GS525Z Tech Sheet

 Balboa
 System PN 54848

 System Model # GS5-GS525Z-RCA-3.0K
 Software Version # 43
 EPN # 3180


 Base PCBA - PN 54849
 PCB GS500Z - PN 22015 Rev B

 Base Panels
 VL2XX Series
 VL4XX Series
 See page 12 and 13.

 Aux Panel
 VX10 – PN 55608
 (required for Blower operation)




 Template used: 40599_97_P.pdf 05/04/2009
 54848_97_A.pdf 09/01/09



http://www.MyPoolSpas.com                   Wholesale Pool and Spa Parts
                                                      Page 1               920-925-3094
                                                                                   54848_97_A
System Revision History
System PN EPN             Date      Requested By                             Changes Made
54848          3180 07-06-09        Balboa         Initial Draft




        http://www.MyPoolSpas.com             Wholesale Pool and Spa Parts
                                                        Page 2                              920-925-3094
                                                                                                    54848_97_A
Basic System Features and Functions
 Power Requirements



                                                                                  Requires PCB Rev B.




 System Outputs
 Setup 1 (As Manufactured)   Setup 2




                                         (Stereo)
              (Stereo)

                             Optional Devices
 Optional Devices




  Additional Options                                                                                                    J71
                                                                                        J2A J1A




                                                    J1


                                                    J2




                                                                                                                                                       1
                                                                                                                                                 J18
                                                    J10
                                                                                                                    U4

                                                                                                                                     J19


                                                                                                                               J12
                                                    J60                          J7               J8          J44
                                                              1             1             1               1         1
                                                              J22




                                                                                                                                     1
                                                    EXT RLY         AUX F       SEN A             SEN B       VAC        J11

http://www.MyPoolSpas.com       Wholesale Pool and Spa Parts
                                          Page 3                                                                                           920-925-3094
                                                                                                                                                   54848_97_A
Basic System Features and Functions
Any time you change a DIP Switch, other than A1, you must reset Persistent                                                                                                           Power Up Display Sequence
Memory for your new DIP Switch Settings changes to take effect. If you do                                                                                                            Upon power up, you should see the following on the display:
not reset Persistent Memory, your system may function improperly.                                                                                                                       Three numbers in a row, which are the SSID (the System Software
                                                                                                                                                                                        ID). The third display of these numbers is the Software Version,
To reset Persistent Memory:                                                                                                                                                             which should match the version of your system. For example, if these
     Power down by disconnecting power source from spa.                                                                                                                                 three numbers are                    , that is a VS511SZ at version 38.
     Put a jumper across J43, covering both pins. (See illustration below)                                                                                                              Displayed next is: “ ” (indicating the system is configured for
     Power up by connecting power source to spa.                                                                                                                                        a heater between 3 and 6 kW) or “ ” (indicating the system is
     Wait until “ ” is displayed on your panel.                                                                                                                                         configured for a heater effectively* between 1 and 3 kW).
     Power down again.                                                                                                                                                                  “ ” should appear for all VS models running at 240VAC.
     Remove jumper from J43 (May also move to cover 1 pin only)                                                                                                                         “ ” should appear for all VS models running at 120VAC, as well
                                                                                                                                                                                        as all GS models. (*A heater which is rated at 4 kW at 240VAC will
     Power up again.
                                                                                                                                                                                        function as a 1 kW heater at 120VAC.)
                                                                                                                                                                                        “ ” will appear to signal the start of Priming Mode.
About Persistent Memory and Time of Day Retention:
This system uses memory that doesn’t require a battery to store a variety of
                                                                                                                                                                                     At this point, the power up sequence is complete. Refer to the Reference
settings. What we refer to as Persistent Memory stores the filter settings,
                                                                                                                                                                                     Card for the VS or GS System model of your spa for information about how
the set temperature, and the heat mode.
                                                                                                                                                                                     the spa operates from this point on, including how to adjust the Time of
                                                                                                                                                                                     Day if using a Serial Deluxe style panel.
Persistent Memory is not used for Time of Day. Only models with a
Serial Deluxe panel installed (VS5xxDZ and GS5xxDZ) can display the
time. However, during power loss to the spa, the system will lose the
correct time, and reset to 12:00 PM when power is restored.

