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AKOTRACE
the integral solution forheat tracing




AKOTRACE
 the leading heat tracing solution
index

• AKOTEAM                       5

• AKOWORLDWIDE                  10

• PHILOSOPHY:                   12
        EASY
        ECUS

• HEAT TRACING SOLUTIONS        14

• APPLICATIONS                  20

• THERMO-SOLAR POWER PLANTS     22

• BIODIESEL                     30

• BIOETHANOL                    36

• LNG STORAGE TANKS             42

• COMBINED-CYCLE POWER PLANTS   48

• REFINERIES                    54

• PROCESS PLANTS                60




                                     AKO GROUP
• WARRANTY AND QUALITY          68

• VISION OF THE FUTURE          70
www.ako.com




              • More than 30 years of growth.

              • Over 130 employees.

              • 14% of our revenue is invested in R&D.

              • Facilities over 8.000 m2 with modern infrastructure and systems.

              • ISO9001 Quality Assurance System and ISO14001 Environmental
                Management System.

              • Present in over 80 countries and more than 500 National and
                International Projects.

              • We design, manufacture and supply Heat Tracing Solutions and
                Power Panels.




 6                                                                                 7
AKO GROUP




     AKOTRACE               AKOSYS              AKOMES         AKOINTL

     BUSINESS UNIT        BUSINESS UNIT         INDUSTRY &     SUBSIDIARIES
     HEAT TRACING         REFRIGERATION        REFRIGERATION
                                               POWER PANELS




    A team with over 130 EASY professionals.


8                                                                             9
Headquarter
                                                                                                                                                 Subsidiaries
                                                                                                                                                 Partners
                                                                                                                                                 Sales




     AKOWORLDWIDE
     Our future perspective in the international market is one   VISION OF THE FUTURE
     of the principal improvement and expansion objectives in
     which we are working.                                       Our future focused on the International Markets.

     AKO MEXICO                                                  In AKO we know the customer and their markets needs
     Creation of our first subsidiary March 2008.                with the aim to offer the best solution: be EASY and AKOTRACE® Global Solution.
     Sales office located in Ciudad de Mexico.
     Logistic with permanent stock Professional Staff:           More than 30 years of experience and sales in more than 80 countries, with continous growing, 14%
     • Sales Manager                                             of our investment dedicated to R&D to develope high quality solutions and a professional equipment
                                                                 with high know-how.
     • Project Engineering
     • Sales Engineering                                         ...and always easy

10                                                                                                                                                              11
we make it easy                                                           we make it ecus
     earnings                                                                  energy saving
     Joint Business                                                            AKO Solutions optimize energy savings and the ove-
     AKO solutions provides our partners the ability to generate profitable    rall cost of installation, offering the best technical-
     business and the best technical-financial solution.                       economic solution.

     assessment
     Advice                                                                    connectivity
     The critical needs of our customers are our top priority. Knowledge of    Continuously monitors real-time and the proper
     these allows AKO to research and develop reliable high added-value        functioning of the facility, locally or remotely.
     solutions.

     support                                                                   usability
     Tools                                                                     Easy to install modular and scalable allowing correcti-
                                                                               ve action, without stops production processes.
     Our experience has enable us to put together a team of in-house pro-
     fessionals to offer complete suppor from project design to the system
     commisioning (turnkey projects).                                          safety & security
                                                                               Our Know-How do we know the points in the system,
     you                                                                       avoiding the risk that a stop unwanted behavior.
     Passion for our customers
     The passion we feel for our customers drives AKO to keep innovating
     and developing solutions for integrated control and monitoring of elec-
     trical heat-tracing systems.

12                                                                                                                                13
HEAT TRACING
SOLUTIONS      GEMASOLAR I & II
               Gemasolar Plant
AKO is the leading business in temperature Regulation and Control
                using heating cable Solutions for the Thermo-Solar Power Plant Market.
                Pioneers in the AKOTRACE® Electrical Heat Tracing System Innovators
                and always looking for the best solution for our customers always pro-
                moting the technological change and profitability of the system.

                Leaders in Thermo-Solar Power Plant technology, specialists in molten
                salts systems and pioneers in Tower technology.

                We offer an Integral Solution (Turnkey Projects) that includes:

                • R&D

                • ENGINEERING OF THE SOLUTION

                • PROJECT MANAGAMENT

                • OPERATION & MAINTENANCE SOLUTIONS




Ibersol Plant

16                                                                                17
AKOTRACE ® CSP                                                         AKOTRACE ® CSP
THE LEADING HEAT TRACING SOLUTION                                      SOLUCIÓN LÍDER EN TRACEADO ELÉCTRICO
FOR THERMO-SOLAR POWER PLANTS                                          PARA PLANTAS TERMOSOLARES
                                                                                  AKOTRACE® is the leading integral heat tracing solution that offers
                                                                                                                  PROYECTO DE
                                                                                  comprehensive support from project, design and manufacturing,
                                      POWER & CONTROL
                                                                                                                  CUADROS DE ENERGÍA
               HEATING
                                      PROJECT                                     control and monitoring for the Thermo-Solar Power Plants.
                                                                               PROYECTO DE
               CABLE PROJECT                                                   CABLE CALEFACTOR
                                                                                  •R&D
                                                                                                                                          SISTEMA DE
                                                                                                                                          MONITORIZACIÓN
                                                         MONITORING               • HEATING CABLE PROJECT
                                                         SYSTEM
                                                                                  • POWER & CONTROL PROJECT

                                                                                  • MONITORING SYSTEM
                            AKOTRACE          ®
                                                                                               AKOTRACE ®
                                                                                  • INSTALLATION & START UP
                            GLOBAL SOLUTION                                                        SOLUCIÓN GLOBAL
                                                                                  • WARRANTY & QUALITY

        PROJECT                                                              PROYECTO DE
                                                        INSTALLATION                                                                   INSTALACIÓN
        ENGINEERING                                                          INGENIERÍA
                                                        & START UP                                                                     Y PUESTA EN MARCHA




                                         WARRANTY                                                                   GARANTÍA Y
                      R&D                & QUALITY                                         I+D+i                    CALIDAD


                                                                                                                                                 19
www.ako.



