Headquartered in Brownsburg, IN, Biologics Modular, LLC,
designs and manufactures modular facilities to serve as
biomanufacturing and research suites to health science service
providers, educational facilities and pharmaceutical
manufacturers.
Outline
Introduction
Global Deployment Strategy
Final Site Assembly
Modular Design Process
Pre-Engineered Designs
โ€ข Aseptic Filling Facility (503B)
โ€ข USP 797 and 800 Compounding Pharmacy
โ€ข Integrated Facilities
โ€ข DeployReady Biomanufacturing Suite
โ€ข Upstream Processing Suite
Project Examples
โ€ข Aseptic Filling Facility (503B)
โ€ข Cell Therapy Facility
Summary
ยฉ 2018 Biologics Modular, LLC All
Rights Reserved, Confidential
www.BiologicsModular.com
3
The Biologics Modular DeployReady Platform (DRP) is based
upon current CGMP manufacturing processes of the FDA
regulated industries.
Introduction
www.BiologicsModular.com
4
DRP design encompasses the following attributes:
1. Cost-effective, pre-engineered facility structure.
2. DRP coupling system allows for manufacturing process
flexibility.
3. Integrated utility, control and monitoring systems.
4. Replicated, staged, multi-site manufacturing deployment
strategy enhances pre-approval inspection process.
5. Transportable facilities for global deployment strategies.
ยฉ 2018 Biologics Modular, LLC All
Rights Reserved, Confidential
Global Deployment Strategy
DeployReady Global Strategy
www.BiologicsModular.com
5ยฉ 2018 Biologics Modular, LLC All
Rights Reserved, Confidential
Final Site Assembly
www.BiologicsModular.com
6
Final Assembly
โ€ขFive Container
โ€ขInside Core Build
Warehouse
ยฉ 2018 Biologics Modular, LLC All
Rights Reserved, Confidential
Modular Design Process
www.BiologicsModular.com
7ยฉ 2018 Biologics Modular, LLC All
Rights Reserved, Confidential
Modular Design Process
Computational Fluid Dynamics
www.BiologicsModular.com
8
Simulates the facility design to minimize errors
ยฉ 2018 Biologics Modular, LLC All
Rights Reserved, Confidential
Modular Design Process
Intermodal Container Platform
www.BiologicsModular.com
9
Intermodal container platform retains transportation
corner blocks, a system that is used all over the world
for shipping.
ยฉ 2018 Biologics Modular, LLC All
Rights Reserved, Confidential
Modular Design Process
Intermodal Container Platform
www.BiologicsModular.com
10
In a few weeks, the container is completely
transformed into a factory acceptance tested, clean
facility that can go any where in the world.
ยฉ 2018 Biologics Modular, LLC All
Rights Reserved, Confidential
Pre-Engineered
Designs
www.BiologicsModular.com
ยฉ 2018 Biologics Modular, LLC All
Rights Reserved, Confidential
Aseptic Filling Facility (503B)
Aseptic Regular Finish Fill (VanRx SA25)
Self-Contained Aseptic Filling
Facility
โ€ข Gloveless filling isolator
โ€ข Fills vials, syringes and cartridges
โ€ข Integrated sterilization system
โ€ข Modular platform
Pre-Engineered Designs
www.BiologicsModular.com
12ยฉ 2018 Biologics Modular, LLC All
Rights Reserved, Confidential
Aseptic Filling Facility (503B)
Aseptic with Lyophilization (VanRx SA25)
Pre-Engineered Designs
www.BiologicsModular.com
13
Self-Contained Aseptic Filling Facility
โ€ข Raised ceiling to accommodate finish
fill equipment
โ€ข Fully constructed offsite and then
delivered post FAT
ยฉ 2018 Biologics Modular, LLC All
Rights Reserved, Confidential
USP 797 and 800 Compounding Pharmacy
Compounding Pharmacy
โ€ข Integrated air handling and utilities
โ€ข Meets USP 797 or 800 standards
โ€ข Off the shelf design; 22 feet of casework and storage,
fume hood, refrigerator or freezer, gas systems and
safety shower
Pre-Engineered Designs
www.BiologicsModular.com
14ยฉ 2018 Biologics Modular, LLC All
Rights Reserved, Confidential
Cell Therapy Facilities
Pre-Engineered Designs
www.BiologicsModular.com
15ยฉ 2018 Biologics Modular, LLC All
Rights Reserved, Confidential
DeployReady Biomanufacturing Suite
www.BiologicsModular.com
16ยฉ 2018 Biologics Modular, LLC All
Rights Reserved, Confidential
Upstream Processing Suite Visualization
17
www.BiologicsModular.com
ยฉ 2018 Biologics Modular, LLC All
Rights Reserved, Confidential
Project
Examples
www.BiologicsModular.com
ยฉ 2018 Biologics Modular, LLC All
Rights Reserved, Confidential
Aseptic Filling Facility
Project Examples
www.BiologicsModular.com
19
Self-Contained Aseptic
Filling Facility
โ€ข Raised ceiling to
accommodate finish fill
equipment.
