This document provides service training information for BOMAG single drum rollers models BW 216 DH/PDH-4, BW 219 DH/PDH-4, and BW 226 DH/PDH-4. It includes technical specifications, adjustment values, diagrams of engine and hydraulic systems, maintenance procedures, and troubleshooting guides. The machines are powered by a Deutz 6-cylinder diesel engine and use hydrostatic drives for drum, travel, and steering. The document is intended to train service personnel on servicing and repairing these rollers.
Bomag bw 179 pdh 4 single drum rollers service repair manualfjskekdmmem
This document provides technical data and adjustment values for the BW 177 DH Series 4 single drum roller, including specifications for the Deutz diesel engine, hydrostatic travel pump, drum drive motor, vibration pump, steering pump, rear axle, and recommended filling capacities. The machine's serial number range and manufacture dates are also listed to ensure the correct documentation is referenced.
Bomag bw 177 d 4 single drum rollers service repair manualfjsqazkekdmme
This document provides information about service training for the BOMAG BW 177 D-4 single drum roller. It includes a table of contents, introduction, technical specifications, maintenance schedules and instructions for various components. The maintenance section outlines maintenance tasks to be performed at regular intervals up to 5,000 operating hours. It also provides details on engine type, hydraulic systems, travel systems, vibration, steering and electrical systems.
Bomag bw 141 ac 4 tandem rollers service repair manualpfiskdmjekm
The document provides technical specifications for Tandem Rollers including the BW 141, BW 154, and BW 154 AM models. It includes details on the diesel engine, hydraulic pumps and motors, drum gearboxes, vibration systems, and other components. Technical data such as pump displacements, motor types, pressure settings, and fluid capacities are presented.
Crown wf3000 series forklift service repair manualudjdkdkdmm
1. The document is a service manual for the WF3000 series forklift trucks that provides information on maintenance, repair, troubleshooting, and specifications for the trucks.
2. It includes sections covering lubrication and adjustments, hydraulics, drive unit, electrics, brakes, steering, mast, cylinders, and electrical diagrams.
3. The manual provides maintenance technicians with the information needed to service the trucks, such as recommended lubricants, component locations, repair instructions, and electrical schematics.
Crown we2000 series forklift service repair manualudjdkdkdmm
This document is a service and parts manual for a series of trucks. It contains sections on maintenance, lubrication, adjustments, hydraulics, drive units, wheels, tires, electrical systems, and components. The manual provides instructions on inspection schedules, maintenance plans, component access, lubrication points, and repair procedures. It also includes schematics, diagrams, part numbers, and other technical information needed for service and repairs.
Crown wave50 work assit vehicle service repair manualudjdkdkdmm
This document is a maintenance manual for the WAVE 50 series work assist vehicle. It provides instructions for general maintenance, cleaning, safety procedures, and maintenance of specific vehicle systems. Systems covered include the battery, hydraulics, mast, drive unit, and other mechanical components. The manual includes lubrication guidelines, component locations, troubleshooting information, and torque specifications for repairs.
Bomag bw 179 pdh 4 single drum rollers service repair manualfjskekdmmem
This document provides technical data and adjustment values for the BW 177 DH Series 4 single drum roller, including specifications for the Deutz diesel engine, hydrostatic travel pump, drum drive motor, vibration pump, steering pump, rear axle, and recommended filling capacities. The machine's serial number range and manufacture dates are also listed to ensure the correct documentation is referenced.
Bomag bw 177 d 4 single drum rollers service repair manualfjsqazkekdmme
This document provides information about service training for the BOMAG BW 177 D-4 single drum roller. It includes a table of contents, introduction, technical specifications, maintenance schedules and instructions for various components. The maintenance section outlines maintenance tasks to be performed at regular intervals up to 5,000 operating hours. It also provides details on engine type, hydraulic systems, travel systems, vibration, steering and electrical systems.
Bomag bw 141 ac 4 tandem rollers service repair manualpfiskdmjekm
The document provides technical specifications for Tandem Rollers including the BW 141, BW 154, and BW 154 AM models. It includes details on the diesel engine, hydraulic pumps and motors, drum gearboxes, vibration systems, and other components. Technical data such as pump displacements, motor types, pressure settings, and fluid capacities are presented.
Crown wf3000 series forklift service repair manualudjdkdkdmm
1. The document is a service manual for the WF3000 series forklift trucks that provides information on maintenance, repair, troubleshooting, and specifications for the trucks.
2. It includes sections covering lubrication and adjustments, hydraulics, drive unit, electrics, brakes, steering, mast, cylinders, and electrical diagrams.
3. The manual provides maintenance technicians with the information needed to service the trucks, such as recommended lubricants, component locations, repair instructions, and electrical schematics.
Crown we2000 series forklift service repair manualudjdkdkdmm
This document is a service and parts manual for a series of trucks. It contains sections on maintenance, lubrication, adjustments, hydraulics, drive units, wheels, tires, electrical systems, and components. The manual provides instructions on inspection schedules, maintenance plans, component access, lubrication points, and repair procedures. It also includes schematics, diagrams, part numbers, and other technical information needed for service and repairs.