                                                     APPLICATIONS


GEMASOLAR I & II
Gemasolar Plant               GEMASOLAR I & II
                              Tepsa
                                                     • THERMO-SOLAR POWER PLANTS

                                                     • BIODIESEL

                                                     • BIOETHANOL

                                                     • LNG STORAGE TANKS

                                                     • COMBINED-CYCLE THERMAL POWER STATIONS

                                                     • REFINERIES
GEMASOLAR I & II
BD Ferrol                     BCyL Plant
                              GEMASOLAR I & II
                                                     • INDUSTRIAL PROCESS PLANTS




                   20




Air Liquide
GEMASOLAR I & II              Andasol I & II Plant                                             21
THERMO-SOLAR
POWER PLANTS   GEMASOLAR I & II
               Gemasolar Plant
THERMO-SOLAR POWER PLANTS

                                                                     A Thermo-Solar Power Plant is designed to obtain
                                                                     electrical energy from solar radiation, which falls on
                                                                     mirrors and concentrates the sunlight on the absorber
                                                                     tubes, inside which a heat transfer fluid flows, which
                                                                     will reach a temperature close to 400 ºC. This heat
                                                                     transfer fluid is transported to the heat exchanger,
                                                                     where its water is evaporated by heat transfer. The
                                                                     generated steam will be taken to the turbine, which
                                                                     will be in charge of generating electricity.

                                                                     Customer Needs
                                                                     Prevent non-desired production stoppages, due to the
                                                                     solidification of the heat oil or the freezing of the ser-
                                                                     vice waters.

                                                                     AKO Solution
                                                                     Based on Electrical Heat Tracing using Mineral Insula-
                                                                     tion (high temperature) heating cables or Self-Regula-
                                                                     ting cables (low temperature) and direct temperature
GEMASOLAR I & II
Extresol II Plant                                                    control, included in power and control panels.



                    AKO has a consolidated project department,
                    made up of Engineers and Work Supervisors,
                    qualified to lead a work teams, particulary in
                    “Turnkey Projects”, which guarantees suc-
                    cessful results.
24                                                                                                                         25
THERMO-SOLAR POWER PLANTS REFERAL PROJECTS

                  • ANDASOL I & II
                   (Granada) - UTE COBRA SENER
                   HTF and BOP pipes and tanks

                  • ANDASOL III
                   (Granada) - UTE FLAGSOL DURO FELGUERA
                   Salt pipers, tanks and exchangers, HTF and BOP pipes and tanks

                  • IBERSOL
                    (Puertollano) - IBERDROLA
                    HTF pipes and tanks

                  • EXTRESOL I & II
                   (Badajoz) - UTE COBRA SENER
                   Salt pipes, tanks and exchangers

                  • ALVARADO I
                   (La Risca – Badajoz) - SERIDOM
                   HTF and pipes and tanks

                  • PALMA DEL RIO I & II
                    (Córdoba) - INGETEAM POWER PLANTS
                    HTF pipes and tanks



Gemasolar Plant

                                                                                    27
THERMO-SOLAR POWER PLANTS REFERAL PROJECTS

                      • LEBRIJA I
                        (Sevilla) - IBERESE
                        HTF pipes and tanks

                      • MANCHASOL I & II
                        (Ciudad Real) - UTE COBRA INITEC
                        Salts pipes, tanks and exchangers

                      • MAJADAS DE TIETAR
                        (Caceres) - SERIDOM
                        HTF pipes and tanks

                      • VALLE I & II
                        (San José del Valle) - UTE COBRA SENER
                         Salt pipes, tanks and exchangers. HTF and BOP pipes and tanks

                      • ASTEXOL II
                        (Badajoz) - ELECNOR
                        HTF and BOP pipes and tanks

                      • SAMCASOL I & II
                       (Badajoz) - TSK PLANTAS INDUSTRIALES
                       Salt pipes, tanks and exchangers. HTF and BOP pipes and tanks

                      • GEMASOLAR
                        (Sevilla) - UTE COBRA SENER
GEMASOLAR IPlant
Andasol I & II & II     Salt pipes, tanks and exchangers
                                                                                         29
BIODIESEL   GEMASOLAR I & II
            Isolux Ferrol
BIODIESEL

                                                                    Biodiesel is a synthetic liquid biofuel obtained from
                                                                    natural lipids such as vegetable oils or animal fats,
                                                                    previously used or not, by means of industrial esteri-
                                                                    fication and transesterification processes, and which
                                                                    is applied to prepare total or partial substitutes for
                                                                    petroleum. The transesterification process consists of
                                                                    combining the oil (normal vegetable oil) with a light
                                                                    alcohol, normally methanol, and it leaves as an added-
                                                                    value residue propanotriol (glycerine) that can be used
                                                                    in the cosmetics industry, among others. The vegeta-
                                                                    ble oil source is usually rapeseed oil, as it is a species
                                                                    with a high oil-content, that adapts well to cold clima-
                                                                    tes. However, other varieties with a greater yield per
                                                                    hectare exist, such as palm oil and jatropha curcas oil.

                                                                    Customer Needs
                                                                    Prevent non-desired production stoppages due to the
                                                                    solidification of oil and/or raw materials, and guaran-
                                                                    tee the correct operation of fire fighting systems if re-
Bio Oils
GEMASOLAR I & II                                                    quired.

