This document provides technical information and specifications for BOMAG single drum rollers models BW 216 D-3, BW 216 DH-3/PDH-3, BW 219 DH-3/PDH-3, and BW 225 D-3/PD-3. It includes details on the engine, travel pump, drum drive motor, vibration pump, steering pump, axle, and other components. Filling capacities and technical specifications are also listed for maintenance and repair of the machines.
Caterpillar cat 324 d ln excavator (prefix sym) service repair manual (sym000...jfksekmmdme
This document provides disassembly instructions for the final drive of a 324D L and 324D LN excavator. It outlines 32 steps to fully disassemble the final drive assembly, including removing gears, shafts, housings, seals, and other internal components. Cleanliness is emphasized to prevent dirt contamination during disassembly. Various specialty tools are listed that are required to remove retaining rings, pins, and other secured pieces. The document provides illustrations and detailed instructions for each step in the disassembly process.
Caterpillar cat 324 d l excavator (prefix gpk) service repair manual (gpk0000...fjskekdmmem
This document provides the disassembly procedure for a 324D L excavator travel motor. It involves 28 steps to fully disassemble the travel motor, removing components like the head, port plate, springs, pistons, seals, and more. Various tools are required including an adapter, nuts, threaded rod, bolts, eyebolts, retaining ring pliers, a bearing puller, and more. Safety precautions are provided to be careful of spring forces and contain fluids during disassembly.
This assembly drawing consists of 7 sheets showing the parts of a hydraulic jack. There are 136 numbered parts with their materials, dimensions, and other specifications. The document provides assembly views, section views, and detailed views of individual parts with notes on tolerances, chamfers, and surface finishes.
Caterpillar cat 324 d l excavator (prefix tsn) service repair manual (tsn0000...jfksekmmdme
This document provides the disassembly and assembly procedures for a travel motor on excavator models 324D and 324D L. The disassembly procedure involves 28 steps to remove components from the travel motor housing, including the head, port plate, bearings, brake piston, plates, springs, and seals. The assembly procedure reverses the disassembly steps and involves installing components in the proper order and orientation, with notes to clean parts thoroughly, apply lubricant, and ensure correct positioning of marked components.
Caterpillar cat m318 d wheeled excavator (prefix w8p) service repair manual (...fdjjsekksemxs
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 diesel engine. It describes:
1) The required tools and preparation steps, which include locking the camshaft and crankshaft, removing covers, and ensuring the valves are closed.
2) The removal procedure, which involves marking components, loosening rocker arms, and tilting the idler gear during removal.
3) The installation procedure, such as cleaning parts, aligning timing marks, and lubricating before sliding the hub into the idler gear. Precise timing of the camshaft and crankshaft is required.
Caterpillar cat 324 d ln excavator (prefix btk) service repair manual (btk000...jfksekmmdme
This document provides disassembly and assembly instructions for a travel motor on 324D L and 324D LN excavator models. It includes:
1) A list of required tools for disassembly and assembly.
2) Detailed step-by-step instructions for disassembling components of the travel motor including removing seals, plates, springs, and bearings.
3) Detailed step-by-step instructions for reassembling the travel motor in reverse order, including applying thread lock compound and ensuring cleanliness.
Caterpillar cat 324 d l excavator (prefix jat) service repair manual (jat0000...fjskekdmmem
This document provides the disassembly procedure for a service repair manual of excavator models 324D and 324D L. It involves 28 steps to fully disassemble the travel motor, including removing components like the head, port plate, bearing, springs, brake piston, plates, friction discs, bearing races, cam plate, piston assemblies, ball, springs, and seals. Precautions are provided regarding potential injuries from spring force and ensuring cleanliness during disassembly and assembly. Required tools include an adapter, nuts, washers, threaded rod, eyebolt, retaining ring pliers, driver group, bearing puller group, and thread lock compound.
Caterpillar cat 324 d ln excavator (prefix trh) service repair manual (trh000...jfksekmmdme
This document provides the disassembly and assembly procedures for a travel motor on excavator models 324D L and 324D LN. It includes:
1) A list of required tools for disassembly and assembly.
2) Detailed step-by-step instructions for disassembling components of the travel motor such as removing the head, brake piston, plates and discs, bearings and seals.
3) Detailed step-by-step instructions for assembling the travel motor in reverse order, including applying thread lock compound and ensuring cleanliness.
Caterpillar cat 324 d ln excavator (prefix sym) service repair manual (sym000...jfksekmmdme
This document provides disassembly instructions for the final drive of a 324D L and 324D LN excavator. It outlines 32 steps to fully disassemble the final drive assembly, including removing gears, shafts, housings, seals, and other internal components. Cleanliness is emphasized to prevent dirt contamination during disassembly. Various specialty tools are listed that are required to remove retaining rings, pins, and other secured pieces. The document provides illustrations and detailed instructions for each step in the disassembly process.
Caterpillar cat 324 d l excavator (prefix gpk) service repair manual (gpk0000...fjskekdmmem
This document provides the disassembly procedure for a 324D L excavator travel motor. It involves 28 steps to fully disassemble the travel motor, removing components like the head, port plate, springs, pistons, seals, and more. Various tools are required including an adapter, nuts, threaded rod, bolts, eyebolts, retaining ring pliers, a bearing puller, and more. Safety precautions are provided to be careful of spring forces and contain fluids during disassembly.
This assembly drawing consists of 7 sheets showing the parts of a hydraulic jack. There are 136 numbered parts with their materials, dimensions, and other specifications. The document provides assembly views, section views, and detailed views of individual parts with notes on tolerances, chamfers, and surface finishes.
Caterpillar cat 324 d l excavator (prefix tsn) service repair manual (tsn0000...jfksekmmdme
This document provides the disassembly and assembly procedures for a travel motor on excavator models 324D and 324D L. The disassembly procedure involves 28 steps to remove components from the travel motor housing, including the head, port plate, bearings, brake piston, plates, springs, and seals. The assembly procedure reverses the disassembly steps and involves installing components in the proper order and orientation, with notes to clean parts thoroughly, apply lubricant, and ensure correct positioning of marked components.
Caterpillar cat m318 d wheeled excavator (prefix w8p) service repair manual (...fdjjsekksemxs
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 diesel engine. It describes:
1) The required tools and preparation steps, which include locking the camshaft and crankshaft, removing covers, and ensuring the valves are closed.
2) The removal procedure, which involves marking components, loosening rocker arms, and tilting the idler gear during removal.
3) The installation procedure, such as cleaning parts, aligning timing marks, and lubricating before sliding the hub into the idler gear. Precise timing of the camshaft and crankshaft is required.
Caterpillar cat 324 d ln excavator (prefix btk) service repair manual (btk000...jfksekmmdme
This document provides disassembly and assembly instructions for a travel motor on 324D L and 324D LN excavator models. It includes:
1) A list of required tools for disassembly and assembly.