Crown wave50 work assit vehicle service repair manualudjdkdkdmm
This document is a maintenance manual for the WAVE 50 series work assist vehicle. It provides instructions for general maintenance, cleaning, safety procedures, and maintenance of specific vehicle systems. Systems covered include the battery, hydraulics, mast, drive unit, and other mechanical components. The manual includes lubrication guidelines, component locations, troubleshooting information, and torque specifications for repairs.
Crown sx3000 series forklift service repair manualudjdkdkdmm
This document provides service and maintenance information for the SX3000 Series truck. It begins with safety notes and warnings for working on the truck. The document then provides an introduction and details on model numbers. Most of the subsequent sections provide removal and repair instructions for various truck components, including lubrication/maintenance, hydraulics, the drive unit, electrics, brakes, the control handle, mast, cylinders, and diagrams. Torque specifications and lubrication points/intervals are also included.
Crown st3000 series forklift service repair manualudjdkdkdmm
This document provides service information for the ST3000 series truck, including safety information, an introduction, model numbers, lubrication and maintenance procedures, hydraulic and electrical systems, brakes, controls, mast, forks, cylinders, and diagrams. It contains information on component access, recommended lubricants, inspection and maintenance schedules, hydraulic and electrical components, systems and troubleshooting. The document is divided into sections covering various truck systems and components to assist with maintenance, repair, and safe operation of the ST3000 series truck.
Crown sc3200 series forklift service repair manualudjdkdkdmm
1. The document provides maintenance instructions for the SC3200 series truck. It details safety procedures, component descriptions, lubrication and inspection schedules, repair procedures, and torque specifications.
2. The table of contents lists 7 chapters covering topics such as hydraulics, drive systems, electrics, brakes, steering, mast, and forks. Diagrams and part numbers are provided for components.
3. Inspections and maintenance are divided into daily, monthly, quarterly, biannual, and annual schedules. Repair procedures include disassembling and overhauling components like pumps, motors, gears, cylinders and providing assembly instructions.
Caterpillar cat 324 e l excavator (prefix kte) service repair manual (kte0000...udjdkdkdmm
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process includes removing 28 components from the travel motor housing including the head, brake piston, plates, springs, seals and bearings. The assembly section outlines 28 steps to reinstall these components in reverse order using various tools. Special care must be taken when working with pressurized components and springs to avoid injury.
Caterpillar cat 324 e l excavator (prefix jcz) service repair manual (jcz0000...udjdkdkdmm
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process involves removing 28 components from the travel motor including the head, brake piston, plates, springs and seals. The assembly process reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts like the cam plate keys and piston marks. Special tools are required for tasks like removing races and seals.
Caterpillar cat 324 e excavator (prefix kte) service repair manual (kte00001 ...udjdkdkdmm
This document provides instructions for assembling a travel motor for excavator models 324E and 324E L. The 28 step assembly process includes installing various components like seals, bearings, plates, springs and retaining rings onto the housing, shaft and barrel assembly in the correct order. Special tools are required to install some parts and apply locking agents or lubricants where specified. Proper assembly sequence and special handling of spring loaded parts is important to prevent injury.
Caterpillar cat 324 e excavator (prefix jcz) service repair manual (jcz00001 ...udjdkdkdmm
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process includes removing 28 components from the travel motor housing including the head, brake piston, plates, springs and seals. The assembly section outlines 29 steps to reinstall these components in reverse order using various tools. Special care must be taken when working with pressurized components or parts under spring force.
Caterpillar cat 324 d ln excavator (prefix trh) service repair manual (trh000...udjdkdkdmm
This document provides the disassembly and assembly procedures for a 324D LN excavator travel motor. The disassembly procedure is outlined in 28 steps and removes components like the motor head, seals, springs, plates, and bearings. The assembly procedure is outlined in 15 steps and instructs technicians to install components like seals, bearings, plates, springs and balls back into their original positions on the travel motor housing and barrel assembly. Cleanliness is emphasized throughout the process.
Caterpillar cat 324 d ln excavator (prefix sym) service repair manual (sym000...udjdkdkdmm
This document provides disassembly instructions for the final drive of an excavator model 324D L and 324D LN. The 31 step procedure includes removing the final drive housing, cover, gears, carriers, shafts, seals and other components. Special tools are listed that are required, and safety notes about cleanliness and part markings for reassembly are provided. Detailed illustrations accompany each step to show how to disassemble the various parts of the final drive.
Caterpillar cat 324 d ln excavator (prefix btk) service repair manual (btk000...udjdkdkdmm
This document provides the disassembly and assembly procedures for a travel motor on excavator models 324D L and 324D LN. The disassembly procedure is outlined in 28 steps and includes removing components like the head, seals, springs, plates, and bearings. The assembly procedure reverses the disassembly steps in 15 illustrated steps and provides notes on cleaning, applying thread lock compound and lubricant, and ensuring parts are returned to their original positions.
