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Busbar Assembly Line
Design and Manufactured for Federal Transformer, Abu
Dhabi
A Project By Phinix Automation,
Design and Manufactured for Federal Transformer,
Abu Dhabi, UAE
Busbar Assembly Line
A Project By Phinix Automation,
Before Scenario
• Absence of platform for carrying out Busbar assembly
• Heavy lifting and handling during assembly
• Manual test setup for HV and IR testing
• Manual packing procedure
• Time consuming process
• Chance of damaging busbar during assembly
• Safety and Ergonomics concerns for operator
• No Data Storage, Reports Generation and Traceability
• Single conveyor line for assembly, testing and packing of all variants of
the busbar.
• Rotary fixture for accessing all sides of busbar
• Pneumatically operated clamping provision
• Auto HV and IR testing
• Inline wrapping machine for the packaging purpose
• PC with customized testing software for monitoring the tests and its
results
• Report generation and data storage for future reference
Phinix’s Solution
BusbarAssemblyLine
BusbarAssemblyLine
Single conveyor line for all
Accommodate 11 Variants
Manual Configuration of dimensions
9 Types of width adjustment
Easy accessibility of all sides of busbar
With the help of rotary fixture
High Voltage and Internal Resistance Measurement
Validation with master data
Communicable
Integration with traceability
01
02
03
04
05
Salient Features
Benefits
Risk Free
Handling
Risk-free high voltage
and internal resistance
testing
Ergonomics
Simple fixtures and single
line reduces handling &
fatigue which improved
ergonomics & safety
Poka-yoke
Sequential Tests with
Alarms/ Interlocks for
all mistake proofing
Cycle Time
Reduce cycle time
which improves
productivity
Database
Data Storage Facility
With Report Generation
Tool For Each Test
Can We Help You ?
Deploy Similar Setup at Your
Premises !!!
PHINIX AUTOMATION
Plot No. F-2/1, MIDC Area,Ambad,
Nashik, Maharashtra, India – 422 010
E-mail: info@phinixautomation.com
Web: www.phinixautomation.com
Ideate | Innovate | Automate

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Busbar Assembly Line

  • 1. Busbar Assembly Line Design and Manufactured for Federal Transformer, Abu Dhabi A Project By Phinix Automation, Design and Manufactured for Federal Transformer, Abu Dhabi, UAE Busbar Assembly Line A Project By Phinix Automation,
  • 2. Before Scenario • Absence of platform for carrying out Busbar assembly • Heavy lifting and handling during assembly • Manual test setup for HV and IR testing • Manual packing procedure • Time consuming process • Chance of damaging busbar during assembly • Safety and Ergonomics concerns for operator • No Data Storage, Reports Generation and Traceability
  • 3. • Single conveyor line for assembly, testing and packing of all variants of the busbar. • Rotary fixture for accessing all sides of busbar • Pneumatically operated clamping provision • Auto HV and IR testing • Inline wrapping machine for the packaging purpose • PC with customized testing software for monitoring the tests and its results • Report generation and data storage for future reference Phinix’s Solution
  • 6. Single conveyor line for all Accommodate 11 Variants Manual Configuration of dimensions 9 Types of width adjustment Easy accessibility of all sides of busbar With the help of rotary fixture High Voltage and Internal Resistance Measurement Validation with master data Communicable Integration with traceability 01 02 03 04 05 Salient Features
  • 7. Benefits Risk Free Handling Risk-free high voltage and internal resistance testing Ergonomics Simple fixtures and single line reduces handling & fatigue which improved ergonomics & safety Poka-yoke Sequential Tests with Alarms/ Interlocks for all mistake proofing Cycle Time Reduce cycle time which improves productivity Database Data Storage Facility With Report Generation Tool For Each Test
  • 8. Can We Help You ? Deploy Similar Setup at Your Premises !!! PHINIX AUTOMATION Plot No. F-2/1, MIDC Area,Ambad, Nashik, Maharashtra, India – 422 010 E-mail: info@phinixautomation.com Web: www.phinixautomation.com Ideate | Innovate | Automate