Engineering our way to success !

                                   1
An introduction ………

Founded in 1892 Batliboi has grown to a position
of leadership among engineering companies. Our
beliefs and values have been the corner stones on
which we have built a durable edifice. We have
spearheaded technological change in all the
activities that we are engaged in today i.e.
manufacturing, engineering, contracting and
marketing.
                                                    2
An introduction ………
At plants located in Udhna and Bangalore, we
manufacture sophisticated machinery. The range
includes equipment designed and fabricated
indigenously, as well as in collaboration with some
of the world’s leading engineering companies. We
have been appointed engineers and contractors
for major turnkey projects, not only in India but
also overseas.

                                                      3
An introduction ………
The Company puts a premium on customer service.
 At the corporate level, we operate through
various Strategic Business Units (SBUs), each
supported by a dedicated team of engineers
providing comprehensive pre and post sales
services. These SBUs manufacture and also
market products, which are manufactured by
approx. 100 companies in India and abroad.
Marketing is through a network of offices nation-
wide.
                                                    4
An introduction ………
While dominating the Indian scene, we have
continued to grow abroad, offering our
specialised skills and technical expertise in
overseas projects through our wholly owned
subsidiary Batliboi International Ltd.
We are committed to invest, diversify and
expand our operations to improve the quality of
life and help engineer a strong and prosperous
India.
                                                  5
H uma n R e s ourc e s -
    Foc us
    Our focus is the continued professional and personal development
    of our people.


 Of     creating an environment of openness where
    responsibilities are given with authority to implement.
   Of building Batliboi as a learning organization - and a
    good place to work.

       Fifty per cent of our 1000 strong workforce comprises of
    professionals such as Engineers, Chartered Accountants, Post
    Graduates and MBAs. In fact, a significant number of our senior
    management built their careers at Batliboi and continue to
    contribute to our goals and objectives and are, naturally, proud to
    be part of our company.

                                                                          6
H uma n R e s ourc e s -
  F o c continuous training program helps us
     Our u s


 and performance.
    bridge the gap between employees, potential

answer to moving with the times. skills is our
    Acquiring new know-how and

frontline responsibilities for managingproviding
    Developing managerial ability and
                                             teams
  is our way of life.

     This ensures that we retain our competitive edge.



                                                         7
B u s in e s s D o m a in

               Batliboi Ltd




BMTG                             BEEL


        BTEG             BACRG




                                        8
O v e r v ie w o f B M T G – M a c h in e
                 T o o ls G r o u p
Batliboi Machine Tool Group (BMTG) is one of the major
business activities of Batliboi. This group consists of:


Manufacturing of CNC and Conventional Machines at Udhna
Manufacturing of Special Purpose Machines at Bangalore
Foundry at Udhna
Machine Tool Trading with head quarters at Mumbai
Crane Division at Mumbai



                                                           9
O v e r v ie w o f B M T G – M a c h in e
Situated at UdhnaT o oSurat, it is certified for ISO
                  near l s G r o u p
9001 and is situated on 180,000 sq. mts. of land. It has a
well-equipped Design and Manufacturing facility of 30,000
sq. mts.
Our Users include Defence, Railways, Automobile and
Engineering Industry.
We manufactures and source leading brands from across
the world to meet the customer requirements.

Batliboi also offers
custom built machines
to suit customer needs.


                                                             10
P r o d u c t P r o f ile – M a c h in e
The products manufactured G r o u p
                 T o o l s are:


o      Vertical Machining Centres in collaboration with
       Cincinnati Machines, UK
o      Horizontal Machining Centres based on designs from
       Bridgeport: UK
o      CNC Turning Centres Conventional & CNC – Knee type
       & Bed type – Milling machines (Universal, Vertical and
       Horizontal) CNC Milling machines are based on designs