Caterpillar cat 324 d l excavator (prefix tsn) service repair manual (tsn0000...udjdkdkdmm
This document provides the disassembly and assembly procedures for a travel motor on excavator models 324D and 324D L. The disassembly procedure involves 28 steps to remove components from the travel motor including the head, springs, plates, seals, bearings, and housing cover. The assembly procedure instructs to install components in the reverse order and notes that all seals and gaskets must be replaced, parts must be cleaned before assembly, and lubricant applied to components. Proper tooling is required for tasks like removing retaining rings and installing seals.
Caterpillar cat 324 d l excavator (prefix trh) service repair manual (trh0000...udjdkdkdmm
This document provides the disassembly and assembly procedures for a 324D LN excavator travel motor. It includes 28 steps for disassembly that remove components like the motor head, seals, plates, discs, bearings, and housing pieces. The 28 steps for assembly install these same components in reverse order and include notes about cleaning, applying lubricant, and ensuring correct part positioning. Tools required are also listed.
Caterpillar cat 324 d l excavator (prefix sym) service repair manual (sym0000...udjdkdkdmm
This document provides disassembly instructions for the final drive of a 324D L and 324D LN excavator. The 31 step process involves removing the final drive housing, cover, gears, carriers, shafts, seals and other components. Special tools are required to remove retaining rings, pins and other secured pieces. Cleanliness is important to prevent dirt contamination during disassembly.
Caterpillar cat 324 d l excavator (prefix pyt) service repair manual (pyt0000...udjdkdkdmm
This document provides instructions for disassembling and assembling the final drive of a 324D L Excavator. The assembly procedure involves 37 steps and requires various tools. Key steps include pressing bearings into housings, measuring bearing preload, installing seals using special tools, and applying anti-seize compound to surfaces. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 324 d l excavator (prefix mnd) service repair manual (mnd0000...udjdkdkdmm
The document provides instructions for disassembling the final drive of a 324D excavator. It lists required tools and a multi-step process involving removing bolts, covers, gears, seals, and other components. Individual parts are removed using various tools, with notes on alignment marks, part weights, and cleaning requirements. The carrier assembly, ring gears, and other internal parts are then dismantled through steps like driving out pins and removing thrust washers and gears.
Caterpillar cat 324 d l excavator (prefix lab) service repair manual (lab0000...udjdkdkdmm
This document provides the disassembly procedure for the final drive of a 324D L Excavator. It begins by outlining the required tools. The procedure then lists 32 steps to fully disassemble the final drive. These steps include removing covers, gears, shafts, seals, housings, and other internal components. Special tools and multiple people are required for removing some heavier parts. Cleanliness is emphasized to prevent dirt from entering during disassembly.
Bomag bw 216 dh 3 single drum roller service repair manualudjdkdkdmm
This document provides technical information and specifications for BOMAG single drum rollers models BW 216 D-3, BW 216 DH-3/PDH-3, BW 219 DH-3/PDH-3, and BW 225 D-3/PD-3. It includes details on the engine, travel pump, drum drive motor, vibration pump, steering pump, axle, and other components. Filling capacities and technical specifications are also listed. The document serves as a reference for maintenance and repair of these roller models.
Bomag bw 216 d 3 single drum roller service repair manualudjdkdkdmm
This document provides technical information and specifications for BOMAG single drum rollers models BW 216 D-3, BW 216 DH-3/PDH-3, BW 219 DH-3/PDH-3, and BW 225 D-3/PD-3. It includes details on the engine, travel pump, drum drive motor, vibration pump, steering pump, axle, and other components. Filling capacities and technical specifications are also listed for maintenance and repair of the machines.
Crown sx3000 series forklift service repair manualudjdkdkdmm
This document provides service and maintenance information for the SX3000 Series truck. It begins with safety notes and warnings for working on the truck. The document then provides an introduction and details on model numbers. Most of the subsequent sections provide removal and repair instructions for various truck components, including lubrication/maintenance, hydraulics, the drive unit, electrics, brakes, the control handle, mast, cylinders, and diagrams. Torque specifications and lubrication points/intervals are also included.
Crown st3000 series forklift service repair manualudjdkdkdmm
This document provides service information for the ST3000 series truck, including safety information, an introduction, model numbers, lubrication and maintenance procedures, hydraulic and electrical systems, brakes, controls, mast, forks, cylinders, and diagrams. It contains information on component access, recommended lubricants, inspection and maintenance schedules, hydraulic and electrical components, systems and troubleshooting. The document is divided into sections covering various truck systems and components to assist with maintenance, repair, and safe operation of the ST3000 series truck.
Crown sc3200 series forklift service repair manualudjdkdkdmm
1. The document provides maintenance instructions for the SC3200 series truck. It details safety procedures, component descriptions, lubrication and inspection schedules, repair procedures, and torque specifications.
2. The table of contents lists 7 chapters covering topics such as hydraulics, drive systems, electrics, brakes, steering, mast, and forks. Diagrams and part numbers are provided for components.