2) Detailed step-by-step instructions for disassembling components of the travel motor including removing seals, plates, springs, and bearings.
3) Detailed step-by-step instructions for reassembling the travel motor in reverse order, including applying thread lock compound and ensuring cleanliness.
Caterpillar cat 324 d l excavator (prefix jat) service repair manual (jat0000...fjskekdmmem
This document provides the disassembly procedure for a service repair manual of excavator models 324D and 324D L. It involves 28 steps to fully disassemble the travel motor, including removing components like the head, port plate, bearing, springs, brake piston, plates, friction discs, bearing races, cam plate, piston assemblies, ball, springs, and seals. Precautions are provided regarding potential injuries from spring force and ensuring cleanliness during disassembly and assembly. Required tools include an adapter, nuts, washers, threaded rod, eyebolt, retaining ring pliers, driver group, bearing puller group, and thread lock compound.
Caterpillar cat 324 d ln excavator (prefix trh) service repair manual (trh000...jfksekmmdme
This document provides the disassembly and assembly procedures for a travel motor on excavator models 324D L and 324D LN. It includes:
1) A list of required tools for disassembly and assembly.
2) Detailed step-by-step instructions for disassembling components of the travel motor such as removing the head, brake piston, plates and discs, bearings and seals.
3) Detailed step-by-step instructions for assembling the travel motor in reverse order, including applying thread lock compound and ensuring cleanliness.
Caterpillar cat 330 c l excavator (prefix mkm) service repair manual (mkm0000...hhjsekmdmm
This document provides instructions for disassembling and assembling the travel motor of a 330C excavator. It begins by listing the required tools. The disassembly process is then described in 28 steps, removing components like the head, springs, plates, and seals. The assembly section follows the reverse order in 23 steps, applying thread lock and ensuring proper alignment of parts. Precautions are provided to prevent damage and ensure cleanliness during the process.
Caterpillar cat 336 e lh excavator (prefix gny) service repair manual (gny000...fjskekdmjekm
The document provides assembly instructions for a travel motor in 28 steps. It details installing various components like seals, springs, pistons, and plates in the proper sequence. It also describes attaching the travel motor to the excavator and tightening bolts to the specified torques. The removal and installation procedures for a final drive and travel motor are also outlined in 13 steps, including draining oil first and marking components for reinstallation.
Caterpillar cat 325 d l excavator (prefix lal) service repair manual (lal0000...hfjsekekmmd
This document provides the disassembly procedure for a 325D L excavator travel motor. It lists 28 steps to fully disassemble the travel motor including removing the head, port plate, springs, plates, friction discs, bearing races, cam plate, piston assemblies, seals, and other components. Precautions are given to contain fluids, mark components for reinstallation, and ensure cleanliness during disassembly and assembly. Required tools are also listed.
Caterpillar cat 330 c l excavator (prefix jnk) service repair manual (jnk0000...hhjsekmdmm
The document provides installation instructions for a gear pump used in the fan drive of an excavator. It outlines 20 steps to assemble the piston motor that drives the hydraulic fan. These include pressing bearings onto shafts, installing springs, O-rings, seals, and housing components in the proper order and orientation. Precautions are given to ensure cleanliness and prevent injury from parts under pressure.
Caterpillar cat 330 d l excavator (prefix jlp) service repair manual (jlp0000...hhjsekmdmm
This document provides disassembly instructions for a final drive on an excavator. It begins by having the technician mark the final drive for alignment and then remove the final drive and travel motor. Over 30 steps are then outlined to disassemble the various components of the final drive. This includes removing gears, carriers, shafts, seals and other parts using specialized tools. Cleanliness is emphasized throughout the process to prevent dirt from entering the mechanism.
Caterpillar cat 345 c excavator (prefix wde) service repair manual (wde00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the final drive of a 345C excavator. The disassembly procedure involves removing 28 parts in 28 steps, including removing the final drive cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. The assembly procedure involves installing 29 parts in 29 steps in the reverse order, adjusting bearing preload using shims, and applying anti-seize compound and thread lock to ensure proper assembly. Tools such as retaining ring pliers, eyebolts, and a transmission stand are required.
Caterpillar cat 324 e excavator (prefix jcz) service repair manual (jcz00001 ...jfksekmmdme
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L Excavator models. The disassembly process involves removing 28 components from the travel motor including the head, springs, pistons, bearing races, and seals. The assembly process reverses the disassembly steps and includes lubricating components and using various tools to install retaining rings, seals, and other parts back into their original positions. Precise alignment of parts is important for proper reassembly.
Caterpillar cat 324 e excavator (prefix kte) service repair manual (kte00001 ...jfksekmmdme
The document provides instructions for disassembling and assembling a travel motor. It lists the required tools and provides step-by-step instructions with accompanying illustrations. The disassembly process involves removing 27 different components from the travel motor housing including seals, springs, plates, discs, pistons, and bearings. The assembly process reverses the disassembly steps, instructing the technician to lubricate components, align markings, and tighten bolts to the specified torque using the appropriate tools.
Caterpillar cat 324 e l excavator (prefix ldg) service repair manual (ldg0000...fjsekkdmme
This document provides instructions for disassembling and assembling the travel motor on 324E L and 324E LN Excavator models. The disassembly process involves removing 28 components from the travel motor including the head, springs, plates, seals, bearings and more. The assembly process is the reverse and includes lubricating components and using various tools to install components in the proper order and orientation. Precautions are provided to avoid damaging parts and ensure proper assembly.
Caterpillar cat 324 e l excavator (prefix pnw) service repair manual (pnw0000...JayHaines2
This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. It lists the required tools and parts and provides 28 steps to disassemble the travel motor by removing components like the head, O-rings, springs, brake piston, plates, and bearings. It then lists 19 steps to assemble the travel motor by reinstalling these components in the reverse order, noting proper lubrication and alignment of parts.
Bomag bw 216 d 4 single drum roller service repair manualfhhsjdkmem
The document provides technical specifications and adjustment values for BOMAG single drum rollers models BW 211 D and BW 216 D-4, including engine, travel pump, travel motor, drum drive, vibration pump, vibration motor, steering and charge pump, steering valve, and rear axle specifications. It also lists recommended filling capacities for engine coolant, engine oil, hydraulic oil, vibration bearing housing, rear axle, rear axle wheel hubs, AC refrigerant, and compressor oil.
Bomag bw 177 single drum rollers service repair manualfjsqazkekdmme
The maintenance table lists maintenance work to be performed on the single drum roller at various intervals. Tasks include checking fluid levels daily, changing engine oil and filters every 500 hours, changing hydraulic oil and filters every 2000 hours, and checking components annually such as the air filters, belts, and scraper adjustments. Thorough and timely maintenance is important to ensure the machine's safety, functionality, and lifetime.
