The document discusses plans to build a factory in Iran that will produce printed circuit boards (PCBs). The factory will be located in the Arvand Free Trade Zone and have a production capacity of 55,000 square meters per year. It will use modern equipment and processes to produce high-quality multilayer PCBs. Construction is scheduled to begin in 2015 and be completed within 18 months.
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OEM PCB Factory in Iran
1. OEM Sensors, SMD and PCB Factory
ARIA SOREN COMPANY ariws™
www.ariws.com
www.iranforbusiness.com
2. 2
electrotechnical production for:
• Cellular and fixed telephony,
• TV and radio broadcasting,
• Radiolocation,
• Power engineering,
• Railway transport,
• Oil and gas branch,
• Housing and communal services.
Initiator of the project
CJSC " ariws™ "
Established in Iran, Khorramshahr.
Sales volume in 2016 more than €2,5 millions.
Over 550 employees.
Own development and production of radio-electronic and
ARIA SOREN COMPANY ariws™
3. 3
The goal of Project
Creation of hi-tech production for prototyping of printed
circuit boards, development and implementation of advanced
technologies with use of structural materials for production of
printed circuit board of new generation.
About printed circuit boards
Modern printed circuit board — a difficult hi-tech product.
Printed circuit board — a basis of any radio-electronic equipment.
Printed circuit board — is used to mechanically support and electrically
connect electronic components using conductive pathways, tracks
or signal. Traces etched from copper sheets laminated onto a
nonconductive substrate.
ARIA SOREN COMPANY ariws™
4. 4
A factory with complete cycle production of two-sided
and multilayered PCBs, oriented on prototyping and
multiproduct limited manufacturing.
About factory
Production building — 12 000 m2
.
Administrative building — 700 m2
.
Estimated capacity — 55 000 m2
per
year.
Estimated date
of factory commissioning — 2015, first half-year.
ARIA SOREN COMPANY ariws™
5. 5
Special Free
Zone “Arvand”
Technological Innovation Special Economic Zone in Arvand is
created for involvement of investors and providing conditions
for conducting researches and development, creation of
prototypes and production of experimental batches of
hi-tech production according to the priority directions of
scientific and technical and innovative activity, experimental
development, tests and the trainings, assigned to Arvand as
the science city of the Iranian Islamic Republic by the Decree
of the President of the Iranian Islamic Republic from
December 21 2014. No. 1472.
ARIA SOREN COMPANY ariws™
6. 6
SEZ advantages
•
•
SEZ advantages
The status of the
resident of SEZ
«Arvand» provides a
number of essential
advantages:
Preferential granting of the
land plot,
Transport availability,
• Free connection to engineering
infrastructure,
• Tax benefits,
• Customs benefits,
• Concentration of a large
number of Technological
Innovation organizations on
the territory of the SEZ.
China 1000 8,0 200 000 40
USA 530 8,8 48 000 183
Europe 400 3,9 29 000 134
Japan 300 10,3 46 000 218
Taiwan 140 5,3 50 000 106
Korea 120 3,7 35 000 105
India 120 0,2 8 000 25
Other 250 2,8 80 000 35
World Production 2 860 40,2 496 000 81
ARIA SOREN COMPANY ariws™
Map of so called “the Arvand Free Trade
Zone”, delineated by a dashed blue line.
All land within the blue lines is now the
property of the Arvand Free Trade Zone,
the zone runs along the Shatt Al-Arab
waterway Two towns shown in red are
Mohammerah (Khoramshahr) and
Abadan which encircled by AFZ.
Country Factories
Annual
Turnover
Number of
Employees
Turnover per
employee,
thousand. Dollars.
Factory in
the world
7. 7
Short summary of the
project
Construction period 18 months
Quantity of workplaces 180
Total investments €5,8 Mio
Sum of the export contract €4,66 Mio
Bank loan €4,2 Mio
Own funds €1,6 Mio
Planned turnover €2,6 Mio
The volume of budget revenues 2014-2024 €4,2 Mio
Payback period from the start 2 years
ARIA SOREN COMPANY ariws™
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•
•
•
•
•
•
The project of plant has passed all necessary examinations
and has been approved.
General contract agreement for “turn-key” construction has
been concluded.
Bank`s and State Insurance company approvals have been
received, loan documentation is preparing.
Operative correction of the developed technological
processes and the list of equipment with the latest
world tendencies is carried out.
Development of building site has been finished.
•
The contract has been signed with the Ministry of Economic
Development of the Iranian Federation, the land plot in SEZ
and access to infrastructure have been provided.
Realization of
the Project
Current investments of
CJSC UT LLC — €1,2 million (August
2013).