3. Inspections and maintenance are divided into daily, monthly, quarterly, biannual, and annual schedules. Repair procedures include disassembling and overhauling components like pumps, motors, gears, cylinders and providing assembly instructions.
Caterpillar cat 324 e l excavator (prefix kte) service repair manual (kte0000...udjdkdkdmm
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process includes removing 28 components from the travel motor housing including the head, brake piston, plates, springs, seals and bearings. The assembly section outlines 28 steps to reinstall these components in reverse order using various tools. Special care must be taken when working with pressurized components and springs to avoid injury.
Caterpillar cat 324 e l excavator (prefix jcz) service repair manual (jcz0000...udjdkdkdmm
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process involves removing 28 components from the travel motor including the head, brake piston, plates, springs and seals. The assembly process reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts like the cam plate keys and piston marks. Special tools are required for tasks like removing races and seals.
Caterpillar cat 324 e excavator (prefix kte) service repair manual (kte00001 ...udjdkdkdmm
This document provides instructions for assembling a travel motor for excavator models 324E and 324E L. The 28 step assembly process includes installing various components like seals, bearings, plates, springs and retaining rings onto the housing, shaft and barrel assembly in the correct order. Special tools are required to install some parts and apply locking agents or lubricants where specified. Proper assembly sequence and special handling of spring loaded parts is important to prevent injury.
Caterpillar cat 324 e excavator (prefix jcz) service repair manual (jcz00001 ...udjdkdkdmm
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process includes removing 28 components from the travel motor housing including the head, brake piston, plates, springs and seals. The assembly section outlines 29 steps to reinstall these components in reverse order using various tools. Special care must be taken when working with pressurized components or parts under spring force.
Caterpillar cat 324 d ln excavator (prefix trh) service repair manual (trh000...udjdkdkdmm
This document provides the disassembly and assembly procedures for a 324D LN excavator travel motor. The disassembly procedure is outlined in 28 steps and removes components like the motor head, seals, springs, plates, and bearings. The assembly procedure is outlined in 15 steps and instructs technicians to install components like seals, bearings, plates, springs and balls back into their original positions on the travel motor housing and barrel assembly. Cleanliness is emphasized throughout the process.
Caterpillar cat 324 d ln excavator (prefix sym) service repair manual (sym000...udjdkdkdmm
This document provides disassembly instructions for the final drive of an excavator model 324D L and 324D LN. The 31 step procedure includes removing the final drive housing, cover, gears, carriers, shafts, seals and other components. Special tools are listed that are required, and safety notes about cleanliness and part markings for reassembly are provided. Detailed illustrations accompany each step to show how to disassemble the various parts of the final drive.
Caterpillar cat 324 d ln excavator (prefix btk) service repair manual (btk000...udjdkdkdmm
This document provides the disassembly and assembly procedures for a travel motor on excavator models 324D L and 324D LN. The disassembly procedure is outlined in 28 steps and includes removing components like the head, seals, springs, plates, and bearings. The assembly procedure reverses the disassembly steps in 15 illustrated steps and provides notes on cleaning, applying thread lock compound and lubricant, and ensuring parts are returned to their original positions.
Caterpillar cat 324 d l excavator (prefix tsn) service repair manual (tsn0000...udjdkdkdmm
This document provides the disassembly and assembly procedures for a travel motor on excavator models 324D and 324D L. The disassembly procedure involves 28 steps to remove components from the travel motor including the head, springs, plates, seals, bearings, and housing cover. The assembly procedure instructs to install components in the reverse order and notes that all seals and gaskets must be replaced, parts must be cleaned before assembly, and lubricant applied to components. Proper tooling is required for tasks like removing retaining rings and installing seals.
Caterpillar cat 324 d l excavator (prefix trh) service repair manual (trh0000...udjdkdkdmm
This document provides the disassembly and assembly procedures for a 324D LN excavator travel motor. It includes 28 steps for disassembly that remove components like the motor head, seals, plates, discs, bearings, and housing pieces. The 28 steps for assembly install these same components in reverse order and include notes about cleaning, applying lubricant, and ensuring correct part positioning. Tools required are also listed.
Caterpillar cat 324 d l excavator (prefix sym) service repair manual (sym0000...udjdkdkdmm
This document provides disassembly instructions for the final drive of a 324D L and 324D LN excavator. The 31 step process involves removing the final drive housing, cover, gears, carriers, shafts, seals and other components. Special tools are required to remove retaining rings, pins and other secured pieces. Cleanliness is important to prevent dirt contamination during disassembly.
Caterpillar cat 324 d l excavator (prefix pyt) service repair manual (pyt0000...udjdkdkdmm
This document provides instructions for disassembling and assembling the final drive of a 324D L Excavator. The assembly procedure involves 37 steps and requires various tools. Key steps include pressing bearings into housings, measuring bearing preload, installing seals using special tools, and applying anti-seize compound to surfaces. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 324 d l excavator (prefix mnd) service repair manual (mnd0000...udjdkdkdmm
The document provides instructions for disassembling the final drive of a 324D excavator. It lists required tools and a multi-step process involving removing bolts, covers, gears, seals, and other components. Individual parts are removed using various tools, with notes on alignment marks, part weights, and cleaning requirements. The carrier assembly, ring gears, and other internal parts are then dismantled through steps like driving out pins and removing thrust washers and gears.
