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PUMPS
By:
Safi Ullah Khan
Class Room Training
on
Point to Ponder!!!
 Introduction
 Classification of Pumps
• Positive Displacement Pumps
• Kinetic Pumps
 Important Terms
 Performance Curves
 Startup / Shutdown
Contents
 Pump is a machine which transfers mechanical energy to
liquid in order to move it from source to destination.
 Purpose
- To increase flow rate (velocity)
- Pressure (low to high)
- Elevation (same or higher)
Introduction
Classification of Pumps
 A positive displacement traps a
fixed amount of liquid and
then forces this trapped
volume into the discharge pipe
 No internal recycling
 They are either reciprocating
or rotary
Positive Displacement Pumps
In Recips, there is a stationary chamber that contains a piston,
plunger or diaphragm.
Reciprocating Pumps
Types of Reciprocating Pumps
Diaphragm pump
o In Rotary pumps, the chamber moves from inlet to discharge
and back to the inlet
o Need no check valves
Rotary Pumps
Types of Rotary Pumps
Screw Type
Gear Type
Lobe Type
 These pumps generate high
rotational velocities, then convert
the resulting kinetic energy of the
liquid to pressure energy.
Kinetic Pumps
 Axial
 Centrifugal
 Mixed
Types of Kinetic Pumps
 A propeller whips & add energy
to liquid.
 Liquid leaves the propeller in the
same direction as it enters.
 Designed for large capacities.
 Less pressure.
Axial or Propeller Pump
 Works on the principle of
centrifugal force
Centrifugal Pump
MAIN PARTS OF CENTRIFUGAL
PUMPS
A. Stuffing Box
B. Packing
C. Shaft
D. Shaft Sleeve
E. Vane
F. Casing
G. Eye of Impeller
H. Impeller
I. Casing Wear Ring
J. Impeller
K. Discharge Nozzle
Main Parts of Centrifugal Pumps
Centrifugal Pump – Impeller Types
Open Semi-Open Closed
 Used to minimize friction between
moving parts and constrains relative
motion.
Main Types
 Radial or Journal Bearings
 Axial or Thrust Bearings
Centrifugal Pump - Bearings
Static Seals
 Sealing takes place between the
surfaces which do not move relative to
one another.
 Examples: Gaskets, Packing's etc.
Dynamic Seals
 Sealing takes place between the
surfaces which move relative to one
another.
 Examples: Mechanical Seals, Labyrinth
seals etc.
Centrifugal Pump - Seals
 Having two or more
impellers on a shaft in series.
 Used for higher discharge
head.
 Impellers are located at the
center of shaft.
 Rotor is supported at shaft
ends.
Multistage Centrifugal Pump
 Mixture of impeller & propeller
pumps.
 Can be single or multistage.
 Designed for intermediate
capacity & head.
 Usually used for high suction lifts
as deep well pumps
Mixed or Turbine Pump
Comparison
Positive Displacement Pumps Centrifugal Pumps
o Complicated in construction
o More number of parts
o More wear and tear
o Can not run at high speed
o Pulsating delivery
o Check valve may be required
o They are self primed
o Suitable for low flow rates and
higher pressure
o Simple in construction
o Lesser number of parts
o Less wear and tear
o Can run at high speed
o Continuous delivery
o No check valve
o Needs priming
o Suitable for high flow rates and
less pressure
Pressure:
 tells us how much of the hydraulic
resistance needs to be overcome by
the pumping element
Static Head:
 Height of liquid
H = Pressure
Density x g
Friction Head:
Loss of energy due to Piping
resistance. Should be as less as
possible.
Important Terms
Important Terms
NPSH:
 Suction head minus the vapor pressure of Liquid at a given
temperature.
NPSH Available:
 Absolute Head (Pressure) available at the pump suction minus
the vapor pressure of liquid at given temperature.
NPSH Required:
 Minimum head (Pressure) required at pump suction to avoid
vaporization at impeller eye.
Important Terms
CAVITATION:
NPSHr > NPSHa
 Formation of bubbles
inside pump body
 Implosion of these
bubble
 High Vibration
 Pitting of impeller &
body.
 Seal Leakage
Important Terms
 Removal of gas or vapor from pump body by using liquid to
be pumped
 Centrifugal pumps are not self primed and need priming
before startup
 To keep pump primed all the time locate suction source
higher than pump level
Priming
Performance Curves
How to Utilize Pumps
 Check that the lube oil levels are adequate.
 Check the gland lubrication supply is turned on.
 Prime the pump.
 Open the suction valve.
 Close the discharge valve.
 Start the pump.
 Open the discharge valve.
Centrifugal Pump - Startup
 Close the discharge valve
 Stop the pump
 Close the suction valve
Centrifugal Pump - Shutdown
Conclusion!!!