                                                                    AKO Solution
                                                                    Based on Electrical Heat Tracing using parallel type
                   AKO has a consolidated project department,
                                                                    heating cables (Self-regulating and/or Constant
                   made up of Engineers and Work Supervisors,
                                                                    Power) and direct temperature control, included in
                   qualified to lead a work teams, particulary in
                                                                    power and control panels.
                   “Turnkey Projects”, which guarantees suc-
                   cessful results.
32                                                                                                                        33
BIODIESEL REFERAL PROJECTS

                   • BIODIESEL FERROL
                    (Ferrol) - ACSA SORIGUE

                   • BIODIESEL CUENCA
                    (Cuenca) - MIESA / TÉCNICAS REUNIDAS

                   • BIODIESEL OCAÑA
                    (Ocaña) - MIESA / TÉCNICAS REUNIDAS

                   • CEPSA HUELVA
                    (Huelva) - SERIDOM

                   • BIODIESEL CALAHORRA
                     (Calahorra) - ISOLUX CORSAN

                   • BIODIESEL ACOR
                     (Olmedo) - DESMET

                   • BIODIESEL GREEN FUEL
                     (Extremadura) - MIESA




CEPSA Plant
GEMASOLAR I & II

34                                                         35
BIOETHANOL   BIOETANOL BCyL
             GEMASOLAR I & II
             BCyL
BIOETHANOL

                                                                    Bioethanol is an alcohol produced from corn, sorghum,
                                                                    potatoes, wheat, sugar cane and even biomass such
                                                                    as corn stalks and vegetable waste. When mixed with
                                                                    petrol it increases the number of octanes and im-
                                                                    proves combustion, reducing contaminant emissions
                                                                    through the exhaust pipe, such as carbon monoxide
                                                                    and hydrocarbons. Its main application is biofuel, and
                                                                    it is obtained from the hydrolysis and fermentation
                                                                    of substances that contain Cellulose or Starch, from
                                                                    which Ethanol is obtained. The aim of Electrical Heat
                                                                    Tracing in this type of plants consists of heat accom-
                                                                    paniment in the process pipes, to prevent an increase
                                                                    in the viscosity of the products, prevent phase shifts
                                                                    and guarantee the correct operation of the safety and
                                                                    fire fighting systems in the event of an emergency.

                                                                    Customer Needs
                                                                    Prevent the increase in viscosity of products (Syrups),
                                                                    phase shifts (Ethanol), or the freezing of water pipes
BIOETANOL BCyL
GEMASOLAR I & II
BCyL                                                                and corrosion.

                                                                    AKO Solution
                                                                    Based on Electrical Heat Tracing using parallel type
                   AKO has a consolidated project department,
                                                                    heating cables (Self-regulating and/or Constant
                   made up of Engineers and Work Supervisors,
                                                                    Power) and direct temperature control, included in
                   qualified to lead a work teams, particulary in
                                                                    power and control panels.
                   “Turnkey Projects”, which guarantees suc-
                   cessful results.
 38                                                                                                                    39
www.ako.com




              BIOETHANOL REFERAL PROJECTS

              • BIOETHANOL BCyL
               (Salamanca) - ABENER

              • BIOETHANOL LACQ
               (Francia) - ABENER

              • BIOETHANOL CURTIS
               (A Coruña) - ABENER

              • BIOETHANOL CURTIS
               (A Coruña) - ABENER




BCyL

 40                                         41
LNG TANKS   Enagas
            GEMASOLAR I & II
LNG TANKS

                   The function of Electrical Heat Tracing in LNG (Lique-
                   fied Natural Gas) is making a heat barrier in the tank’s
                   subsoil, to prevent it from freezing, and therefore, the
                   appearance of cracks on its base, due to the low pro-
                   duct storage temperatures, around -160 ºC.

                   Customer Needs
                   Prevent cracks from appearing in the tank’s subsoil,
                   guaranteeing its integrity and safety.

                   AKO Solution
                   It is based on Electrical Heat Tracing using Constant
                   Power heating cables, which are installed in the tank’s
                   concrete mat (subsoil), making a heat barrier and di-
                   rect temperature control, included in power and con-
                   trol panels.



Tepsa
GEMASOLAR I & II




44                                                                     45
LNG TANKS REFERAL PROJECTS

                   • CARTAGENA 2 TANK
                     (Cartagena) - ENAGAS

                   • CARTAGENA 4 TANK
                     (Cartagena) - ENAGAS

                   • SAGUNTO LNG 1 TANK
                    (Sagunto) - SAGGAS

                   • SAGUNTO LNG 2 TANK
                    (Sagunto) - SAGGAS

                   • SAGUNTO LNG 3 TANK
                    (Sagunto) - SAGGAS

                   • BARCELONA TK- 3000
                    (Barcelona) - ENAGAS

                   • BARCELONA TK-3001
                    (Barcelona) - ENAGAS

                   • BARCELONA TK-3002
                    (Barcelona) - ENAGAS



GEMASOLAR I & II
Enagas

                                                47
COMBINED-CYCLE
THERMAL POWER
STATIONS         CCC Riga
                 GEMASOLAR I & II

                                    49
COMBINED-CYCLE THERMAL POWER STATIONS

                                                                    Freeze protection of fluids in pipes, purges, tanks and
                                                                    instrumentation. Freeze protection of proportioning
                                                                    systems. Preventing condensation in piping caused by
                                                                    the gases used (natural gas, propane etc.)

                                                                    Customer Needs
                                                                    Temperature maintenance in tanks and piping and pre-
                                                                    venting ice and snow buildup on roofs and in drainage
                                                                    channels

                                                                    AKO Solution
                                                                    Based on Electrical Heat Tracing using parallel type
                                                                    heating cables (Self-regulating and/or Constant Power)
                                                                    and temperature control adapted to each process and
                                                                    direct temperature control, included in power and con-
                                                                    trol panels.