Bomag bw 179 dh single drum rollers service repair manualfjskekdmmem
This document provides technical data and adjustment values for the BW 177 DH Series 4 single drum roller, including specifications for the Deutz diesel engine, hydrostatic travel pump, drum drive motor, vibration pump, steering pump, rear axle, and recommended filling capacities. The machine's serial number range and manufacture dates are also listed to ensure the correct documentation is referenced.
Bomag bw 179 pdh 4 single drum rollers service repair manualfjskekdmmem
This document provides technical data and adjustment values for the BW 177 DH Series 4 single drum roller, including specifications for the Deutz diesel engine, hydrostatic travel pump, drum drive motor, vibration pump, steering pump, rear axle, and recommended filling capacities. The machine's serial number range and manufacture dates are also listed to ensure the correct documentation is referenced.
Bomag bw 177 single drum rollers service repair manualwedsrffcdgdv
The document provides a maintenance table for a single drum roller that outlines maintenance work to be performed at various operating hour intervals. It lists over 40 maintenance items ranging from daily checks of fluid levels to annual tasks like changing engine oil and filters. Performing regular maintenance according to the schedule is important to ensure the machine is ready for demanding construction work and all safety systems function properly.
Bomag bw 179 dh single drum rollers service repair manualujdkdkdmdm
The document provides a maintenance table for a single drum roller that outlines maintenance work to be performed at various operating hour intervals. It lists over 40 maintenance items ranging from daily checks of fluid levels to annual tasks like changing engine oil and filters. Performing regular maintenance according to the schedule is important to ensure the machine is ready for heavy duty work and meets safety standards.
Bomag bw 179 dh single drum rollers service repair manualfjskekazswdmme
The document provides a maintenance table for a single drum roller that outlines maintenance work to be performed at various operating hour intervals. It lists over 40 maintenance items ranging from daily checks of fluid levels to annual tasks like changing engine oil and filters. Performing regular maintenance according to the schedule is important to ensure the machine is ready for demanding construction work and all safety systems function properly.
Bomag bw 177 single drum rollers service repair manualujdkkdkdmm
This document provides technical data and adjustment values for the BW 177 DH Series 4 single drum roller, including specifications for the Deutz diesel engine, hydrostatic travel pump, drum drive motor, vibration pump, steering pump, rear axle, and recommended filling capacities. The machine's serial number range and manufacturer details are given for major components. Technical parameters like power output, displacement volumes, pressure settings, and speed values are listed.
Crown wf3000 series forklift service repair manualudjdkdkdmm
1. The document is a service manual for the WF3000 series forklift trucks that provides information on maintenance, repair, troubleshooting, and specifications for the trucks.
2. It includes sections covering lubrication and adjustments, hydraulics, drive unit, electrics, brakes, steering, mast, cylinders, and electrical diagrams.
3. The manual provides maintenance technicians with the information needed to service the trucks, such as recommended lubricants, component locations, repair instructions, and electrical schematics.
Crown we2000 series forklift service repair manualudjdkdkdmm
This document is a service and parts manual for a series of trucks. It contains sections on maintenance, lubrication, adjustments, hydraulics, drive units, wheels, tires, electrical systems, and components. The manual provides instructions on inspection schedules, maintenance plans, component access, lubrication points, and repair procedures. It also includes schematics, diagrams, part numbers, and other technical information needed for service and repairs.
Crown wave50 work assit vehicle service repair manualudjdkdkdmm
This document is a maintenance manual for the WAVE 50 series work assist vehicle. It provides instructions for general maintenance, cleaning, safety procedures, and maintenance of specific vehicle systems. Systems covered include the battery, hydraulics, mast, drive unit, and other mechanical components. The manual includes lubrication guidelines, component locations, troubleshooting information, and torque specifications for repairs.
Caterpillar cat 330 c l excavator (prefix mkm) service repair manual (mkm0000...hhjsekmdmm
This document provides instructions for disassembling and assembling the travel motor of a 330C excavator. It begins by listing the required tools. The disassembly process is then described in 28 steps, removing components like the head, springs, plates, and seals. The assembly section follows the reverse order in 23 steps, applying thread lock and ensuring proper alignment of parts. Precautions are provided to prevent damage and ensure cleanliness during the process.
Caterpillar cat 336 e lh excavator (prefix gny) service repair manual (gny000...fjskekdmjekm
The document provides assembly instructions for a travel motor in 28 steps. It details installing various components like seals, springs, pistons, and plates in the proper sequence. It also describes attaching the travel motor to the excavator and tightening bolts to the specified torques. The removal and installation procedures for a final drive and travel motor are also outlined in 13 steps, including draining oil first and marking components for reinstallation.
Caterpillar cat 325 d l excavator (prefix lal) service repair manual (lal0000...hfjsekekmmd
This document provides the disassembly procedure for a 325D L excavator travel motor. It lists 28 steps to fully disassemble the travel motor including removing the head, port plate, springs, plates, friction discs, bearing races, cam plate, piston assemblies, seals, and other components. Precautions are given to contain fluids, mark components for reinstallation, and ensure cleanliness during disassembly and assembly. Required tools are also listed.
Caterpillar cat 330 c l excavator (prefix jnk) service repair manual (jnk0000...hhjsekmdmm
The document provides installation instructions for a gear pump used in the fan drive of an excavator. It outlines 20 steps to assemble the piston motor that drives the hydraulic fan. These include pressing bearings onto shafts, installing springs, O-rings, seals, and housing components in the proper order and orientation. Precautions are given to ensure cleanliness and prevent injury from parts under pressure.
Caterpillar cat 330 d l excavator (prefix jlp) service repair manual (jlp0000...hhjsekmdmm
This document provides disassembly instructions for a final drive on an excavator. It begins by having the technician mark the final drive for alignment and then remove the final drive and travel motor. Over 30 steps are then outlined to disassemble the various components of the final drive. This includes removing gears, carriers, shafts, seals and other parts using specialized tools. Cleanliness is emphasized throughout the process to prevent dirt from entering the mechanism.
Caterpillar cat 345 c excavator (prefix wde) service repair manual (wde00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the final drive of a 345C excavator. The disassembly procedure involves removing 28 parts in 28 steps, including removing the final drive cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. The assembly procedure involves installing 29 parts in 29 steps in the reverse order, adjusting bearing preload using shims, and applying anti-seize compound and thread lock to ensure proper assembly. Tools such as retaining ring pliers, eyebolts, and a transmission stand are required.
Caterpillar cat 324 e excavator (prefix jcz) service repair manual (jcz00001 ...jfksekmmdme
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L Excavator models. The disassembly process involves removing 28 components from the travel motor including the head, springs, pistons, bearing races, and seals. The assembly process reverses the disassembly steps and includes lubricating components and using various tools to install retaining rings, seals, and other parts back into their original positions. Precise alignment of parts is important for proper reassembly.
