“From The Wellhead Through The Pipeline…Hanover People Perform.”
BASIC
“From The Wellhead Through The Pipeline…Hanover People Perform.”
AGENDA
Basic Definitions
Warning Levels
Design Considerations
“From The Wellhead Through The Pipeline…Hanover People Perform.”
Definitions
Displacement
Velocity
Frequency
Natural Frequency
Resonance
“From The Wellhead Through The Pipeline…Hanover People Perform.”
Definitions
Displacement
The total distance traveled by the vibrating part, from
one extreme limit of travel to the other extreme limit of
travel
Displacement is usually expressed in mils peak - peak
where
1 mil = 0.001 inch
“From The Wellhead Through The Pipeline…Hanover People Perform.”
Definitions
Velocity
The speed of the vibration. Most often expressed as
inches per second (in/sec) peak.
The velocity is used to rate the severity of the vibration
and can be used without a known frequency.
“From The Wellhead Through The Pipeline…Hanover People Perform.”
Definitions
Frequency
The cycle of the vibration or The time the system takes to
complete one full oscillation. Often expressed in cycles
per minute (cpm)
Helps to tell what is causing the vibration.
“From The Wellhead Through The Pipeline…Hanover People Perform.”
Definitions
Natural Frequency
The frequency at which the component naturally wants to
vibrate.
In general, all calculated mechanical natural
frequencies should exceed 2.4 x Crankshaft speed.
“From The Wellhead Through The Pipeline…Hanover People Perform.”
Definitions
Harmonic Orders of Vibration
Compressor Speed = > Frequency
900 RPM = Compressor Speed
1800 cpm = 2 x RPM
2700 cpm = 3 x RPM
etc.
“From The Wellhead Through The Pipeline…Hanover People Perform.”
Definitions
Resonance
The condition where a forcing frequency coincides with a
natural frequency of a system or one of its major
harmonic orders
Mechanical Frequency = Natural Frequency
(Compressor Speed) (Pipe N.F.)
“From The Wellhead Through The Pipeline…Hanover People Perform.”
Warning Levels
Initial Data
Velocity - 1.0 in/s
If Velocity > 1.0 in/s
Displacement - 10 to 15 mils
“From The Wellhead Through The Pipeline…Hanover People Perform.”
Positions and Directions
“From The Wellhead Through The Pipeline…Hanover People Perform.”
“From The Wellhead Through The Pipeline…Hanover People Perform.”
Design Considerations
Outer-end Supports
Piping
Relief Valves
“From The Wellhead Through The Pipeline…Hanover People Perform.”
Design Considerations
Outer-end Supports
Piping
Relief Valves
“From The Wellhead Through The Pipeline…Hanover People Perform.”
“From The Wellhead Through The Pipeline…Hanover People Perform.”
Support Suggestions
“If the piping system for a packaged
compressor contains unusually large and
heavy pulsation vessels, or a piping
configuration that will induce high static
and dynamic loading on the cylinders, the
use of a cylinder support for any size
cylinder and frame arrangement is
recommended by some manufacturers.”
“From The Wellhead Through The Pipeline…Hanover People Perform.”
Outer-End Supports
Bolted to main member of skid.
Not “A-frame type.”
Proper Ribbing and Gussets
Skid beam ribbed at support
attachment
Sole plates and shims
“From The Wellhead Through The Pipeline…Hanover People Perform.”
Design Considerations
Outer-end Supports
Piping
Relief Valves
“From The Wellhead Through The Pipeline…Hanover People Perform.”
Piping
Lack of Support
Improper Spacing
Pulled down to support
Forced into place
“S” in piping
Solid grout under support
Pulsation
“From The Wellhead Through The Pipeline…Hanover People Perform.”
Pipe
Size
Schedule Max. Pipe
Support Spacing
1.5”
40
80
160
5’-7”
5’-6”
5’-4”
2”
40
80
160
6’-3”
6’-2”
6’
3”
40
80
160
7’-7”
7’-6”
7’-4”
4”
40
80
160
8’-8”
8’-6”
8’-4”
6”
40
80
160
10’-6”
10’-5”
10’-2”
8”
40
80
160
12’-1”
11’-8”
11’-6”
10”
40
80
160
13’-6”
13’-4”
13’
12”
40
80
160
14’-8”
14’-6”
14’-2”
14”
40
80
160
15’-5”
15’-3”
14’-10”
16”
40
80
160
16’-5”
16’-3”
15’-11”
“From The Wellhead Through The Pipeline…Hanover People Perform.”
Piping
Lack of Support
Improper Spacing
Pulled down to support
Forced into place
“S” in piping
Grout under support
Pulsation
“From The Wellhead Through The Pipeline…Hanover People Perform.”
Piping
Lack of Support
Improper Spacing
Pulled down to support
Forced into place
“S” in piping
Grout under support
Pulsation
“From The Wellhead Through The Pipeline…Hanover People Perform.”
Piping
Lack of Support
Improper Spacing
Pulled down to support
Forced into place
“S” in piping
Grout under support
Pulsation
“From The Wellhead Through The Pipeline…Hanover People Perform.”