Caterpillar cat 324 d l excavator (prefix lab) service repair manual (lab0000...udjdkdkdmm
This document provides the disassembly procedure for the final drive of a 324D L Excavator. It begins by outlining the required tools. The procedure then lists 32 steps to fully disassemble the final drive. These steps include removing covers, gears, shafts, seals, housings, and other internal components. Special tools and multiple people are required for removing some heavier parts. Cleanliness is emphasized to prevent dirt from entering during disassembly.
Bomag bw 216 dh 3 single drum roller service repair manualudjdkdkdmm
This document provides technical information and specifications for BOMAG single drum rollers models BW 216 D-3, BW 216 DH-3/PDH-3, BW 219 DH-3/PDH-3, and BW 225 D-3/PD-3. It includes details on the engine, travel pump, drum drive motor, vibration pump, steering pump, axle, and other components. Filling capacities and technical specifications are also listed. The document serves as a reference for maintenance and repair of these roller models.
Bomag bw 216 d 3 single drum roller service repair manualudjdkdkdmm
This document provides technical information and specifications for BOMAG single drum rollers models BW 216 D-3, BW 216 DH-3/PDH-3, BW 219 DH-3/PDH-3, and BW 225 D-3/PD-3. It includes details on the engine, travel pump, drum drive motor, vibration pump, steering pump, axle, and other components. Filling capacities and technical specifications are also listed for maintenance and repair of the machines.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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2. Service Training
BW 216 / 219 / 226 DH / PDH -4
Table of contents
Foreword A 1
Documentation A 2
General A 3
New features A 5
Technical data and adjustment values B 1
Maintenance C 1
Maintenance chart and table of fuels and lubricants C2
DEUTZ diesel engine 2012C with EMR D 1
Service side D 2
Starter side D 3
Lubrication oil circuit D 4
Coolant circuit D 5
Fuel system D 6
EMR D10
Trouble shooting D22
Diagnostics SERDIA D24
Checking and adjusting the valve clearance D26
Assembly of plug-type injection pump D28
Engine components D44
Travel system E 1
Travel pump E 3
Control E 7
Charge pressure relief valve E 8
High pressure relief valve E 9
Pressure override valve E11
Axle drive motor E14
Drum drive motor E17
Test and adjustment points, travel system E19
Trouble shooting travel system E27
3. Service Training
BW 216 / 219 / 226 DH / PDH -4
Vibration F 1
Vibration pump F 3
High pressure relief valves F 6
Control F 7
Vibration motor F 8
Drum F11
Test and adjustment points, vibration system F13
Trouble shooting vibration F15
Steering G 1
Charge pump G 2
Steering pump G 3
Steering valve G 5
Articulated joint G 7
Measuring and adjustment points G 9
Trouble shooting steering G10
Electrics H 1
Wiring diagram
Hydraulic diagram
4. Service Training
BW 216 / 219 / 226 DH / PDH -4 - A 1 -
Foreword and new features
Reliable construction equipment is of greatest advantage for all parties involved:
• for the customer/user it is a basis for an exact calculation of utilization periods and the completion of
projects as scheduled.
• in the rental business it means that the equipment can be reliably used and planned without having
to stock a large number of stand-by machines.
• for the manufacturer it means that customers are satisfied, provides him with a good image and gives
him a feeling of confidence.
It is BOMAG’s philosophy to design and produce the machines with highest possible reliability. This
aspect of simple and easy maintenance was one of the key issues when developing and designing the
machine:
• the location of components in the machine eases maintenance work,
• the high quality standard of BOMAG is the basis for the considerable extension of the service and
maintenance intervals.
• the After Sales Service of BOMAG, including excellent operating and maintenance instruction
manuals, high quality training courses and on-site machine demonstrations helps the customer to
maintain their machines in good condition over a long period of time.
Permanent training of BOMAG’s own service personnel as well as the service personnel of BOMAG
Profit Centres and dealers is therefore a general prerequisite for BOMAG’s excellent world-wide service.
This program of permanent training is only possible with appropriate and up-to-date training material for
trainers as well as persons attending the training courses.
This training manual has not only been written as a support for the professional work of the trainer, but
also for the trainees attending these training courses.
The different levels of product training demand, that the training performed by BOMAG, its Profit Centres
or its dealers reflects the high quality of the training conducted at the Training Centre at BOMAG in
Boppard. For this reason we invested a lot of time in the preparation of these materials .
The structure of this training manual enables us to change or up-date individual chapters in case of
alterations to the machine.