Caterpillar cat 324 e excavator (prefix kte) service repair manual (kte00001 ...jfksekmmdme
The document provides instructions for disassembling and assembling a travel motor. It lists the required tools and provides step-by-step instructions with accompanying illustrations. The disassembly process involves removing 27 different components from the travel motor housing including seals, springs, plates, discs, pistons, and bearings. The assembly process reverses the disassembly steps, instructing the technician to lubricate components, align markings, and tighten bolts to the specified torque using the appropriate tools.
Caterpillar cat 324 e l excavator (prefix ldg) service repair manual (ldg0000...fjsekkdmme
This document provides instructions for disassembling and assembling the travel motor on 324E L and 324E LN Excavator models. The disassembly process involves removing 28 components from the travel motor including the head, springs, plates, seals, bearings and more. The assembly process is the reverse and includes lubricating components and using various tools to install components in the proper order and orientation. Precautions are provided to avoid damaging parts and ensure proper assembly.
Caterpillar cat 324 e l excavator (prefix pnw) service repair manual (pnw0000...JayHaines2
This document provides instructions for disassembling and assembling the travel motor of a 324E L Excavator. It lists the required tools and parts and provides 28 steps to disassemble the travel motor by removing components like the head, O-rings, springs, brake piston, plates, and bearings. It then lists 19 steps to assemble the travel motor by reinstalling these components in the reverse order, noting proper lubrication and alignment of parts.
Bomag bw 216 d 4 single drum roller service repair manualfhhsjdkmem
The document provides technical specifications and adjustment values for BOMAG single drum rollers models BW 211 D and BW 216 D-4, including engine, travel pump, travel motor, drum drive, vibration pump, vibration motor, steering and charge pump, steering valve, and rear axle specifications. It also lists recommended filling capacities for engine coolant, engine oil, hydraulic oil, vibration bearing housing, rear axle, rear axle wheel hubs, AC refrigerant, and compressor oil.
Bomag bw 177 single drum rollers service repair manualfjsqazkekdmme
The maintenance table lists maintenance work to be performed on the single drum roller at various intervals. Tasks include checking fluid levels daily, changing engine oil and filters every 500 hours, changing hydraulic oil and filters every 2000 hours, and checking components annually such as the air filters, belts, and scraper adjustments. Thorough and timely maintenance is important to ensure the machine's safety, functionality, and lifetime.
Bomag bw 179 dh single drum rollers service repair manualfjskekdmmem
This document provides technical data and adjustment values for the BW 177 DH Series 4 single drum roller, including specifications for the Deutz diesel engine, hydrostatic travel pump, drum drive motor, vibration pump, steering pump, rear axle, and recommended filling capacities. The machine's serial number range and manufacture dates are also listed to ensure the correct documentation is referenced.
Bomag bw 179 pdh 4 single drum rollers service repair manualfjskekdmmem
This document provides technical data and adjustment values for the BW 177 DH Series 4 single drum roller, including specifications for the Deutz diesel engine, hydrostatic travel pump, drum drive motor, vibration pump, steering pump, rear axle, and recommended filling capacities. The machine's serial number range and manufacture dates are also listed to ensure the correct documentation is referenced.
Bomag bw 177 single drum rollers service repair manualwedsrffcdgdv
The document provides a maintenance table for a single drum roller that outlines maintenance work to be performed at various operating hour intervals. It lists over 40 maintenance items ranging from daily checks of fluid levels to annual tasks like changing engine oil and filters. Performing regular maintenance according to the schedule is important to ensure the machine is ready for demanding construction work and all safety systems function properly.
Bomag bw 179 dh single drum rollers service repair manualujdkdkdmdm
The document provides a maintenance table for a single drum roller that outlines maintenance work to be performed at various operating hour intervals. It lists over 40 maintenance items ranging from daily checks of fluid levels to annual tasks like changing engine oil and filters. Performing regular maintenance according to the schedule is important to ensure the machine is ready for heavy duty work and meets safety standards.
Bomag bw 179 dh single drum rollers service repair manualfjskekazswdmme
The document provides a maintenance table for a single drum roller that outlines maintenance work to be performed at various operating hour intervals. It lists over 40 maintenance items ranging from daily checks of fluid levels to annual tasks like changing engine oil and filters. Performing regular maintenance according to the schedule is important to ensure the machine is ready for demanding construction work and all safety systems function properly.
Bomag bw 177 single drum rollers service repair manualujdkkdkdmm
This document provides technical data and adjustment values for the BW 177 DH Series 4 single drum roller, including specifications for the Deutz diesel engine, hydrostatic travel pump, drum drive motor, vibration pump, steering pump, rear axle, and recommended filling capacities. The machine's serial number range and manufacturer details are given for major components. Technical parameters like power output, displacement volumes, pressure settings, and speed values are listed.
Similar to Bomag bw 216 d 3 single drum roller service repair manual (8)
Crown wf3000 series forklift service repair manualudjdkdkdmm
1. The document is a service manual for the WF3000 series forklift trucks that provides information on maintenance, repair, troubleshooting, and specifications for the trucks.
2. It includes sections covering lubrication and adjustments, hydraulics, drive unit, electrics, brakes, steering, mast, cylinders, and electrical diagrams.
3. The manual provides maintenance technicians with the information needed to service the trucks, such as recommended lubricants, component locations, repair instructions, and electrical schematics.
Crown we2000 series forklift service repair manualudjdkdkdmm
This document is a service and parts manual for a series of trucks. It contains sections on maintenance, lubrication, adjustments, hydraulics, drive units, wheels, tires, electrical systems, and components. The manual provides instructions on inspection schedules, maintenance plans, component access, lubrication points, and repair procedures. It also includes schematics, diagrams, part numbers, and other technical information needed for service and repairs.
Crown wave50 work assit vehicle service repair manualudjdkdkdmm
This document is a maintenance manual for the WAVE 50 series work assist vehicle. It provides instructions for general maintenance, cleaning, safety procedures, and maintenance of specific vehicle systems. Systems covered include the battery, hydraulics, mast, drive unit, and other mechanical components. The manual includes lubrication guidelines, component locations, troubleshooting information, and torque specifications for repairs.
Crown sx3000 series forklift service repair manualudjdkdkdmm
This document provides service and maintenance information for the SX3000 Series truck. It begins with safety notes and warnings for working on the truck. The document then provides an introduction and details on model numbers. Most of the subsequent sections provide removal and repair instructions for various truck components, including lubrication/maintenance, hydraulics, the drive unit, electrics, brakes, the control handle, mast, cylinders, and diagrams. Torque specifications and lubrication points/intervals are also included.
Crown st3000 series forklift service repair manualudjdkdkdmm
This document provides service information for the ST3000 series truck, including safety information, an introduction, model numbers, lubrication and maintenance procedures, hydraulic and electrical systems, brakes, controls, mast, forks, cylinders, and diagrams. It contains information on component access, recommended lubricants, inspection and maintenance schedules, hydraulic and electrical components, systems and troubleshooting. The document is divided into sections covering various truck systems and components to assist with maintenance, repair, and safe operation of the ST3000 series truck.
