides the table of contents for a workshop manual for Agrofarm 85 and Agrofarm 100 tractors. The manual covers technical specifications, calibrations and electronic diagnosis, maintenance and repair methods, and wiring diagrams. It includes sections on the engine, transmission, axles, hydraulics, bodywork and more. The table of contents lists over 30 sections and subsections that provide information, part numbers, and instructions for repair and maintenance of components.
Caterpillar Cat EL300B EXCAVATOR (Prefix 3FJ) Service Repair Manual (3FJ00001...zhan96lun
The document provides instructions for assembling a fuel injection pump housing. It includes:
1) Installing bearings in both ends of the housing and ensuring proper positioning and clearance.
2) Installing the camshaft and securing it with a washer and snap ring.
3) Installing lifters and a fuel rack after assembling the governor.
The document provides instructions for removing and installing fuel system components on a Caterpillar 3306 engine. It describes removing the fuel priming pump by disconnecting hoses and removing mounting bolts. It also details removing the fuel filter base by disconnecting fuel lines and removing mounting bolts. Finally, it explains removing the fuel transfer pump by disconnecting hoses and removing mounting bolts. Safety notices are provided to keep parts clean and contain fluids during repair work.
Caterpillar Cat EL240C EXCAVATOR (Prefix 9PK) Service Repair Manual (9PK00001...zhan96lun
This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, and inlet and exhaust valve guides on a Caterpillar 3116 engine. The removal and installation procedures include disconnecting linkages, removing mounting bolts, installing new gaskets, and tightening fasteners to specified torques. Special tools are required for some steps, and precautions are listed to prevent contamination and contain fluids.
This document provides instructions for removing and installing the front cover on an excavator engine. The removal procedure involves removing bolts from the front cover and removing the cover and gasket from the front of the engine. The installation procedure specifies cleaning parts and installing a new gasket on the front cover before positioning the cover on the engine and installing the bolts.
This document provides instructions for removing and installing the fuel transfer pump on an excavator. The removal procedure involves holding a spring-loaded cover in place and removing bolts to release the spring. Components like the filter screen, spring, piston and seals are then removed from the pump. The installation procedure is not described but presumably involves reversing the removal steps. Maintaining cleanliness of parts is emphasized to prevent contamination.
Caterpillar Cat E70 EXCAVATOR (Prefix 3BG) Service Repair Manual (3BG00001-UP...zhan96lun
This document provides instructions for installing Duo-Cone seals correctly to reduce leaks or failures. It describes the components of a Duo-Cone seal and the assembly process. Critical items include inspecting the seal ring, rubber toric, and housing for damage or contamination before assembly and handling all components carefully to avoid scratches or contamination. The seal ring face must be free of scratches that could impair the sealing function. Cleaning and lubrication methods are also specified.
The document provides instructions for removing and installing the fuel priming pump, removing and installing the fuel filter base, removing the fuel transfer pump, and disassembling the fuel transfer pump on a Caterpillar D5B track-type tractor with a 3306 engine. The procedures describe draining fuel, removing bolts and connections, installing new seals and gaskets, and reconnecting fuel lines and tubes. Technicians are advised to keep parts clean and contain fluids during maintenance.
Caterpillar Cat D4E TRACK-TYPE TRACTOR (Prefix 77W) Service Repair Manual.pdfzhan96lun
This document provides instructions for disassembling and assembling an alternator on a Caterpillar D4E track-type tractor. The 11-step disassembly process removes components like the regulator, capacitor, pulley, fan, screws, rotor, bearings, slip ring, rectifier, and stator. The 9-step assembly process cleans and inspects parts before reinstalling components in reverse order, taking care to align marks and apply specified torques. A second document provides 2-step instructions for removing and installing the fuel priming pump from the cylinder block of a 3304B or 3306B engine on a Caterpillar-built machine.
Komatsu HM350-1L Articulated Dump Truck Parts Catalogue Manual - SN A10001 AN...zhan96lun
This document provides parts information for the engine and related systems of an HM350-1L machine with serial number A10001 or higher. It includes sections covering the engine mounting, hoses, air intake and exhaust piping, air cleaner components, and electrical harness. Lists of part numbers, descriptions, and quantities are provided for each system.