5. Service Training
BW 216 / 219 / 226 DH / PDH -4 - A 2 -
Documentation
This Service Training is valid for the following BOMAG single drum rollers of series 4:
BW 216 DH / PDH -4
BW 219 DH / PDH-4
BW 226 DH / PDH-4
with Deutz diesel engine BF6M 2012C EMR
For the BOMAG machines described in this training manual the following documentation is additionally
available:
1. Operating and maintenance instructions
2. Spare parts catalogue
3. Wiring diagram *
4. Hydraulic diagram *
5. Repair instructions
6. Service Information
* The document versions valid at the date of printing are part of this training manual.
Attention!
The currently valid part numbers for the documents can be taken from the Doclist or the
Customer Service page in the BOMAG (BOMAG Secured Area) in accordance with the serial
number of the machine.
6. Service Training
BW 216 / 219 / 226 DH / PDH -4 - A 3 -
General
The new BOMAG single drum rollers of series 4 are mainly further developments of their predecessors
of series 3.
These machines have been successfully and reliably used for years on construction sites all over the
world, especially in earth construction and on sanitary landfill sites.
High compaction power and excellent traction are characteristics, which are of utmost importance for
this type of machine.
All components installed in these machines are manufactured in series production and are subjected to
stringent quality tests. This guarantees a high level of reliability and safety.
As with many other BOMAG products, and here especially with the large single drum rollers of the new
generation, we have decided to use the same successful drive concept with diesel engine (water cooled)
and hydrostatic drives also for these machines. The hydrostatic drives transfer the output power of the
engine directly to drum, drive wheels and steering.
The drive wheels are driven by fast rotating hydraulic motors and axle, whereas the drum is driven by
slow running radial piston motors.
On construction machines the work place of the operator is of utmost importance. Under such working
conditions the health and safety of the operator must be the greatest concern.
The cabin is very spacious and clearly arranged. The driver’s seat is very comfortable and can be
individually adjusted for every operator, even for his weight.
All control elements and gauges are within the reach and in the sight of the operator.
A monitoring display with light emitting diodes and clear pictograms informs the operator about any
operating faults. The operator is therefore always informed about the present condition of the machine.
The generously glazed cabin with windscreen wiper and washer systems for front and rear windscreens,
as well as a heated rear windscreen, offers clear vision to all sides.
7. Service Training
BW 216 / 219 / 226 DH / PDH -4 - A 4 -
Important characteristics of the new generation of single drum rollers are
• strong ROPS/FOPS according to SAE-standard
• wear free service brake by closed hydrostatic travel circuits
• disc brakes in axle and drum drive motor serve as parking and emergency brakes
• high stability due to low centre of gravity and the use of an articulated joint
• operating safety due to the use of monitoring boards for all important system data
• automatic engine shut down after 15 seconds, if the engine temperature is too high
• automatic engine shut down after 10 seconds, if the coolant level is too low
and the engine oil pressure is too low.
The single drum rollers of series 4 are well designed down to the smallest detail, so that they can meet
the toughest demands on large scale construction sites all over the world.
8. Service Training
BW 216 / 219 / 226 DH / PDH -4 - A 5 -
New features
Themulti-functiontravelleverandthedisplay
Back Front
up
down
10. Service Training
BW 216 / 219 226 DH / PDH -4 - A -
Translation
Rückseite Back
Vorderseite Front
Rechts Right
Auf Up
Vibr. Taste Vibr. button
Links Left
Ab Down
INFO Teste 1 INFO button 1
INFO Taste 2 INFO button 2
Translation:
Fahrhebel Travel lever
Datensammler Data collector
Luftfilter Air filter
Blink. L Indic. l
Blink. R Indic. r
Licht an Lights on
D+ Signal D+ signal
Hyd. Ölfilt. Hyd. oil filter
Hyd. Temp. Hyd. temp.
Klimaanl. Aircon
Ampere Ampere
Wasserab. Water separ.
Kühl. Füll. Coolant level
Fahrhebel Travel lever
Stufenschalter Speed range switch
Sitzkontaktschalter Seat contact switch
Drucksensor Pressure sensor
Verstellung Control
Sensor Sensor
Vorderrahmen Front frame
Hinterrahmen Rear frame
Verstellung Control
Fahrmotor vorne Front travel motor
Neigungssensor Inclination sensor
Sensor Sensor
Verstellung Control
Fahrmotor hinten Rear vtravel motor
Fahrpumpe Travel pump
13. Service Training
BW 216 / 219 / 226 DH / PDH -4 - B 1 -
Technical data and adjustment values
The following pages contain technical data valid at the date of printing (see front page of this manual).
Attention!
The currently valid technical data and adjustment values can be taken from the BOMAG Intranet
or Extranet (BOMAG Secured Area) in accordance with the serial number of the machine.