                                                           J43


                                                                                                                                                                                                                                                                                  TST                                RST
                                                                                    FUSE 20A 250V                            J47                                                                                                                                                                          J6 J43
                                                                                                                     J46




                                                                       F7                                                                 J29
            K6   J23                                 J50                                                                                                                                                                                   PUMP                  OZONE
                               K1                                                                                                                                                                                                                      J23                 J29
                                                                                                                                                                F1                                                                                                                                                                        F5, F3A 250V                     J20
                                                                                                                                                        J20
                                                                          J17/26




                                                                  J6
  E.GND




                                                                                                                                                                                                                                                   G




                                                                                                                                                                                                                                                                      G




                                                                                                                                                                                                                                                                                           K5
                                                                                                                                                                                              J90




                                                                                                                                                                                                                                                                                                                                                                       G     C
                                                                                                                                                                                                                                                   C




                                                                                                                                                                                                                                                                      C
                                                                                                                                                                      FUSE 3A 250V
                                                                                                                                                         C
                                                                                                                             C




                                                                                                                                              C
                     C




                                                                   C
                                                      C




                                                           S1 TST
                                                                                                                             G




                                                                                                                                                         G
                                                                                                                                              G




                                                                                                                                                                                              J50




                                                                              W7
                                       W4
                     G




                                                                   G
                                                     G




                                                                                                                                                                                                                                                                                                                                               J12
                              W1                                                        K8                                                     K5
  F4 FUSE .3A 250V
                              SWITCHBANK A
                                        T1                                    K9                                  W3
                                                                                                                             W2                                                                          K4      K1
                                                                                                                                                                                                                                                   SWITCHBANK A
                                                                                                             J1 J1A
                                                                                                                                                               J10
                                                                                                                                                                                                                                                                                                                                                                J18
                                                                                                                                                                                                                                                         F2                                                                                                           U4
                                                                                                                                                                                                                                                                                                                                               J13




                                                                                                                    J2A                                                                                       T0.25A 250V
                                                                                                                                                                                                                                                   NEUTRAL
                                                                                                                                                                                                                                                                      WHT AC                                                                                                     J1
                                                                                                                                                                     J18




                                                                                                                                                                                                    W1                                        J58        J57
                                                                                                                                          1       2 3
                         K3                                                                                                                                                                                                                                               K3
                                                                                                                                         U4   J12
                         K2
                                                                                             J2
                                                                                                                                                                                                                                           VS100
                                                                                                                                                                                                                      P/N 22964_B MADE IN U.S.A.




                                                                                                                                                                                            J26                                                                                                 F4
                                                                                                                                                                                                                  Balboa




                                                                             J43
                                                                                                                                                                                                                                 © 2006




                         F2                                                                                                                                                                 LINE
                                                                                                                                                                                                                                                                                      K2




                                                                                                                                                                     J13                                                                                                                                            TST             RST
                                                                                                                                                                                           BLK AC
                                                                                                                                  BALBOA INSTRUMENTS, INC. 2-SPD                                                                                                                                     S1                    J6 J43
                                                                                         J60       J22                        J44 VS500Z                   EXT RLY
                                                                                   J6                       J7        J8                                                                                                                                                                                                                       J7          J8
                                             E.GND




                                                                                                                                  P/N 22972 REV D
                                                                                                                                                                                                                                                                                 J9




                                                                            S1 TST       EXT.
                                                                                           T      AUX. F                      VAC MADE IN U.S.A
                                                                                                                              V
                                                           SWITCHBANK A                  RLY
                                                                                          L                SEN. A   SEN. B         COPYRIGHT 2005                                                                                                            HEATER
                                                                                                                                                                                                                                                               A
                                                                                                                                                                                                                                                                                                            SWITCHBANK A                      SEN. A     SEN. B



  J43 on VS5xxZ and VS300 Series Main Board Shown.                                                                                                                                          J43 on VS100/GS100 Series Main Board Shown.
  J43 on GS5xxZ Series is located in approximately the same position.




             http://www.MyPoolSpas.com                                                                                                                  Wholesale Pool and Spa Parts
                                                                                                                                                                  Page 4                                                                                                                                                             920-925-3094
                                                                                                                                                                                                                                                                                                                                             54848_97_A
Wiring Configuration and DIP Settings
          Setup 1 (As Manufactured)                                                                                                                                                                                                        HIPot Testing Note:
                                                                                                                                                                                                                                           Disconnect slip terminal with green
                                                                                                                                                                                     (Stereo)                                              wires from J90 prior to performing
                                                                                                                                                                                                                                           HiPot test. Failure to disconnect may
                                                                        To enable Circ Pump, set
                                                                                                                                                                                                                                           cause a false failure of the test.
                                                                        DIP switch A9 to ON (up).
                                                                                                                                                                                                                                           Reconnect terminal to J90 after
                                                                                                                                                                                                                                           successful completion of HiPot test.