Komatsu HM350-1 Articulated Dump Truck Parts Catalogue Manual - SN 1001 AND U...zhan96lun
This document provides parts information for an HM350-1 excavator with serial numbers 1001 and up. It includes a list of major systems and subsystems for the excavator. For each part listed, it provides the part number, name, quantity, and applicable serial number range. The document contains detailed parts listings for various engine and cooling system components.
Komatsu HM300-3 Articulated Dump Truck Parts Catalogue Manual - SN 3001 AND U...zhan96lun
This document provides parts information for an HM300-3 excavator with serial numbers 3001 and up. It includes sections for the engine, cooling system, fuel system, electrical system, and other components. The cooling system section lists units for the radiator, aftercooler, coolant piping, brake oil cooler, and brake oil cooler piping. Parts are identified by index number, part number, description, and quantity for each component. The document provides detailed exploded diagrams and parts lists for replacement parts.
Komatsu HM300-2 Articulated Dump Truck Parts Catalogue Manual - SN 2001-2784.pdfzhan96lun
This document contains parts lists and specifications for various engine and drivetrain components of an HM300-2 excavator with serial number 2001-2784. It includes 17 sections with details on the engine mounting, hoses, piping, air conditioning parts, damper, and other related systems. The document provides part numbers, names, quantities and serial number ranges for each component listed.
Komatsu HM300-1L Articulated Dump Truck Parts Catalogue Manual - SN A10001 AN...zhan96lun
This document provides parts information for an HM300-1L machine with serial number range A10001-UP. It includes a list of major system sections and references to additional documents for some component level part listings. Parts are identified by part number, description, and quantity.
Komatsu D155C-1 Pipe Layer Parts Catalogue Manual - SN 15686 AND UP.pdfzhan96lun
This document provides parts information for a D155C-1 excavator with a SA6D140-2 engine installed. It includes lists of parts for the engine and its related systems, including the cooling system, fuel tank and piping, and electrical system. The parts are organized by section and item number, and each part includes its number, name, quantity, and applicable serial number range.
Deutz Fahr AGROTRON 265 Tractor Service Repair Manual.pdfzhan96lun
This document provides safety guidelines and instructions for workshop manuals on Agrotron tractors. It outlines general safety rules for working on machines, including ensuring proper ventilation, wearing protective equipment, and lifting heavy components safely. The document also describes how the manual is structured, with different sections covering mechanical systems, electrical systems, and removal/refitting procedures. Techniques for consulting the manual are provided, such as following the specific precautions for part removal and installation.
Deutz Fahr AGROTRON 235 Tractor Service Repair Manual.pdfzhan96lun
This document provides safety guidelines and instructions for workshop manuals on Agrotron tractors. It outlines general safety rules for working on machines, including ensuring proper ventilation, wearing protective equipment, and disconnecting battery terminals before working on electrical systems. It also describes how the manual is structured and how to consult it, noting removal and refitting procedures, safety precautions, lists of special tools, and proper tightening torques.
Deutz Fahr AGROTRON 210 Tractor Service Repair Manual.pdfzhan96lun
This document provides safety guidelines and instructions for workshop manuals on Agrotron tractors. It outlines general safety rules for working on machines, including ensuring proper ventilation, wearing protective equipment, and disconnecting battery terminals before working on electrical systems. It also describes how to safely remove and refit parts using lifting equipment, following torque specifications, and taking precautions for hydraulic and electrical systems. The manual is structured with separate sections covering mechanical systems, electrical systems, external components, and technical specifications without engine or transmission details.
Deutz Fahr AGROFARM 100 Tractor Service Repair Manual.pdfzhan96lun
This document provides the table of contents for a workshop manual for Agrofarm 85 and Agrofarm 100 tractors. The manual covers technical specifications, calibrations and electronic diagnosis, maintenance and repair methods, and wiring diagrams. It includes sections on the engine, transmission, axles, hydraulics, bodywork and more. The table of contents lists over 30 sections and subsections that provide information, part numbers, and instructions for repair and maintenance of components.
Deutz Fahr AGROFARM 85 Tractor Service Repair Manual.pdfzhan96lun
This document provides the table of contents for a workshop manual for Agrofarm 85 and Agrofarm 100 tractors. The manual covers technical specifications, calibrations and electronic diagnosis, maintenance and repair methods, and wiring diagrams. It includes sections on the engine, transmission, axles, hydraulics, bodywork and more. The table of contents lists over 30 sections and subsections that provide information, part numbers, and instructions for repair and maintenance of components.