        from Klopp Werke, Germany.
o       Conventional & CNC - Radial drilling machines.
o        Double Column Vertical Machining Centre with
    fixed/Movable Beam.
                                                                11
M a jo r E q u ip m e n t / M a c h in e r y
            in s t a lle d a t M T U
 Jig boring machine – SIP, Switzerland
 Jig milling machine – Herbert, UK
 Slide way grinder – Sumitomo, Japan
 Slide way grinder – Schneider, Germany
 Spline grinder
 Gear grinder – Reishauer, Switzerland3
 Gear hobber – TOS, Czech Republic
 Gear shaper – TOS, Czech Republic
 Horizontal boring machine – TOS, Czech Republic
 Horizontal machining centre – Bridgeport, UK
                                        Continued……
                                                      12
M a jo r E q u ip m e n t / M a c h in e r y
            in s t a lle d a t M T U
 Horizontal boring machine – TOS, Czech Republic
 Horizontal machining centre – Bridgeport, UK
 Laser Interferometer for calibration of CNC machines
 Gear Roll Tester - Carl Mahr, Germany
 Base Pitch Tester – Maag, Germany
 Metallurgical microscope
  The machine shop is fully equipped to manufacture a
  variety of precision components including hardening
  operations.




                                                         13
FOUNDRY DIVISION

     Foundry        Division     (ISO-9002
     certified) at our manufacturing
     facility at Udhna, (Surat).

     This division offers SG Iron, High
     Grade Grey Iron, Non Ferrous and
     Alloy Castings to meet the exact
     requirement      of    Engineering
     Industry.




                                         14
S P M – D iv is io n

                               Situated at Bangalore, it has
                               well trained engineers and
                               technicians to design and
                               manufacture conventional &
                               CNC Special Purpose Machines
                               for       Automobile      and
                               Engineering Industry.



The SPM Division has supplied more than 150 SPMs to various
reputed customers such as Ashok Leyland, Telco, Punjab
Tractors, Swaraj Engines, TVS-Suzuki, Hero Honda Motors,
TAFE, Spicers, Sona Steering Systems etc. Many of these
machines are repeat orders from the same satisfied customers.
                                                                15
S P M – D iv is io n – P r o d u c t
            p r o f ile
                    Conventional and CNC SPMs for
                       following application:
                       Milling: Bed type Simplex Milling
                       M/c – vertical and horizontal, Bed
                       type Duplex
                       Milling M/cs, Bed type Triplex
                       Milling M/cs, Plano Milling M/cs,
                       Keyway Milling M/cs.
                       Boring: Machines for Rough Boring,
                       Fine Boring, 2-way Boring, Double
                       Ended Multi-spindle Boring. Single
                       Spindle or Multi-spindle, Linear
                       Transfer Machines or Rotary
                       Transfer Machines with or without
                       Pallet changer.
                                                            16
S P M – D iv is io n – P r o d u c t
            p r o f ile
                    Conventional and CNC SPMs for
                       following application:
                       Facing and Centring Machines,
                       Broaching Machines for specific
                       application.

                       Drilling, Hole Milling, Tapping,
                       Reaming, Spot Facing:
                       Machines for U-Drilling, Multi-
                       spindle Drilling, Hole Milling,
                       Reaming and Tapping.

                       Single Station or Multi-station, both
                       Linear Transfer and Rotary
                       Transfer Machines.
                                                          17
C r a n e D iv is io n

This Division can offer:
• Overhead Travelling
  Cranes either hand
  operated (HOT) or
  electrically operated
  (EOT)
• Goliath Cranes           These cranes conform to IS 3177 &
• Grab Bucket Cranes       IS 807 with lifting capacities ranging
• Magnet Cranes            from 0.5 Tons to 250 Tons and are
• Steel Mill Duty Cranes   manufactured under strict quality
• Flame Proof Cranes       control.
• Swing Jib Cranes




                                                               18
M a r k e t in g N e t w o r k

                      With Head Quarters at
                      Mumbai, this Division deals
                      thro ug h        a     n a t io n -
                      w id e       ne tw o rk         of
                      o f f ic e s     e m p lo y in g
                      t r a in e d     E n g in e e r s
                      a nd          T e c h n ic ia n s
                      w it h         prove n
                      M a r k e t in g             a nd
                      s e r v ic e s u p p o r t f o r
                      t h e p r o d u c t s o f a ll
                      t h e D iv is io n s .




                                                       19
O v e r v ie w o f B T E G – T e x t ile
             E n g g Ghreo B T E G o p e r a t e s
                     T     up                            out
                       of      12             m a r k e t in g
                       o f f ic e s s p r e a d a ll o v e r
                       t h e c o u n t r y h a v in g 4 5
                       m a r k e t in g          pe rs ons
                       a nd       c o ve r    a ll m a jo r
                       t e x t ile c e n t e r s in In d ia .
                       Th e re        a re      q u a lif ie d
                       t e x t ile g r a d u a t e s w it h
                       e x p e r t is e    to     p r o v id e
                       v a lu a b le       in p u t s       to
                       c us to me rs .