Crown sc3200 series forklift service repair manualudjdkdkdmm
1. The document provides maintenance instructions for the SC3200 series truck. It details safety procedures, component descriptions, lubrication and inspection schedules, repair procedures, and torque specifications.
2. The table of contents lists 7 chapters covering topics such as hydraulics, drive systems, electrics, brakes, steering, mast, and forks. Diagrams and part numbers are provided for components.
3. Inspections and maintenance are divided into daily, monthly, quarterly, biannual, and annual schedules. Repair procedures include disassembling and overhauling components like pumps, motors, gears, cylinders and providing assembly instructions.
Caterpillar cat 324 e l excavator (prefix kte) service repair manual (kte0000...udjdkdkdmm
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process includes removing 28 components from the travel motor housing including the head, brake piston, plates, springs, seals and bearings. The assembly section outlines 28 steps to reinstall these components in reverse order using various tools. Special care must be taken when working with pressurized components and springs to avoid injury.
Caterpillar cat 324 e l excavator (prefix jcz) service repair manual (jcz0000...udjdkdkdmm
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process involves removing 28 components from the travel motor including the head, brake piston, plates, springs and seals. The assembly process reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts like the cam plate keys and piston marks. Special tools are required for tasks like removing races and seals.
Caterpillar cat 324 e excavator (prefix kte) service repair manual (kte00001 ...udjdkdkdmm
This document provides instructions for assembling a travel motor for excavator models 324E and 324E L. The 28 step assembly process includes installing various components like seals, bearings, plates, springs and retaining rings onto the housing, shaft and barrel assembly in the correct order. Special tools are required to install some parts and apply locking agents or lubricants where specified. Proper assembly sequence and special handling of spring loaded parts is important to prevent injury.
Caterpillar cat 324 e excavator (prefix jcz) service repair manual (jcz00001 ...udjdkdkdmm
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process includes removing 28 components from the travel motor housing including the head, brake piston, plates, springs and seals. The assembly section outlines 29 steps to reinstall these components in reverse order using various tools. Special care must be taken when working with pressurized components or parts under spring force.
Caterpillar cat 324 d ln excavator (prefix trh) service repair manual (trh000...udjdkdkdmm
This document provides the disassembly and assembly procedures for a 324D LN excavator travel motor. The disassembly procedure is outlined in 28 steps and removes components like the motor head, seals, springs, plates, and bearings. The assembly procedure is outlined in 15 steps and instructs technicians to install components like seals, bearings, plates, springs and balls back into their original positions on the travel motor housing and barrel assembly. Cleanliness is emphasized throughout the process.
Caterpillar cat 324 d ln excavator (prefix sym) service repair manual (sym000...udjdkdkdmm
This document provides disassembly instructions for the final drive of an excavator model 324D L and 324D LN. The 31 step procedure includes removing the final drive housing, cover, gears, carriers, shafts, seals and other components. Special tools are listed that are required, and safety notes about cleanliness and part markings for reassembly are provided. Detailed illustrations accompany each step to show how to disassemble the various parts of the final drive.
Caterpillar cat 324 d ln excavator (prefix btk) service repair manual (btk000...udjdkdkdmm
This document provides the disassembly and assembly procedures for a travel motor on excavator models 324D L and 324D LN. The disassembly procedure is outlined in 28 steps and includes removing components like the head, seals, springs, plates, and bearings. The assembly procedure reverses the disassembly steps in 15 illustrated steps and provides notes on cleaning, applying thread lock compound and lubricant, and ensuring parts are returned to their original positions.
Caterpillar cat 324 d l excavator (prefix tsn) service repair manual (tsn0000...udjdkdkdmm
This document provides the disassembly and assembly procedures for a travel motor on excavator models 324D and 324D L. The disassembly procedure involves 28 steps to remove components from the travel motor including the head, springs, plates, seals, bearings, and housing cover. The assembly procedure instructs to install components in the reverse order and notes that all seals and gaskets must be replaced, parts must be cleaned before assembly, and lubricant applied to components. Proper tooling is required for tasks like removing retaining rings and installing seals.
Caterpillar cat 324 d l excavator (prefix trh) service repair manual (trh0000...udjdkdkdmm
This document provides the disassembly and assembly procedures for a 324D LN excavator travel motor. It includes 28 steps for disassembly that remove components like the motor head, seals, plates, discs, bearings, and housing pieces. The 28 steps for assembly install these same components in reverse order and include notes about cleaning, applying lubricant, and ensuring correct part positioning. Tools required are also listed.
Caterpillar cat 324 d l excavator (prefix sym) service repair manual (sym0000...udjdkdkdmm
This document provides disassembly instructions for the final drive of a 324D L and 324D LN excavator. The 31 step process involves removing the final drive housing, cover, gears, carriers, shafts, seals and other components. Special tools are required to remove retaining rings, pins and other secured pieces. Cleanliness is important to prevent dirt contamination during disassembly.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3
Table of contents
Foreword A 1
Documentation A 2
General A 4
List of components B 1
Technical data B 2
Maintenance C1
Maintenance table C2
DEUTZ Diesel engine D 1
Service side D 2
Starter side D 3
Lubrication oil circuit D 4
Coolant circuit D 5
Checking and adjusting the valve clearance D 6
Plug-in injection pump D 8
Travel system E 1
Travel pump E 4
Servo control E 15
Multi-function valves E 17
Charge pressure relief valve E 20
Axle drive motor E 21
Drum drive motor with reduction gear E 23
Flushing valve E 26
Trouble shooting travel system ETr 1
3. Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3
Vibration F 1
Vibration pump F 4
Control F 8
High pressure protection F 8
Charge pump F 8
Vibration motor F 9
Trouble shooting vibration FTr 1
Steering G 1
Steering pump G 3
Steering valve G 5
Articulated joint G 7
Trouble shooting steering GTr 1
Electrical system H 1
Power supply H 2
Ignition and starter circuit H 4
Fault monitoring board H 7
Brakes H 11
Speed range selector H 14
Anti Spin Control (ASC) H 18
Vibration H 20
4. Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3 - A 1 -
Foreword
This training manual was specifically written for the new single drum rollers BW 216 D-3, BW 216 DH-
3/PDH-3, BW 219 DH-3/PDH3 and BW 225 D-3/PD-3 of generation 3. This range of single drum rollers
is the consequent further development of the machine range of heavy single drum rollers of generation
2 and is also an adaptation to the presently most modern status of technology.
Single drum rollers of this product ranges are today needed on construction sites all over the world. Rol-
lers of this size are mainly used in earth construction and for the preparation and sealing of sanitary
landfill sites.
During the development of this new generation of single drum rollers the requirements and demands of
our customers, operators and maintenance personnel were the main aspects which were taken into
consideration.