GEMASOLAR I & II
CCC Escatrón



                   AKO has a consolidated project department,
                   made up of Engineers and Work Supervisors,
                   qualified to lead a work teams, particulary in
                   “Turnkey Projects”, which guarantees suc-
                   cessful results.
50                                                                                                                     51
INDUSTRIAL COMBINED CYCLE REFERAL PROJECTS

                   • CCC RIGA
                    (Riga-Latvia) - IBERDROLA

                   • CCC SUGRES
                    (Sugres-Russia) - IBERDROLA

                   • CCC LITHUANIA
                    (Elektranai-Lithuania) - IBERDROLA

                   • CCC ARRUBAL SIEMENS
                     (Logroño) - SIEMENS-GAS NATURAL

                   • CCC BOROA
                     (Boroa) - SENER- COBRA- ESDI

                   • CCC ACECA
                    (Toledo) - UNIÓN FENOSA

                   • CCC ESCATRON I & II PHASE
                    (Zaragoza) - UNIÓN FENOSA

                   • CCC PALOS
                    (Huelva) - SIEMENS

                   • CCC AS PONTES
                    (Pontevedra) - ENDESA
CCC Arrubal
GEMASOLAR I & II

52                                                              53
REFINERIES   Refinery Cartagena
             GEMASOLAR I & II
REFINERIES

                       We guarantee the key processes of the refineries at all
                       times, ensuring:

                       The correct viscosity of the crude oil in the long-line pi-
                       pes from the seaport to the storage tanks. The correct
                       viscosity of the refined products in the long-line pipes
                       from the storage tanks to the seaport. The continuity
                       of production in the process piping of the hydrocracker
                       zone and the product quality maintaining the desired
                       temperature of the crude oil and refined products in
                       the storage tanks.

                       Customer Needs
                       Guarantee the correct viscosity of the refined products
                       and the desired temperature.

                       AKO Solution
                       Based on Electrical Heat Tracing using parallel type hea-
                       ting cables (Self-regulating and/or Constant Power),
GEMASOLAR I & II
Refinery Puertollano   Series-Resistance Heating Cable and temperature con-
                       trol adapted to each process and direct temperature
                       control, included in power and control panels.




56                                                                            57
REFINERY

                   • CYMI
                    (Madeira-Portugal) - ENELEC- PETROGAL

                   • REFINERY LA RÁBIDA
                    (La Rábida) - CEPSA

                   • REFINERY CARTAGENA
                    (Cartagena) - REPSOL

                   • REFINERY MUSKIZ
                     (Logroño) - PETRONOR

                   • REFINERY PUERTOLLANO
                    (Puertollano) - REPSOL




La Rábida
GEMASOLAR I & II

58                                                          59
INDUSTRIAL
PROCESS PLANTS   GEMASOLAR I & II
                 Air Liquide
INDUSTRIAL PROCESS PLANTS

                   Electrical Heat-Tracing is the system that has taken over
                   the market due to its cost-effectiveness, low mainte-
                   nance cost, easy installation, and due to it offering the
                   widest temperature ranges, for both ordinary areas and
                   in potentially explosive atmospheres. Electrical Heat-
                   Tracing is based on heat accompaniment using flexible
                   Heating Cables, which adapt to any type of equipment
                   or surface. These cables are managed by Local or Remo-
                   te Controllers, using contact sensors, offering a wide
                   range of control possibilities (ON-OFF, PID, 4-20mA,
                   PLC, etc.). This system guarantees the maintenance of
                   the temperature in the pipes, tanks and process equi-
                   pment, which prevents obstructions and breakages,
                   an increased viscosity in fluids, condensation of water
                   steam in gases and phase shifts, or any other problem
                   derived from losing temperature in processes.

                   Customer Needs
                   Prevent the increase in viscosity of products, phase shi-
GEMASOLAR I & II
AAF                fts, or the freezing of water pipes and corrosion, pre-
                   venting non-desired process stoppages.

                   AKO Solution
                   Based on Electrical Heat-Tracing using parallel type
                   heating cables (Self-regulating and/or Constant Power)
                   and temperature control, included in power and con-
                   trol panels.
62                                                                      63
INDUSTRIAL PROCESS PLANTS REFERAL PROJECTS

                   • AZUCARERA
                    (San José de la Rinconada)

                   • ENDESA GENERACIÓN
                    (St. Adrià del Besós) - ENDESA

                   • TEPSA
                    (Valencia)

                   • ASESA
                    (Tarragona)

                   • REPSOL PETROLEO
                    (Tarragona)

                   • AIR LIQUIDE
                    (Puertollano)



Air Liquide
GEMASOLAR I & II

                                                                65
...AND WITH ALL THIS WORK
                                          WE ACHIEVE RESULTS...



                    AKO one of the leading companies in the Area of
                    Temperature Control and Monitoring using Electrical
                    Trace Heating Solutions in the Industrial, Construc-
                    tion and Refrigeration sectors, has won the Supplier
                    of the year award as an SME in the Manufacturers,
                    Equipment and Materials category awarded annually
                    by Iberdrola. The aim of these award, now in their se-
                    venth year, is to incentivise sustainable development,
                    quality, respect for the enviroment and the prevention
                    of work accidents in the managament of company
                    suppliers.

                    AKO won the prize thanks to an Electrical Heat Tra-
                    cing project for the Combined-Cycle Power Plant in
                    Riga (Latvia), wich began in 2007 as a turnkey project
                    and wich Iberdrola had designed for the Latvian ener-
GEMASOLAR I & II
Iberdrola Prize
TEPSA VALENCIA II
GEMASOLAR I &       gy utility Latvenergo.




66                                                                    67
WARRANTY & QUALITY

We offer a 2 year guarantee programme for all products and
10 years for the installation.

We manage spare parts and have the necessary material and
staff to cope with any incident in the system.

