This document provides an overview and catalog of cable products from BT Cables for building infrastructure systems. It contains 7 sections that describe different series of cables for applications like BMS, fire detection, security, data, industrial, and control systems. Each section includes tables that list available cable options based on factors like conductor size and count, screening method, and sheath material. The document aims to help users find the right BT cable for their infrastructure application and system needs.
900 Series Interface F Nexans Euromold Cable Connectors and Bushings connect and terminate HV cables to Interface F bushings on switchgear and transformers up to 42kV. Nexans 944TB Tee Connectors provide high voltage cable terminations using separable tee shape connectors :
Nexans 944TB/G - 12kV 2500Amp 70-80sqmm Conductors
Nexans K944TB/G - 24kV 2500Amp 16-800sqmm Conductors
Nexans M944TB/G - 36kV 2500Amp 35-800sqmm Conductors
Nexans P944TB/G - 42kV 1250Amp 50-800sqmm Conductors
Euromold Connectors 400 Series Interface Type C Bushing - 630Amp
* Connector Type : M16 Bolted Copper Insert
* Voltage Range : 11/12kV-33/36kV
* Current Rating : 630amps
* Specification : CENELEC EN50180 & EN50181
Euromold 430TB Elbow Connectors are used with 400 Series Interface C Bushing.
Nexans Euromold tee connectors are designed for terminating high voltage XLPE power cables into compact switchgear to make optimum use of limited installation space.
Nexans, the worldwide leader in the cable industry, has extended its well-proven range of compact high voltage (HV) connectors with two new tee-shaped connectors designed specifically for use with compact switchgear and transformers now being specified for wind turbine applications. The Nexans Euromold M430TB connector is for use with higher voltages (up to 33-36kV) and the M434TB connector is for higher currents (up to 1,250 A).
Trend Towards Compact Switchgear for Wind Turbines
The growing trend towards using ever more compact high voltage switchgear in wind turbines has resulted in smaller cable boxes, limiting the space available for connectors. Nexans has responded to this challenge by developing its new asymmetric tee-shape connectors to create a compact connection solution. This now enables two cables to be connected in the same space required for one cable using a traditional non-compact connector. As well as being ideal for all applications where space is a limiting factor, the Nexans compact connectors also enable users to increase the capacity of an existing installation.
EPDM Jacket: A Key Design Feature for Safety and Reliability
The Nexans Euromold M430TB and the M434TB are separable tee-shape bolted connectors designed to connect high voltage polymer-insulated cable to wind turbine equipment such as switchgear and transformers- they can also be used for cable to cable connections with the appropriate mating parts. A key design feature is the thick (3 mm) EPDM (Ethylene Propylene Diene Monomer) rubber conductive insulation jacket that provides a total safe to touch screen for personnel safety, this is both more reliable and longer lasting than the painted silicone rubber insulation used in many connectors.
400 Series Interface C Compact Nexans Euromold Cable Connectors and Bushings connect and terminate HV cables to Interface C bushings on switchgear and transformers.
Nexans Euromold provide high voltage cable accessories to suit the 7 main bushing interfaces : A, B, C (Compact), C (Symmetrical), D, E and F.
Nexans Euromold cable joints, cable terminations, epoxy bushings, angled (elbow) and straight plug-in or bolted separable connectors for connecting, jointing and terminating high voltage cables.
400 Series Interface C Compact Nexans Euromold Cable Connectors and Bushings connect and terminate HV cables to Interface C bushings on switchgear and transformers.
Nexans Euromold provide high voltage cable accessories to suit the 7 main bushing interfaces : A, B, C (Compact), C (Symmetrical), D, E and F.
Nexans Euromold cable joints, cable terminations, epoxy bushings, angled (elbow) and straight plug-in or bolted separable connectors for connecting, jointing and terminating high voltage cables.
The Nexans Euromold compact version screened separable connector is suitable for high voltage HV cable termination up to 33kV. Interface Type C Euromold M16 bolted tee connectors up to 33kV are designed to connect and terminate polymeric (XLPE EPR) cables to M16 bolted 400 series equipment bushings. Nexans Euromold connectors are supplied in sets of three phases.
Nexans Euromold Kit Contents: 3 x connector housings, 3 x size sensitive cable reducers, 3 x conductor contact lug, 3 x clamping screws and 3 x insulating plugs & caps.
Abb Combiflex Lugs 1.5, Abb Combiflex Lugs 2.5 | AKBAR TRADING EST. JUBAILAKBAR TRADING
Contact sockets, silver plated (set of 100 pcs)
10 A, conductor area 0,25-1,5 mm2
20 A, conductor area 1,5-2,5 mm2
1
1
1MRK 002 136-A
1MRK 002 136-D
50 g
90 g
Contact pins, silver plated (set of 100 pcs)
10 A, conductor area 0,25-1,5 mm2
20 A, conductor area 1,5-2,5 mm2
1
1
1MRK 002 136-G
1MRK 002 136-H
60 g
120 g
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400 Series Interface C Nexans Euromold Cable Connectors and Bushings connect and terminate HV cables to Interface C bushings on switchgear and transformers.
Nexans Euromold provide high voltage cable accessories to suit the 7 main bushing interfaces : A, B, C (Compact), C (Symmetrical), D, E and F.
Nexans Euromold cable joints, cable terminations, epoxy bushings, angled (elbow) and straight plug-in or bolted separable connectors for connecting, jointing and terminating high voltage cables.
Nexans Euromold 400 series screened separable connectors are EPDM pre-moulded,high voltage cable terminations for 6.6kV, 11kV, 15kV, 24kV and 33kV electrical equipment including switchgear, transformers and motors.
Nexans Euromold 400 series separable connectors include Euromold elbow connectors, Euromold tee connectors, Euromold bushings (oil insulated) and Euromold surge arresters to protect electrical equipment up to 33kV.
Nexans Euromold Separable Elbow Connectors 400 Series, 400TB 440TB Features :
Connector for terminating high voltage polymeric (XLPE EPR) cables, 11-33kV
Plug in bolted tee connectors with current rating 630amps and 1250amps
Conductive EPDM jacket provides a touch safe screened termination
Suits copper wire and copper tape screened cable, 35-300sqmm
Type C 630A interface to CENELEC EN50180
T&D UK with the support of Nexans provide installation training and certification for experienced high voltage cable jointers up to 33kV.
900 Series Interface F Nexans Euromold Cable Connectors and Bushings connect and terminate HV cables to Interface F bushings on switchgear and transformers up to 42kV. Nexans 944TB Tee Connectors provide high voltage cable terminations using separable tee shape connectors :
Nexans 944TB/G - 12kV 2500Amp 70-80sqmm Conductors
Nexans K944TB/G - 24kV 2500Amp 16-800sqmm Conductors
Nexans M944TB/G - 36kV 2500Amp 35-800sqmm Conductors
Nexans P944TB/G - 42kV 1250Amp 50-800sqmm Conductors
Euromold Connectors 400 Series Interface Type C Bushing - 630Amp
* Connector Type : M16 Bolted Copper Insert
* Voltage Range : 11/12kV-33/36kV
* Current Rating : 630amps
* Specification : CENELEC EN50180 & EN50181
Euromold 430TB Elbow Connectors are used with 400 Series Interface C Bushing.
Nexans Euromold tee connectors are designed for terminating high voltage XLPE power cables into compact switchgear to make optimum use of limited installation space.
Nexans, the worldwide leader in the cable industry, has extended its well-proven range of compact high voltage (HV) connectors with two new tee-shaped connectors designed specifically for use with compact switchgear and transformers now being specified for wind turbine applications. The Nexans Euromold M430TB connector is for use with higher voltages (up to 33-36kV) and the M434TB connector is for higher currents (up to 1,250 A).
Trend Towards Compact Switchgear for Wind Turbines
The growing trend towards using ever more compact high voltage switchgear in wind turbines has resulted in smaller cable boxes, limiting the space available for connectors. Nexans has responded to this challenge by developing its new asymmetric tee-shape connectors to create a compact connection solution. This now enables two cables to be connected in the same space required for one cable using a traditional non-compact connector. As well as being ideal for all applications where space is a limiting factor, the Nexans compact connectors also enable users to increase the capacity of an existing installation.
EPDM Jacket: A Key Design Feature for Safety and Reliability
The Nexans Euromold M430TB and the M434TB are separable tee-shape bolted connectors designed to connect high voltage polymer-insulated cable to wind turbine equipment such as switchgear and transformers- they can also be used for cable to cable connections with the appropriate mating parts. A key design feature is the thick (3 mm) EPDM (Ethylene Propylene Diene Monomer) rubber conductive insulation jacket that provides a total safe to touch screen for personnel safety, this is both more reliable and longer lasting than the painted silicone rubber insulation used in many connectors.
400 Series Interface C Compact Nexans Euromold Cable Connectors and Bushings connect and terminate HV cables to Interface C bushings on switchgear and transformers.
Nexans Euromold provide high voltage cable accessories to suit the 7 main bushing interfaces : A, B, C (Compact), C (Symmetrical), D, E and F.
Nexans Euromold cable joints, cable terminations, epoxy bushings, angled (elbow) and straight plug-in or bolted separable connectors for connecting, jointing and terminating high voltage cables.
400 Series Interface C Compact Nexans Euromold Cable Connectors and Bushings connect and terminate HV cables to Interface C bushings on switchgear and transformers.
Nexans Euromold provide high voltage cable accessories to suit the 7 main bushing interfaces : A, B, C (Compact), C (Symmetrical), D, E and F.
Nexans Euromold cable joints, cable terminations, epoxy bushings, angled (elbow) and straight plug-in or bolted separable connectors for connecting, jointing and terminating high voltage cables.
The Nexans Euromold compact version screened separable connector is suitable for high voltage HV cable termination up to 33kV. Interface Type C Euromold M16 bolted tee connectors up to 33kV are designed to connect and terminate polymeric (XLPE EPR) cables to M16 bolted 400 series equipment bushings. Nexans Euromold connectors are supplied in sets of three phases.
Nexans Euromold Kit Contents: 3 x connector housings, 3 x size sensitive cable reducers, 3 x conductor contact lug, 3 x clamping screws and 3 x insulating plugs & caps.
Abb Combiflex Lugs 1.5, Abb Combiflex Lugs 2.5 | AKBAR TRADING EST. JUBAILAKBAR TRADING
Contact sockets, silver plated (set of 100 pcs)
10 A, conductor area 0,25-1,5 mm2
20 A, conductor area 1,5-2,5 mm2
1
1
1MRK 002 136-A
1MRK 002 136-D
50 g
90 g
Contact pins, silver plated (set of 100 pcs)
10 A, conductor area 0,25-1,5 mm2
20 A, conductor area 1,5-2,5 mm2
1
1
1MRK 002 136-G
1MRK 002 136-H
60 g
120 g
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400 Series Interface C Nexans Euromold Cable Connectors and Bushings connect and terminate HV cables to Interface C bushings on switchgear and transformers.
Nexans Euromold provide high voltage cable accessories to suit the 7 main bushing interfaces : A, B, C (Compact), C (Symmetrical), D, E and F.
Nexans Euromold cable joints, cable terminations, epoxy bushings, angled (elbow) and straight plug-in or bolted separable connectors for connecting, jointing and terminating high voltage cables.
Nexans Euromold 400 series screened separable connectors are EPDM pre-moulded,high voltage cable terminations for 6.6kV, 11kV, 15kV, 24kV and 33kV electrical equipment including switchgear, transformers and motors.
Nexans Euromold 400 series separable connectors include Euromold elbow connectors, Euromold tee connectors, Euromold bushings (oil insulated) and Euromold surge arresters to protect electrical equipment up to 33kV.