Since we would like to increase the benefit for our customers also in the future, we ask you kindly to
inform us about your ideas and suggestions.
The introduction of new or improved products on the market is not possible without thorough training of
all persons responsible for the efficient after sales service for all these products.
This is the reason why this document was prepared on the basis of the training material for the new ran-
ge of single drum rollers of generation 3. This material will help the trainer to transfer the necessary
knowledge to the participants in the training session in an easy to understand way.
This manual is by no means complete. Technical data and details, which were not available at the date
of release of this manual, or which have changed since the release of this manual, require special at-
tention of the respective trainer during the training course.
These training documents are not subjected to a regular updating service. All important changes to the
machine will, however, be worked in during the revision of this training manual.
The chapter "Documentation“ contains information about other documents for this machine. The latest
operating and maintenance instructions and the up-to-date electric and hydraulic diagrams are part of
this training manual.
5. Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3 - A 2 -
Documentation
For the single drum rollers BW 216 D-3, BW 216 DH-3/PDH-3, BW 219 DH-3/PDH3 and BW 225 D-3/
PD-3 the following documents are additionally available:
1. Operating and maintenance instructions
Machine type Catalogue No.: from serial no. to serial no.
BW 216 D-3 008 140 61 101 580 40 0101
BW 216 DH-3 008 140 61 101 580 42 0101
BW 216 PDH-3 008 140 61 101 580 43 0101
BW 219 DH-3 008 140 61 101 580 50 0101
BW 219 PDH-3 008 140 61 101 580 51 0101
BW 225 D-3 008 140 61 101 580 60 0101
BW 225 PD-3 008 140 61 101 580 61 0101
2. Spare parts catalogue
Machine type Catalogue No.: from serial no. to serial no.
BW 216 D-3 008 153 40 101 580 40 0101
BW 216 DH-3 008 153 42 101 580 42 0101
BW 216 PDH-3 008 153 43 101 580 43 0101
BW 219 DH-3 008 153 50 101 580 50 0101
BW 219 PDH-3 008 153 51 101 580 51 0101
BW 225 D-3 008 153 60 101 580 60 0101
BW 225 PD-3 008 153 61 101 580 61 0101
3. Wiring diagram*
Drawing No.: from serial number to serial number
582 700 38 for single drum rollers with new monitoring board
4. Hydraulic diagram*
Machine type Drawing No.: from serial number to serial number
BW 216 D-3 581 201 26 101 580 40 0101
BW 216 DH-3 581 201 26 101 580 42 0101
BW 216 PDH-3 581 201 26 101 580 43 0101
BW 219 DH-3 581 201 27 101 580 50 0101
BW 219 PDH-3 581 201 27 101 580 51 0101
BW 225 D-3 581 201 28 101 580 61 0101
BW 225 PD-3 581 201 28 101 580 61 0101
6. Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3 - A 3 -
5. Repair instructions
Catalogue No.: Component Part-No.
6. Service Information
Comment:
* These documents are part of the training manual
7. Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3 - A 4 -
General
The new single drum rollers BW 216 D-3, BW 216 DH-3/PDH-3, BW 219 DH-3/PDH3 and BW 225 D-
3/PD-3 from BOMAG are mainly further developments of the preceding models BW 219 D-2 and BW
219 DH-2.
These machines have been successfully used over years on construction sites all over the world, espe-
cially in earth work and for the construction of sanitary landfill sites.
High compaction performance and extremely good traction are properties, which are of utmost im-
portance for machines of this type.
All components used in these machines are series production products and are permanently subjected
to stringent quality checks. This ensures a high level of reliability and safety.
As on many other BOMAG products and here particularly on the large single drum rollers of the new
generation, we have also with these machines made a decision in favour of the approved drive system
with diesel engine (water cooled) and hydrostatic drive. Hydrostatic drives transfer the output power of
the diesel engine directly to the drum, the drive wheels and the steering cylinder.
Drum and drive wheels are driven by fast rotating hydraulic motors and reduction gear (drum) or axle
(drive wheels).
On construction equipment the work place of the operator is of utmost importance. Under such operating
conditions the health and safety of the operator must be treated with top priority.
The cabin is very spacious and clearly layed out. The operator's seat is very comfortable and can be
individually adjusted for every operator, even to the weight.
All controls and gauges are within the reach and the field of vison of the operator.
A monitoring board with light emitting diodes and easy to understand pictograms informs the operator
about any faults occurring during operation. The operator is therefore always informed about the condi-
tion of the machine.
The generously dimensioned windows in the cabin with windscreen wiper and washer systems for front
and rear windscreens allow excellent view to all directions.
• strong ROPS/FOPS according to SAE standard
• wear free service brake due to the closed hydraulic travel circuits
• multi-disc brakes in the planetary drives working as parking and emergency brakes
• high stability due to the low centre of gravity and the use of an articulated joint
• operational safety due to the use of monitoring boards for all important system data
8. Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3 - A 5 -
• automatic engine shut down at too high coolant temperature, too low hydraulic oil level (when rea-
ching the lowest level the engine will be shut down after 20 seconds) and too low engine oil pressure.
The single drum rollers BW 216 D-3, BW 216 DH-3/PDH-3, BW 219 DH-3/PDH3 and BW 225 D-3/PD-
3 are very well designed down to the smallest detail, suitable for the tough requirements on large scale
construction sites all over the world.
9. Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3 - B 1 -
List of components
Fig. 1 Position of important service points
1 Drum drive motor 13 Vibration pump
2 Reduction gear 14 Travel pump
3 Vibration motor 15 Hand pump for hood
4 Articulated joint 16 Hydraulic oil filter
5 Hydraulic oil cooler 17 Starter
6 Radiator 18 Wheels (with axle and axle drive motor)
7 Fuel filter 19 Generator
8 Pressure accumulator to compensate 20 Radiator blower
vibrations in the steering system 21 Operator's seat
9 Engine oil filter 22 Steering wheel with steering valve
10 Steering/charge pump 23 Drum
11 Fuel pre-filter
12 Deutz engine BF6M 1013 E
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BOMAG Central Service - Technical data and adjustment values
Status: 2001-07-09
Product type: BW 216 D-3
Type No.: 580 40
Serial numbers from: 101 580 40 0101
Serial numbers up to: 101 580 40 0181
Engine:
Manufacturer: Deutz
Type: BF6M1013E
Combustion principle: 4-stroke-Diesel
Cooling: Water
Number of cylinders: 6
Power acc. to ISO 9249: 137 kW
Power data at nominal speed of: 2200 U/min
Low idle speed: 850+/-150 U/min
High idle speed: 2350+/-100 U/min
Spec. fuel consumption: 228 g/kWh
Valve clearance, inlet: 0,3 mm
Valve clearance, outlet: 0,5 mm
Opening pressure, injection valves: 250 bar
Starter voltage: 12 V
Starter power: 3,1 kW
Travel pump:
Manufacturer: Sauer-Danfoss
Type: 90R 075
System: Axial piston-swash plate
Max. displacement: 75 cm3/U
Max. flow ratio: 172,9 l/min
High pressure limiation: 435 +/-15 bar
Charge pressure, high idle: 25+/-1 bar
Reduction gear, drum:
Manufacturer: Sauer-Danfoss
Type: CR 31
Transmission ratio: 45,6
Travel motor, rear:
Manufacturer: Sauer-Danfoss
Type: 51D110
System: Axial piston-bent axle
Max. displacement (stage 1): 110 cm3/U
Min. displacement (stage 2): 50 cm3/U
Perm. leak oil quantity: 2 l/min
Drum drive:
Manufacturer: Sauer-Danfoss
Type: 51C 110
System: Axial piston-swash plate
11. BOMAG Central Service Seite 2 von 2
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Displacement stage 1: 110 cm3/U
Displacement stage 2: 40,3 cm3/U
Perm. leak oil quantity: 2 l/min
Vibration pump:
Manufacturer: Sauer-Danfoss
Type: 42R 041
System: Axial piston-swash plate
Max. displacement: 41 cm3/U
Starting pressure: 350+/-50 bar
Operating pressure, soil dependent: ca.100 bar
Vibration motor:
Manufacturer: Sauer-Danfoss
Type: MMF 044
System: Axial piston-swash plate
Displacement: 44 cm3/U
Frequency: 30/36 Hz
Amplitude: 1,8/0,9 mm
Steering and charge pump:
Manufacturer: Bosch
Type: HY/ZFS11/16
System: Gear pump
Displacement: 16 cm3/U
Max. steering pressure: 225+/-15 bar
Steering valve:
Manufacturer: Sauer-Danfoss
Type: OSPC 500 ON
System: Rotary valve
Rear axle:
Manufacturer: Dana
Type: CHC 193/51
Differential: No-Spin
Degree of locking: 100 %
Reduction ratio: 65,08
Filling capacities:
Engine coolant: 20 l (50% Water, 50% Anti-freeze agent on
Ethane-diol-basis)
Engine oil: 20 l (SAE 15W-40, API SJ/CF)
Hydraulic oil: 60 l (HVLP 46 VI 150)
Vibration bearing housing: 2x 1,8 l (SAE 15W-40, API SJ/CF)
Rear axle: 11 l (SAE 90 EP, API GL 5)
Rear axle wheel hubs: 2,9 l (SAE 90 EP, API GL 5)
Rear axle, transmission: 1,9 l (SAE 90 EP, API GL 5)
Reduction gear, drum: 2,8 l (SAE 90 EP, API GL 5)
AC refrigerant: 1100 g (R 134a)
Compressor oil (filling the system): 100 ml (PAG Öl)
12. BOMAG Central Service Seite 1 von 2
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BOMAG Central Service - Technical data and adjustment values
Status: 2001-07-09
Product type: BW 216 D-3
Type No.: 580 40
Serial numbers from: 101 580 40 0182
Serial numbers up to: 101 580 82 1019
Engine:
Manufacturer: Deutz
Type: BF6M1013E
Combustion principle: 4-stroke-Diesel
Cooling: Water
Number of cylinders: 6
Power acc. to ISO 9249: 145 kW
Power data at nominal speed of: 2300 U/min
Low idle speed: 850+/-150 U/min
High idle speed: 2375+/-125 U/min
Spec. fuel consumption: 228 g/kWh
Valve clearance, inlet: 0,3 mm
Valve clearance, outlet: 0,5 mm
Opening pressure, injection valves: 250 bar
Starter voltage: 12 V
Starter power: 3,1 kW
Travel pump:
Manufacturer: Sauer-Danfoss
Type: 90R 075
System: Axial piston-swash plate
Max. displacement: 75 cm3/U
Max. flow ratio: 178,1 l/min
High pressure limiation: 435 +/-15 bar
Charge pressure, high idle: 25+/-1 bar
Reduction gear, drum:
Manufacturer: Sauer-Danfoss
Type: CR 31
Transmission ratio: 45,6
Travel motor, rear:
Manufacturer: Sauer-Danfoss
Type: 51D110
System: Axial piston-bent axle
Max. displacement (stage 1): 110 cm3/U
Min. displacement (stage 2): 50 cm3/U
Perm. leak oil quantity: 2 l/min
Drum drive:
Manufacturer: Sauer-Danfoss
Type: 51C 110
System: Axial piston-swash plate
13. BOMAG Central Service Seite 2 von 2
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Displacement stage 1: 110 cm3/U
Displacement stage 2: 40,3 cm3/U
Perm. leak oil quantity: 2 l/min
Vibration pump:
Manufacturer: Sauer-Danfoss
Type: 42R 041
System: Axial piston-swash plate
Max. displacement: 41 cm3/U
Starting pressure: 350+/-50 bar
Operating pressure, soil dependent: ca.100 bar
Vibration motor:
Manufacturer: Sauer-Danfoss
Type: MMF 044
System: Axial piston-swash plate
Displacement: 44 cm3/U
Frequency: 30/36 Hz
Amplitude: 1,8/0,9 mm
Steering and charge pump:
Manufacturer: Bosch
Type: HY/ZFS11/16
System: Gear pump
Displacement: 16 cm3/U
Max. steering pressure: 225+/-15 bar
Steering valve:
Manufacturer: Sauer-Danfoss
Type: OSPC 500 ON
System: Rotary valve
Rear axle:
Manufacturer: Dana
Type: CHC 193/51
Differential: No-Spin
Degree of locking: 100 %
Reduction ratio: 65,08
Filling capacities:
Engine coolant: 20 l (50% Water, 50% Anti-freeze agent on
Ethane-diol-basis)
Engine oil: 20 l (SAE 15W-40, API SJ/CF)
Hydraulic oil: 60 l (HVLP 46 VI 150)
Vibration bearing housing: 2x 1,8 l (SAE 15W-40, API SJ/CF)