14. BOMAG Central Service - Technical data and adjustment values
Status: 2005-08-05
Product type: BW 216 DH Serie 4
Type No.: 582 60
Serial numbers from: 101 582 60 1001
Engine:
Type: BF6M2012C
Combustion principle: 4-stroke-Diesel
Cooling: Water
Number of cylinders: 6
Power acc. to ISO 9249: 147 kW
Power data at nominal speed of: 2300 1/min
Low idle speed: 850+/-150 1/min
High idle speed: 2475+/-125 1/min
Spec. fuel consumption: 222 g/kWh
Valve clearance, inlet: 0,3 mm
Valve clearance, outlet: 0,5 mm
Opening pressure, injection valves: 250 bar
Starter voltage: 12 V
Starter power: 3,1 kW
Travel pump:
Type: 90R 075 (EP)
System: Axial piston-swash plate
Max. displacement: 75 cm3/U
Max. flow ratio: 75ccm x n l/min
High pressure limitation: 400 bar
Charge pressure, high idle: 25+/-1 bar
Reduction gear, drum:
Type: CR 51
Transmission ratio: 73,5
Travel motor, rear:
Type: 51D110 (EP)
System: Axial piston-bent axle
Max. displacement (stage 1): 110 cm3/U
Min. displacement (stage 2): 55,3 cm3/U
Perm. leak oil quantity: 2 + 10 l/min
Rinsing oil quantity: 10 l/min
Rinsing oil pressure limitation: 16 bar
Drum drive:
Type: 51C 110 (EP)
System: Axial piston-swash plate
Displacement stage 1:
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15. 110 cm3/U
Displacement stage 2: 31,4 cm3/U
Perm. leak oil quantity: 2 + 10 l/min
Rinsing oil quantity: 10 l/min
Rinsing oil pressure limitation: 16 bar
Vibration pump:
Type: 90R 075 (EP)
System: Axial piston-swash plate
Max. displacement: 75 cm3/U
Starting pressure: 365+/-65 bar
Operating pressure, soil dependent: ca.100 bar
Vibration motor:
Type: A2FM 56 HDD
System: Axial piston-bent axle
Displacement: 56 cm3/U
Frequency: 31 / 36 Hz
Amplitude: 2,0/0,9 mm
Rinsing oil quantity: 6 l/min
Rinsing oil pressure limitation: 13 bar
Steering and charge pump:
Type: HY/ZFS11/16
System: Gear pump
Displacement: 16 cm3/U
Max. steering pressure: 175+26 bar
Rear axle:
Type: CHC 193/66LD
Differential: No-Spin
Degree of locking: 100 %
Reduction ratio: 65,08
Filling capacities:
Engine coolant: 16 l (50% Water, 50% Anti-freeze agent on
Ethane-diol-basis)
Engine oil: 12,5 l (SAE 15W-40, API CG-4 (for details see
maintenance manual))
Hydraulic oil: 60 l (HVLP 46 VI 150)
Vibration bearing housing: 2x 0,8 l (SAE 15W-40, API SJ/CF)
Rear axle: 11 l (SAE 90 EP, API GL 5)
Rear axle wheel hubs: 2 l (SAE 90 EP, API GL 5)
Rear axle, transmission: 1,9 l (SAE 90 EP, API GL 5)
Reduction gear, drum: 3,2 l (SAE 90 EP, API GL 5)
AC refrigerant: 1400 g (R 134a)
Compressor oil (filling the system): 100 ml (PAG Öl)
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16. BOMAG Central Service - Technical data and adjustment values
Status: 2005-08-05
Product type: BW 219 DH Serie 4
Type No.: 582 70
Serial numbers from: 101 582 70 1001
Engine:
Type: BF6M2012C
Combustion principle: 4-stroke-Diesel
Cooling: Water
Number of cylinders: 6
Power acc. to ISO 9249: 147 kW
Power data at nominal speed of: 2300 1/min
Low idle speed: 850+/-150 1/min
High idle speed: 2475+/-125 1/min
Spec. fuel consumption: 222 g/kWh
Valve clearance, inlet: 0,3 mm
Valve clearance, outlet: 0,5 mm
Opening pressure, injection valves: 250 bar
Starter voltage: 12 V
Starter power: 3,1 kW
Travel pump:
Type: 90R 100 EP
System: Axial piston-swash plate
Max. displacement: 100 cm3/U
Max. flow ratio: 100ccm x n l/min
High pressure limitation: 435 +/-15 bar
Charge pressure, high idle: 26+/-1 bar
Reduction gear, drum:
Type: CR 51
Transmission ratio: 73,5
Travel motor, rear:
Type: 51D110 (EP)
System: Axial piston-bent axle
Max. displacement (stage 1): 110 cm3/U
Min. displacement (stage 2): 55,3 cm3/U
Perm. leak oil quantity: 2 + 10 l/min
Rinsing oil quantity: 10 l/min
Rinsing oil pressure limitation: 16 bar
Drum drive:
Type: 51C 110 (EP)
System: Axial piston-swash plate
Displacement stage 1:
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17. 110 cm3/U
