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Abaqus Technology Brief
                                                                                                                TB-11-ABCEL-1
                                                                                                                     June 2011


Simulation of Airbag Deployment Using the Coupled Eulerian-Lagrangian
Method in Abaqus/Explicit

                                                                     Key Abaqus Features and Benefits
Acknowledgements
                                                                        The Abaqus/Explicit coupled Eulerian Lagran-
Dassault Systèmes Simulia Corporation would like to
thank the BMW Group for providing the experimental re-                  gian (CEL) technique provides the ability to
sults and the finite element models used in this study.                 model gas flow in the airbag and include the ef-
                                                                        fects of surrounding air during deployment
Summary
                                                                        Ability to easily enforce contact interactions be-
The uniform pressure method (UPM) approach to simulat-                  tween the Lagrangian bodies and the materials
ing airbag deployment has been widely used in the auto-                 in the Eulerian mesh using the powerful and ro-
mobile safety industry. The defining assumption of UPM,                 bust general contact algorithm
specifically that pressure in the airbag is spatially uniform
during inflation, makes the approach most applicable for                Extensive material library to model woven airbag
„in-position‟ (IP) analyses with fully inflated airbags. In             fabrics and gas equations of state
contrast, an analysis may be characterized as „out-of-
position‟ (OoP) if the occupant interacts with the airbag
                                                                  Background
before it is fully deployed. Prior to complete inflation, large
spatial pressure gradients can exist in the airbag, violating     In the UPM approach to airbag inflation simulation, pres-
the assumptions of the UPM approach.                              sure can vary temporally, but at any instant the spatial
                                                                  distribution of pressure is uniform. The validity of the as-
The advancement of airbag regulations and technology              sumption is greatest at full inflation; therefore UPM is tra-
necessitates the consideration of OoP scenarios. An ac-           ditionally used for simulating IP load cases where the oc-
curate analysis thus requires a tool capable of simulating        cupant impacts a completely inflated airbag.
the flow of gas during the inflation process.
                                                                  In a static OoP safety test, the engagement of the occu-
Abaqus/Explicit offers a sophisticated coupled Eulerian-          pant with the airbag starts when the airbag is only partially
Lagrangian (CEL) technique that can be used to simulate           deployed. During the initial stages of inflation, large spatial
dynamic gas flow in the airbag. The flow-based CEL                pressure gradients exist inside the airbag; some regions
method offers a more realistic prediction of airbag shape         of a tightly folded bag will not “see” the inflator gas before
and pressure distribution during all stages of deployment.        the bag unfolds. The UPM assumption thus breaks down,




                                                                                                                         CEL



  TEST


                                                                                                                        UPM




                 Figure 1: A folded airbag deployment at 16 ms: Test, CEL & UPM simulation approaches

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Simulation of Airbag Deployment Using the Coupled Eulerian-Lagrangian Method in Abaqus/Explicit

  • 1. Abaqus Technology Brief TB-11-ABCEL-1 June 2011 Simulation of Airbag Deployment Using the Coupled Eulerian-Lagrangian Method in Abaqus/Explicit Key Abaqus Features and Benefits Acknowledgements The Abaqus/Explicit coupled Eulerian Lagran- Dassault Systèmes Simulia Corporation would like to thank the BMW Group for providing the experimental re- gian (CEL) technique provides the ability to sults and the finite element models used in this study. model gas flow in the airbag and include the ef- fects of surrounding air during deployment Summary Ability to easily enforce contact interactions be- The uniform pressure method (UPM) approach to simulat- tween the Lagrangian bodies and the materials ing airbag deployment has been widely used in the auto- in the Eulerian mesh using the powerful and ro- mobile safety industry. The defining assumption of UPM, bust general contact algorithm specifically that pressure in the airbag is spatially uniform during inflation, makes the approach most applicable for Extensive material library to model woven airbag „in-position‟ (IP) analyses with fully inflated airbags. In fabrics and gas equations of state contrast, an analysis may be characterized as „out-of- position‟ (OoP) if the occupant interacts with the airbag Background before it is fully deployed. Prior to complete inflation, large spatial pressure gradients can exist in the airbag, violating In the UPM approach to airbag inflation simulation, pres- the assumptions of the UPM approach. sure can vary temporally, but at any instant the spatial distribution of pressure is uniform. The validity of the as- The advancement of airbag regulations and technology sumption is greatest at full inflation; therefore UPM is tra- necessitates the consideration of OoP scenarios. An ac- ditionally used for simulating IP load cases where the oc- curate analysis thus requires a tool capable of simulating cupant impacts a completely inflated airbag. the flow of gas during the inflation process. In a static OoP safety test, the engagement of the occu- Abaqus/Explicit offers a sophisticated coupled Eulerian- pant with the airbag starts when the airbag is only partially Lagrangian (CEL) technique that can be used to simulate deployed. During the initial stages of inflation, large spatial dynamic gas flow in the airbag. The flow-based CEL pressure gradients exist inside the airbag; some regions method offers a more realistic prediction of airbag shape of a tightly folded bag will not “see” the inflator gas before and pressure distribution during all stages of deployment. the bag unfolds. The UPM assumption thus breaks down, CEL TEST UPM Figure 1: A folded airbag deployment at 16 ms: Test, CEL & UPM simulation approaches