Nexans Euromold Separable Elbow Connectors 400 Series, 400TB 440TB Features :
Connector for terminating high voltage polymeric (XLPE EPR) cables, 11-33kV
Plug in bolted tee connectors with current rating 630amps and 1250amps
Conductive EPDM jacket provides a touch safe screened termination
Suits copper wire and copper tape screened cable, 35-300sqmm
Type C 630A interface to CENELEC EN50180
T&D UK with the support of Nexans provide installation training and certification for experienced high voltage cable jointers up to 33kV.
10. Section 1 - BT BMS-TECTM
- Paired Cables
PVC, PE or HFFR sheathed cables for BUS and Interface Systems
1. Application
RS-232, RS-422, RS-485, KNX (EIB or Instabus), LonWorks, ModBus, M-Bus, CAN-bus, BACnet, BMS (Building Management
Systems) or general interface systems.
2. Basic Construction of the cables
Wire = conductor without or with insulation. With insulation sometimes also indicated as core.
Conductor: may be solid = one single rod or flexible = twisted bare or tinned copper strands, ranging from 12 to 24AWG.
Conductor
(AWG)
Configuration
(AWG)
Configuration
(mm)
DC Resistance
(Ohm/km)
24 7 x 32 7 x 0.20 ≤ 88
22 7 x 30 7 x 0.25 ≤ 57.4
20 7 x 28 7 x 0.32 ≤ 32.16
18 7 x 26 7 x 0.40 ≤ 22.7
16 19 x 29 19 x 0.28 ≤ 15.47
14 19 x 27 19 x 0.36 ≤ 9.36
12 19 x 25 19 x 0.45 ≤ 5.61
Insulation: Polyethylene (PE) or Foam PE (FPE) for PVC (Polyvinyl Chloride) or Halogen-Free (HFFR) sheathed cables. And
Halogen-Free (HFFR) for HFFR sheathed cables. All insulations are in accordance with BS EN 50290-2, good strippable and
coloured. The colours are not interchangeable.
Pair = two twisted – colour coded – wires.
Individually screened pair (if applicable): one pair wrapped with an Aluminium/Polyester foil under which a drain wire.
Cable core: two or more (individually screened) pairs stranded.
Good twisting (lay-length < 30 ~ 40D) is necessary otherwise the cable can hardly be bending and will break after a few bends.
Drain wire (only in combination with a screen): stranded tinned copper wires. In order to avoid corrosion, it is recommended that
drain wires are tinned.
Screen (if applicable): Helically applied (= as a spiral) Aluminium/Polyester (Alpet) foil. For the flexibility of a cable a helically
applied foil is to be preferred. A longitudinally applied foil act more as a stiff tube = more difficult to bend.
Braiding (if applicable): tinned copper wires.
Sheath: grey PVC , black PE or purple HFFR, all in accordance with BS EN 50290-2.
Cable Configuration Cable
Retardancy
Low
Smoke
Halogen-free
(non acid, non toxic)
RoHS
compliantInsulation Sheath
PE, FPE or PVC PVC
according to
IEC 60332-1
No No Yes
PE, FPE or PVC PE No No Only with (F)PE insulation Yes
PE, FPE or HFFR HFFR
according to
IEC 60332-3-24
according to IEC
61034-1-2
according to
IEC 60754-1 & 2
Yes
Operating temperature range: -25 to +75 °C and Rated Voltage: 300 Vrms
info.btcables@bt.com 10
11. RS-232: Hand shake interface used for low data rates. Computer to printer or to modem or to another device.
RS-422: Balanced digital circuit. Medium speed data exchange. Long line modems and Daisy chain configuration.
RS-485: Balanced digital circuit. Medium speed fieldbus interfaces.
RS-232 RS-422 RS-485
Differential no yes yes
Max. number of drivers
Max. number of receivers
1
1
1
10
1
32
Modes of operation full duplex half duplex half duplex
Network topology point-to-point multidrop multidrop
Max. distance acc. to standard 15 m 1200 m 1200 m
Max. speed at 12 m.
Max. speed at 1200 m.
20 kbs
1 kbs
10 Mbs
100 kbs
35 Mbs
100 kbs
Cables used
Conductor size mainly 24 AWG mainly 24 AWG mainly 24 AWG
Number of conductors 6 to 25 2 pairs or more 1 pair or more
Impedance not defined 100 Ohm 120 Ohm
BT Cables main part numbers see section 1.3 section 1.2 section 1.1
KNX is a standardised (EN 50090, ISO/IEC 14543), OSI-based network communications protocol for intelligent buildings. KNX is
the successor to, and convergence of, three previous standards: the European Home Systems Protocol (EHS), BatiBUS, and the
European Installation Bus (EIB or Instabus).
BT Cables main part numbers for KNX cables: C1217 (quad – PVC) – C1218 (quad – HFFR) – C1219 (1 pair – PVC) – C1220 (1
pair – HFFR).
LonWorks is a networking platform specifically created to address the needs of control applications. The platform is built on a
protocol created by Echelon Corporation for networking devices over media such as twisted pair, power lines, fibre optics, and
RF. It is used for the automation of various functions within buildings such as lighting and HVAC.
BT Cables main part numbers for LonWorks: C1198 (PVC) - C1203 (PVC) – C1307 (HFFR) – C1271 (HFFR) –
C1346 (HFFR) – C1347 (HFFR) – C1348 (HFFR) and C1349 (HFFR).
Modbus is a serial communications protocol published by Modicon in 1979 for use with its programmable logic controllers
(PLCs). Simple and robust, it has since become one of the de facto standard communications protocols in the industry.
BT Cables main part numbers for Modbus: C1197 (PVC) - C1193 (PVC) – C1282 (HFFR) – C1272 (HFFR).
M-Bus (Meter-Bus) is a European standard (EN 13757-2 physical and link layer, EN 13757-3 application layer) for the remote
reading of gas or electricity meters. M-Bus is also usable for other types of consumption meters.
BT Cables main part number for M-bus: C1020 – C1193.
Controller–area network (CAN or CAN-bus) is a vehicle bus standard designed specifically for automotive applications but now
also used in other areas such as industrial automation and medical equipment.
CAN bus utilize TIA/EIA-485 cables.
BT Cables main part numbers for CAN-bus: C1080 - C1189 – C1190 – C1191 – C1192 – C1295 – C1296 – C1297 and HFFR
cables C1318 – C1319 – C1320 – C1321.
BACnet is a communications protocol for building automation and control networks. It is was designed to allow communication
of building automation and control systems for applications such as heating, ventilating, and air-conditioning control, lighting
control, access control, and fire detection systems and their associated equipment. BACnet over IP can utilize Cat 6.
BT Cables main part numbers for BACnet: C1228 (PVC) – C1189 (PVC) – C1190 (PVC) - C1318 (HFFR)
and C1319 (HFFR).
info.btcables@bt.com 11
12. Section 1.1
Paired Cables for TIA/EIA-485 = RS-485 applications
22 and 24AWG conductors – PE or FPE insulation – Dual Screen - PVC or HFFR sheath
CABLE DESCRIPTION
1. Conductor
Flexible Tinned Copper
2. Insulation
Polyethylene (PE) or
Foam PE (FPE)
3. Pair
Impedance 120 Ω
4. Tinned Copper Drain Wire
24 AWG(7 x 32)
5. Screen
Aluminium/Polyester
6. Braiding
Tinned Copper wires
7. Sheath Material
Grey PVC or
Purple HFFR
Standard Put Up Length
305 or 500 meters
Standard References
TIA/EIA-485
(BS) EN 50290-2
IEC 60332-1 (PVC sheath) or
IEC 60332-3-24 (3C) (HFFR sheath)
IEC 61034 (HFFR sheath)
IEC 60754-1 & 2 (HFFR sheath)
RoHS directives
Cables with 24 AWG conductors – PE insulation - PVC sheath
BTCL
Part
Number
No of
pairs
Conductor
(AWG)
Max. DC
Resistance
Conductor
(Ω/km)
Coverage
braiding
(%)
Sheath
Overall
Diameter
(mm)
Capacitance
(pF/m)
Weight
(kg/km)
C1189 1 24 (7 x 32) 88 90 PVC 5.9 41 49
C1190 2 24 (7 x 32) 88 90 PVC 8.5 41 80.5
C1191 3 24 (7 x 32) 88 90 PVC 9.0 41 92.6
C1192 4 24 (7 x 32) 88 90 PVC 9.9 41 114.4
C1318 1 24 (7 x 32) 88 90 HFFR 5.9 41 49
C1319 2 24 (7 x 32) 88 90 HFFR 8.5 42 80.5
C1320 3 24 (7 x 32) 88 90 HFFR 9.0 42 92.6
C1321 4 24 (7 x 32) 88 90 HFFR 9.9 42 114.4
Cables with 22 AWG conductors – Foam PE insulation - Halogen-free (HFFR) sheath
BTCL
Part
Number
No of
pairs
Conductor
(AWG)
Max. DC
Resistance
Conductor
(Ω/km)
Coverage
braiding
(%)
Sheath
Overall
Diameter
(mm)
Capacitance
(pF/m)
Weight
(kg/km)
C1080 1 22 (7 x 30) 57.4 65 PVC 6.1 36 63.7
C1295 2 22 (7 x 30) 57.4 65 PVC 9.1 37 75.6
C1296 3 22 (7 x 30) 57.4 65 PVC 10.5 38 97
C1297 4 22 (7 x 30) 57.4 65 PVC 11.4 38 119.1
C1401 1 22 (7 x 30) 57.4 65 HFFR 6.1 36 63.7
C1402 2 22 (7 x 30) 57.4 65 HFFR 9.1 37 75.6
C1403 3 22 (7 x 30) 57.4 65 HFFR 10.5 38 97
C1404 4 22 (7 x 30) 57.4 65 HFFR 11.4 38 119.1
Colour scheme Pair 1 Pair 2 Pair 3 Pair 4
Wire a (insulation colour / colour of stripe) White / blue White / orange White / green White / brown
Wire b (insulation colour / colour of stripe) Blue / white Orange / white Green / white Brown /white
For more details, please see the respective detailed datasheet(s)
info.btcables@bt.com 12
13. Section 1.2
Cables with 2 to 6 pairs for RS-422 applications
24AWG conductors – FPE insulation – every pair screened - PVC sheath
CABLE DESCRIPTION
1. Conductor
Flexible Tinned Copper
2. Insulation
Foam Polyethylene (FPE)
3. Pair
Two twisted wires
4. Drain Wire
Flexible Tinned Copper
24 AWG (7 x 32)
5. Screen
Aluminium/Polyester
Wrapped around each
Pair
6. Cable core
2 or more individually
screened pairs stranded
7. Sheath Material
Grey PVC
Standard Put Up Length
305 or 500 metres
Standard References
ANSI/TIA/EIA-422-B
(BS) EN 50290-2
IEC 60332-1
RoHS directives
Cables with 24 AWG conductors – PE insulation – PVC sheath
BTCL Part
Number
No.