                       Th e          m a n u f a c t u r in g
                       f a c ilit y is s it u a t e d a t
                       U d hna , S ura t.
                                                                 20
O v e r v ie w o f B T E G – T e x t ile
             E ng g G roup

                   T h e g r o u p is in v o lv e in
                   f o llo w in g b u s in e s s e s :


                    g i nTeeexrtiineg A i r
                   En
                                     l

                    c hSi n ei nr n i n g
                   Ma
                             p
                                    y
                    c hWneearvyi n g
                   Ma      i
                    c hKi n ei trt yn g
                   Ma
                             n      i

                    c hPi n o cr y s s i n g
                   Ma
                             r
                               e
                                    e

                    G a rme nt                          21
O v e r v ie w o f B A C R G – A ir -c o n d it io n in g &
               R e f r iT h er a tg o o u G r o iu p i n v o l v e
                        ge        irn p          s                 in
                        f o llo w in g b u s in e s s e s :
                        M a n u f a c t u r in g       of        A ir -
                        c o n d it io n in g & R e f r ig e r a t io n
                        E q u ip m e n t
                        P r o je c t E n g g .

                        B AC R         d iv is io n      ha s        been
                        b r in g in g p e r s o n a liz e d s e r v ic e
                        &          t e c h n o lo g y          o r ie n t e d
                        s o lu t io n s       to      c e ntra l          a ir
                        c o n d it io n in g ,       r e f r ig e r a t io n ,
                        h u m id if ic a t io n     &      v e n t ila t io n
                        s ys te m s        fo r     the       la s t     30
                        ye a r s .

                        S ys te m                    e n g in e e r in g
                        c a p a b ilit y         to         p r o v id e
                        c o m p le t e        H VA C     s o l u t i o n 22
                                                                         s
O v e r v ie w o f B A C R G – A ir -c o n d it io n in g &
               R e f r ig e r a t io n G r o u p
                        P r o d u c t p r o f ile o f t h is
                        d iv is io n :

                       h i l l eRros o f T o p A i r C o o l e d
                      C
                       D a c kaa bgle dS A ilri t U n i t
                                   uc t       e    p
                       o n dPi t i o n e r s
                      C
                       o m pS reem si -o re r m e t i c
                      C                s
                                          h

                       O h e lnl & yTpueb C ohmgphr e s s o r
                                   pe      T
                      e r f oSr m a n c e e i
                      p
                              L iq u id C o o le r s
                          S h e ll & T u b e
                      C onde ns e rs
                                                                23
Manufacturing & allied facilities at Works
Remanufacturing /Reconditioning Center
Batliboi has established an exclusive Reconditioning Center at its Manufacturing Division, Udhna.

The major strength of the center is technical capability and backup of machine tool experts. Center is
established with a major strength in machine tools design, CAD facilities, team of electrical and electronics
engineers, team of assembly experts and highly skilled workforce.

Unit has adequate material handling equipment, laser interferometer for calibration of reconditioned CNC
machines and inspection facilities for precision machine tool industry.

All the major machining requirements of Batliboi Reconditioning division such as Plano Milling, slideway
grinding of beds, tables, cylindrical grinding and jig boring which are essential for reconditioning with
upgradation, are met by support facilities available at Machine Tools & Foundry Divisions located at Udhna.

With our experience in building Machine Tools and contributing in Nation's industrial growth for over 35
years, we have capability in remanufacturing, reconditioning and refurbishing (i.e. upgradation of
conventional and old machines to state of art CNC technologies) machine tools.

Batliboi has refurbished imported high precision Machine Tools restoring accuracy levels thereby helping its
customers to upgrade their facilities at affordable cost.