We have a preventive maintenance programme, a singular
solution from AKO, that guarantees the correct operation of
the system and limits the risk of faults.

Our quality programme for the AKOTRACE® Electrical Heat-
Tracing solution has all the necessary studies and type tests
for this type of projects.

We carry out specific studies on all our products to assure
the correct operation of all the elements.

We stress the life tests that offer safety versus the last ability
of the system and its possible maintenances.

We have studies on the Availability of the AKOTRACE®
We provide certifications for all electrical elements and insta-
llation according to current regulations.




                                                               69
HEADQUARTER
                                                                                          Spain
                                                                           Av. Roquetes, 30/ 38
                                                                       08812 St. Pere de Ribes
VISION OF THE FUTURE                                                         (Barcelona) España
                                                                     Tel. SAT (34) 902 333 145
Our future focused on the International Markets.                          Tel. (34) 938 142 700
                                                                          Fax (34) 938 934 054
In AKO we know the customer and their markets needs                               ako@ako.com
with the aim to offer the bes solution: be EASY and
AKOTRACE® Global Solution.                                                       SUBSIDIARIES
                                                                                        Mexico
More than 30 years of experience and sales in more    AKO Electromecánica México, S.A. de C.V.
than 80 countries, with continous growing, 14% of               Av. Lomas Verdes, 750, OF. 201
                                                       CP 53120 Naucalpan (Estado de México)
our investment dedicated to R&D to develope high                        Tel. (52) 5553 635 780
quality solutions and a professional equipment with                            mexico@ako.com
high know-how.
                                                                                       Portugal
...and always easy                                           Rua Eucaliptos, 82-Ba. Encarnaçao
                                                                   1800-202 Lisboa (Portugal)
                                                                       Tel. (+351) 218 522 405
                                                                   Tel. SAT (+34) 902 333 145
                                                                       Fax (+351) 218 514 621
                                                                              portugal@ako.com

                                                            EMEA (Europa, Middle East, Africa)
                                                                             emea@ako.com




we make it easy
                                                                           A&P (Asia & Pacific)
                                                                               a&p@ako.com

                                                                 N&LA (North & Latin America)
                                                                              n&la@ako.com
www.ako.com

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AKOTRACE Electrical Trace Heating Solution for Industry