of
Pairs
Conductor
and
Drain Wire
(AWG)
Max. DC
Resistance
Conductor
(Ω/km)
Overall
Diameter
(mm)
Capacitance
(pF/m)
Impedance
(Ohm)
Weight
(kg/km)
C1382 2 24 (7 x 32) 88 6.7 41 100 41.8
C1383 3 24 (7 x 32) 88 8.4 41 100 59.4
C1384 4 24 (7 x 32) 88 9.2 41 100 75.5
C1386 6 24 (7 x 32) 88 10.6 41 100 104.8
Colour scheme Pair 1 Pair 2 Pair 3 Pair 4 Pair 5 Pair 6
C1382 to C1386 Black/Red Black/White Black/Green Black/Blue Black/Yellow Black/Brown
For more details, please see the respective detailed datasheet(s)
info.btcables@bt.com 13
14. Section 1.3
Cables with 2 to 8 pairs for RS-232 applications
24AWG conductors – PVC insulation – overall screen – PVC, PE or HFFR sheath
CABLE DESCRIPTION
1. Conductor
Flexible Tinned Copper
24AWG(7x32)
2. Insulation
PVC or HFFR
3. Pair
Two twisted wires
4. Cable core
2 or more pairs stranded
5. Tinned Copper Drain Wire
24 AWG(7 x 32)
6. Screen
Aluminium/Polyester
7. Sheath Material
Grey PVC
Purple HFFR
Black PE
Standard Put Up Length
305 or 500 metres
Standard References
ANSI/TIA/EIA-232-F
(BS) EN 50290-2
IEC 60332-1 (PVC sheath)
IEC 60332-3-24 (3C) (HFFR sheath)
IEC 61034 (HFFR sheath)
RoHS directives
BTCL Part
Number
No. of
Pairs
Insulation Sheath
Conductor
and
Drain Wire
Max. DCR
Conductor
(Ω/km)
Overall
Diameter
Capacitance Weight
C1181 1 PVC PVC 24 (7 x 32) 88 4.0 135 18
C1182 2 PVC PVC 24 (7 x 30) 88 5.6 76 28
C1183 3 PVC PVC 24 (7 x 30) 88 5.9 76 39
C1184 4 PVC PVC 24 (7 x 30) 88 6.7 80 48
C1185 5 PVC PVC 24 (7 x 30) 88 7.3 80 57
C1186 6 PVC PVC 24 (7 x 30) 88 7.4 80 65
C1187 7 PVC PVC 24 (7 x 30) 88 7.5 80 68
C1188 8 PVC PVC 24 (7 x 30) 88 8.3 80 76
BTCL Part
Number
No. of
Pairs
Insulation Sheath
Conductor
and
Drain Wire
Max. DCR
Conductor
(Ω/km)
Overall
Diameter
Capacitance Weight
C1441 1 HFFR HFFR 24 (7 x 32) 88 4.0 95 18
C1442 2 HFFR HFFR 24 (7 x 30) 88 5.6 55 28
C1443 3 HFFR HFFR 24 (7 x 30) 88 5.9 55 39
C1444 4 HFFR HFFR 24 (7 x 30) 88 6.7 60 48
C1445 5 HFFR HFFR 24 (7 x 30) 88 7.3 60 57
C1446 6 HFFR HFFR 24 (7 x 30) 88 7.4 60 65
C1447 7 HFFR HFFR 24 (7 x 30) 88 7.5 60 73
C1448 8 HFFR HFFR 24 (7 x 30) 88 8.3 60 85
C1449 10 HFFR HFFR 24 (7 x 30) 88 9.2 60 95
BTCL Part
Number
No. of
Pairs
Insulation Sheath
Conductor
and
Drain Wire
Max. DCR
Conductor
(Ω/km)
Overall
Diameter
Capacitance Weight
C1451 1 PVC PE 24 (7 x 32) 88 4.0 135 14.5
C1452 2 PVC PE 24 (7 x 30) 88 5.6 76 24.5
C1453 3 PVC PE 24 (7 x 30) 88 5.9 76 31
C1454 4 PVC PE 24 (7 x 30) 88 6.7 80 39
C1455 5 PVC PE 24 (7 x 30) 88 7.3 80 47
C1456 6 PVC PE 24 (7 x 30) 88 7.4 80 55
C1457 7 PVC PE 24 (7 x 30) 88 7.5 80 59
C1458 8 PVC PE 24 (7 x 30) 88 8.3 80 67
Colour scheme of the pairs
Pair number Pair 1 Pair 2 Pair 3 Pair 4 Pair 5 Pair 6 Pair 7 Pair 8 Pair 10
Wire a Black Black Black Black Black Black Black Red Red
Wire b Red White Green Blue Yellow Brown Orange White Blue
For more details, please see the respective detailed datasheet(s)
info.btcables@bt.com 14
15. Section 1.4
Cables for KNX (was EIB or Instabus) applications
0.8 mm conductors – PE insulation – overall screen - PVC or HFFR sheath
CABLE DESCRIPTION
1. Conductor
Solid Bare Copper
0.8 mm = 0.5 mm2
2. Insulation
Polyethylene (PE)
Black-Red-
White-Green
3. Cable Core
Quad or Pair
4. Polyester tape
5. Drain Wire
0.4 mm Tinned Copper
6. Screen
Aluminium/Polyester
7 Sheath Material
Green PVC or
Green HFFR
Standard Put Up Length
305 or 500 metres
Standard References
EN 50090
(BS) EN 50290-2
IEC 60332-1 (PVC sheath)
or IEC 60332-3-24 (3C) (HFFR sheath)
IEC 61034 (HFFR sheath)
IEC 60754-1 & 2 (HFFR sheath)
RoHS directives
BTCL Part
Number
No. of
wires
Lay-Up
Sheath
Material
Diameter
Insulation
(mm)
Overall
Diameter
(mm)
Max. DC
Resistance
Conductor
(Ω/km)
Capacitance
(pF/m)
Weight
(kg/km)
C1217 1 x 4 quad PVC 1.45 6.1 37 ≤ 100 51
C1218 1 x 4 quad HFFR 1.45 6.1 37 ≤ 100 53
C1219 1 x 2 pair PVC 1.45 5.5 37 ≤ 100 37
C1220 1 x 2 pair HFFR 1.45 5.5 37 ≤ 100 39
BTCL Part
Number
Wire a Wire b Wire c Wire d
C1217 Black White Red Green
C1218 Black White Red Green
C1219 Black White
C1220 Black White
For more details, please see the respective detailed datasheet(s)
info.btcables@bt.com 15
16. Section 1.5
Cables for LonWorks applications
0.64 mm conductors – PE or FPE insulation
Individually screened pairs or unscreened pairs - HFFR sheath
CABLE DESCRIPTION
1. Conductor
Solid Bare Copper
0.64 mm = 0.32 mm²
2. Insulation
Polyethylene (PE) or
Foam Polyethylene (FPE)
3. Pairs with no screen
two twisted wires
4. Individually screened
pair
two twisted wires
plus drain wire
wrapped with an
Aluminium/Polyester
foil
5. Cable core
one pair or two
pairs stranded
6 Sheath Material
Purple HFFR
Standard Put Up Length
305 or 500 metres
Standard References
EN 50090
(BS) EN 50290-2
IEC 60332-3C
IEC 61034
IEC 60754-1 & 2
RoHS directives
BTCL Part
Number
No.
of
pairs
Insulation
Material
Indiv.
screened
pairs
Overall
Diameter
(mm)
Max. DC
Resistance
Conductor
(Ω/km)
Capacitance
(pF/m)
Weight
(kg/km)
C1346 1 Solid PE No 3.5 61 46 17.1
C1347 2 Solid PE No 5.2 61 46 27.7
C1348 1 Foam PE Yes 4.6 61 46 24.2
C1349 2 Foam PE Yes 7.6 61 46 56.1
For more details, please see the respective detailed datasheet(s)
info.btcables@bt.com 16
17. Section 1.6
Cables for General Interface applications
2 to 6 pairs – 22AWG conductors – PE or HFFR insulation
Individually screened pairs – PVC or HFFR sheath
CABLE DESCRIPTION
1. Conductor
Flexible Tinned Copper
22AWG(7 x 30)
2. Insulation
Polyethylene (PE) or
Halogen-free (HFFR)
3. Pair
Two twisted wires
4. Tinned Copper Drain Wire
24 AWG(7 x 32)
5. Screen
Aluminium/Polyester foil
wrapped around each
pair
6. Cable core
2 or more individually
screened pairs stranded
7. Sheath Material
Grey PVC or
Purple HFFR
Standard Put Up Length
305 or 500 metres
Standard References
(BS) EN 50290-2
IEC 60332-1 (PVC sheath)
IEC 60332-3-24 (3C) (HFFR sheath)
IEC 61034 (HFFR sheath)
IEC 60754-1 & 2 (HFFR sheath)
RoHS directives
BTCL Part
Number
No.
of
pairs
Insulation
Material
Sheath
Material
Overall
Diameter
(mm)
Max. DC
Resistance
Conductor
(Ω/km)
Capacitance
(pF/m)
Weight
(kg/km)
C1196 2 PE PVC 6.0 57.4 90 36.1
C1281 2 HFFR HFFR 6.5 57.4 150 50.8
C1197 3 PE PVC 6.5 57.4 98 49.1
C1282 3 HFFR HFFR 7.5 57.4 155 67.4
C1298 4 PE PVC 7.0 57.4 98 62
C1299 5 PE PVC 7.7 57.4 99 74.2
C1214 6 PE PVC 8.9 57.4 99 87.2
C1314 6 HFFR HFFR 9.5 57.4 155 115.6
Colour scheme Pair 1 Pair 2 Pair 3 Pair 4 Pair 5 Pair 6
C1196 and C1281 Black/ Red Green/White
C1197 and C1282 Black/ Red Black/White Black/Green
C1298 Black/ Red Black/White Black/Green Black/Blue
C1299 Black/ Red Black/White Black/Green Black/Blue Black/Yellow
C1214 and C1314 Black/ Red Black/White Black/Green Black/Blue Black/Yellow Black/Brown
For more details, please see the respective detailed datasheet(s)
info.btcables@bt.com 17
18. Section 1.7
Cables for General Interface applications
One pair – 22 to 12AWG conductors – PE insulation
Collective (overall) screen – PVC or HFFR sheath
CABLE DESCRIPTION
1. Conductor
Flexible Tinned Copper
2. Insulation
PVC or
Polyethylene (PE) or
Halogen-free (HFFR)
3. Pair
Two wires twisted
4. T.C. Drain Wire
(only with screen)
24 AWG(7 x 32)
5. Screen (if applicable)
Aluminium/Polyester
6. Sheath Material
Grey PVC or
Purple HFFR
Standard Put Up Length
305 or 500 metres
Standard References
(BS) EN 50290-2
IEC 60332-1 (PVC sheath)
IEC 60332-3-24 (3C) (HFFR sheath)
IEC 61034 (HFFR sheath)
IEC 60754-1 & 2 (HFFR sheath)
RoHS directives
DC Resistance 12 to 22 AWG conductors
Conductor AWG 22 20 18 16 14 12
No. of strands x gauge AWG 7 x 30 7 x 28 7 x 26 19 x 29 19 x 27 19 x 25
No. of strands x mm Mm 7 x 0.25 7 x 0.32 7 x 0.40 19 x 0.28 19 x 0.36 19 x 0.45
Max. DC resistance conductor Ω/km 57.4 35.75 22.7 15.47 9.36 5.61
One pair cables with PE insulation and PVC sheath
Screened Unscreened
BTCL Part
Number
Cond.
(AWG)
Overall
Diameter
(mm)
Capacity
(pF/m)
Weight
(kg/km)
BTCL Part
Number
Cond.
(AWG)
Overall
Diameter
(mm)
Capacity
(pF/m)
Weight
(kg/km)
C1199 22 4.4 75 25 C1301 22 4.0 70 19.5
C1195 20 5.0 75 36.4 C1300 20 4.3 80 23
C1193 18 5.6 75 43.2 C1203 18 5.1 85 38.6
C1213 16 7.9 60 75.7 C1198 16 6.9 90 63.3
C1224 14 9.0 76 104.9 C1222 14 8.6 108 91.8
C1313 12 10.2 77 124.7 C1302 12 9.8 115 115
One pair cables with HFFR insulation and HFFR sheath
Screened Unscreened
BTCL Part
Number
Cond.
(AWG)
Overall
Diameter
(mm)
Capacity
(pF/m)
Weight
(kg/km)
BTCL Part
Number
Cond.