Piping
Lack of Support
Improper Spacing
Pulled down to support
Forced into place
“S” in piping
Grout under support
Pulsation
“From The Wellhead Through The Pipeline…Hanover People Perform.”
Piping
Lack of Support
Improper Spacing
Pulled down to support
Forced into place
“S” in piping
Grout under support
Pulsation
“From The Wellhead Through The Pipeline…Hanover People Perform.”
Design Considerations
Outer-end Supports
Piping
Relief Valves
“From The Wellhead Through The Pipeline…Hanover People Perform.”
Relief Valves
Lack of Support on piping
Vent Line
“From The Wellhead Through The Pipeline…Hanover People Perform.”
SUPPORT
SUPPORT
SUPPORT
“From The Wellhead Through The Pipeline…Hanover People Perform.”
Questions ?

Basic vibration

  • 1.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” BASIC
  • 2.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” AGENDA Basic Definitions Warning Levels Design Considerations
  • 3.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” Definitions Displacement Velocity Frequency Natural Frequency Resonance
  • 4.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” Definitions Displacement The total distance traveled by the vibrating part, from one extreme limit of travel to the other extreme limit of travel Displacement is usually expressed in mils peak - peak where 1 mil = 0.001 inch
  • 5.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” Definitions Velocity The speed of the vibration. Most often expressed as inches per second (in/sec) peak. The velocity is used to rate the severity of the vibration and can be used without a known frequency.
  • 6.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” Definitions Frequency The cycle of the vibration or The time the system takes to complete one full oscillation. Often expressed in cycles per minute (cpm) Helps to tell what is causing the vibration.
  • 7.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” Definitions Natural Frequency The frequency at which the component naturally wants to vibrate. In general, all calculated mechanical natural frequencies should exceed 2.4 x Crankshaft speed.
  • 8.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” Definitions Harmonic Orders of Vibration Compressor Speed = > Frequency 900 RPM = Compressor Speed 1800 cpm = 2 x RPM 2700 cpm = 3 x RPM etc.
  • 9.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” Definitions Resonance The condition where a forcing frequency coincides with a natural frequency of a system or one of its major harmonic orders Mechanical Frequency = Natural Frequency (Compressor Speed) (Pipe N.F.)
  • 10.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” Warning Levels Initial Data Velocity - 1.0 in/s If Velocity > 1.0 in/s Displacement - 10 to 15 mils
  • 11.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” Positions and Directions
  • 12.
    “From The WellheadThrough The Pipeline…Hanover People Perform.”
  • 13.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” Design Considerations Outer-end Supports Piping Relief Valves
  • 14.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” Design Considerations Outer-end Supports Piping Relief Valves
  • 15.
    “From The WellheadThrough The Pipeline…Hanover People Perform.”
  • 16.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” Support Suggestions “If the piping system for a packaged compressor contains unusually large and heavy pulsation vessels, or a piping configuration that will induce high static and dynamic loading on the cylinders, the use of a cylinder support for any size cylinder and frame arrangement is recommended by some manufacturers.”
  • 17.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” Outer-End Supports Bolted to main member of skid. Not “A-frame type.” Proper Ribbing and Gussets Skid beam ribbed at support attachment Sole plates and shims
  • 18.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” Design Considerations Outer-end Supports Piping Relief Valves
  • 19.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” Piping Lack of Support Improper Spacing Pulled down to support Forced into place “S” in piping Solid grout under support Pulsation
  • 20.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” Pipe Size Schedule Max. Pipe Support Spacing 1.5” 40 80 160 5’-7” 5’-6” 5’-4” 2” 40 80 160 6’-3” 6’-2” 6’ 3” 40 80 160 7’-7” 7’-6” 7’-4” 4” 40 80 160 8’-8” 8’-6” 8’-4” 6” 40 80 160 10’-6” 10’-5” 10’-2” 8” 40 80 160 12’-1” 11’-8” 11’-6” 10” 40 80 160 13’-6” 13’-4” 13’ 12” 40 80 160 14’-8” 14’-6” 14’-2” 14” 40 80 160 15’-5” 15’-3” 14’-10” 16” 40 80 160 16’-5” 16’-3” 15’-11”
  • 21.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” Piping Lack of Support Improper Spacing Pulled down to support Forced into place “S” in piping Grout under support Pulsation
  • 22.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” Piping Lack of Support Improper Spacing Pulled down to support Forced into place “S” in piping Grout under support Pulsation
  • 23.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” Piping Lack of Support Improper Spacing Pulled down to support Forced into place “S” in piping Grout under support Pulsation
  • 24.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” Piping Lack of Support Improper Spacing Pulled down to support Forced into place “S” in piping Grout under support Pulsation
  • 25.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” Piping Lack of Support Improper Spacing Pulled down to support Forced into place “S” in piping Grout under support Pulsation
  • 26.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” Design Considerations Outer-end Supports Piping Relief Valves
  • 27.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” Relief Valves Lack of Support on piping Vent Line
  • 28.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” SUPPORT SUPPORT SUPPORT
  • 29.
    “From The WellheadThrough The Pipeline…Hanover People Perform.” Questions ?