                                                                                                                24
Manufacturing & allied facilities at Works



D E S IG N , E S T IM A T IO N & Q U O T A T IO N S


A c o m p r e h e n s iv e s o f t w a r e t o w o r k o u t m a jo r
t e c h n ic a l s p e c if ic a t io n s lik e m a in G ir d e r
s e c t io n , M o t o r H P s , G e a r B o x e s , B r a k e s , W ir e
R o p e s , e t c . is a v a ila b le . T h is s o f t w a r e is
d e s ig n e d t o c a lc u la t e t h e m o s t e c o n o m ic a l b u t
a d e q u a t e ly s t r o n g s e c t io n s a n d c o m p o n e n t s .
A n o t h e r s o f t w a r e p a c k a g e f o r c o s t e s t im a t io n
h a s b e e n d e v e lo p e d t o g iv e t h e m o s t
c o m p e t it iv e p r ic e s . T h is C o m p u t e r A id e d D e s ig n
a n d e s t im a t io n e n s u r e s t e c h n ic a l f a u lt f r e e a n d
o p t im a l c r a n e d e s ig n . D e t a ile d d r a w in g s a r e
a ls o g e n e r a t e d o n A u t o C A D .
                                                                                25
Manufacturing & allied facilities at Works


Q U A L IT Y A S S U R A N C E


S t r ic t q u a lit y in s p e c t io n a t e v e r y s t a g e o f
m a n u fa c tu re          by        c o mp e te nt     in s p e c t o r s
e ns ure s            d e f e c t -f r e e     p ro d uc ts .       Raw
m a t e r ia ls a r e t e s t e d b a s e d o n t h e r e le v a n t
IS s a m p lin g p la n . F in is h e d c o m p o n e n t s a r e
c h e c k e d f o r c lo s e t o le r a n c e s b e f o r e b e in g
s e n t t o s u b -a s s e m b ly lin e . A ll m a jo r s u b -
a s s e m b lie s a r e t e s t e d a s p e r s e t n o r m s
b e fo re       f in a l    a s s e m b ly .    A fte r    the      f in a l
a s s e m b ly ,      eac h        c ra ne     is    c he c ke d       fo r
d im e n s io n a l c o r r e c t n e s s a s p e r a p p r o v e d
G e ne ra l        Arra ng e me nt          D r a w in g    a nd      'N o
L o a d ' t r i a l r u n o f a l l t h r e e m o t i o n s t a k e n t o 26
Manufacturing & allied facilities at Works
                  SERVICE:

                  This is a vital lifeline for the business group.
                  Service engineers are situated at every
                  office – though almost all the time you will
                  find them only at the customers’ premises.
                  They undergo intensive and regular training
                  both in India and overseas. They similarly
                  believe in imparting comprehensive training
                  to customers’ technicians. Our other service
                  offerings include – Service Centres

                  Located at Tirupur, Coimbatore,
                  Mumbai, Udhna and Ludhiana.
                  Training Centres Located at Udhna and
                  Tirupur.
                  Knits Testing and consultancy Located
                  at Tirupur.
                  Knits Textile Education Centre Located
                  at Tirupur and Icchalkaranji.         27
O t h e r h i g h l i g h t s …. .
     Received CMTI - PMT Trust award for the best
      design at    IMTEX 2001 for Twin Spindle
Vertical Machining Center.

 Participant inpromote-Chicago/EMO/CHINA
Exhibitions to
                 IMTS
                        export of our machines.

    CE Mark obtained for Radial Drilling Machines for
     Export to Europe. Other products would also be
     covered.