ARIA SOREN COMPANY ariws™
9. 9
Project
Schedule
Receipt of status of a SEZ resident in Arvand
Development of pre-project documentation
2014 2015 2015 2016 2016 2017 2017 2018 2018
Obtaining the permission for construction
Development of working documentation
Selection of the equipment and technologies
Preparation of a land plot
and construction of the
complex
Purchase of the equipment
Installation of
the equipment
Trainning of
the personnel
Test runs of the
equipment and
production
capacity
The output
on a
designed
First half-year Second half-year
ARIA SOREN COMPANY ariws™
10. 10
•
•
•
•
•
•
Possibility of production of printed circuit boards 6
accuracy class by Iran or 10 class by European
classification (the advanced level).
Application of the most modern technological processes
and equipment.
Possibility of flexible adjustment of technology according
to the market requirements.
Providing of high level of production automation and
document management, optimization of logistics and
management.
A wide range of products in the total volume of production.
Implementation of technologies for production of printed
circuit boards with built-in components.
Distinctive
features
ARIA SOREN COMPANY ariws™
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•
Characteristics of
multilayered and complicated
printed circuit boards
Multilayered PCBs with blind and concealed via holes.
•Flexible PBCs.
• Flexible-rigid PBCs.
•PCBs with metal base (Bergquist).
•SHF PCBs (Rogers, Arlon, Taconic, fluorine plastic, teflon).
ARIA SOREN COMPANY ariws™
12. 12
№ mm mm K inch inch
1 610 457 25,4 24 18
2 610 535 25,4 24 21
№ mm mm K inch inch
3 305 457 25,4 12 18
4 305 228 25,4 12 9
Standard sizes of panel — 99,9% of capacity
The automated approach to manufacture
Standard sizes of panel — 0,1% of capacity
The individual approach to manufacture
Standard sizes
of panel
ARIA SOREN COMPANY ariws™
13. 13
Type
m2
per
year
m2
per
day
m2
per
hour
m2
ПП /
m2
заг.
pannels
per year
pannels
per day
pannels
per hour
DsPCB 25000 100 6,25 0.204 122639 491 31
MlPCB 30000 120 7,5 0.178 168809 675 42
Layers 99000 396 24,75 0.178 557069 2228 139
Production
capacity
The accepted assumptions:
Overall size of panel, mm / inch 457 / 18 610 / 24
The coefficient of usable area of panel 0,75
Exit yield of DsPCB 0,975
Exit yield of MlPCB 0,85
The coefficient of multylayer per PCB 5,3
The number of working days 250
The number of work shifts per day 2
The number of working hours per shift 8
ARIA SOREN COMPANY ariws™
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Board thickness, mm
min 0,5
max 4
Layers thickness, mm
min 0,086*
max 1,5
Multilayer up to from 4 to 20
Smallest Drilled Hole used 0,1
MIN diameter drill to thickness board
diameter < 0,2 mm 1:6
diameter 0,2 mm 1:10
MAX diameter drill for blind hole to Depth 1:1
Base technology Patern Platting
MIN trace / space, mm (Cu etching 0,012 mm
(0,009 Cu foil + 0,003 galvanic Cu)
0,075 / 0,075
MIN trace / space, mm (Cu etching 0,021 mm
(0,018 Cu foil + 0,003 galvanic Cu)
0,1 / 0,1
Requirement to quality IPC-A-650 class 3
% qualitative products, double side board
(drill diameter >= 0.3 mm)
98
% qualitative products, double side board
(drill diameter < 0.3 mm)
93
% qualitative products, multilayer board 85
Finishing covering
HAL / ENIG/
ImmSN
Key parameters of
products
0.086* = 0.05 mm (Epoxy Laminate) + 2x0.018 mm (Cu)
ARIA SOREN COMPANY ariws™
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Equipment and
technologies
The factory will be tooled up with
equipment and technological processes
from the leading worldwide
manufacturers such as:
Atg Luther & Maelzer GmbH, Atotech
Chemeta, Burkle, Camtek, Kuttler
Automation Systems Co. Ltd, MEC
Company Ltd, MKV, Orbotech,
AUTOTRONIK, Printprocess AG, Schmid,
Schmoll, etc.
ARIA SOREN COMPANY ariws™
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Project
advantages
•Own innovations.
• Modern production equipment.
• Short terms of manufacturing.
• Cheap and flexible logistics.
• Modern system of quality control.
• Highly-skilled personnel.
• Location in a Special Economic Zone.
• Training of specialists on the basis of the
enterprise.
ARIA SOREN COMPANY ariws™