                                                                   AV                                                                                                                                                                                 F7                                                              F1   J13
                                                   J50                                          J29                     J23                                       K6                K1                                                              F10A 250V
                                                                                                OZONE                  PUMP 1              K9
                                                                                                                                                                                                                                                                                   F3A 250V
        J52             J51 F6, T30A 480V
                        J
                                                          Audio Visual
                                                           G N
                                                                                                                                                                                                                        J46




                                                                                                                                                                                               Blower
                                                                                                                      2-Spd P1
                                                                                                                      1-Spd P1
                                                                                                Ozone
                                                    J47




                                                                        CIRC. PUMP
                                                                                                                                                                                                                             K8
                                                                                                                                                                                                                                                                   K5          J20
                                                          Circ Pump




                                                                                                                                                                                                  N
                                 J25
                                   5                       G N                                                                                                                                                                                               C9                                     Spa
                                                                                                   N




                                                                                                                          N
                                                                                                                                                                                                                                                                                                    G   N
                                 J32
                                   2                                                                                                                                                                                                                                                                Light




                                                                                                                                                                                                  G
   1-Phase Connection
                                                                                                  G




                                                                                                                         G                                                                                                                                                               F3
   for Expander Board                        TB1                                                                                                                                                                        10VAC




                                                                                                                                                                                                                                                                                                          10VAC
                                                                                                                                                                                               J17/26                   J72
                                   1                           F4, T0.2A 250V                                                                                                                  OPT. BLWR/PUMP 2                                                                               J71
                                                                                                                                                T1
                                                                                                             J58




                                                                                                                                                                                                                                                             J2A J1A
                                   2                                                                                                                                                                                    J1
                                                                                                     W2
  3-Phase Connection for Expander Board                            J28
                                                                     8
                                                                                                                                                                                                                         J2
                                   3
                                                                          J26
                                                                            6




                                                                                                                                      K3




                                                                                                                                                                                                                                                                                                                                       1
                                                                                                                                                                                                                                                                                                                                 J18
                                   4                                                                                                                                                                              J43   J10
                                                                                                                                      K4




                                                                                                                                                                                                                                                                                         U4
                            J57
                                                                                                                                                                       F2

                Balboa
                                                                                                                                                                                                                                                                                                              J19

                                                   HTR2     J101                     HTR1         00                               K2                                          S1
                                             W1                                                                                            J90                                                                                                                                                          J12
               BALBOA INSTRUMENTS, INC.                                                                                                                                                                                  J60                          J7               J8          J44
                                                                                                                                                                                                                  J6
                                                                                                                                                                                                                                                                                                                    GS52xZ mode
                                                                                                                                                                       E.GND




               GS500Z                                                                                                                                                                                                             1             1              1               1         1
               COPYRIGHT 2007           Pb
                                        Pb

                                                                                                                                                                                                                                  J22
               MADE IN U.S.A.                                                                                                                                                                                     TST                                                                                         1
               P/N 22015_B                                                                                                                                                               SWITCHBANK A                   EXT RLY         AUX F        SEN A             SEN B       VAC        J11



              Heater rated @ 240V                                                                                                                                                                                                                                                        3.0kW
              J11 must be Jumpered
                                                          3.0 kW

                                                                                                                                                X-P332 CE
                                                                                                                                                PN 55138                                                      J7
                                                                                                J1
                                                                                                      2-Spd P2
                                                                                                      R




                                                                                                                                                     P/N 22909 REV B
                                                                                            W1
                                                                                                         B




                                                                                                                                                                            J6
                                                                                                           W G




                                                                                                                                 F30A 480V




WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (J43) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)

                                                                                                                                                                                                                                          Wiring Color Key
                                                                                                                                                                 GS525Z
 SSID #                                                                                                                                                          Software                                                                                                                    Neutral (Common) AC Connections
                                                                                                                                  J11                 J12               3
   100                                                                                                             3.0kW
                                                                                                                                                                                                                                                                                             Special AC Connections

   57                                                                                                              Heater                                                2
                                                                                                                                                                                                                                                                                             Line AC Connections
                                                                                                                                                                                                                                                                                             10 Volt Connections
   43
                         A1, Test Mode OFF                                           A6, 50 Hz                                                                            1                                                                                                                  Relay Control Wires
                         A2, See Table 1                                             A7, Mode changes allowed
                                                                                                                                                                                            J43                                           Board Connector Key
                                                                                     A8, Degrees C                                                                                          Memory
                                                                                     A9, Non-Circ Mode                                                                                      Reset
                                                                                                                                                                                                                                          1                        Typically Line voltage
                          A5, 2-speed P2
                              P2 Disabled                                            A10, See Table 1                                                                                                                                     2                        Typically Line voltage for 2-speed pumps
                                                                                                                                                                                                                                          3
  Panel Button Assignments                                                                                         Panel Button Positions                                                                                                                          Neutral (Common)
                                                                                                                                                                                                                                          4
  1=P2 (A5 ON)    4=Light                                                                                                                    1                                                                                                                     Ground
    N/A (A5 OFF) A=Blower (J17/26)                                              1           2                        3            4                                                       3               A
                                                                                                                                             4               2                                                                                                     Note flat sides in connector
  2=Pump 1
  3=Temp
      http://www.MyPoolSpas.com                                                                                     Wholesale Pool and Spa Parts
                                                                                                                              Page 5                                                                                                                                                                     920-925-3094
                                                                                                                                                                                                                                                                                                                 54848_97_A
Wiring Configuration and DIP Settings
          Setup 2                                                                                                                                                                                                                         HIPot Testing Note:
                                                                                                                                                                                                                                          Disconnect slip terminal with green
                                                                                                                                                                                    (Stereo)                                              wires from J90 prior to performing
                                                                                                                                                                                                                                          HiPot test. Failure to disconnect may
                                                                        To enable Circ Pump, set
                                                                                                                                                                                                                                          cause a false failure of the test.
                                                                        DIP switch A9 to ON (up).
                                                                                                                                                                                                                                          Reconnect terminal to J90 after
                                                                                                                                                                                                                                          successful completion of HiPot test.