(AWG)
Overall
Diameter
(mm)
Capacity
(pF/m)
Weight
(kg/km)
C1310 22 4.8 140 27.1 C1311 22 4.7 48 24.7
C1308 20 5.3 158 37.2 C1309 20 5,2 52 34.7
C1272 18 6.0 165 48.4 C1271 18 5.9 65 45.9
C1270 16 7.8 150 74.3 C1307 16 7.7 48 71.8
C1305 14 8.8 180 97.9 C1306 14 8.7 55 95.3
C1303 12 9.8 195 132.6 C1304 12 9.7 57 128.2
For more details, please see the respective detailed datasheet(s)
info.btcables@bt.com 18
19. Section 1.8
Cables for Security & Alarm applications
1 to 6 pairs – 18AWG conductors – polyolefin insulation
foil or foil + braid overall screen –HFFR sheath
CABLE DESCRIPTION
Design
1. Conductor
Flexible Bare Copper
2. Insulation
Polyolefin
3. Pair
Two twisted wires
4. Cable core
N pairs stranded
5. Drain Wire
Flexible Tinned Copper
24 AWG (7 x 32)
6. Overall Screen 1
Aluminium/Polyester foil
7. Overall Screen 2
braid
coverage
8. Sheath Material
Purple Halogen-free (HFFR)
Standard Put Up Length
305 or 500 metres
Standard References
(BS) EN 50290-2
IEC 60332-3-24
IEC 61034
IEC 60754-1 & 2
RoHS directives
Cables with 18AWG conductors – Polyolefin insulation – Collective Screen and HFFR sheath
BTCL Part
Number
No.
of
Pairs
Conductor
(AWG)
Screen
Max. DC
Resistance
Conductor
(Ω/km)
Overall
Diameter
(mm)
Capacitance
(pF/m)
Weight
(kg/km)
C1171 1 18 (7 x 26) foil 22.7 5.1 115 4.1
C1172 2 18 (7 x 26) foil 22.7 7.7 115 7.41
C1173 3 18 (7 x 26) foil 22.7 8.1 115 9.64
C1174 4 18 (7 x 26) foil 22.7 8.9 115 12.37
C1175 5 18 (7 x 26) foil 22.7 9.9 115 14.92
C1176 6 18 (7 x 26) foil 22.7 10.2 115 17.11
BTCL Part
Number
No.
of
Pairs
Conductor
(AWG)
Screen
Max. DC
Resistance
Conductor
(Ω/km)
Overall
Diameter
(mm)
Capacitance
(pF/m)
Weight
(kg/km)
C1418 1 18 (7 x 26) foil + braid 22.7 5.8 115 4.7
C1419 2 18 (7 x 26) foil + braid 22.7 8.4 115 10.5
C1420 3 18 (7 x 26) foil + braid 22.7 8.8 115 11.6
C1421 4 18 (7 x 26) foil + braid 22.7 9.6 115 13.7
C1422 5 18 (7 x 26) foil + braid 22.7 10.5 115 16.5
C1423 6 18 (7 x 26) foil + braid 22.7 10.9 115 18.6
Colour scheme Pair 1 Pair 2 Pair 3 Pair 4 Pair 5 Pair 6
C1171 to C1176 Black/Red Black/White Black/Green Black/Blue Black/Yellow Black/Brown
For more details, please see the respective detailed datasheet(s)
info.btcables@bt.com 19
20. Section 1.9
Cable for Building Management Systems
1 pair – 0.6 mm² conductors – polyolefin insulation
Collective overall screen –PVC sheath
CABLE DESCRIPTION
1. Conductor
Flexible Bare Copper
7 x 0.35 mm = 0.6 mm²
2. Insulation
Polyolefin
Core 1: Black
Core 2: Red
3. Pairs
two twisted wires
4. Tinned Copper Drain Wirer
7 x 0.20 mm
5. Screen
Aluminium/Polyester
foil
6 Sheath Material
Grey PVC
Standard Put Up Length
305 or 500 metres
Standard References
(BS) EN 50290-2
IEC 60332-1
RoHS directives
BTCL Part
Number
No. of
pairs
Overall
Diameter
(mm)
Max. DC Resistance
Conductor
(Ω/km)
Capacitance
(pF/m)
Weight
(kg/km)
C1381 1 3.9 61 110 14.6
For more details, please see the respective detailed datasheet(s)
info.btcables@bt.com 20
21. Section 2 - BT BMS-TECTM
- Multi-Conductor Cables
Application and Construction
1. Application
All PVC and HFFR sheathed multi-conductor cables are suitable for Building Management Systems (BMS), Sound, Audio,
Security, Safety, Control and Instrumentation.
2. Basic Construction of the cables
Wire = Conductor without or with insulation. With insulation sometimes also indicated as core.
Conductor: flexible = twisted bare or tinned copper strands, ranging from 12 to 22AWG.
Conductor
(AWG)
configuration
(AWG)
configuration
(mm)
DC Resistance
(Ohm/km)
24 7 x 32 7 x 0.2 ≤ 88
22 7 x 30 7 x 0.25 ≤ 57.4
20 7 x 28 7 x 0.32 ≤ 32.16
18 7 x 26 7 x 0.40 ≤ 22.7
16 19 x 29 19 x 0.28 ≤ 15.47
14 19 x 27 19 x 0.36 ≤ 9.36
12 19 x 25 19 x 0.45 ≤ 5.61
Insulation: Polypropylene (PP) for PVC (Polyvinyl Chloride) sheathed cables and Halogen-Free (HFFR) for HFFR sheathed cables.
Both insulations are in accordance with BS EN 50290-2. Good strippable and coloured insulation. The colours are not
interchangeable.
Colour scheme of wires with 12 or 14 AWG conductors: black-white-red-green-brown-blue-orange-yellow-purlpe-grey-pink-
tan.
Colour scheme of wires with ≥ 16AWG conductors: black-red-white-green-brown-blue-orange-yellow-purlpe-grey-pink-tan.
Cable core: two or more wires, twisted.
Good twisting (lay-length < 30 – 40D) is necessary otherwise the cable can hardly be bending and will break after a few bends.
Drain wire (only in combination with a screen): stranded tinned copper wires. In order to avoid corrosion, it is recommended that
drain wires are tinned.
Screen (if applicable): Helically applied (= as a spiral) Aluminium/Polyester (Alpet) foil. For the flexibility of a cable a helically
applied foil is to be preferred. A longitudinally applied foil act more as a stiff tube = more difficult to bend.
Sheath: grey PVC or purple HFFR or black UV-resistant HFFR, all in accordance with BS EN 50290-2.
Cable configurations Cables with PVC sheath Halogen-Free cables
Insulation PP acc. to (BS)EN 50290-2 HFFR acc. to (BS)EN 50290-2
Sheath PVC acc. to (BS)EN 50290-2 HFFR acc. to (BS)EN 50290-2
Retardancy Flame Retardant Fire Retardant
Retardant acc. to IEC 60332-1 / UL1581 IEC 60332-3-24 / UL 1685
Low Smoke emission acc. to Not applicable IEC 61034
Halogen-free acc. to Not applicable IEC 60754
RoHS compliant Yes yes
Operating temperature range: -25 to +75 °C and Rated Voltage: 300 Vrms.
Non-standard cable constructions, colours, details and/or additional information are available on request.
For more details, please see the respective detailed datasheet(s).
Please note that technical specifications are subject to change without notice.
info.btcables@bt.com 21
22. Section 2.1 – Multi-Conductor Cables
PVC sheathed cables with 12AWG to 22AWG conductors for
Audio, Control, Instrumentation and Building Management Systems (BMS)
CABLE DESCRPTION
Design
1. Conductor
Stranded
Bare Copper
2. Insulation
Polypropylene (PP)
3 Cable Core
Two or more wires
stranded
4 Drain Wire (only with screen)
24 AWG (7 x 32)
Tinned Copper
5 Screen (if applicable)
Aluminium/Polyester
> 100% Coverage
6. Sheath Material
Grey PVC
Standard Put Up Length
305 and 500 metres
Standard References
(BS) EN 50290-2
IEC 60332-1
RoHS directives
No of
wires
Cond.
(AWG)
BT Cables
Part
Number
Scrn
Diam.
(mm)
Weight
(kg/km)
BT Cables
Part
Number
Scrn
Diam.
(mm)
Weight
(kg/km)
2 22 C1226 Yes 3.3 16.5 C1227 No 3.3 14.6
3 22 C1228 Yes 3.5 21.4 C1278 No 3.5 19.7
4 22 C1230 Yes 3.8 26 C1231 No 3.8 23.9
6 22 C1264 Yes 4.5 35.7 C1265 No 4.5 33.6
8 22 C1232 Yes 4.9 45.1 C1233 No 4.9 43
2 20 C1019 Yes 3.5 22 C1020 No 3.4 19.7
3 20 C1021 Yes 3.7 28.5 C1022 No 3.6 26.2
4 20 C1023 Yes 4.1 35.4 C1024 No 4.0 33.1
6 20 C1260 Yes 5.0 49.9 C1261 No 4.9 47.9
8 20 C1262 Yes 5.4 62.9 C1263 No 5.3 60.6
2 18 C1013 Yes 4.0 29.6 C1014 No 3.9 27.3
3 18 C1015 Yes 4.2 39.2 C1016 No 4.1 36.9
4 18 C1017 Yes 4.6 49.4 C1018 No 4.55 47.2
6 18 C1211 Yes 5.75 70.9 C1212 No 5.7 68.2
8 18 C1258 Yes 6.0 89.5 C1259 No 5.9 87
2 16 C1007 Yes 4.6 37.3 C1008 No 4.5 35
3 16 C1009 Yes 4.9 50 C1010 No 4.75 47.7
4 16 C1011 Yes 5.3 63.5 C1012 No 5.25 61.1
6 16 C1252 Yes 6.8 91.6 C1253 No 6.7 89
8 16 C1254 Yes 7.6 120.8 C1255 No 7.5 118.1
2 14 C1001 Yes 6.0 57 C1002 No 5.75 53.3
3 14 C1003 Yes 6.5 77.9 C1004 No 6.35 72.5
4 14 C1005 Yes 6.9 102.5 C1006 No 6.75 97.1
6 14 C1248 Yes 8.6 151 C1249 No 8.4 148.2
8 14 C1250 Yes 9.8 197.3 C1251 No 9.7 194.5
2 12 C1322 Yes 6.9 85.7 C1323 No 6.7 79.8
3 12 C1324 Yes 7.4 118.1 C1325 No 7.2 112.1
4 12 C1326 Yes 8.2 151.1 C1327 No 8.0 145.3
6 12 C1330 Yes 9.8 215.5 C1331 No 9.6 209.7
8 12 C1332 Yes 10.7 279.5 C1333 No 10.5 273.7
Scrn = Screen, Diam. = overall diameter. For more details, please see the respective detailed datasheet(s
info.btcables@bt.com 22
23. Section 2.2 – Multi-Conductor Cables
Halogen-Free (HFFR) cables with 12AWG to 22AWG conductors for
Audio, Control, Instrumentation and Building Management Systems (BMS)
CABLE DESCRIPTION
Design
1. Conductor
Stranded
Bare Copper
2. Insulation
HFFR
3. Drain Wire
(only with screen)
24 AWG (7 x 32)
Tinned Copper
4. Screen (if applicable)
Aluminium/Polyester
> 100% Coverage
5. Ripcord
6. Sheath Material
Purple Halogen-Free
(HFFR)
Standard Put Up Length
305 metres
Standard References
(BS) EN 50290-2
IEC 60332-3C
IEC 61034
IEC 60754-1 & 2
RoHS directives
No of
wires
Cond.
(AWG)
BT Cables
Part
Number
Scrn
Diam.
(mm)
Weight
(kg/km)
BT Cables
Part
Number
Scrn
Diam.