Caterpillar Cat EL300B EXCAVATOR (Prefix 3FJ) Service Repair Manual (3FJ00001...zhan96lun
The document provides instructions for assembling a fuel injection pump housing. It includes:
1) Installing bearings in both ends of the housing and ensuring proper positioning and clearance.
2) Installing the camshaft and securing it with a washer and snap ring.
3) Installing lifters and a fuel rack after assembling the governor.
The document provides instructions for removing and installing fuel system components on a Caterpillar 3306 engine. It describes removing the fuel priming pump by disconnecting hoses and removing mounting bolts. It also details removing the fuel filter base by disconnecting fuel lines and removing mounting bolts. Finally, it explains removing the fuel transfer pump by disconnecting hoses and removing mounting bolts. Safety notices are provided to keep parts clean and contain fluids during repair work.
Caterpillar Cat EL240C EXCAVATOR (Prefix 9PK) Service Repair Manual (9PK00001...zhan96lun
This document provides instructions for removing and installing inlet manifold, inlet and exhaust valves, and inlet and exhaust valve guides on a Caterpillar 3116 engine. The removal and installation procedures include disconnecting linkages, removing mounting bolts, installing new gaskets, and tightening fasteners to specified torques. Special tools are required for some steps, and precautions are listed to prevent contamination and contain fluids.
This document provides instructions for removing and installing the front cover on an excavator engine. The removal procedure involves removing bolts from the front cover and removing the cover and gasket from the front of the engine. The installation procedure specifies cleaning parts and installing a new gasket on the front cover before positioning the cover on the engine and installing the bolts.
This document provides instructions for removing and installing the fuel transfer pump on an excavator. The removal procedure involves holding a spring-loaded cover in place and removing bolts to release the spring. Components like the filter screen, spring, piston and seals are then removed from the pump. The installation procedure is not described but presumably involves reversing the removal steps. Maintaining cleanliness of parts is emphasized to prevent contamination.
Caterpillar Cat E70 EXCAVATOR (Prefix 3BG) Service Repair Manual (3BG00001-UP...zhan96lun
This document provides instructions for installing Duo-Cone seals correctly to reduce leaks or failures. It describes the components of a Duo-Cone seal and the assembly process. Critical items include inspecting the seal ring, rubber toric, and housing for damage or contamination before assembly and handling all components carefully to avoid scratches or contamination. The seal ring face must be free of scratches that could impair the sealing function. Cleaning and lubrication methods are also specified.
The document provides instructions for removing and installing the fuel priming pump, removing and installing the fuel filter base, removing the fuel transfer pump, and disassembling the fuel transfer pump on a Caterpillar D5B track-type tractor with a 3306 engine. The procedures describe draining fuel, removing bolts and connections, installing new seals and gaskets, and reconnecting fuel lines and tubes. Technicians are advised to keep parts clean and contain fluids during maintenance.
Caterpillar Cat D4E TRACK-TYPE TRACTOR (Prefix 77W) Service Repair Manual.pdfzhan96lun
This document provides instructions for disassembling and assembling an alternator on a Caterpillar D4E track-type tractor. The 11-step disassembly process removes components like the regulator, capacitor, pulley, fan, screws, rotor, bearings, slip ring, rectifier, and stator. The 9-step assembly process cleans and inspects parts before reinstalling components in reverse order, taking care to align marks and apply specified torques. A second document provides 2-step instructions for removing and installing the fuel priming pump from the cylinder block of a 3304B or 3306B engine on a Caterpillar-built machine.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Our services include:
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Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
8. INTRODUCTION
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your CASE CONSTRUCTION Sales and Service Networks.
51418565 10/11/2017
3
9. INTRODUCTION
Safety rules
750M NA
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
51418565 10/11/2017
4
10. INTRODUCTION
Safety rules - Personal safety
General maintenance safety
Keep the area used for servicing the machine clean and dry. Clean up spilled fluids.
Service the machine on a firm, level surface.
Install guards and shields after you service the machine.
Close all access doors and install all panels after servicing the machine.
Do not attempt to clean, lubricate, clear obstructions, or make adjustments to the machine while it is in motion or while
the engine is running.
Always make sure that working area is clear of tools, parts, other persons and pets before you start operating the
machine.
Unsupported hydraulic cylinders can lose pressure and drop the equipment, causing a crushing hazard. Do not leave
equipment in a raised position while parked or during service, unless the equipment is securely supported.