  • 1.
  • 2. AKOTRACE the integral solution forheat tracing AKOTRACE the leading heat tracing solution
  • 3. index • AKOTEAM 5 • AKOWORLDWIDE 10 • PHILOSOPHY: 12 EASY ECUS • HEAT TRACING SOLUTIONS 14 • APPLICATIONS 20 • THERMO-SOLAR POWER PLANTS 22 • BIODIESEL 30 • BIOETHANOL 36 • LNG STORAGE TANKS 42 • COMBINED-CYCLE POWER PLANTS 48 • REFINERIES 54 • PROCESS PLANTS 60 AKO GROUP • WARRANTY AND QUALITY 68 • VISION OF THE FUTURE 70
  • 4. www.ako.com • More than 30 years of growth. • Over 130 employees. • 14% of our revenue is invested in R&D. • Facilities over 8.000 m2 with modern infrastructure and systems. • ISO9001 Quality Assurance System and ISO14001 Environmental Management System. • Present in over 80 countries and more than 500 National and International Projects. • We design, manufacture and supply Heat Tracing Solutions and Power Panels. 6 7
  • 5. AKO GROUP AKOTRACE AKOSYS AKOMES AKOINTL BUSINESS UNIT BUSINESS UNIT INDUSTRY & SUBSIDIARIES HEAT TRACING REFRIGERATION REFRIGERATION POWER PANELS A team with over 130 EASY professionals. 8 9
  • 6. Headquarter Subsidiaries Partners Sales AKOWORLDWIDE Our future perspective in the international market is one VISION OF THE FUTURE of the principal improvement and expansion objectives in which we are working. Our future focused on the International Markets. AKO MEXICO In AKO we know the customer and their markets needs Creation of our first subsidiary March 2008. with the aim to offer the best solution: be EASY and AKOTRACE® Global Solution. Sales office located in Ciudad de Mexico. Logistic with permanent stock Professional Staff: More than 30 years of experience and sales in more than 80 countries, with continous growing, 14% • Sales Manager of our investment dedicated to R&D to develope high quality solutions and a professional equipment with high know-how. • Project Engineering • Sales Engineering ...and always easy 10 11
  • 7. we make it easy we make it ecus earnings energy saving Joint Business AKO Solutions optimize energy savings and the ove- AKO solutions provides our partners the ability to generate profitable rall cost of installation, offering the best technical- business and the best technical-financial solution. economic solution. assessment Advice connectivity The critical needs of our customers are our top priority. Knowledge of Continuously monitors real-time and the proper these allows AKO to research and develop reliable high added-value functioning of the facility, locally or remotely. solutions. support usability Tools Easy to install modular and scalable allowing correcti- ve action, without stops production processes. Our experience has enable us to put together a team of in-house pro- fessionals to offer complete suppor from project design to the system commisioning (turnkey projects). safety & security Our Know-How do we know the points in the system, you avoiding the risk that a stop unwanted behavior. Passion for our customers The passion we feel for our customers drives AKO to keep innovating and developing solutions for integrated control and monitoring of elec- trical heat-tracing systems. 12 13
  • 8. HEAT TRACING SOLUTIONS GEMASOLAR I & II Gemasolar Plant
  • 9. AKO is the leading business in temperature Regulation and Control using heating cable Solutions for the Thermo-Solar Power Plant Market. Pioneers in the AKOTRACE® Electrical Heat Tracing System Innovators and always looking for the best solution for our customers always pro- moting the technological change and profitability of the system. Leaders in Thermo-Solar Power Plant technology, specialists in molten salts systems and pioneers in Tower technology. We offer an Integral Solution (Turnkey Projects) that includes: • R&D • ENGINEERING OF THE SOLUTION • PROJECT MANAGAMENT • OPERATION & MAINTENANCE SOLUTIONS Ibersol Plant 16 17
  • 10. AKOTRACE ® CSP AKOTRACE ® CSP THE LEADING HEAT TRACING SOLUTION SOLUCIÓN LÍDER EN TRACEADO ELÉCTRICO FOR THERMO-SOLAR POWER PLANTS PARA PLANTAS TERMOSOLARES AKOTRACE® is the leading integral heat tracing solution that offers PROYECTO DE comprehensive support from project, design and manufacturing, POWER & CONTROL CUADROS DE ENERGÍA HEATING PROJECT control and monitoring for the Thermo-Solar Power Plants. PROYECTO DE CABLE PROJECT CABLE CALEFACTOR •R&D SISTEMA DE MONITORIZACIÓN MONITORING • HEATING CABLE PROJECT SYSTEM • POWER & CONTROL PROJECT • MONITORING SYSTEM AKOTRACE ® AKOTRACE ® • INSTALLATION & START UP GLOBAL SOLUTION SOLUCIÓN GLOBAL • WARRANTY & QUALITY PROJECT PROYECTO DE INSTALLATION INSTALACIÓN ENGINEERING INGENIERÍA & START UP Y PUESTA EN MARCHA WARRANTY GARANTÍA Y R&D & QUALITY I+D+i CALIDAD 19
  • 11. www.ako. APPLICATIONS GEMASOLAR I & II Gemasolar Plant GEMASOLAR I & II Tepsa • THERMO-SOLAR POWER PLANTS • BIODIESEL • BIOETHANOL • LNG STORAGE TANKS • COMBINED-CYCLE THERMAL POWER STATIONS • REFINERIES GEMASOLAR I & II BD Ferrol BCyL Plant GEMASOLAR I & II • INDUSTRIAL PROCESS PLANTS 20 Air Liquide GEMASOLAR I & II Andasol I & II Plant 21
  • 12. THERMO-SOLAR POWER PLANTS GEMASOLAR I & II Gemasolar Plant
  • 13. THERMO-SOLAR POWER PLANTS A Thermo-Solar Power Plant is designed to obtain electrical energy from solar radiation, which falls on mirrors and concentrates the sunlight on the absorber tubes, inside which a heat transfer fluid flows, which will reach a temperature close to 400 ºC. This heat transfer fluid is transported to the heat exchanger, where its water is evaporated by heat transfer. The generated steam will be taken to the turbine, which will be in charge of generating electricity. Customer Needs Prevent non-desired production stoppages, due to the solidification of the heat oil or the freezing of the ser- vice waters. AKO Solution Based on Electrical Heat Tracing using Mineral Insula- tion (high temperature) heating cables or Self-Regula- ting cables (low temperature) and direct temperature GEMASOLAR I & II Extresol II Plant control, included in power and control panels. AKO has a consolidated project department, made up of Engineers and Work Supervisors, qualified to lead a work teams, particulary in “Turnkey Projects”, which guarantees suc- cessful results. 24 25