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Basics ofPUMPS ppt for TA Batch #37.pptx

  • 3.  Introduction  Classification of Pumps • Positive Displacement Pumps • Kinetic Pumps  Important Terms  Performance Curves  Startup / Shutdown Contents
  • 4.  Pump is a machine which transfers mechanical energy to liquid in order to move it from source to destination.  Purpose - To increase flow rate (velocity) - Pressure (low to high) - Elevation (same or higher) Introduction
  • 6.  A positive displacement traps a fixed amount of liquid and then forces this trapped volume into the discharge pipe  No internal recycling  They are either reciprocating or rotary Positive Displacement Pumps
  • 7. In Recips, there is a stationary chamber that contains a piston, plunger or diaphragm. Reciprocating Pumps
  • 8. Types of Reciprocating Pumps Diaphragm pump
  • 9. o In Rotary pumps, the chamber moves from inlet to discharge and back to the inlet o Need no check valves Rotary Pumps
  • 10. Types of Rotary Pumps Screw Type Gear Type Lobe Type
  • 11.  These pumps generate high rotational velocities, then convert the resulting kinetic energy of the liquid to pressure energy. Kinetic Pumps
  • 12.  Axial  Centrifugal  Mixed Types of Kinetic Pumps
  • 13.  A propeller whips & add energy to liquid.  Liquid leaves the propeller in the same direction as it enters.  Designed for large capacities.  Less pressure. Axial or Propeller Pump
  • 14.  Works on the principle of centrifugal force Centrifugal Pump
  • 15. MAIN PARTS OF CENTRIFUGAL PUMPS A. Stuffing Box B. Packing C. Shaft D. Shaft Sleeve E. Vane F. Casing G. Eye of Impeller H. Impeller I. Casing Wear Ring J. Impeller K. Discharge Nozzle
  • 16. Main Parts of Centrifugal Pumps
  • 17. Centrifugal Pump – Impeller Types Open Semi-Open Closed
  • 18.  Used to minimize friction between moving parts and constrains relative motion. Main Types  Radial or Journal Bearings  Axial or Thrust Bearings Centrifugal Pump - Bearings
  • 19. Static Seals  Sealing takes place between the surfaces which do not move relative to one another.  Examples: Gaskets, Packing's etc. Dynamic Seals  Sealing takes place between the surfaces which move relative to one another.  Examples: Mechanical Seals, Labyrinth seals etc. Centrifugal Pump - Seals
  • 20.  Having two or more impellers on a shaft in series.  Used for higher discharge head.  Impellers are located at the center of shaft.  Rotor is supported at shaft ends. Multistage Centrifugal Pump
  • 21.  Mixture of impeller & propeller pumps.  Can be single or multistage.  Designed for intermediate capacity & head.  Usually used for high suction lifts as deep well pumps Mixed or Turbine Pump
  • 22. Comparison Positive Displacement Pumps Centrifugal Pumps o Complicated in construction o More number of parts o More wear and tear o Can not run at high speed o Pulsating delivery o Check valve may be required o They are self primed o Suitable for low flow rates and higher pressure o Simple in construction o Lesser number of parts o Less wear and tear o Can run at high speed o Continuous delivery o No check valve o Needs priming o Suitable for high flow rates and less pressure
  • 23. Pressure:  tells us how much of the hydraulic resistance needs to be overcome by the pumping element Static Head:  Height of liquid H = Pressure Density x g Friction Head: Loss of energy due to Piping resistance. Should be as less as possible. Important Terms
  • 25. NPSH:  Suction head minus the vapor pressure of Liquid at a given temperature. NPSH Available:  Absolute Head (Pressure) available at the pump suction minus the vapor pressure of liquid at given temperature. NPSH Required:  Minimum head (Pressure) required at pump suction to avoid vaporization at impeller eye. Important Terms
  • 26. CAVITATION: NPSHr > NPSHa  Formation of bubbles inside pump body  Implosion of these bubble  High Vibration  Pitting of impeller & body.  Seal Leakage Important Terms
  • 27.  Removal of gas or vapor from pump body by using liquid to be pumped  Centrifugal pumps are not self primed and need priming before startup  To keep pump primed all the time locate suction source higher than pump level Priming
  • 29. How to Utilize Pumps
  • 30.  Check that the lube oil levels are adequate.  Check the gland lubrication supply is turned on.  Prime the pump.  Open the suction valve.  Close the discharge valve.  Start the pump.  Open the discharge valve. Centrifugal Pump - Startup
  • 31.  Close the discharge valve  Stop the pump  Close the suction valve Centrifugal Pump - Shutdown

Editor's Notes

  1. What is NPSH, NPSHa and NPSHr
  2. In parallel pump operation the total capacity is----------- Series arrangement of pumps is used to -----------