Jack or lift the machine only at jack or lift points indicated in this manual.
Incorrect towing procedures can cause accidents. When you tow a disabled machine follow the procedure in this
manual. Use only rigid tow bars.
Stop the engine, remove the key, and relieve pressure before you connect or disconnect fluid lines.
Stop the engine and remove the key before you connect or disconnect electrical connections.
Scalding can result from incorrect removal of coolant caps. Cooling systems operate under pressure. Hot coolant can
spray out if you remove a cap while the system is hot. Allow the system to cool before you remove the cap. When
you remove the cap, turn it slowly to allow pressure to escape before you completely remove the cap.
Replace damaged or worn tubes, hoses, electrical wiring, etc.
The engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care
when you service such components. Allow surfaces to cool before you handle or disconnect hot components. Wear
protective equipment when appropriate.
When welding, follow the instructions in the manual. Always disconnect the battery before you weld on the machine.
Always wash your hands after you handle battery components.
General battery safety
Always wear eye protection when you work with batteries.
Do not create sparks or have open flame near a battery.
Ventilate the area when you charge a battery or use a battery in an enclosed area.
Disconnect the negative (-) terminal first and reconnect the negative (-) terminal last.
When you weld on the machine, disconnect both terminals of the battery.
Do not weld, grind, or smoke near a battery.
When you use auxiliary batteries or connect jumper cables to start the engine, use the procedure shown in the oper-
ator’s manual. Do not short across terminals.
Follow the manufacturer’s instructions when you store and handle batteries.
Battery post, terminals, and related accessories contain lead and lead compounds. Wash hands after handling. This
is a California Proposition 65 warning.
51418565 10/11/2017
5
11. INTRODUCTION
Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes, or clothing. Antidote (ex-
ternal): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately.
Antidote (internal): Drink large quantities of water or milk. Do not induce vomiting. Seek medical attention immedi-
ately.
Keep out of reach of children and other unauthorized persons.
Air-conditioning system
The air-conditioning system is under high pressure. Do not disconnect any lines. The release of high pressure can
cause serious injury.
The air-conditioning system contains gases that are harmful to the environment when released into the atmosphere.
Do not attempt to service or repair the system.
Only trained service technicians can service, repair, or recharge the air-conditioning system.
Personal Protective Equipment (PPE)
Wear Personal Protective Equipment (PPE) such as hard hat, eye protection, heavy gloves, hearing protection, pro-
tective clothing, etc.
Do Not Operate tag
Before you start servicing the machine, attach a ‘Do Not Operate’ warning tag to the machine in an area that will be
visible.
51418565 10/11/2017
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12. INTRODUCTION
Safety rules - Ecology and the environment
750M NA
Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the
treatment of some of the substances that advanced technology requires, sound judgment should govern the use and
disposal of products of a chemical and petrochemical nature.
Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this
legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze,
cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use,
and dispose of these substances.
Helpful hints
• Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems
may cause considerable spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances
that may be harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid,
etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of
the fluids in a proper way that complies with all local legislation and available resources.
• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.
• The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-condi-
tioning specialist or use a special extractor to recharge the system properly.
• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils,
coolant, etc.
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful
effect on the environment if the batteries are not properly recycled after use. Improper
disposal of batteries can contaminate the soil, groundwater, and waterways. CASE
CONSTRUCTION strongly recommends that you return all used batteries to a CASE
CONSTRUCTION dealer, who will dispose of the used batteries or recycle the used
batteries properly. In some countries, this is a legal requirement.
Mandatory battery recycling
NOTE: The following requirements are mandatory in Brazil.
Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead,
CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any
batteries. Do not dispose of batteries in your household garbage.
Points of sale are obliged to:
• Accept the return of your used batteries
• Store the returned batteries in a suitable location
• Send the returned batteries to the battery manufacturer for recycling
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14. Engine - Engine and crankcase
Engine - Remove
1. Park machine on a firm, level surface.
2. Lower all equipment to the ground.
3. Engage parking brake and shut engine off.
4. Relieve system of hydraulic pressure by actuating all
hydraulic functions. Remove key when complete.
5. Turn master battery disconnect switch to the OFF po-
sition.
6. Disconnect all battery cables at batteries.
7. Remove cooling package. See Radiator - Remove
(10.400).