                                                         28
Thank You



            29

BATLIBOI

  • 1.
    Engineering our wayto success ! 1
  • 2.
    An introduction ……… Foundedin 1892 Batliboi has grown to a position of leadership among engineering companies. Our beliefs and values have been the corner stones on which we have built a durable edifice. We have spearheaded technological change in all the activities that we are engaged in today i.e. manufacturing, engineering, contracting and marketing. 2
  • 3.
    An introduction ……… Atplants located in Udhna and Bangalore, we manufacture sophisticated machinery. The range includes equipment designed and fabricated indigenously, as well as in collaboration with some of the world’s leading engineering companies. We have been appointed engineers and contractors for major turnkey projects, not only in India but also overseas. 3
  • 4.
    An introduction ……… TheCompany puts a premium on customer service. At the corporate level, we operate through various Strategic Business Units (SBUs), each supported by a dedicated team of engineers providing comprehensive pre and post sales services. These SBUs manufacture and also market products, which are manufactured by approx. 100 companies in India and abroad. Marketing is through a network of offices nation- wide. 4
  • 5.
    An introduction ……… Whiledominating the Indian scene, we have continued to grow abroad, offering our specialised skills and technical expertise in overseas projects through our wholly owned subsidiary Batliboi International Ltd. We are committed to invest, diversify and expand our operations to improve the quality of life and help engineer a strong and prosperous India. 5
  • 6.
    H uma nR e s ourc e s - Foc us Our focus is the continued professional and personal development of our people.  Of creating an environment of openness where responsibilities are given with authority to implement.  Of building Batliboi as a learning organization - and a good place to work. Fifty per cent of our 1000 strong workforce comprises of professionals such as Engineers, Chartered Accountants, Post Graduates and MBAs. In fact, a significant number of our senior management built their careers at Batliboi and continue to contribute to our goals and objectives and are, naturally, proud to be part of our company. 6
  • 7.
    H uma nR e s ourc e s - F o c continuous training program helps us Our u s  and performance. bridge the gap between employees, potential answer to moving with the times. skills is our Acquiring new know-how and frontline responsibilities for managingproviding Developing managerial ability and teams is our way of life. This ensures that we retain our competitive edge. 7
  • 8.
    B u sin e s s D o m a in Batliboi Ltd BMTG BEEL BTEG BACRG 8
  • 9.
    O v er v ie w o f B M T G – M a c h in e T o o ls G r o u p Batliboi Machine Tool Group (BMTG) is one of the major business activities of Batliboi. This group consists of: Manufacturing of CNC and Conventional Machines at Udhna Manufacturing of Special Purpose Machines at Bangalore Foundry at Udhna Machine Tool Trading with head quarters at Mumbai Crane Division at Mumbai 9
  • 10.
    O v er v ie w o f B M T G – M a c h in e Situated at UdhnaT o oSurat, it is certified for ISO near l s G r o u p 9001 and is situated on 180,000 sq. mts. of land. It has a well-equipped Design and Manufacturing facility of 30,000 sq. mts. Our Users include Defence, Railways, Automobile and Engineering Industry. We manufactures and source leading brands from across the world to meet the customer requirements. Batliboi also offers custom built machines to suit customer needs. 10
  • 11.
    P r od u c t P r o f ile – M a c h in e The products manufactured G r o u p T o o l s are: o Vertical Machining Centres in collaboration with Cincinnati Machines, UK o Horizontal Machining Centres based on designs from Bridgeport: UK o CNC Turning Centres Conventional & CNC – Knee type & Bed type – Milling machines (Universal, Vertical and Horizontal) CNC Milling machines are based on designs from Klopp Werke, Germany. o Conventional & CNC - Radial drilling machines. o Double Column Vertical Machining Centre with fixed/Movable Beam. 11
  • 12.
    M a jor E q u ip m e n t / M a c h in e r y in s t a lle d a t M T U  Jig boring machine – SIP, Switzerland  Jig milling machine – Herbert, UK  Slide way grinder – Sumitomo, Japan  Slide way grinder – Schneider, Germany  Spline grinder  Gear grinder – Reishauer, Switzerland3  Gear hobber – TOS, Czech Republic  Gear shaper – TOS, Czech Republic  Horizontal boring machine – TOS, Czech Republic  Horizontal machining centre – Bridgeport, UK Continued…… 12
