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AS9145 Readiness Survey
@ Copyright 2020 John M. Cachat
Presented By:
John M. Cachat
jmc@peproso.com
Feb 18, 2020
Preliminary Results – Survey Is Still Open
DRAFT
Key Findings
• Unexpected - AS9145 viewed positively !
• APQP / PPAP Software - > 60% use spreadsheets
• FMEAs, Control Plans, Process Flows - >75% use
spreadsheets
• There is a love / hate relationship with spreadsheets
• Many are just getting started
• Supplier PPAPs are coming !
2@ Copyright 2020 John M. CachatFeb 18, 2020
Survey Questions
1. Where are you in the Aerospace / Defense Supply Chain?
2. How is your organization responding to AS9145?
3. What software do you use to manage the AS9145?
4. What software do you currently use to create FMEAs, Control
Plans, Process Flows, Core Tool checklists, etc..
5. What do you like about the current software you use?
6. What do you NOT like about the current software you use?
7. How many plants / locations do you have?
8. How many people in your organization are involved in AS9145
APQP / PPAP process?
9. Do you require PPAPs from your Suppliers?
3@ Copyright 2020 John M. CachatFeb 18, 2020
4@ Copyright 2020 John M. CachatFeb 18, 2020
1
5@ Copyright 2020 John M. CachatFeb 18, 2020
2
6@ Copyright 2020 John M. CachatFeb 18, 2020
3
Over 60% using spreadsheets
7@ Copyright 2020 John M. CachatFeb 18, 2020
4
Over 70% using spreadsheets
8@ Copyright 2020 John M. CachatFeb 18, 2020
5. What do you like about the current software you use?
Example Comments include:
• Used only for inspections and expertise
(Excel forms)
• We have it now and use it for other things
• Excel works well if the methodology of
APQP & PPAP is not fully understood by
everyone involved and certainly not by all
senior managements & VP’s. The software
is not the first problem, the understanding
and the intent of APQP & PPAP is more
important.
• Format was developed to meet our needs
• Nothing, changing it currently
• Don’t like it
• Easy to input and calculate. Easy to
change.
• Very flexible on customization
• Flexibility
• it's in widespread and standard use.
• Not aware of what it can do yet
• Applicable to multiple industry sectors and
is demand centric
• Not much
9@ Copyright 2020 John M. CachatFeb 18, 2020
6. What do you NOT like about the current software you use?
Example Comments include:
• Not designed specifically for this task
• Control of documents does not work
proper (revisions, easy to find on the
server etc.).
• Cumbersome
• I developed the format
• No central location or linkage
• Easy to modify
• Not one software for all APQP
• Does not provide an overall linkage
between APQP tasks.
• Not designed for AS9145 APQP.
• No Taskk Tracking
• TBD - not used enough
• Uncoordinated and hard to track
10@ Copyright 2020 John M. CachatFeb 18, 2020
7
11@ Copyright 2020 John M. CachatFeb 18, 2020
8
12@ Copyright 2020 John M. CachatFeb 18, 2020
9
AS9145 Readiness Survey
@ Copyright 2020 John M. Cachat
Presented By:
John M. Cachat
jmc@peproso.com
Feb 18, 2020
Preliminary Results – Survey Is Still Open
DRAFT
About Us
John Cachat
jmc@peproso.com
Contact
Proven expertise in business
information systems
Services
Assess Current Status
Develop Short- and Long-Term Plans
Develop Specific Solutions
Assist in ROI Analysis
@ Copyright 2020 John M. Cachat14Feb 18, 2020
About John M. Cachat
• Driving Business Performance
– Helping companies align their business and technology
– Focus on people, process, and then the technology
– Subject matter expert on business process management
– On-going research into next generation of technology for enterprise systems
• 30+ years experience in enterprise systems
– USAF Research Project (1985)
– Founder of enterprise quality software company (1988)
– Chair of ASQ technical committee on computerizing quality (1992)
• Trusted advisor to global organizations, government agencies, and
professional groups
http://www.linkedin.com/in/johncachat
@ Copyright 2020 John M. Cachat15
Feb 18, 2020

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As9145 readiness survey initial results feb 18 2020 cachat

