Sonobond Ultrasonics metal welders assemble batteries for electric vehicles, charging stations, and energy storage systems

1. Assemble Batteries for
Electric Vehicles, Charging Stations,
& Energy Storage Systems
www.SonobondUltrasonics.com · facebook.com/SonobondUltrasonics ·

2. Advanced Battery Assembly Solutions from
the Inventor of Ultrasonic Metal Welding
Our patented Wedge-Reed System is essential for:
• Producing strong, precise, solid-state, highly conductive welds
• Welding up to 100 layers of anode and cathode foils - as thin as seven microns
- to battery tabs and terminals, without tearing
• Easily welding the large wire bundles and HV terminals required for high
power and high storage capacity batteries
• Eliminating bending stresses and stalling
• Eliminating metallurgical defects such as porosity and intermetallics
Order Our Free Ultrasonic Welding Viability Test
It’s a “try before you buy” offer we’re happy to make!
Visit our website for more information: www.SonobondUltrasonics.com

3. Examples of Battery Welds

4. Examples of Battery Welds

5. Examples of Battery Welds

6. Examples of Battery Welds

7. • Welding head on each side of the weld area
increases welding capacity.
• Precisely welds wires to terminals and non-
ferrous sheet metal, including aluminum up
to 3mm thick.
• Welds up to 100 layers of foil – as thin as
seven microns – without tearing.
Dual Head Ultrasonic
Metal Spot Welder

8. • Outputs 1,500 or 2,500 watts of power to weld non-
ferrous similar or dissimilar metal assemblies,
including copper to aluminum.
• Welds multiple layers and/or delicate foils to tabs or
terminals for lithium-ion and NiMH battery assembly.
• Power supply, with built-in microprocessor, stores
and recalls 250 weld protocols.
• Welds can be controlled by height, by energy,
or by time.
SonoWeld® 1600 Digital
Metal Spot Welder Series

9. • Outputs 1,500 or 2,500 watts of power to
produce solid-state metallurgical splices with
the lowest possible voltage drop.
• Splices copper wire bundles up to 40mm2 and
tinned wire bundles up to 22mm2.
• Weld can be controlled by height, by energy, or
by time.
• Power supply, with built-in microprocessor,
stores and recalls 250 weld protocols.
SpliceRite™ Ultrasonic
Wire Splicer
https://youtu.be/ym-_86qRwYA

10. • Welding head on each side of the
weld area increases welding capacity.
• Securely welds stranded copper wire
bundles up to 100 sq.mm cross
section - in a single pulse.
• Securely welds lightly tinned or
oxidized wires up to 60mm2.
Dual Head SpliceRite™
Ultrasonic Wire Splicer

11. Useful Links:
• For more information about our FREE sample welds offer:
• https://www.sonobondultrasonics.com/more-info/request-for-free-sample-welds
• To request downloadable literature:
• https://www.sonobondultrasonics.com/more-info/literature-requests-registration
• For more demonstration videos:
• https://www.youtube.com/user/malvcomm1
• To read more about Sonobond Ultrasonics and our welding capabilities:
• www.sonobondultrasonics.com
• For more information about our battery assembly capabilities:
• https://www.sonobondultrasonics.com/news/battery-assembly

12. Order our FREE Ultrasonic
Welding Viability Test
It's a “try before you buy” offer
we're happy to make! Visit our website, call us,
or email us to set it up for you!
800-323-1269 • 610-696-4710 • Fax 610-692-0674
Web: www.SonobondUltrasonics.com • Email: Sales@SonobondUltrasonics.com