(mm)
Weight
(kg/km)
2 22 C1741 Yes 3.9 22.4 C1742 No 3.9 20.5
3 22 C1743 Yes 4.1 27.6 C1744 No 4.1 26.0
4 22 C1745 Yes 4.4 33.7 C1746 No 4.4 31.7
6 22 C1747 Yes 5.2 45.8 C1748 No 5.2 43.9
8 22 C1749 Yes 5.6 56.4 C1750 No 5.6 54.4
2 20 C1731 Yes 4.7 32.6 C1732 No 4.6 30.1
3 20 C1733 Yes 4.9 40.2 C1734 No 4.8 37.7
4 20 C1735 Yes 5.3 48.7 C1736 No 5.2 46.2
6 20 C1737 Yes 6.2 66.2 C1738 No 6.1 63.7
8 20 C1739 Yes 6.7 81.9 C1740 No 6.6 79.4
2 18 C1721 Yes 5.1 41.0 C1722 No 5.0 38.5
3 18 C1723 Yes 5.4 52.3 C1724 No 5.3 49.8
4 18 C1725 Yes 5.8 64.1 C1726 No 5.7 61.6
6 18 C1727 Yes 6.8 88.6 C1728 No 6.7 86.1
8 18 C1729 Yes 7.3 110.8 C1730 No 7.2 108.2
2 16 C1711 Yes 5.4 49.3 C1712 No 5.4 46.8
3 16 C1713 Yes 5.7 63.8 C1714 No 5.7 61.3
4 16 C1715 Yes 6.2 79.3 C1716 No 6.2 78.2
6 16 C1717 Yes 7.3 108.2 C1718 No 7.3 107.0
8 16 C1719 Yes 7.9 137.0 C1720 No 7.9 135.9
2 14 C1701 Yes 6.5 67.7 C1702 No 6.4 65.2
3 14 C1703 Yes 6.9 92.8 C1704 No 6.8 89.1
4 14 C1705 Yes 7.5 115.4 C1706 No 7.4 112.9
6 14 C1707 Yes 8.9 163.7 C1708 No 8.8 162.8
8 14 C1709 Yes 9.6 210.8 C1710 No 9.5 208.3
2 12 C1334 Yes 7.7 102.2 C1335 No 7.5 97.0
3 12 C1336 Yes 8.1 135.0 C1337 No 7.9 129.7
4 12 C1338 Yes 8.9 170.9 C1339 No 8.7 165.7
6 12 C1342 Yes 10.6 243.3 C1343 No 10.4 237.1
8 12 C1344 Yes 11.6 314.6 C1345 No 11.4 306.2
Scrn = Screen, Diam. = overall diameter. For more details, please see the respective detailed datasheet(s
info.btcables@bt.com 23
24. Section 2.3 – Multi-Conductor Cables
UV-Resistant Halogen-Free (HFFR) cables with 12AWG to 22AWG conductors
for Audio, Control, Instrumentation and Building Management Systems (BMS)
CABLE DESCRIPTION
Design
1. Conductor
Stranded
Bare Copper
2. Insulation
HFFR
3. Drain Wire
(only with screen)
24 AWG (7 x 32)
Tinned Copper
4. Screen (if applicable)
Aluminium/Polyester
> 100% Coverage
5. Ripcord
6. Sheath Material
Black UV-resistant
Halogen-Free (HFFR)
Standard Put Up Length
305 metres
Standard References
(BS) EN 50290-2
IEC 60332-3C
IEC 61034
IEC 60754-1 & 2
RoHS directives
No of
wires
Cond.
(AWG)
BT Cables
Part
Number
Screen
Diameter
(mm)
Weight
(kg/km)
2 18 C1351 Yes 5.1 41.0
3 18 C1352 Yes 5.4 52.3
4 18 C1353 Yes 5.8 64.1
6 18 C1354 Yes 6.8 88.6
8 18 C1355 Yes 7.3 110.8
10 18 C1356 Yes 8.4 135.7
20 18 C1357 Yes 10.7 249.6
No of
wires
Cond.
(AWG)
BT Cables
Part
Number
Screen
Diameter
(mm)
Weight
(kg/km)
2 16 C1391 Yes 5.5 49.3
3 16 C1392 Yes 5.8 63.8
4 16 C1393 Yes 6.3 79.3
6 16 C1394 Yes 7.4 108.2
8 16 C1395 Yes 8.0 137.0
10 16 C1396 Yes 9.5 173.1
20 16 C1397 Yes 12.1 316.6
For more details, please see the respective detailed datasheet(s)
info.btcables@bt.com 24
26. Section 4 - BT FIREPRO-TEC™ – Fire Resistant Cables
Bare and Flexible Copper Conductors 0.75 to 4.0 mm2
,
Silicon insulation and Halogen-free Sheath, Screened and Unscreened
1. Application
All Fire Resistant cables are suitable for Security, Safety, Control and Instrumentation with special requirements for circuit
integrity in case of a fire.
2. Fire Resistance confirming with BS6387 CWZ:
Fire Resistant to BS 6387, Cat. C: exposed to fire at 950°C for 3 hours
Fire Resistant to BS 6387, Cat. W: exposed to fire at 650°C for 15 minutes, then exposed to fire at 650°C with water for 15
minutes
Fire Resistant to BS 6387, Cat. Z: exposed to fire at 650°C for 15 minutes, then exposed to fire at 650°C with mechanical shock
for 15 minutes
3. Fire Retardancy confirming with IEC 60332-3-24 (was 3C)
4. Basic Construction of the cables
Wire = Conductor with Insulation
Conductor: solid bare copper wires, ranging from 0.75 to 2.5 mm² and the 4.0 mm² conductor consists of stranded bare copper
wires = flexible
Cross Section
(mm²)
Diameter
(mm)
DC Resistance
(Ohm/km)
Recommended
Current
(Amp)
0.75 1 x 1.0 ≤ 24.5 ≤ 12
1.0 1 x 1.13 ≤ 18.1 ≤ 18
1.5 1 x 1.4 ≤ 12.1 ≤ 21
2.5 1 x 1.8 ≤ 7.41 ≤ 30
4.0 7 x 0.85 = 2.55 ≤ 4.61 ≤ 40
Insulation: Silicon Rubber blends acc. to BS 7655. Good strippable and coloured insulation. The colours are not interchangeable.
Colour scheme:
2 cores: brown – blue,
3 cores: brown – black – grey,
4 and more cores: brown – blue – black – grey – others black numbered.
Cable core: two or more cores, twisted.
Good twisting is necessary otherwise the cable can hardly be bending and will break after a few bends.
Drain wire (only in combination with a screen): solid bare copper.
Screen (if applicable): Helically applied (= as a spiral) Aluminium/Polyester (Alpet) foil. For the flexibility of a cable a helically
applied foil is to be preferred. A longitudinally applied foil act more as a stiff tube = more difficult to bend.
Sheath: red HFFR in accordance with BS EN 50290-2
Operating temperature range: -20 to +90 °C.
Rated Voltage: 300/500 Vrms
Non-standard cable constructions, colours, details and/or additional information are available on request.
For more details, please see the respective detailed datasheet(s).
Please note that technical specifications are subject to change without notice.
info.btcables@bt.com 26
27. Section 4 - BT FIREPRO-TEC™ – Fire Resistant Cables
CABLE DESCRIPTION
1. Conductor
Solid or Flexible
Bare Copper
2. Insulation
Silicon Rubber blend
3. Cable core
Two or three wires
Twisted
4. BC Drain Wire
(only under screen)
5. Screen (if applicable)
Aluminium/Polyester
> 100% Coverage
6. Sheath Material
Red HFFR
Standard Put Up Length
305 and 500 metres
Standard References
BS 6387 CWZ
BS 7655
IEC 60332-3C
IEC 60754-1 & 2
RoHS directives
BT Cables
Part
Number
No. of
wires
Conductor
(mm²)
Screen
Drain Wire
(mm²)
Overall
Diameter
(mm)
Max. DC
Resistance
Conductor
(Ω/km)
Weight
(kg/km)
C1284 2 0.75 Yes 0.75 7.5 24.5 67.0
C1139 2 0.75 No 7.4 24.5 61.7
C1159 3 0.75 Yes 0.75 7.9 24.5 83
C1149 3 0.75 No 7.8 24.5 75
C1283 2 1.0 Yes 1.0 7.8 18.1 73.4
C1140 2 1.0 No 7.7 18.1 65.5
C1160 3 1.0 Yes 1.0 8.1 18.1 93
C1150 3 1.0 No 8.0 18.1 83
C1044 2 1.5 Yes 1.5 8.7 12.1 98.1
C1141 2 1.5 No 8.6 12.1 87.6
C1161 3 1.5 Yes 1.5 8.95 12.1 123
C1151 3 1.5 No 8.85 12.1 108
C1045 2 2.5 Yes 2.5 9.9 7.41 134.3
C1142 2 2.5 No 9.8 7.41 119.4
C1162 3 2.5 Yes 2.5 10.3 7.41 174
C1152 3 2.5 No 10.2 7.41 151
C1289 2 4.0 Yes 4.0 12.0 4.61 197.1
C1143 2 4.0 No 11.9 4.61 172.6
C1163 3 4.0 Yes 4.0 12.95 4.61 270
C1153 3 4.0 No 12.85 4.61 234
For more details, please see the respective detailed datasheet(s)
info.btcables@bt.com 27
28. Section 5 - BT Security-Tec ™– Coaxial Cables
Application and Construction of Coax Cables for 75 Ohm Video Systems
Applications.
CCTV: Closed Circuit Television is the use of video cameras to transmit a signal to a specific place, on a limited set of monitors
SMATV: Satellite Master Antenna Television used to deliver signals to multiple dwelling units (e.g., apartment buildings and
trailer parks).
CATV: Central Antenna Television = Cable television is a system of providing television to consumers via radio frequency signals
transmitted to televisions. Nowadays also used for internet and telephone.
HDTV: High-definition television refers to video having resolution substantially higher than traditional television systems.
Telecom and networking: a number of special cable constructions.
Basic Cable Design.
Coaxial cables are designed to carry radio frequency current of a much higher frequency than the 50 or 60 Hz used in
low voltage cables. And this requires special construction to prevent power losses. If an ordinary wire is used to carry
high frequency currents, the wire acts as an antenna, and the high frequency currents radiate off the wire as radio
waves, causing power losses. To prevent this, in coaxial cable one of the conductors is formed into a tube and encloses
the other conductor. This confines the radio waves from the central conductor to the space inside the tube. To prevent
the outer conductor, or shield, from radiating, it is connected to electrical ground, keeping it at a constant potential.
The dimensions and spacing of the conductors must be uniform throughout the length of the cable. Any abrupt change
in the spacing of the two conductors along the cable tends to reflect radio frequency power back toward the source.
This acts as a bottleneck, reducing the amount of power reaching the destination end of the cable.
Choosing the correct 75 ohm coax cable.
Most coaxial cables for video applications have a nominal impedance of 75 ohms. Their differing electrical and physical
characteristics make it important to select the correct type of cable to suit the application.
Analogue TV
RG59 Acceptable performance on cable runs < 225 metres
RG6
Gives superior performance on cable runs < 225 metres.
Used for cable runs > 225 metres but < 545 metres.
RG11 For cable runs greater than 545 metres.
CCTV
RG59 Acceptable performance on cable runs < 225 metres
RG6
Gives for superior performance on cable runs < 225 metres.
Used for cable runs > 225 metres but < 545 metres.
RG11 For cable runs greater than 545 metres.
This table is for reference only.
BT Cables survey of Part Numbers.
Application Tested Speciality RG-59 RG-6 RG-11
CCTV – PVC sheath 1000 MHz Solid conductor C1028 C1029 C1030
CCTV – HFFR sheath 1000 MHz Solid conductor C1428 C1429 C1430
CCTV 1000 MHz Flexible conductor C1275 C1276 C1277
CATV / SMATV 3000 MHz Dual screen C1025 C1026 C1027
CATV / SMATV 3000 MHz Quad screen C1256 C1257 C1241
HDTV – PVC sheath 4500 MHz Dual Screen 95% C1229 C1279 C1280
HDTV – HFFR sheath 4500 MHz Dual Screen 95% C1378 C1379 C1380
Operating temperature range: -25 to +75 °C and Rated Voltage: 300 Vrms
info.btcables@bt.com 28
32. Section 6 – BT Data-Tec™ - Category LAN Cables
Application and Construction of Category Cables
for Local Area Networks and Structured Wiring Systems
1. Application
Horizontal or Building Wiring for one of the following categories of twisted pair cabling systems
Category
Max. data
rate
Usual application
Standard(s)
TIA/EIA ISO/IEC EN
Cat 1 1 Mbps Analogue voice
De facto, never a standard
Cat 2 4 Mbps Token ring of IBM
Cat 3 16 Mbps Voice, 10MbE(thernet) TIA/EIA 568-B
Cat 4 20 Mbps 16 Mbps Token Ring Was only a standard briefly
Cat 5 100 MHz 10/100/1000 MbE
155 Mbps ATM,
4/16 Mbps Token Ring
Replaced by 5e
Cat 5e 100 MHz
TIA/EIA 568-C.2
ISO/IEC 11806, 2nd
edition
IEC 61156
EN 50173-1
EN 50288
Cat 6 250 MHz
as Cat5e plus 10Gb
Ethernet over ≤ 55 m.
