The document describes an automated busbar assembly line designed and manufactured by Phinix Automation for Federal Transformer in Abu Dhabi. Key features of the assembly line include a single conveyor to handle assembly, testing, and packing of 11 busbar variants. A rotary fixture provides access to all sides of the busbar. The line features automated high voltage and resistance testing integrated with a traceability system to generate reports and store test data. The automated line improves safety, reduces handling and cycle times, and increases productivity over the previous manual process.

1. Busbar Assembly Line
Design and Manufactured for Federal Transformer, Abu
Dhabi
A Project By Phinix Automation,
Design and Manufactured for Federal Transformer,
Abu Dhabi, UAE
Busbar Assembly Line
A Project By Phinix Automation,

2. Before Scenario
• Absence of platform for carrying out Busbar assembly
• Heavy lifting and handling during assembly
• Manual test setup for HV and IR testing
• Manual packing procedure
• Time consuming process
• Chance of damaging busbar during assembly
• Safety and Ergonomics concerns for operator
• No Data Storage, Reports Generation and Traceability

3. • Single conveyor line for assembly, testing and packing of all variants of
the busbar.
• Rotary fixture for accessing all sides of busbar
• Pneumatically operated clamping provision
• Auto HV and IR testing
• Inline wrapping machine for the packaging purpose
• PC with customized testing software for monitoring the tests and its
results
• Report generation and data storage for future reference
Phinix’s Solution

4. BusbarAssemblyLine

5. BusbarAssemblyLine

6. Single conveyor line for all
Accommodate 11 Variants
Manual Configuration of dimensions
9 Types of width adjustment
Easy accessibility of all sides of busbar
With the help of rotary fixture
High Voltage and Internal Resistance Measurement
Validation with master data
Communicable
Integration with traceability
01
02
03
04
05
Salient Features

7. Benefits
Risk Free
Handling
Risk-free high voltage
and internal resistance
testing
Ergonomics
Simple fixtures and single
line reduces handling &
fatigue which improved
ergonomics & safety
Poka-yoke
Sequential Tests with
Alarms/ Interlocks for
all mistake proofing
Cycle Time
Reduce cycle time
which improves
productivity
Database
Data Storage Facility
With Report Generation
Tool For Each Test

8. Can We Help You ?
Deploy Similar Setup at Your
Premises !!!
PHINIX AUTOMATION
Plot No. F-2/1, MIDC Area,Ambad,
Nashik, Maharashtra, India – 422 010
E-mail: info@phinixautomation.com
Web: www.phinixautomation.com
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