  • 14. THERMO-SOLAR POWER PLANTS REFERAL PROJECTS • ANDASOL I & II (Granada) - UTE COBRA SENER HTF and BOP pipes and tanks • ANDASOL III (Granada) - UTE FLAGSOL DURO FELGUERA Salt pipers, tanks and exchangers, HTF and BOP pipes and tanks • IBERSOL (Puertollano) - IBERDROLA HTF pipes and tanks • EXTRESOL I & II (Badajoz) - UTE COBRA SENER Salt pipes, tanks and exchangers • ALVARADO I (La Risca – Badajoz) - SERIDOM HTF and pipes and tanks • PALMA DEL RIO I & II (Córdoba) - INGETEAM POWER PLANTS HTF pipes and tanks Gemasolar Plant 27
  • 15. THERMO-SOLAR POWER PLANTS REFERAL PROJECTS • LEBRIJA I (Sevilla) - IBERESE HTF pipes and tanks • MANCHASOL I & II (Ciudad Real) - UTE COBRA INITEC Salts pipes, tanks and exchangers • MAJADAS DE TIETAR (Caceres) - SERIDOM HTF pipes and tanks • VALLE I & II (San José del Valle) - UTE COBRA SENER Salt pipes, tanks and exchangers. HTF and BOP pipes and tanks • ASTEXOL II (Badajoz) - ELECNOR HTF and BOP pipes and tanks • SAMCASOL I & II (Badajoz) - TSK PLANTAS INDUSTRIALES Salt pipes, tanks and exchangers. HTF and BOP pipes and tanks • GEMASOLAR (Sevilla) - UTE COBRA SENER GEMASOLAR IPlant Andasol I & II & II Salt pipes, tanks and exchangers 29
  • 16. BIODIESEL GEMASOLAR I & II Isolux Ferrol
  • 17. BIODIESEL Biodiesel is a synthetic liquid biofuel obtained from natural lipids such as vegetable oils or animal fats, previously used or not, by means of industrial esteri- fication and transesterification processes, and which is applied to prepare total or partial substitutes for petroleum. The transesterification process consists of combining the oil (normal vegetable oil) with a light alcohol, normally methanol, and it leaves as an added- value residue propanotriol (glycerine) that can be used in the cosmetics industry, among others. The vegeta- ble oil source is usually rapeseed oil, as it is a species with a high oil-content, that adapts well to cold clima- tes. However, other varieties with a greater yield per hectare exist, such as palm oil and jatropha curcas oil. Customer Needs Prevent non-desired production stoppages due to the solidification of oil and/or raw materials, and guaran- tee the correct operation of fire fighting systems if re- Bio Oils GEMASOLAR I & II quired. AKO Solution Based on Electrical Heat Tracing using parallel type AKO has a consolidated project department, heating cables (Self-regulating and/or Constant made up of Engineers and Work Supervisors, Power) and direct temperature control, included in qualified to lead a work teams, particulary in power and control panels. “Turnkey Projects”, which guarantees suc- cessful results. 32 33
  • 18. BIODIESEL REFERAL PROJECTS • BIODIESEL FERROL (Ferrol) - ACSA SORIGUE • BIODIESEL CUENCA (Cuenca) - MIESA / TÉCNICAS REUNIDAS • BIODIESEL OCAÑA (Ocaña) - MIESA / TÉCNICAS REUNIDAS • CEPSA HUELVA (Huelva) - SERIDOM • BIODIESEL CALAHORRA (Calahorra) - ISOLUX CORSAN • BIODIESEL ACOR (Olmedo) - DESMET • BIODIESEL GREEN FUEL (Extremadura) - MIESA CEPSA Plant GEMASOLAR I & II 34 35
  • 19. BIOETHANOL BIOETANOL BCyL GEMASOLAR I & II BCyL
  • 20. BIOETHANOL Bioethanol is an alcohol produced from corn, sorghum, potatoes, wheat, sugar cane and even biomass such as corn stalks and vegetable waste. When mixed with petrol it increases the number of octanes and im- proves combustion, reducing contaminant emissions through the exhaust pipe, such as carbon monoxide and hydrocarbons. Its main application is biofuel, and it is obtained from the hydrolysis and fermentation of substances that contain Cellulose or Starch, from which Ethanol is obtained. The aim of Electrical Heat Tracing in this type of plants consists of heat accom- paniment in the process pipes, to prevent an increase in the viscosity of the products, prevent phase shifts and guarantee the correct operation of the safety and fire fighting systems in the event of an emergency. Customer Needs Prevent the increase in viscosity of products (Syrups), phase shifts (Ethanol), or the freezing of water pipes BIOETANOL BCyL GEMASOLAR I & II BCyL and corrosion. AKO Solution Based on Electrical Heat Tracing using parallel type AKO has a consolidated project department, heating cables (Self-regulating and/or Constant made up of Engineers and Work Supervisors, Power) and direct temperature control, included in qualified to lead a work teams, particulary in power and control panels. “Turnkey Projects”, which guarantees suc- cessful results. 38 39
  • 21. www.ako.com BIOETHANOL REFERAL PROJECTS • BIOETHANOL BCyL (Salamanca) - ABENER • BIOETHANOL LACQ (Francia) - ABENER • BIOETHANOL CURTIS (A Coruña) - ABENER • BIOETHANOL CURTIS (A Coruña) - ABENER BCyL 40 41
  • 22. LNG TANKS Enagas GEMASOLAR I & II
  • 23. LNG TANKS The function of Electrical Heat Tracing in LNG (Lique- fied Natural Gas) is making a heat barrier in the tank’s subsoil, to prevent it from freezing, and therefore, the appearance of cracks on its base, due to the low pro- duct storage temperatures, around -160 ºC. Customer Needs Prevent cracks from appearing in the tank’s subsoil, guaranteeing its integrity and safety. AKO Solution It is based on Electrical Heat Tracing using Constant Power heating cables, which are installed in the tank’s concrete mat (subsoil), making a heat barrier and di- rect temperature control, included in power and con- trol panels. Tepsa GEMASOLAR I & II 44 45
  • 24. LNG TANKS REFERAL PROJECTS • CARTAGENA 2 TANK (Cartagena) - ENAGAS • CARTAGENA 4 TANK (Cartagena) - ENAGAS • SAGUNTO LNG 1 TANK (Sagunto) - SAGGAS • SAGUNTO LNG 2 TANK (Sagunto) - SAGGAS • SAGUNTO LNG 3 TANK (Sagunto) - SAGGAS • BARCELONA TK- 3000 (Barcelona) - ENAGAS • BARCELONA TK-3001 (Barcelona) - ENAGAS • BARCELONA TK-3002 (Barcelona) - ENAGAS GEMASOLAR I & II Enagas 47
  • 25. COMBINED-CYCLE THERMAL POWER STATIONS CCC Riga GEMASOLAR I & II 49
  • 26. COMBINED-CYCLE THERMAL POWER STATIONS Freeze protection of fluids in pipes, purges, tanks and instrumentation. Freeze protection of proportioning systems. Preventing condensation in piping caused by the gases used (natural gas, propane etc.) Customer Needs Temperature maintenance in tanks and piping and pre- venting ice and snow buildup on roofs and in drainage channels AKO Solution Based on Electrical Heat Tracing using parallel type heating cables (Self-regulating and/or Constant Power) and temperature control adapted to each process and direct temperature control, included in power and con- trol panels. GEMASOLAR I & II CCC Escatrón AKO has a consolidated project department, made up of Engineers and Work Supervisors, qualified to lead a work teams, particulary in “Turnkey Projects”, which guarantees suc- cessful results. 50 51