Cat 6a 500 MHz
As Cat 6 plus 10Gb
Ethernet over 100 m.
Cat 7 600 MHz
As Cat 6a plus supporting
100GbE
ISO/IEC 11801:
2002,
category 7 / class F
Cat 7a 1000 MHz
CATV (862 MHz),
40GBASE-T over 50 m.
100GbE over 15 m.
Cat 7a is not
recognised in
TIA/EIA-569
ISO/IEC 11801,
amendment 1
(2008) and
amendment 2
(2010).
2. Basic Cable Construction of the standard cables (not being patch cables)
Wire = Conductor with Insulation
Insulation: will be good strippable, suitable for insulation displacement and coloured. The colours are not interchangeable.
Pair = two twisted – colour coded – wires.
Individually screened pair (if applicable): one pair wrapped with an Aluminium/Polyester foil under which a drain wire.
Braiding (if applicable): tinned copper wires.
Ripcord: to ease removal of the sheath.
Sheath: PVC or Halogen-Free (HFFR).
Cat 3 Cat 5e Cat 6 Cat 6a Cat 7 Cat 7a
Type UUTP UUTP FUTP UUTP FUTP UUTP
UFTP &
FUTP
S-FTP S-FTP
Conductor Solid BC Solid BC Solid BC Solid BC Solid BC Solid BC
Insulation Polyolefin PE PE Skin-foam-skin PE
Cable core 6 to 200 pairs 4 pairs 4 Individually screened pairs
Core wrapping Yes No
Drain wire No No Yes No Yes No Central drain wire
Overall screen No No Foil No Foil Braiding
Sheath PVC PVC or HFFR HFFR
info.btcables@bt.com 32
33. Section 6 – BT Data-Tec™ - Category LAN Cables
3. Basic Cable Construction of the standard patch cables
Cat 5e Cat 6
Type UUTP FUTP UUTP FUTP
Conductor Flexible BC
Insulation PE PE
Cable core 4 pairs 4 pairs
Core wrapping no yes no yes
Drain wire (TC) no yes no yes
Overall Screen no foil no foil
Rip cord yes
Sheath PVC or HFFR
4. General Characteristics
Cat 3 Cat 5e Cat 6 Cat 6a Cat 7
Max. DCR conductor Ω/100m 9.6 9.38 9.38 7.7 7.7
Impedance Ω 100 100 100 100 100
Standard Colour scheme of Cat 5e – 6 – 6a and 7:
Pair number Pair 1 Pair 2 Pair 3 Pair 4
a-wire Blue Orange Green Brown
b-wire
White
with blue stripe
White
with orange stripe
White
with green stripe
White
with brown stripe
Operating temperature range: -20 to +80 °C and Rated Voltage: 300 Vrms.
5. Cable Range of BT Cables:
2 pairs 6 pairs 12 pairs 25 pairs 50 pairs 100 pairs 150 pairs 200 pairs
Cat3 - PVC C1031 C1266 C1267 C1032 C1033 C1034 C1268 C1269
Category Cat 5e Cat 5e Cat 5e Cat 5e Cat 5e Cat 5e
Type UTP UTP-UL listed UTP FTP FTP-UL listed FTP
Sheath PVC PVC HFFR PVC PVC HFFR
BT P/N C1035 C1285 C1235 C1036 C1286 C1236
Category Cat 6 Cat 6 Cat 6 Cat 6 Cat 6 Cat 6
Type UUTP UUTP-UL listed UUTP FUTP FUTP-UL listed FUTP
Sheath PVC PVC HFFR PVC PVC HFFR
BT P/N C1037 C1287 C1227 C1038 C1288 C1238
Category Cat 6a Cat 6a Cat 7 Cat 7a
Type U-UTP U-FTP S-FTP S-FTP
Sheath PVC HFFR HFFR HFFR
BT P/N C1200 C1053 C1039 C1201
Category Cat 5e Cat 5e Cat 5e Cat 5e Cat 6 Cat 6 Cat 6 Cat 6
Type UTP-Patch UTP-Patch FTP-Patch FTP-Patch UTP-Patch UTP-Patch FTP-Patch FTP-Patch
Sheath PVC HFFR PVC HFFR PVC HFFR PVC HFFR
BT P/N C1500 C1510 C1520 C1530 C1540 C1550 C1560 C1570
Non-standard cable constructions, colours, details and/or additional information are available on request.
For more details, please see the respective detailed datasheet(s).
Please note that technical specifications are subject to change without notice.
info.btcables@bt.com 33
37. Section 6.4 – BT Data-Tec™ - Category LAN Cables
Cat 3 multi pair Cables
Cat 3 cables
Cat 3 cables
BT Cables
Part
Number
No. of
pairs
Nom. Diameter
Conductor
(mm)
Nom.
Diameter
Insulation
(mm)
Nom. Overall
Diameter
(mm)
Weight
(kg/km)
C1031 2 0.5 0.9 3.6 16
C1266 6 0.5 0.9 5.5 39
C1267 12 0.5 0.9 7.4 73
C1032 25 0.5 0.9 11.8 154
C1033 50 0.5 0.9 15.5 280
C1034 100 0.5 0.9 21.6 530
C1268 150 0.5 0.9 26.8 800
C1269 200 0.5 0.9 29.4 1040
Electrical Characteristics Cat 3 cables at 20°
Frequency Max. Attenuation Max. NEXT Min. Return Loss Impedance
MHz (dB/100m) (dB) (dB) (Ohm)
1 2.6 41.3 12.0 100 ± 15
4 5.6 32.3 12.0 100 ± 15
8 8.5 27.8 12.0 100 ± 15
10 9.7 26.3 12.0 100 ± 15
16 13.1 23.3 10.0 100 ± 15
Cable Make-Up Cat 3 cables
BT Cables Part Number C1031 C1266 C1267 C1032 C1033 C1034 C1268 C1269
No of pairs 2 6 12 25 50 100 150 200
Number of pairs per unit 25 10 25 25 25
Number of units in the centre 1 5 4 1 1
Number of units in the 1e layer 5 7
Pair Colour Code Cat 3 cables
Pair
No.
Pair Colours in
2 – 6 -12 or 25 pairs
cables
Pair
No.
Pair Colours in
Unit of 12 or 25 pairs
Pair
No.
Pair Colours in
Unit of 25 pairs
1 White / Blue 11 Black / Blue 21 Purple / Blue
2 White / Orange 12 Black / Orange 22 Purple / Orange
3 White / Green 13 Black / Green 23 Purple / Green
4 White / Brown 14 Black / Brown 24 Purple / Brown
5 White / Grey 15 Black / Grey 25 Purple / Grey
6 Red / Blue 16 Yellow / Blue
7 Red / Orange 17 Yellow / Orange
8 Red / Green 18 Yellow / Green
9 Red / Brown 19 Yellow / Brown
10 Red / Grey 20 Yellow / Grey
For more details, please see the respective detailed datasheet(s).
info.btcables@bt.com 37
38. Section 7 – BT Industrial-Tec™ - DEF Standard Cables
DEF Standard 51-12 Parts 4 & 5
1. Application
Originally developed for military use, these flexible multi-conductor cables are now widely used within the industry. They are
designed for high density wiring between and within instruments and electronic equipment and/or components and especially
used in process control systems, computers, data processors, sound systems and of course in military equipment.
2. Main Standard
DEF standard 61-12, part 4 and 5.
2. Basic Construction of the cables
Wire = Conductor with Insulation.
Conductor: flexible = stranded tinned copper wires.
Size mm2
0.055 0.22 0.5
configuration mm 7 x 0.1 7 x 0.2 16 x 0.20
Max. DC Resistance Ω/km 345 86.2 37.7
Max. recommended current Amps 0.25 1 2.5
Rated Voltage Vrms 250 440 440
Insulation: PVC (Polyvinyl Chloride). Good strippable and coloured insulation. The colours are not interchangeable.
Cable core: two or more wires, stranded.
Colour scheme:
Core
No.
Color
Core
No.
Color
Core
No.
Color
Core
No.
Color
1 Red 11 Turquoise 21 BLUE/Black 31 WHITE/Brown
2 Blue 12 Grey 22 ORANGE/Blue 32 BROWN/Black
3 Green 13 RED/Blue 23 GREEN/Blue 33 GREY/Brown
4 Yellow 14 GREEN/Red 24 GREY/Blue 34 YELLOW/Violet
5 White 15 YELLOW/Red 25 YELLOW/Green 35 VIOLET/Black
6 Black 16 WHITE/Red 26 WHITE/Green 36 WHITE/Violet
7 Brown 17 RED/Black 27 GREEN/Black
50
Special scheme,
on request available8 Violet 18 RED/Brown 28 ORANGE/Green
9 Orange 19 YELLOW/Blue 29 GREY/Green
10 Pink 20 WHITE/Blue 30 YELLOW/Brown
Drain wire (only in combination with a screen): twisted (= flexible) tinned copper wires.
Screen (if applicable): Braiding of tinned copper wires, coverage 91%.
Sheath: grey PVC.
Flame Retardancy: IEC 60332-1 (Vertical Wire test).
Operating temperature range: -20 to +70 °C.
Non-standard cable constructions, colours, details and/or additional information are available on request.
For more details, please see the respective detailed datasheet(s).
Please note that technical specifications are subject to change without notice.
info.btcables@bt.com 38
39. Section 7 – BT Industrial-Tec™ - DEF Standard Cables
CABLE DESCRIPTION
1. Conductor
Stranded
Tinned Copper
2. Insulation
PVC
3. Cable core)
Two or more
wires stranded
4. Screen (if required)
Tinned Copper
91% Coverage
5. Ripcord
6. Sheath Material
Flame-Retardant
Polyvinyl Chloride (PVC)
Standard colour: grey
Standard Put Up Length
305 metres
Standard References
DEF standard 61-12, part 4 & 5
IEC 60332-1
RoHS directives
Conductor 7 x 0.1 mm = 0.055 mm²
No of
wires
BT Cables
Part Number
Screen
Diameter
(mm)
BT Cables
Part Number
Screen
Diameter
(mm)
2 C1164 Yes 3.2 C1360 No 2.3
3 C1165 Yes 3.6 C1361 No 2.4
4 C1362 No 2.6
6 C1166 Yes 4.2 C1144 No 3.1
9 C1145 No 3.7
15 C1146 No 4.2
25 C1168 Yes 6.3 C1147 No 5.5
36 C1169 Yes 6.9 C1148 No 6.1
50 C1365 Yes 8.0 C1364 No 7.2
Conductor 7 x 0.2 mm = 0.22 mm²
No of
wires
BT Cables
Part Number
Screen
Diameter
(mm)
BT Cables
Part Number
Screen
Diameter
(mm)
2 C1366 No 3.4
3 C1367 No 3.6
4 C1471 Yes 4.4 C1368 No 3.9
6 C1472 Yes 5.6 C1369 No 4.6
8 C1473 Yes 6.1 C1154 No 5.6
12 C1474 Yes 6.9 C1155 No 6.1
20 C1475 Yes 8.6 C1156 No 7.8
36 C1476 Yes 10.8 C1157 No 9.8
Conductor 16 x 0.2 mm = 0.5 mm²
No of
wires
BT Cables
Part Number
Screen
Diameter
(mm)
BT Cables
Part Number
Screen
Diameter
(mm)
2 C1158 No 5.5
3 C1370 No 5.8
4 C1177 Yes 7.3 C1371 No 6.3
6 C1178 Yes 8.3 C1372 No 7.3
12 C1375 Yes 10.5 C1373 No 9.5
18 C1180 Yes 12.0 C1374 No 11.0
For more details, please see the respective detailed datasheet(s)
info.btcables@bt.com 39
40. Section 8 – BT Industrial-Tec™ - Industrial Cables
Application and Construction
1. Application
These cables are generally used to transmit analogue or digital signals in industrial process plants where chemical and mechanical
protections are needed (chemical and petrochemical industries). The unarmoured versions (Type 1) are generally use for indoor
installation.