โ€ข Fully constructed offsite,
factory acceptance tested
and then delivered to the
clients facility.
ยฉ 2018 Biologics Modular, LLC All
Rights Reserved, Confidential
Cell Therapy Facility
Project Examples
www.BiologicsModular.com
20
Self-Contained Cell
Therapy Facility
โ€ข Simple 2 container layout
โ€ข Can be quickly
disassembled for
relocation.
โ€ข Fully constructed offsite
and then delivered post
FAT
ยฉ 2018 Biologics Modular, LLC All
Rights Reserved, Confidential
Partners
www.BiologicsModular.com
21ยฉ 2018 Biologics Modular, LLC All
Rights Reserved, Confidential
Summary
Our template processes and modular
manufacturing platforms are:
โ€ข A faster and more cost effective path to
GMP manufacture.
โ€ข Scalable.
โ€ข Transportable.
โ€ข Developed by experienced design and
engineering teams at Biologics Modular
and our partners.
www.BiologicsModular.com
22ยฉ 2018 Biologics Modular, LLC All
Rights Reserved, Confidential

Biologics modular ppt 2018 - bio pharma facilities

  • 2.
    Headquartered in Brownsburg,IN, Biologics Modular, LLC, designs and manufactures modular facilities to serve as biomanufacturing and research suites to health science service providers, educational facilities and pharmaceutical manufacturers.
  • 3.
    Outline Introduction Global Deployment Strategy FinalSite Assembly Modular Design Process Pre-Engineered Designs โ€ข Aseptic Filling Facility (503B) โ€ข USP 797 and 800 Compounding Pharmacy โ€ข Integrated Facilities โ€ข DeployReady Biomanufacturing Suite โ€ข Upstream Processing Suite Project Examples โ€ข Aseptic Filling Facility (503B) โ€ข Cell Therapy Facility Summary ยฉ 2018 Biologics Modular, LLC All Rights Reserved, Confidential www.BiologicsModular.com 3
  • 4.
    The Biologics ModularDeployReady Platform (DRP) is based upon current CGMP manufacturing processes of the FDA regulated industries. Introduction www.BiologicsModular.com 4 DRP design encompasses the following attributes: 1. Cost-effective, pre-engineered facility structure. 2. DRP coupling system allows for manufacturing process flexibility. 3. Integrated utility, control and monitoring systems. 4. Replicated, staged, multi-site manufacturing deployment strategy enhances pre-approval inspection process. 5. Transportable facilities for global deployment strategies. ยฉ 2018 Biologics Modular, LLC All Rights Reserved, Confidential
  • 5.
    Global Deployment Strategy DeployReadyGlobal Strategy www.BiologicsModular.com 5ยฉ 2018 Biologics Modular, LLC All Rights Reserved, Confidential
  • 6.
    Final Site Assembly www.BiologicsModular.com 6 FinalAssembly โ€ขFive Container โ€ขInside Core Build Warehouse ยฉ 2018 Biologics Modular, LLC All Rights Reserved, Confidential
  • 7.
    Modular Design Process www.BiologicsModular.com 7ยฉ2018 Biologics Modular, LLC All Rights Reserved, Confidential
  • 8.