  • 27. INDUSTRIAL COMBINED CYCLE REFERAL PROJECTS • CCC RIGA (Riga-Latvia) - IBERDROLA • CCC SUGRES (Sugres-Russia) - IBERDROLA • CCC LITHUANIA (Elektranai-Lithuania) - IBERDROLA • CCC ARRUBAL SIEMENS (Logroño) - SIEMENS-GAS NATURAL • CCC BOROA (Boroa) - SENER- COBRA- ESDI • CCC ACECA (Toledo) - UNIÓN FENOSA • CCC ESCATRON I & II PHASE (Zaragoza) - UNIÓN FENOSA • CCC PALOS (Huelva) - SIEMENS • CCC AS PONTES (Pontevedra) - ENDESA CCC Arrubal GEMASOLAR I & II 52 53
  • 28. REFINERIES Refinery Cartagena GEMASOLAR I & II
  • 29. REFINERIES We guarantee the key processes of the refineries at all times, ensuring: The correct viscosity of the crude oil in the long-line pi- pes from the seaport to the storage tanks. The correct viscosity of the refined products in the long-line pipes from the storage tanks to the seaport. The continuity of production in the process piping of the hydrocracker zone and the product quality maintaining the desired temperature of the crude oil and refined products in the storage tanks. Customer Needs Guarantee the correct viscosity of the refined products and the desired temperature. AKO Solution Based on Electrical Heat Tracing using parallel type hea- ting cables (Self-regulating and/or Constant Power), GEMASOLAR I & II Refinery Puertollano Series-Resistance Heating Cable and temperature con- trol adapted to each process and direct temperature control, included in power and control panels. 56 57
  • 30. REFINERY • CYMI (Madeira-Portugal) - ENELEC- PETROGAL • REFINERY LA RÁBIDA (La Rábida) - CEPSA • REFINERY CARTAGENA (Cartagena) - REPSOL • REFINERY MUSKIZ (Logroño) - PETRONOR • REFINERY PUERTOLLANO (Puertollano) - REPSOL La Rábida GEMASOLAR I & II 58 59
  • 31. INDUSTRIAL PROCESS PLANTS GEMASOLAR I & II Air Liquide
  • 32. INDUSTRIAL PROCESS PLANTS Electrical Heat-Tracing is the system that has taken over the market due to its cost-effectiveness, low mainte- nance cost, easy installation, and due to it offering the widest temperature ranges, for both ordinary areas and in potentially explosive atmospheres. Electrical Heat- Tracing is based on heat accompaniment using flexible Heating Cables, which adapt to any type of equipment or surface. These cables are managed by Local or Remo- te Controllers, using contact sensors, offering a wide range of control possibilities (ON-OFF, PID, 4-20mA, PLC, etc.). This system guarantees the maintenance of the temperature in the pipes, tanks and process equi- pment, which prevents obstructions and breakages, an increased viscosity in fluids, condensation of water steam in gases and phase shifts, or any other problem derived from losing temperature in processes. Customer Needs Prevent the increase in viscosity of products, phase shi- GEMASOLAR I & II AAF fts, or the freezing of water pipes and corrosion, pre- venting non-desired process stoppages. AKO Solution Based on Electrical Heat-Tracing using parallel type heating cables (Self-regulating and/or Constant Power) and temperature control, included in power and con- trol panels. 62 63
  • 33. INDUSTRIAL PROCESS PLANTS REFERAL PROJECTS • AZUCARERA (San José de la Rinconada) • ENDESA GENERACIÓN (St. Adrià del Besós) - ENDESA • TEPSA (Valencia) • ASESA (Tarragona) • REPSOL PETROLEO (Tarragona) • AIR LIQUIDE (Puertollano) Air Liquide GEMASOLAR I & II 65
  • 34. ...AND WITH ALL THIS WORK WE ACHIEVE RESULTS... AKO one of the leading companies in the Area of Temperature Control and Monitoring using Electrical Trace Heating Solutions in the Industrial, Construc- tion and Refrigeration sectors, has won the Supplier of the year award as an SME in the Manufacturers, Equipment and Materials category awarded annually by Iberdrola. The aim of these award, now in their se- venth year, is to incentivise sustainable development, quality, respect for the enviroment and the prevention of work accidents in the managament of company suppliers. AKO won the prize thanks to an Electrical Heat Tra- cing project for the Combined-Cycle Power Plant in Riga (Latvia), wich began in 2007 as a turnkey project and wich Iberdrola had designed for the Latvian ener- GEMASOLAR I & II Iberdrola Prize TEPSA VALENCIA II GEMASOLAR I & gy utility Latvenergo. 66 67
  • 35. WARRANTY & QUALITY We offer a 2 year guarantee programme for all products and 10 years for the installation. We manage spare parts and have the necessary material and staff to cope with any incident in the system. We have a preventive maintenance programme, a singular solution from AKO, that guarantees the correct operation of the system and limits the risk of faults. Our quality programme for the AKOTRACE® Electrical Heat- Tracing solution has all the necessary studies and type tests for this type of projects. We carry out specific studies on all our products to assure the correct operation of all the elements. We stress the life tests that offer safety versus the last ability of the system and its possible maintenances. We have studies on the Availability of the AKOTRACE® We provide certifications for all electrical elements and insta- llation according to current regulations. 69
  • 36. HEADQUARTER Spain Av. Roquetes, 30/ 38 08812 St. Pere de Ribes VISION OF THE FUTURE (Barcelona) España Tel. SAT (34) 902 333 145 Our future focused on the International Markets. Tel. (34) 938 142 700 Fax (34) 938 934 054 In AKO we know the customer and their markets needs ako@ako.com with the aim to offer the bes solution: be EASY and AKOTRACE® Global Solution. SUBSIDIARIES Mexico More than 30 years of experience and sales in more AKO Electromecánica México, S.A. de C.V. than 80 countries, with continous growing, 14% of Av. Lomas Verdes, 750, OF. 201 CP 53120 Naucalpan (Estado de México) our investment dedicated to R&D to develope high Tel. (52) 5553 635 780 quality solutions and a professional equipment with mexico@ako.com high know-how. Portugal ...and always easy Rua Eucaliptos, 82-Ba. Encarnaçao 1800-202 Lisboa (Portugal) Tel. (+351) 218 522 405 Tel. SAT (+34) 902 333 145 Fax (+351) 218 514 621 portugal@ako.com EMEA (Europa, Middle East, Africa) emea@ako.com we make it easy A&P (Asia & Pacific) a&p@ako.com N&LA (North & Latin America) n&la@ako.com