NOTICE: Emissions sensors in the exhaust system and on the vehicle may be damaged by vibration from use of
impact wrenches or hammers during service work. Avoid using these tools when servicing components close to the
sensors. Remove the sensors with care if use of these tools cannot be avoided.
8. Remove two clamps (1) and remove turbocharger to
diesel oxidation catalyst flex tube (2). Close all open-
ings to prevent contamination or damage.
RAIL13DOZ0307BA 1
9. Disconnect exhaust pressure sensor connector (1),
lambda sensor connector (2), and two exhaust tem-
perature sensor connectors (3).
RAIL13DOZ0314BA 2
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15. Engine - Engine and crankcase
10. Remove clamp (1) from exhaust extension pipe (2)
and remove exhaust extension pipe. Close all open-
ings.
RAIL13DOZ0314BA 3
11. Disconnect aspirator tube (3) at exhaust. Close all
openings.
NOTICE: Diesel oxidation catalyst weighs approximately 45 kg (100 lb). Use caution when removing to prevent per-
sonal injury or property damage.
12. Attach an appropriate lifting device to diesel oxidation
catalyst.
13. Remove four bolts and washers and remove diesel
oxidation catalyst.
RAIL13DOZ0347AA 4
14. Remove four bolts and remove right rear fuel filter ac-
cess panel.
RAIL13DOZ0362AA 5
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16. Engine - Engine and crankcase
15. Close fuel supply valve.
RAIL13DOZ0363AA 6
16. Remove two thumb screws (1) and remove backup
alarm cover (2).
RAIL13DOZ0324AA 7
17. Disconnect fuel return line from tank.
RAIL13DOZ0365AA 8
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17. Engine - Engine and crankcase
18. Disconnect fuel supply and return lines to engine.
RAIL13DOZ0366AA 9
19. Remove wiring harness clamps and remove wiring
harness from rear of engine.
RAIL13DOZ0370AA 10
20. Disconnect all electrical connections from alternator.
RAIL13DOZ0328AA 11
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18. Engine - Engine and crankcase
21. Remove lower starter bolt and disconnect ground ca-
ble.
RAIL13DOZ0517AA 12
22. Disconnect electrical connections from starter.
RAIL13DOZ0369AA 13
23. Rotate lifting brackets to provide clearance for in-
stalling lifting device.
RAIL13DOZ0371AA 14
NOTICE: Engine weighs approximately 386 kg (850 lb). Use proper lifting equipment to prevent personal injury or
property damage.
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19. Engine - Engine and crankcase
24. Attach an appropriate lifting device to engine.
RAIL13DOZ0372AA 15
25. Remove four bolts and washers and remove middle
front belly pan.
RAIL13DOZ0373AA 16
26. Remove four motor mount bolts and washers.
RAIL13DOZ0375AA 17
27. Move engine forward to disengage driveshaft from hy-
draulic pump. Remove engine from machine.
28. Repair or replace components as necessary.
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20. Engine - Engine and crankcase
Engine - Install
NOTICE: Engine weighs approximately 386 kg (850 lb). Use proper lifting equipment to prevent personal injury or
property damage.
1. Attach an appropriate lifting device to engine.
RAIL13DOZ0372AA 1
2. Install engine to machine and engage driveshaft to hy-
draulic pump. Grease driveshaft yoke.
3. Install four motor mount bolts and washers and tighten
to 205 – 230 N·m (151 – 170 lb ft).
RAIL13DOZ0375AA 2
4. Install middle front belly pan with four bolts and wash-
ers.
RAIL13DOZ0373AA 3
5. Remove lifting device from engine.
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21. Engine - Engine and crankcase
6. Connect electrical connections to starter.
RAIL13DOZ0369AA 4
7. Apply LOCTITE® 242® to lower starter bolt and install
ground cable to starter.
RAIL13DOZ0517AA 5
8. Connect electrical connections to alternator.
RAIL13DOZ0328AA 6
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22. Engine - Engine and crankcase
9. Install wiring harness and clamps to rear of engine.
RAIL13DOZ0370AA 7
10. Connect fuel supply and return lines to engine.
RAIL13DOZ0366AA 8
11. Connect fuel return line to tank.
RAIL13DOZ0365AA 9
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23. Engine - Engine and crankcase
12. Install backup alarm cover (1) with two thumb screws
(2).