  • 1. AS9145 Readiness Survey @ Copyright 2020 John M. Cachat Presented By: John M. Cachat jmc@peproso.com Feb 18, 2020 Preliminary Results – Survey Is Still Open DRAFT
  • 2. Key Findings • Unexpected - AS9145 viewed positively ! • APQP / PPAP Software - > 60% use spreadsheets • FMEAs, Control Plans, Process Flows - >75% use spreadsheets • There is a love / hate relationship with spreadsheets • Many are just getting started • Supplier PPAPs are coming ! 2@ Copyright 2020 John M. CachatFeb 18, 2020
  • 3. Survey Questions 1. Where are you in the Aerospace / Defense Supply Chain? 2. How is your organization responding to AS9145? 3. What software do you use to manage the AS9145? 4. What software do you currently use to create FMEAs, Control Plans, Process Flows, Core Tool checklists, etc.. 5. What do you like about the current software you use? 6. What do you NOT like about the current software you use? 7. How many plants / locations do you have? 8. How many people in your organization are involved in AS9145 APQP / PPAP process? 9. Do you require PPAPs from your Suppliers? 3@ Copyright 2020 John M. CachatFeb 18, 2020
  • 4. 4@ Copyright 2020 John M. CachatFeb 18, 2020 1
  • 5. 5@ Copyright 2020 John M. CachatFeb 18, 2020 2
  • 6. 6@ Copyright 2020 John M. CachatFeb 18, 2020 3 Over 60% using spreadsheets
  • 7. 7@ Copyright 2020 John M. CachatFeb 18, 2020 4 Over 70% using spreadsheets
  • 8. 8@ Copyright 2020 John M. CachatFeb 18, 2020 5. What do you like about the current software you use? Example Comments include: • Used only for inspections and expertise (Excel forms) • We have it now and use it for other things • Excel works well if the methodology of APQP & PPAP is not fully understood by everyone involved and certainly not by all senior managements & VP’s. The software is not the first problem, the understanding and the intent of APQP & PPAP is more important. • Format was developed to meet our needs • Nothing, changing it currently • Don’t like it • Easy to input and calculate. Easy to change. • Very flexible on customization • Flexibility • it's in widespread and standard use. • Not aware of what it can do yet • Applicable to multiple industry sectors and is demand centric • Not much
  • 9. 9@ Copyright 2020 John M. CachatFeb 18, 2020 6. What do you NOT like about the current software you use? Example Comments include: • Not designed specifically for this task • Control of documents does not work proper (revisions, easy to find on the server etc.). • Cumbersome • I developed the format • No central location or linkage • Easy to modify • Not one software for all APQP • Does not provide an overall linkage between APQP tasks. • Not designed for AS9145 APQP. • No Taskk Tracking • TBD - not used enough • Uncoordinated and hard to track
  • 10. 10@ Copyright 2020 John M. CachatFeb 18, 2020 7
  • 11. 11@ Copyright 2020 John M. CachatFeb 18, 2020 8
  • 12. 12@ Copyright 2020 John M. CachatFeb 18, 2020 9
  • 13. AS9145 Readiness Survey @ Copyright 2020 John M. Cachat Presented By: John M. Cachat jmc@peproso.com Feb 18, 2020 Preliminary Results – Survey Is Still Open DRAFT
  • 14. About Us John Cachat jmc@peproso.com Contact Proven expertise in business information systems Services Assess Current Status Develop Short- and Long-Term Plans Develop Specific Solutions Assist in ROI Analysis @ Copyright 2020 John M. Cachat14Feb 18, 2020
  • 15. About John M. Cachat • Driving Business Performance – Helping companies align their business and technology – Focus on people, process, and then the technology – Subject matter expert on business process management – On-going research into next generation of technology for enterprise systems • 30+ years experience in enterprise systems – USAF Research Project (1985) – Founder of enterprise quality software company (1988) – Chair of ASQ technical committee on computerizing quality (1992) • Trusted advisor to global organizations, government agencies, and professional groups http://www.linkedin.com/in/johncachat @ Copyright 2020 John M. Cachat15 Feb 18, 2020