2. Main Standard
BS(PAS) 5308 – Part 2 – Type 1 & 2.
2. Basic Construction of the cables
Wire = Conductor with Insulation.
Conductor: flexible = stranded tinned copper wires.
Pair: two twisted wires.
Conductor Size mm2
0.5 0.75 1.5
configuration mm 16 x 0.2 24 x 0.2 7 x 0.53
Max. DC Resistance at 20°C Ω/km 39.7 26.5 12.3
Max. conductor temperature °C 65 65 65
Min. operating temperature °C -20 -20 -20
Max. recommended current Amps 6 8 12
Max. mutual capacitance at 1 kHz pF/m 250 250 250
Max. L/R ratio μH/Ω 25 25 40
Rated Voltage Vrms 300 / 500 300 / 500 300 / 500
Insulation: PVC (Polyvinyl Chloride) in accordance with BS 7655. Good strippable and coloured insulation. The colours are not
interchangeable.
Cable core: two or more pairs, stranded.
Colour scheme:
Pair No. 1 2 3 4 5 6 7 8 9 10
a-wire White White White White White Red Red Red Red Red
b-wire Blue Orange Green Brown Grey Blue Orange Green Brown Grey
Pair No. 11 12 13 14 15 16 17 18 19 20
a-wire Black Black Black Black Black Yellow Yellow Yellow Yellow Yellow
b-wire Blue Orange Green Brown Grey Blue Orange Green Brown Grey
Drain wire (only in combination with an individual or collective screen): stranded tinned copper wires.
Individual Screen (if applicable): Aluminium/Polyester (Alpet) tape. Coverage ≥ 115%.
Collective Screen (if applicable): Aluminium/Polyester (Alpet) tape. Coverage ≥ 115%.
Bedding (if applicable): Flame Retardant PVC.
Armour (if applicable): galvanised steel wires.
Sheath: Flame Retardant PVC.
Flame Retardancy: IEC 60332-1 (Vertical Wire test).
Non-standard cable constructions, colours, details and/or additional information are available on request.
For more details, please see the respective detailed datasheet(s).
Please note that technical specifications are subject to change without notice.
info.btcables@bt.com 40
41. Section 8 – BT Industrial-Tec™ - Industrial Cables
BS(PAS) 5308 - Part 2 – Type 1 – Collectively Screened Cables
Conductor 0.5 mm² (16 x 0.2 mm)
No of
pairs
BT Cables
Part
Number
Armour Diameter
(mm)
Weight
(kg/km
BT Cables
Part
Number
Armour Diameter
(mm)
Weight
(kg/km)
1 C1081 No 7.0 50 C1096 Yes 11.4 240
2 C1082 No 7.9 72 C1092 Yes 12.3 290
5 C1083 No 13.1 170 C1093 Yes 17.9 510
10 C1084 No 17.2 290 C1094 Yes 22.9 880
20 C1085 No 22.3 500 C1095 Yes 29.1 1500
Conductor 0.75 mm² (24 x 0.2 mm)
No of
pairs
BT Cables
Part
Number
Armour Diameter
(mm)
Weight
(kg/km
BT Cables
Part
Number
Armour Diameter
(mm)
Weight
(kg/km)
1 C1086 No 7.3 60 C1101 Yes 11.7 270
2 C1087 No 8.3 100 C1102 Yes 12.9 310
5 C1088 No 14.3 210 C1103 Yes 19.8 710
10 C1089 No 18.7 350 C1104 Yes 25.3 1200
20 C1090 No 24.5 750 C1105 Yes 31.3 1700
Conductor 1.5 mm² (7 x 0.53 mm)
No of
pairs
BT Cables
Part
Number
Armour Diameter
(mm)
Weight
(kg/km
BT Cables
Part
Number
Armour Diameter
(mm)
Weight
(kg/km)
1 C1091 No 8.3 90 C1106 Yes 12.9 300
2 C1092 No 9.7 140 C1107 Yes 14.3 390
5 C1093 No 16.4 330 C1108 Yes 22.1 870
10 C1094 No 20.6 580 C1109 Yes 28.4 1500
20 C1095 No 28.5 1100 C1110 Yes 35.7 2400
For more details, please see the respective detailed datasheet(s)
info.btcables@bt.com 41
42. Section 8 – BT Industrial-Tec™ - Industrial Cables
BS(PAS) 5308 - Part 2 – Type 1 – Individually & Collectively Screened Cables
Conductor 0.5 mm² (16 x 0.2 mm)
No of
pairs
BT Cables
Part
Number
Armour Diameter
(mm)
Weight
(kg/km
BT Cables
Part
Number
Armour Diameter
(mm)
Weight
(kg/km)
2 C1111 No 12.0 100 C1123 Yes 16.8 450
5 C1112 No 15.2 250 C1124 Yes 20.9 750
10 C1113 No 21.1 480 C1125 Yes 27.9 1300
20 C1114 No 27.3 780 C1126 Yes 34.4 1900
Conductor 0.75 mm² (24 x 0.2 mm)
No of
pairs
BT Cables
Part
Number
Armour Diameter
(mm)
Weight
(kg/km
BT Cables
Part
Number
Armour Diameter
(mm)
Weight
(kg/km)
2 C1115 No 12.8 190 C1127 Yes 17.6 490
5 C1116 No 16.3 270 C1128 Yes 22.0 801
10 C1117 No 22.7 550 C1129 Yes 29.5 1800
20 C1118 No 29.8 960 C1130 Yes 37.8 2200
Conductor 0.75 mm² (24 x 0.2 mm)
No of
pairs
BT Cables
Part
Number
Armour Diameter
(mm)
Weight
(kg/km
BT Cables
Part
Number
Armour Diameter
(mm)
Weight
(kg/km)
2 C1119 No 14.7 250 C1131 Yes 20.4 660
5 C1120 No 18.8 460 C1132 Yes 25.4 1000
10 C1121 No 26.5 760 C1133 Yes 33.5 1700
20 C1122 No 34.4 1350 C1134 Yes 42.6 2800
For more details, please see the respective detailed datasheet(s)
info.btcables@bt.com 42
43. Section 9 - BT Industrial-Tec™ -– Control Cables
Application and Construction
1. Application
These cables are commonly used as interconnecting cables to control, measure and regulate processor aided production within
the industry and also as flexible power control cables suitable for robotic and automated equipment.
2. Main Standard
VDE 0250/VDE 0255
2. Basic Construction of the cables
Wire = Conductor with Insulation.
Conductor: flexible = stranded tinned copper wires.
Conductor Size mm2
0.75 1.0 1.5 2.5 4 6
Conductor material bare copper
configuration mm 24x0.2 32x0.2 30x0.24 50x0.24 56x0.29 84x0.29
Max. DC Resistance at 20°C Ω/km 27 20.2 14 8.4 4.95 3.3
Insulation: Flame Retardant PVC (Polyvinyl Chloride). Insulation Resistance > 500 MΩ/km. Good strippable insulation.
Conductor Size mm2
0.75 1.0 1.5 2.5 4 6
Radial thickness insulation mm 0.5 0.5 0.4 0.5 0.8 0.7
Cable core: three or more wires stranded. In case of 5 wires with a central filler.
Colour scheme:
Green/yellow - black with printed numbers.
Collective Screen (CY series): braiding of tinned copper wires with a coverage of 70%.
Bedding (SY series): Flame Retardant PVC.
Armour (SY series): galvanised steel wires.
Sheath: Flame Retardant PVC.
Flame Retardancy: IEC 60332-1 (Vertical Wire test).
Operating temperature range: -20 to +70 °C.
Rated Voltage: 300 V.
Cable Types:
YY series: three or more stranded cores, surrounded by a PVC sheath.
CY series: as YY series plus a collective screen between cable core and PVC sheath.
SY series: as YY series plus a Steel Wire Armouring between cable core and transparent PVC sheath.
Non-standard cable constructions, colours, details and/or additional information are available on request.
For more details, please see the respective detailed datasheet(s).
Please note that technical specifications are subject to change without notice.