RAIL13DOZ0324AA 10
13. Open fuel supply valve.
RAIL13DOZ0363AA 11
14. Install right rear fuel filter access panel with four bolts.
RAIL13DOZ0362AA 12
NOTICE: Emissions sensors in the exhaust system and on the vehicle may be damaged by vibration from use of
impact wrenches or hammers during service work. Avoid using these tools when servicing components close to the
sensors. Remove the sensors with care if use of these tools cannot be avoided.
NOTICE: Diesel oxidation catalyst weighs approximately 45 kg (100 lb). Use caution when installing to prevent per-
sonal injury or property damage.
15. Attach an appropriate lifting device to diesel oxidation
catalyst.
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24. Engine - Engine and crankcase
16. Install diesel oxidation catalyst to machine with four
bolts and washers.
RAIL13DOZ0347AA 13
17. Remove lifting device from diesel oxidation catalyst.
18. Connect aspirator tube (1) to exhaust.
RAIL13DOZ0314BA 14
19. Install exhaust extension pipe (2) with clamp (3).
20. Connect two exhaust temperature sensor connectors
(1), lambda sensor connector (2), and exhaust pres-
sure sensor connector (3).
RAIL13DOZ0314BA 15
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Engine - Engine and crankcase
21. Install turbocharger to diesel oxidation catalyst flex
tube (1) with two clamps (2).
RAIL13DOZ0307BA 16
22. Install cooling package. See Radiator - Install
(10.400).
23. Connect batteries.
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27. Engine - Engine and crankcase
Engine - Assemble - Driveshaft alignment, engine and tandem
pumps
RAIL13DOZ1485FA 1
Item Description
1 Shaft center to center 9:30 hole
2 Shaft center to center 2:30 hole
3 Flywheel housing
4 Pump shaft
NOTE: All instructions specified are from the perspective of someone sitting in the operator’s seat, facing the blade.
1. Angle of the driveshaft is 5.46°.
2. Coming off the pump shaft centerline, the driveshaft is
angled down .75° and to the left 5.41°.
3. The distance from the flywheel housing to the pump
mounting bracket is 149 mm (5.9 in)
4. Measuring from the centerline of the flywheel holes
at the 2:30 and 9:30 position, the distance from the
2:30 hole to a vertical plane through the pump shaft
is 201.00 mm (7.91 in), and the distance from the
9:30 hole to a vertical plane through the pump shaft is
213.00 mm (8.39 in).
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28. Engine - Engine and crankcase
Engine - Check Oil level
The engine oil level should be checked every 10 hour shift or each day, whichever occurs first.
Prior operation:
Keep all unauthorized personnel clear of the area. Park the machine on level ground, in neutral with the parking brake
applied, and the attachment lowered to the ground, turn off the engine, remove the key, and verify that engine com-
ponents have cooled or avoid contact. Make sure that all residual pressure is relieved from circuits before beginning
maintenance.
The engine oil fill (1) and the oil dip stick (2) are located
on the left side of the machine in the front engine com-
partment.
RAIL13DOZ1197AA 1
1. Remove the dipstick (2) to check the engine oil level.
2. Wipe the dipstick clean and reinsert. The oil level
should register at the MAX mark.
3. Add oil, if necessary. Do not over fill engine oil.
RAIL13DOZ1199AA 2
NOTE: This procedure is best performed at the beginning of the work day with the engine cool and all oil drained to
the pan.
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29. Engine - Engine and crankcase
Engine - Replace - Engine oil and filter
Change the engine oil and filter when the hour meter registers 100 hours for a new machine during the initial run-in
period. The engine oil and filter should be changed every 500 hours thereafter or more frequently when the engine
operating conditions are severe.
Prior operation:
Keep all unauthorized personnel clear of the area. Park the machine on level ground, in neutral with the parking brake
applied, and the attachment lowered to the ground, turn off the engine, remove the key, and verify that engine com-
ponents have cooled or avoid contact. Make sure that all residual pressure is relieved from circuits before beginning
maintenance.
1. Open the left front access door, and secure the door
open with the door strut (1).
2. Remove the lower engine access panel.
RAIL13DOZ1197AA 1
3. Remove the oil dipstick (2). Warm oil (not hot) along
with the removal of the oil dipstick (2) allows the oil to
drain faster.
RAIL13DOZ1199AA 2
NOTE: If the machine is so equipped, and the special draining equipment is available, use the engine oil environmen-
tal drain located inside the left side engine access door.
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