Displacement stage 2: 31,4 cm3/U
Perm. leak oil quantity: 2 + 10 l/min
Rinsing oil quantity: 10 l/min
Rinsing oil pressure limitation: 16 bar
Vibration pump:
Type: 90R 075 (EP)
System: Axial piston-swash plate
Max. displacement: 75 cm3/U
Starting pressure: 365+/-65 bar
Operating pressure, soil dependent: ca.100 bar
Vibration motor:
Type: A2FM 63 HDD
System: Axial piston-bent axle
Displacement: 63 cm3/U
Frequency: 26 / 31 Hz
Amplitude: 2,0/0,9 mm
Rinsing oil quantity: 6 l/min
Rinsing oil pressure limitation: 13 bar
Steering and charge pump:
Type: HY/ZFS11/16
System: Gear pump
Displacement: 16 cm3/U
Max. steering pressure: 175+26 bar
Rear axle:
Type: CHC 193/55
Differential: No-Spin
Degree of locking: 100 %
Reduction ratio: 93,74
Filling capacities:
Engine coolant: 16 l (50% Water, 50% Anti-freeze agent on
Ethane-diol-basis)
Engine oil: 12,5 l (SAE 15W-40, API CG-4 (for details see
maintenance manual))
Hydraulic oil: 60 l (HVLP 46 VI 150)
Vibration bearing housing: 2x 0,8 l (SAE 15W-40, API SJ/CF)
Rear axle: 11 l (SAE 90 EP, API GL 5)
Rear axle wheel hubs: 2 l (SAE 90 EP, API GL 5)
Rear axle, transmission: 1,9 l (SAE 90 EP, API GL 5)
Reduction gear, drum: 3,2 l (SAE 90 EP, API GL 5)
AC refrigerant: 1400 g (R 134a)
Compressor oil (filling the system): 100 ml (PAG Öl)
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19. BOMAG Central Service - Technical data and adjustment values
Status: 2005-08-05
Product type: BW 226 DH Serie 4
Type No.: 582 80
Serial numbers from: 101 582 80 1001
Engine:
Type: BF6M2012C
Combustion principle: 4-stroke-Diesel
Cooling: Water
Number of cylinders: 6
Power acc. to ISO 9249: 147 kW
Power data at nominal speed of: 2300 1/min
Low idle speed: 850+/-150 1/min
High idle speed: 2475+/-125 1/min
Spec. fuel consumption: 222 g/kWh
Valve clearance, inlet: 0,3 mm
Valve clearance, outlet: 0,5 mm
Opening pressure, injection valves: 250 bar
Starter voltage: 12 V
Starter power: 3,1 kW
Travel pump:
Type: 90R 100 EP
System: Axial piston-swash plate
Max. displacement: 100 cm3/U
Max. flow ratio: 100ccm x n l/min
High pressure limitation: 435 +/-15 bar
Charge pressure, high idle: 26+/-1 bar
Reduction gear, drum:
Type: 715 C 3B
Transmission ratio: 129,2
Travel motor, rear:
Type: 51D110 (EP)
System: Axial piston-bent axle
Max. displacement (stage 1): 110 cm3/U
Min. displacement (stage 2): 55,3 cm3/U
Perm. leak oil quantity: 2 + 10 l/min
Rinsing oil quantity: 10 l/min
Rinsing oil pressure limitation: 16 bar
Drum drive:
Type: 51C 110 (EP)
System: Axial piston-swash plate
Displacement stage 1:
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20. 110 cm3/U
Displacement stage 2: 31,4 cm3/U
Perm. leak oil quantity: 2 + 10 l/min
Rinsing oil quantity: 10 l/min
Rinsing oil pressure limitation: 16 bar
Vibration pump:
Type: 90R 075 (EP)
System: Axial piston-swash plate
Max. displacement: 75 cm3/U
Starting pressure: 365+/-65 bar
Operating pressure, soil dependent: ca.100 bar
Vibration motor:
Type: A2FM 80 HDD
System: Axial piston-bent axle
Displacement: 80 cm3/U
Frequency: 26 / 26 Hz
Amplitude: 2,1/1,1 mm
Rinsing oil quantity: 6 l/min
Rinsing oil pressure limitation: 13 bar
Steering and charge pump:
Type: HY/ZFS11/16
System: Gear pump
Displacement: 16 cm3/U
Max. steering pressure: 175+26 bar
Steering valve:
Type: OSPC 500 ON
System: Rotary valve
Rear axle:
Type: CHC 193/55
Differential: No-Spin
Degree of locking: 100 %
Reduction ratio: 93,74
Filling capacities:
Engine coolant: 16 l (50% Water, 50% Anti-freeze agent on
Ethane-diol-basis)
Engine oil: 12,5 l (SAE 15W-40, API CG-4 (for details see
maintenance manual))
Hydraulic oil: 60 l (HVLP 46 VI 150)
Vibration bearing housing: 2x 0,8 l (SAE 15W-40, API SJ/CF)
Rear axle: 11 l (SAE 90 EP, API GL 5)
Rear axle wheel hubs: 2 l (SAE 90 EP, API GL 5)
Rear axle, transmission: 1,9 l (SAE 90 EP, API GL 5)
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