info.btcables@bt.com 43
44. Section 9 - BT Industrial-Tec™ -– Control Cables
YY Series: Cable core of stranded cores surrounded by a PVC sheath
No of
wires
BT Cables
Part Number
Conductor
(mm² / mm)
Diameter
(mm)
BT Cables
Part Number
Conductor
(mm² / mm)
Diameter
(mm)
3 C1631 0.75 / 24x0.2 5.6 C1632 1.0 / 32X0.2 6.2
4 C1635 0.75 / 24x0.2 6.6 C1636 1.0 / 32X0.2 7.1
12 C1645 0.75 / 24x0.2 10.4
18 C1648 0.75 / 24x0.2 12.4
No of
wires
BT Cables
Part Number
Conductor
(mm² / mm)
Diameter
(mm)
BT Cables
Part Number
Conductor
(mm² / mm)
Diameter
(mm)
3 C1633 1.5 / 30X0.24 6.5 C1634 2.5 / 50X0.24 6.5
4 C1637 1.5 / 30X0.24 7.6 C1638 2.5 / 50X0.24 9.1
5 C1639 1.5 / 30X0.24 8.4 C1640 2.5 / 50X0.24 10.3
7 C1641 1.5 / 30X0.24 9.5 C1642 2.5 / 50X0.24 11.8
8 C1643 1.5 / 30X0.24 10.4 C1644 2.5 / 50X0.24 12.6
12 C1646 1.5 / 30X0.24 12.4 C1647 2.5 / 50X0.24 14.9
18 C1649 1.5 / 30X0.24 14.5 C1650 2.5 / 50X0.24 14.5
CY Series: Cable core of stranded cores surrounded by a braiding of tinned copper wires plus a PVC sheath
No of
wires
BT Cables
Part Number
Conductor
(mm² / mm)
Diameter
(mm)
BT Cables
Part Number
Conductor
(mm² / mm)
Diameter
(mm)
3 C 1620 0.75 / 24x0.2 6.0 C1621 1.0 / 32X0.2 6.4
4 C1624 0.75 / 24x0.2 6.7 C1625 1.0 / 32X0.2 7.0
No of
wires
BT Cables
Part Number
Conductor
(mm² / mm)
Diameter
(mm)
BT Cables
Part Number
Conductor
(mm² / mm)
Diameter
(mm)
3 C1622 1.5 / 30X0.24 6.8 C1623 2.5 / 50X0.24 8.0
4 C1626 1.5 / 30X0.24 7.6 C1627 2.5 / 50X0.24 9.0
5 C1628 1.5 / 30X0.24 8.2 C1629 2.5 / 50X0.24 9.8
For more details, please see the respective detailed datasheet(s)
info.btcables@bt.com 44
45. Section 9 - BT Industrial-Tec™ -– Control Cables
SY Series: Cable core of stranded cores surrounded by a bedding, a Steel Wire Armouring plus a PVC
sheath
No of
wires
BT Cables
Part Number
Conductor
(mm² / mm)
Diameter
(mm)
BT Cables
Part Number
Conductor
(mm² / mm)
Diameter
(mm)
3 C1655 0.75 / 24x0.2 7.8 C1658 2.5 / 50X0.24
4 C1662 2.5 / 50X0.24
No of
wires
BT Cables
Part Number
Conductor
(mm² / mm)
Diameter
(mm)
BT Cables
Part Number
Conductor
(mm² / mm)
Diameter
(mm)
2 C1651 1.0 / 32X0.2 8.2 C1652 1.5 / 30X0.24 9.4
3 C1656 1.0 / 32X0.2 8.2 C1657 1.5 / 30X0.24 9.4
4 C1660 1.0 / 32X0.2 8.2 C1661 1.5 / 30X0.24 9.4
5 C1665 1.0 / 32X0.2 10.6 C1666 1.5 / 30X0.24 11.2
6 C1668 1.5 / 30X0.24 12.3
7 C1669 1.0 / 32X0.2 11.7 C1670 1.5 / 30X0.24 12.4
12 C1671 1.0 / 32X0.2 13.8 C1672 1.5 / 30X0.24 14.3
18 C1673 1.0 / 32X0.2 15.8 C1674 1.5 / 30X0.24 16.8
25 C1675 1.0 / 32X0.2 19.7
No of
wires
BT Cables
Part Number
Conductor
(mm² / mm)
Diameter
(mm)
BT Cables
Part Number
Conductor
(mm² / mm)
Diameter
(mm)
3 C1659 4.0 / 56x0.29 13.4
4 C1663 4.0 / 56x0.29 13.4 C1664 6.0 / 84X0.29 16.0
For more details, please see the respective detailed datasheet(s)
info.btcables@bt.com 45
46. GENERAL TECHNICAL INFORMATION
American Wire Gauge (AWM) Conductors (of bare or tinned copper)
Flexible Conductors AWG 24 22 20 18 16 14 12
Number of strands 7 7 7 7 19 19 19
Gauge single strand AWG 32 30 28 26 29 27 25
Diameter single strand mm 0.2 0.25 0.32 0.40 0.28 0.36 0.45
Solid Conductors AWG 24 22 20 18 16 14 12
Diameter mm 0.51 0.64 0.81 1.02 1.29 1.63 2.05
All Conductors AWG 24 22 20 18 16 14 12
Cross section mm² 0.20 0.32 0.52 0.82 1.37 2.08 3.31
Max. DC resistance Ω/km 88 57.4 32.16 22.7 15.47 9.36 5.61
Max. Recommended current 2 or
3 core cable
Amps 2.7 2.8 3.75 5 6.25 8 12
Max. Recommended current 4 or
5 core cable
Amps 2.2 2.25 3 4 5 6.4 9.6
Max. Recommended current 6 to
19 core cable
Amps 1.9 1.95 2.6 3.5 4.35 5.6 8.4
Max. Recommended current 20
to 36 core cable
Amps 1.35 1.4 1.65 2.5 3.12 4 6
Metric Conductors (of bare copper according to IEC 60228)
Conductor mm² 0.75 1.0 1.5 2.5 4.0
Max. Recommended
current 2 or 3 core cable
Amps ≤ 5 ≤ 5.70 ≤ 6.25 ≤ 8 ≤ 12
Flexible Conductors, class 2 mm² 0.055 0.22 0.50 0.75 1.0 1.5 2.5 4.0 6.0
Number of strands 7 7 7 7 7 7 7 7 7
Diameter single strand mm 0.1 0.2 0.53
Max. DC resistance Ω/km 345 86.2 36.0 24.5 18.1 12.1 7.41 4.61 3.08
Flexible Conductors, class 5 mm² 0.055 0.22 0.50 0.75 1.0 1.5 2.5 4.0 6.0
Number of strands 16 24 32 30 50 56 84
Diameter single strand mm 0.2 0.2 0.2 0.24 0.24 0.29 0.29
Max. DC resistance Ω/km 39.0 26.0 19.5 13.3 7.98 4.95 3.30
Max. Recommended current 2 or
3 core cable
Amps 2.7 2.8 3.75 5 6.25 8 12
Max. Recommended current 4 or
5 core cable
Amps 2.2 2.25 3 4 5 6.4 9.6
Max. Recommended current 6 to
19 core cable
Amps 1.9 1.95 2.6 3.5 4.35 5.6 8.4
Max. Recommended current 20
to 36 core cable
Amps 1.35 1.4 1.65 2.5 3.12 4 6
All conductors in BT Cables are in accordance with above tables unless otherwise stated in the respective section of this
publication or datasheets.
info.btcables@bt.com 46
47. Pairs: all pairs consist of two twisted wires with a lay-length < 40 D.
Cable Cores: all cable cores consist of stranded wires or pairs
Foil screens for multi-core and multi-pair cables, screens or shields mostly consist of an aluminium foil laminated to polyester, broadly
known as Alpet. These foils are helically (as a spiral) applied with sufficient overlap to guarantee 115 % or more coverage. . For the
flexibility of a cable a helically applied foil is to be preferred. A longitudinally applied foil act more as a stiff tube = more difficult to bend.
A drain wire or continuity wire, contacting the aluminium side of the foil, is used for the termination of the screen and also to ground
electrostatic discharges.
In case the screen of a coaxial cable where the screen may be a foil, this foil will be applied longitudinally and will also be bonded to the
dielectric around the conductor.
Braided screens consist of 16 or 24 groups of strands. One set of 8 or 12 strands is woven clockwise and the other set of 8 or 12 strands
anti-clockwise. Strands can consist of tinned or bare copper or aluminium wires.
Braided screens provide good screening efficiency and flexibility. Higher coverage provides better screening.
Sheaths: grey PVC, purple HFFR or black for PE, all in accordance with BS EN 50290-2.
Sheath PVC
PVC
Alarm cables
HFFR PE
Physical properties BS EN 50290-2-22 UL444 BS EN 50290-2 BS EN 50290-2
Retardancy Flame Fire Fire Not applicable
Retardancy acc. to IEC 60332-1 UL1666 IEC 60332-3C Not applicable
Low Smoke Not applicable Not applicable IEC 61034 Not applicable
Halogen-free (non acid, non toxic) Not applicable Not applicable IEC 60754 Not applicable
RoHS compliant YES YES YES YES
Installation ** INDOOR INDOOR INDOOR OUTDOOR
** on request cables with a sheath for in- & outdoor = universal use available.
RoHS Limits for Hazardous Substances
Substance Max. Concentration
Unless so marked, all BT Cables do not contain restricted or hazardous substances
and are compliant with the European Regulations or Directives for RoHS
(Restriction of Hazardous Substances), REACH (Regulation Registration,
Evaluation, Authorisation and Restriction of Chemical substances), WEEE (Waste
Electrical and Electronic Equipment ), ELV (End of Life Vehicles) and BFR
(Brominated Flame Retardants).
Lead (Pb) 0.03%
Mercury (Hg) 0.10%
Cadmium (Cd) 0.01%
Chromium 6 0.1%
PBB 0.1%
PBDE 0.1%
RS Protocol
RS-232 RS-422 RS-485
Differential no yes yes
Max. number of drivers
Max. number of receivers
1
1
1
10
1
32
Modes of operation full duplex half duplex half duplex
Network topology point-to-point multidrop multidrop
Max. distance acc. to standard 15 m 1200 m 1200 m
Max. speed at 12 m.
Max. speed at 1200 m.
20 kbs
1 kbs
10 Mbs
100 kbs
35 Mbs
100 kbs
Cables used
6 to 25 conductors.
No impedance specified
mainly 24AWG conductors.
Two pairs or more.
100 ohm
mainly 24AWG conductors.
One pair or more.
120 ohm
BT Cables main part numbers see section 1.3 section 1.2 section 1.1
info.btcables@bt.com 47
48. Nominal Attenuation in dB/100m for RG Coaxial Cables
MHz 1 5 10 50 100 300 550 750 1000 2000 3000 4500
RG-59 0.98 2.07 2.95 6.23 7.55 13.68 18.83 22.23 25.96 38.24 46.13 56.50
RG-6 0.79 1.71 2.33 4.57 6.40 11.96 15.76 18.05 21.36 31.44 39.76 50.46
RG-11 0.53 1.12 1.51 2.96 4.20 7.49 10.41 12.38 14.57 21.84 27.93 35.98
COMPARISON BETWEEN EUROPEAN AND UNITED STATES CABLE DESIGN BASICS
Europe USA
Focus on SAFETY = SAVING LIVES Focus Focus on REDUCING INSURANCE CLAIMS
Low Voltage Directive Directives National Electrical Code
220 Volt, 50 Hz Power supply system 120 Volt, 60 Hz
More radial thickness of insulation Cable basics More copper in conductors
IEC-EN and National Standards Standards UL standards
Cable specs. in mm, N, etc. Units Cable specs. in inches, lbs, etc.
70 °C (is equal to 80 °C in USA) Temperature Ratings 80 °C (Is equal to 70 °C in Europe)
300 / 500 Vrms
Voltage Ratings
300 Vrms
450 / 750 Vrms 600 Vrms
IEC 60332-1
Retardancy levels
UL1581 – VW-1
IEC 60332-3-24 (former 3C) UL1685
RoHS compliant
Environmental
requirements
A number of states banned Hg and PBDE
CE Marking
The CE marking certifies that a product has met EU
consumer safety, health or environmental
requirements. By affixing the CE marking to a
product, the manufacturer – on his sole responsibility
– declares that it meets EU safety, health and
environmental requirements or, if stipulated in the
directive(s), it had to be examined by a notified
conformity assessment body.
Quality assurance
UL Approval / Listing
UL does not approve products. Rather it evaluates
products for compliance to specific requirements, and
permits acceptable products to carry a UL certification
mark, as long as they remain compliant with the
standards.
Products under its listing service are said to be “UL
Listed,” identified by the distinctive UL mark.
CONVERSIONS
Europe USA
1 mm = 0.03937 inches 1 inch = 25,4 mm
1 m = 3.2808 feet (305 m = 1000 feet) 1 feet = 0.3048 m
1 m = 1.0936 feet 1 yard = 0.9144m
1 km = 0.6214 miles 1 mile = 1.6093 km
1 kg/km = 0.6719 lbs/1000 ft 1 lbs/1000 ft = 1.488 kg/km
1 ohm/km = 0.3048 ohm/1000 ft 1 ohm/1000 ft = 3.2808 ohm/km
1 N = 0.2248 lbs force 1 lbs force = 0.2248 N
-40 °C = -40 °F -40 °F = -40 °C
-30 °C = -22 °F -22 °F = -30 °C
0 °C = 32 °F 32 °F = 0 °C
60 °C = 90 °F 90 °F = -60 °C
75 °C = 167 °F 167 °F = -75 °C
90 °C = 194 °F 194 °F = -90 °C
info.btcables@bt.com 48
49. Area Conversions
From To Multiply by To Multiply by To Multiply by
Circular mils Square inches 0.0000007854 Square mils 0.7854 mm² 0.0005067
Square
inches
Circular mils 1,273.240 Square mils 1,000,000.00 mm² 645.16
mm² Square inches 0.00155 Square mils 1550.01 Circular mils 1,973.53
Square feet Square meters 0.0929
Common Wire Conversions
AWG 24 22 20 19/18 18 18/17
Cir. mils 404 640 987 1029 1481 1620 1974
mm² 0.205 0.324 0.5 0.521 0.75 0.821 1.0
AWG 16 15/16 14 14/13 12 11
Cir. mils 2580 2961 4110 4935 6530 7896 8230
mm² 1.371 1.5 2.082 2.5 3.309 4.0 4.170
Force, Mass and Weight Conversion
From To Multiply by From To Multiply by
Pounds Kilograms 0.4535 Kilograms Pounds 2.205
Pound per 1000 ft
Kilogram per
kilometre
1.488
Kilogram per
kilometre
Pound per 1000 ft 0.6719
Pound-force Newton 4.4482 Newton Pound-force 0.2248
info.btcables@bt.com 49