    Modular Design Process ComputationalFluid Dynamics www.BiologicsModular.com 8 Simulates the facility design to minimize errors ยฉ 2018 Biologics Modular, LLC All Rights Reserved, Confidential
  • 9.
    Modular Design Process IntermodalContainer Platform www.BiologicsModular.com 9 Intermodal container platform retains transportation corner blocks, a system that is used all over the world for shipping. ยฉ 2018 Biologics Modular, LLC All Rights Reserved, Confidential
  • 10.
    Modular Design Process IntermodalContainer Platform www.BiologicsModular.com 10 In a few weeks, the container is completely transformed into a factory acceptance tested, clean facility that can go any where in the world. ยฉ 2018 Biologics Modular, LLC All Rights Reserved, Confidential
  • 11.
    Pre-Engineered Designs www.BiologicsModular.com ยฉ 2018 BiologicsModular, LLC All Rights Reserved, Confidential
  • 12.
    Aseptic Filling Facility(503B) Aseptic Regular Finish Fill (VanRx SA25) Self-Contained Aseptic Filling Facility โ€ข Gloveless filling isolator โ€ข Fills vials, syringes and cartridges โ€ข Integrated sterilization system โ€ข Modular platform Pre-Engineered Designs www.BiologicsModular.com 12ยฉ 2018 Biologics Modular, LLC All Rights Reserved, Confidential
  • 13.
    Aseptic Filling Facility(503B) Aseptic with Lyophilization (VanRx SA25) Pre-Engineered Designs www.BiologicsModular.com 13 Self-Contained Aseptic Filling Facility โ€ข Raised ceiling to accommodate finish fill equipment โ€ข Fully constructed offsite and then delivered post FAT ยฉ 2018 Biologics Modular, LLC All Rights Reserved, Confidential
  • 14.
    USP 797 and800 Compounding Pharmacy Compounding Pharmacy โ€ข Integrated air handling and utilities โ€ข Meets USP 797 or 800 standards โ€ข Off the shelf design; 22 feet of casework and storage, fume hood, refrigerator or freezer, gas systems and safety shower Pre-Engineered Designs www.BiologicsModular.com 14ยฉ 2018 Biologics Modular, LLC All Rights Reserved, Confidential
  • 15.
    Cell Therapy Facilities Pre-EngineeredDesigns www.BiologicsModular.com 15ยฉ 2018 Biologics Modular, LLC All Rights Reserved, Confidential
  • 16.
    DeployReady Biomanufacturing Suite www.BiologicsModular.com 16ยฉ2018 Biologics Modular, LLC All Rights Reserved, Confidential
  • 17.
    Upstream Processing SuiteVisualization 17 www.BiologicsModular.com ยฉ 2018 Biologics Modular, LLC All Rights Reserved, Confidential
  • 18.
    Project Examples www.BiologicsModular.com ยฉ 2018 BiologicsModular, LLC All Rights Reserved, Confidential
  • 19.
    Aseptic Filling Facility ProjectExamples www.BiologicsModular.com 19 Self-Contained Aseptic Filling Facility โ€ข Raised ceiling to accommodate finish fill equipment. โ€ข Fully constructed offsite, factory acceptance tested and then delivered to the clients facility. ยฉ 2018 Biologics Modular, LLC All Rights Reserved, Confidential
  • 20.
    Cell Therapy Facility ProjectExamples www.BiologicsModular.com 20 Self-Contained Cell Therapy Facility โ€ข Simple 2 container layout โ€ข Can be quickly disassembled for relocation. โ€ข Fully constructed offsite and then delivered post FAT ยฉ 2018 Biologics Modular, LLC All Rights Reserved, Confidential
  • 21.
    Partners www.BiologicsModular.com 21ยฉ 2018 BiologicsModular, LLC All Rights Reserved, Confidential
  • 22.
    Summary Our template processesand modular manufacturing platforms are: โ€ข A faster and more cost effective path to GMP manufacture. โ€ข Scalable. โ€ข Transportable. โ€ข Developed by experienced design and engineering teams at Biologics Modular and our partners. www.BiologicsModular.com 22ยฉ 2018 Biologics Modular, LLC All Rights Reserved, Confidential