Rear axle: 11 l (SAE 90 EP, API GL 5)
Rear axle wheel hubs: 2,9 l (SAE 90 EP, API GL 5)
Rear axle, transmission: 1,9 l (SAE 90 EP, API GL 5)
Reduction gear, drum: 2,8 l (SAE 90 EP, API GL 5)
AC refrigerant: 1100 g (R 134a)
Compressor oil (filling the system): 100 ml (PAG Öl)
14. BOMAG Central Service Seite 1 von 2
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BOMAG Central Service - Technical data and adjustment values
Status: 2001-07-09
Product type: BW 216 D-3
Type No.: 580 40
Serial numbers from: 101 580 40 1020
Engine:
Manufacturer: Deutz
Type: BF6M1013E
Combustion principle: 4-stroke-Diesel
Cooling: Water
Number of cylinders: 6
Power acc. to ISO 9249: 137 kW
Power data at nominal speed of: 2200 U/min
Low idle speed: 850+/-150 U/min
High idle speed: 2350+/-100 U/min
Spec. fuel consumption: 228 g/kWh
Valve clearance, inlet: 0,3 mm
Valve clearance, outlet: 0,5 mm
Opening pressure, injection valves: 250 bar
Starter voltage: 12 V
Starter power: 3,1 kW
Travel pump:
Manufacturer: Sauer-Danfoss
Type: 90R 075
System: Axial piston-swash plate
Max. displacement: 75 cm3/U
Max. flow ratio: 178,1 l/min
High pressure limiation: 435 +/-15 bar
Charge pressure, high idle: 25+/-1 bar
Reduction gear, drum:
Manufacturer: Sauer-Danfoss
Type: CR 31
Transmission ratio: 45,6
Travel motor, rear:
Manufacturer: Sauer-Danfoss
Type: 51D110
System: Axial piston-bent axle
Max. displacement (stage 1): 110 cm3/U
Min. displacement (stage 2): 50 cm3/U
Perm. leak oil quantity: 2 l/min
Drum drive:
Manufacturer: Sauer-Danfoss
Type: 51C 110
System: Axial piston-swash plate
Displacement stage 1: 110 cm3/U
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16. BOMAG Central Service Seite 2 von 2
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Displacement stage 2: 40,3 cm3/U
Perm. leak oil quantity: 2 l/min
Vibration pump:
Manufacturer: Sauer-Danfoss
Type: 42R 041
System: Axial piston-swash plate
Max. displacement: 41 cm3/U
Starting pressure: 350+/-50 bar
Operating pressure, soil dependent: ca.100 bar
Vibration motor:
Manufacturer: Hydromatik
Type: A2FM 45
System: Axial piston-bent axe
Displacement: 45 cm3/U
Frequency: 30/36 Hz
Amplitude: 1,8/0,9 mm
Steering and charge pump:
Manufacturer: Bosch
Type: HY/ZFS11/16
System: Gear pump
Displacement: 16 cm3/U
Max. steering pressure: 225+/-15 bar
Steering valve:
Manufacturer: Sauer-Danfoss
Type: OSPC 500 ON
System: Rotary valve
Rear axle:
Manufacturer: Dana
Type: CHC 193/51
Differential: No-Spin
Degree of locking: 100 %
Reduction ratio: 65,08
Filling capacities:
Engine coolant: 20 l (50% Water, 50% Anti-freeze agent on
Ethane-diol-basis)
Engine oil: 20 l (SAE 15W-40, API SJ/CF)
Hydraulic oil: 60 l (HVLP 46 VI 150)
Vibration bearing housing: 2x 1,8 l (SAE 15W-40, API SJ/CF)
Rear axle: 11 l (SAE 90 EP, API GL 5)
Rear axle wheel hubs: 2,9 l (SAE 90 EP, API GL 5)
Rear axle, transmission: 1,9 l (SAE 90 EP, API GL 5)
Reduction gear, drum: 2,8 l (SAE 90 EP, API GL 5)
AC refrigerant: 1100 g (R 134a)
Compressor oil (filling the system): 100 ml (PAG Öl)
17. BOMAG Central Service Seite 1 von 2
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BOMAG Central Service - Technical data and adjustment values
Status: 2001-07-09
Product type: BW 216 DH-3
Type No.: 580 42
Serial numbers from: 101 580 42 0101
Serial numbers up to: 101 580 42 0132
Engine:
Manufacturer: Deutz
Type: BF6M1013E
Combustion principle: 4-stroke-Diesel
Cooling: Water
Number of cylinders: 6
Power acc. to ISO 9249: 137 kW
Power data at nominal speed of: 2200 U/min
Low idle speed: 850+/-150 U/min
High idle speed: 2350+/-100 U/min
Spec. fuel consumption: 228 g/kWh
Valve clearance, inlet: 0,3 mm
Valve clearance, outlet: 0,5 mm
Opening pressure, injection valves: 250 bar
Starter voltage: 12 V
Starter power: 3,1 kW
Travel pump:
Manufacturer: Sauer-Danfoss
Type: 90R 075
System: Axial piston-swash plate
Max. displacement: 75 cm3/U
Max. flow ratio: 172,9 l/min
High pressure limiation: 435 +/-15 bar
Charge pressure, high idle: 25+/-1 bar
Reduction gear, drum:
Manufacturer: Sauer-Danfoss
Type: CR 31
Transmission ratio: 45,6
Travel motor, rear:
Manufacturer: Sauer-Danfoss
Type: 51D110
System: Axial piston-bent axle
Max. displacement (stage 1): 110 cm3/U
Min. displacement (stage 2): 31,4 cm3/U
Perm. leak oil quantity: 2 l/min
Drum drive:
Manufacturer: Sauer-Danfoss
Type: 51C 110
System: Axial piston-swash plate
18. BOMAG Central Service Seite 2 von 2
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Displacement stage 1: 110 cm3/U
Displacement stage 2: 27,5 cm3/U
Perm. leak oil quantity: 2 l/min
Vibration pump:
Manufacturer: Sauer-Danfoss
Type: 42R 041
System: Axial piston-swash plate
Max. displacement: 41 cm3/U
Starting pressure: 350+/-50 bar
Operating pressure, soil dependent: ca.100 bar
Vibration motor:
Manufacturer: Sauer-Danfoss
Type: MMF 044
System: Axial piston-swash plate
Displacement: 44 cm3/U
Frequency: 30/36 Hz
Amplitude: 1,8/0,9 mm
Steering and charge pump:
Manufacturer: Bosch
Type: HY/ZFS11/16
System: Gear pump
Displacement: 16 cm3/U
Max. steering pressure: 225+/-15 bar
Steering valve:
Manufacturer: Sauer-Danfoss
Type: OSPC 500 ON
System: Rotary valve
Rear axle:
Manufacturer: Dana
Type: CHC 193/51
Differential: No-Spin
Degree of locking: 100 %
Reduction ratio: 65,08
Filling capacities:
Engine coolant: 20 l (50% Water, 50% Anti-freeze agent on
Ethane-diol-basis)
Engine oil: 20 l (SAE 15W-40, API SJ/CF)
Hydraulic oil: 60 l (HVLP 46 VI 150)
Vibration bearing housing: 2x 1,8 l (SAE 15W-40, API SJ/CF)
Rear axle: 11 l (SAE 90 EP, API GL 5)
Rear axle wheel hubs: 2,9 l (SAE 90 EP, API GL 5)
Rear axle, transmission: 1,9 l (SAE 90 EP, API GL 5)
Reduction gear, drum: 2,8 l (SAE 90 EP, API GL 5)
AC refrigerant: 1100 g (R 134a)
Compressor oil (filling the system): 100 ml (PAG Öl)