  • 13.
    M a jor E q u ip m e n t / M a c h in e r y in s t a lle d a t M T U  Horizontal boring machine – TOS, Czech Republic  Horizontal machining centre – Bridgeport, UK  Laser Interferometer for calibration of CNC machines  Gear Roll Tester - Carl Mahr, Germany  Base Pitch Tester – Maag, Germany  Metallurgical microscope The machine shop is fully equipped to manufacture a variety of precision components including hardening operations. 13
  • 14.
    FOUNDRY DIVISION Foundry Division (ISO-9002 certified) at our manufacturing facility at Udhna, (Surat). This division offers SG Iron, High Grade Grey Iron, Non Ferrous and Alloy Castings to meet the exact requirement of Engineering Industry. 14
  • 15.
    S P M– D iv is io n Situated at Bangalore, it has well trained engineers and technicians to design and manufacture conventional & CNC Special Purpose Machines for Automobile and Engineering Industry. The SPM Division has supplied more than 150 SPMs to various reputed customers such as Ashok Leyland, Telco, Punjab Tractors, Swaraj Engines, TVS-Suzuki, Hero Honda Motors, TAFE, Spicers, Sona Steering Systems etc. Many of these machines are repeat orders from the same satisfied customers. 15
  • 16.
    S P M– D iv is io n – P r o d u c t p r o f ile Conventional and CNC SPMs for following application: Milling: Bed type Simplex Milling M/c – vertical and horizontal, Bed type Duplex Milling M/cs, Bed type Triplex Milling M/cs, Plano Milling M/cs, Keyway Milling M/cs. Boring: Machines for Rough Boring, Fine Boring, 2-way Boring, Double Ended Multi-spindle Boring. Single Spindle or Multi-spindle, Linear Transfer Machines or Rotary Transfer Machines with or without Pallet changer. 16
  • 17.
    S P M– D iv is io n – P r o d u c t p r o f ile Conventional and CNC SPMs for following application: Facing and Centring Machines, Broaching Machines for specific application. Drilling, Hole Milling, Tapping, Reaming, Spot Facing: Machines for U-Drilling, Multi- spindle Drilling, Hole Milling, Reaming and Tapping. Single Station or Multi-station, both Linear Transfer and Rotary Transfer Machines. 17
  • 18.
    C r an e D iv is io n This Division can offer: • Overhead Travelling Cranes either hand operated (HOT) or electrically operated (EOT) • Goliath Cranes These cranes conform to IS 3177 & • Grab Bucket Cranes IS 807 with lifting capacities ranging • Magnet Cranes from 0.5 Tons to 250 Tons and are • Steel Mill Duty Cranes manufactured under strict quality • Flame Proof Cranes control. • Swing Jib Cranes 18
  • 19.
    M a rk e t in g N e t w o r k With Head Quarters at Mumbai, this Division deals thro ug h a n a t io n - w id e ne tw o rk of o f f ic e s e m p lo y in g t r a in e d E n g in e e r s a nd T e c h n ic ia n s w it h prove n M a r k e t in g a nd s e r v ic e s u p p o r t f o r t h e p r o d u c t s o f a ll t h e D iv is io n s . 19
  • 20.
    O v er v ie w o f B T E G – T e x t ile E n g g Ghreo B T E G o p e r a t e s T up out of 12 m a r k e t in g o f f ic e s s p r e a d a ll o v e r t h e c o u n t r y h a v in g 4 5 m a r k e t in g pe rs ons a nd c o ve r a ll m a jo r t e x t ile c e n t e r s in In d ia . Th e re a re q u a lif ie d t e x t ile g r a d u a t e s w it h e x p e r t is e to p r o v id e v a lu a b le in p u t s to c us to me rs . Th e m a n u f a c t u r in g f a c ilit y is s it u a t e d a t U d hna , S ura t. 20
  • 21.
    O v er v ie w o f B T E G – T e x t ile E ng g G roup T h e g r o u p is in v o lv e in f o llo w in g b u s in e s s e s :  g i nTeeexrtiineg A i r En l  c hSi n ei nr n i n g Ma p y  c hWneearvyi n g Ma i  c hKi n ei trt yn g Ma n i  c hPi n o cr y s s i n g Ma r e e  G a rme nt 21
  • 22.
    O v er v ie w o f B A C R G – A ir -c o n d it io n in g & R e f r iT h er a tg o o u G r o iu p i n v o l v e ge irn p s in f o llo w in g b u s in e s s e s : M a n u f a c t u r in g of A ir - c o n d it io n in g & R e f r ig e r a t io n E q u ip m e n t P r o je c t E n g g . B AC R d iv is io n ha s been b r in g in g p e r s o n a liz e d s e r v ic e & t e c h n o lo g y o r ie n t e d s o lu t io n s to c e ntra l a ir c o n d it io n in g , r e f r ig e r a t io n , h u m id if ic a t io n & v e n t ila t io n s ys te m s fo r the la s t 30 ye a r s . S ys te m e n g in e e r in g c a p a b ilit y to p r o v id e c o m p le t e H VA C s o l u t i o n 22 s
  • 23.
    O v er v ie w o f B A C R G – A ir -c o n d it io n in g & R e f r ig e r a t io n G r o u p P r o d u c t p r o f ile o f t h is d iv is io n :  h i l l eRros o f T o p A i r C o o l e d C  D a c kaa bgle dS A ilri t U n i t uc t e p  o n dPi t i o n e r s C  o m pS reem si -o re r m e t i c C s h  O h e lnl & yTpueb C ohmgphr e s s o r pe T e r f oSr m a n c e e i p L iq u id C o o le r s  S h e ll & T u b e C onde ns e rs 23
  • 24.
    Manufacturing & alliedfacilities at Works Remanufacturing /Reconditioning Center Batliboi has established an exclusive Reconditioning Center at its Manufacturing Division, Udhna. The major strength of the center is technical capability and backup of machine tool experts. Center is established with a major strength in machine tools design, CAD facilities, team of electrical and electronics engineers, team of assembly experts and highly skilled workforce. Unit has adequate material handling equipment, laser interferometer for calibration of reconditioned CNC machines and inspection facilities for precision machine tool industry. All the major machining requirements of Batliboi Reconditioning division such as Plano Milling, slideway grinding of beds, tables, cylindrical grinding and jig boring which are essential for reconditioning with upgradation, are met by support facilities available at Machine Tools & Foundry Divisions located at Udhna. With our experience in building Machine Tools and contributing in Nation's industrial growth for over 35 years, we have capability in remanufacturing, reconditioning and refurbishing (i.e. upgradation of conventional and old machines to state of art CNC technologies) machine tools. Batliboi has refurbished imported high precision Machine Tools restoring accuracy levels thereby helping its customers to upgrade their facilities at affordable cost. 24
  • 25.
    Manufacturing & alliedfacilities at Works D E S IG N , E S T IM A T IO N & Q U O T A T IO N S A c o m p r e h e n s iv e s o f t w a r e t o w o r k o u t m a jo r t e c h n ic a l s p e c if ic a t io n s lik e m a in G ir d e r s e c t io n , M o t o r H P s , G e a r B o x e s , B r a k e s , W ir e R o p e s , e t c . is a v a ila b le . T h is s o f t w a r e is d e s ig n e d t o c a lc u la t e t h e m o s t e c o n o m ic a l b u t a d e q u a t e ly s t r o n g s e c t io n s a n d c o m p o n e n t s . A n o t h e r s o f t w a r e p a c k a g e f o r c o s t e s t im a t io n h a s b e e n d e v e lo p e d t o g iv e t h e m o s t c o m p e t it iv e p r ic e s . T h is C o m p u t e r A id e d D e s ig n a n d e s t im a t io n e n s u r e s t e c h n ic a l f a u lt f r e e a n d o p t im a l c r a n e d e s ig n . D e t a ile d d r a w in g s a r e a ls o g e n e r a t e d o n A u t o C A D . 25
  • 26.
    Manufacturing & alliedfacilities at Works Q U A L IT Y A S S U R A N C E S t r ic t q u a lit y in s p e c t io n a t e v e r y s t a g e o f m a n u fa c tu re by c o mp e te nt in s p e c t o r s e ns ure s d e f e c t -f r e e p ro d uc ts . Raw m a t e r ia ls a r e t e s t e d b a s e d o n t h e r e le v a n t IS s a m p lin g p la n . F in is h e d c o m p o n e n t s a r e c h e c k e d f o r c lo s e t o le r a n c e s b e f o r e b e in g s e n t t o s u b -a s s e m b ly lin e . A ll m a jo r s u b - a s s e m b lie s a r e t e s t e d a s p e r s e t n o r m s b e fo re f in a l a s s e m b ly . A fte r the f in a l a s s e m b ly , eac h c ra ne is c he c ke d fo r d im e n s io n a l c o r r e c t n e s s a s p e r a p p r o v e d G e ne ra l Arra ng e me nt D r a w in g a nd 'N o L o a d ' t r i a l r u n o f a l l t h r e e m o t i o n s t a k e n t o 26
  • 27.
    Manufacturing & alliedfacilities at Works SERVICE: This is a vital lifeline for the business group. Service engineers are situated at every office – though almost all the time you will find them only at the customers’ premises. They undergo intensive and regular training both in India and overseas. They similarly believe in imparting comprehensive training to customers’ technicians. Our other service offerings include – Service Centres Located at Tirupur, Coimbatore, Mumbai, Udhna and Ludhiana. Training Centres Located at Udhna and Tirupur. Knits Testing and consultancy Located at Tirupur. Knits Textile Education Centre Located at Tirupur and Icchalkaranji. 27
  • 28.
    O t he r h i g h l i g h t s …. .  Received CMTI - PMT Trust award for the best design at IMTEX 2001 for Twin Spindle Vertical Machining Center.  Participant inpromote-Chicago/EMO/CHINA Exhibitions to IMTS export of our machines.  CE Mark obtained for Radial Drilling Machines for Export to Europe. Other products would also be covered. 28
  • 29.