                                                                   AV                                                                                                                                                                                F7                                                              F1   J13
                                                   J50                                          J29                    J23                                       K6                K1                                                              F10A 250V
                                                                                                OZONE                 PUMP 1              K9
                                                                                                                                                                                                                                                                                  F3A 250V
        J52             J51 F6, T30A 480V
                        J
                                                          Audio Visual
                                                           G N
                                                                                                                                                                                                                       J46




                                                                                                                                                                                              Blower
                                                                                                                     2-Spd P1
                                                                                                                     1-Spd P1
                                                                                                Ozone
                                                    J47




                                                                        CIRC. PUMP
                                                                                                                                                                                                                            K8
                                                                                                                                                                                                                                                                  K5          J20
                                                          Circ Pump




                                                                                                                                                                                                 N
                                 J25
                                   5                       G N                                                                                                                                                                                              C9                                     Spa
                                                                                                   N




                                                                                                                         N
                                                                                                                                                                                                                                                                                                   G   N
                                 J32
                                   2                                                                                                                                                                                                                                                               Light




                                                                                                                                                                                                 G
   1-Phase Connection
                                                                                                  G




                                                                                                                        G                                                                                                                                                               F3
   for Expander Board                        TB1                                                                                                                                                                       10VAC




                                                                                                                                                                                                                                                                                                         10VAC
                                                                                                                                                                                              J17/26                   J72
                                   1                           F4, T0.2A 250V                                                                                                                 OPT. BLWR/PUMP 2                                                                               J71
                                                                                                                                               T1
                                                                                                            J58




                                                                                                                                                                                                                                                            J2A J1A
                                   2                                                                                                                                                                                   J1
                                                                                                     W2
  3-Phase Connection for Expander Board                            J28
                                                                     8
                                                                                                                                                                                                                        J2
                                   3
                                                                          J26
                                                                            6




                                                                                                                                     K3




                                                                                                                                                                                                                                                                                                                                      1
                                                                                                                                                                                                                                                                                                                                J18
                                   4                                                                                                                                                                             J43   J10
                                                                                                                                     K4




                                                                                                                                                                                                                                                                                        U4
                            J57
                                                                                                                                                                      F2

                Balboa
                                                                                                                                                                                                                                                                                                             J19

                                                   HTR2     J101                     HTR1         00                              K2                                          S1
                                             W1                                                                                           J90                                                                                                                                                          J12
               BALBOA INSTRUMENTS, INC.                                                                                                                                                                                 J60                          J7               J8          J44
                                                                                                                                                                                                                 J6
                                                                                                                                                                                                                                                                                                                   GS52xZ mode
                                                                                                                                                                      E.GND




               GS500Z                                                                                                                                                                                                            1             1              1               1         1
               COPYRIGHT 2007           Pb
                                        Pb

                                                                                                                                                                                                                                 J22
               MADE IN U.S.A.                                                                                                                                                                                    TST                                                                                         1
               P/N 22015_B                                                                                                                                                              SWITCHBANK A                   EXT RLY         AUX F        SEN A             SEN B       VAC        J11



              Heater rated @ 240V                                                                                                                                                                                                                                                       3.0kW
              J11 must be Jumpered
                                                          3.0 kW

                                                                                                                                               X-P332 CE
                                                                                                                                               PN 55138                                                      J7
                                                                                                J1
                                                                                                          R
                                                                                                      UnusedG




                                                                                                                                                    P/N 22909 REV B
                                                                                            W1
                                                                                                       B




                                                                                                                                                                           J6
                                                                                                          W




                                                                                                                                F30A 480V




WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.
WARNING: Persistent Memory (J43) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)

                                                                                                                                                                                                                                         Wiring Color Key
                                                                                                                                                                GS525Z
 SSID #                                                                                                                                                         Software                                                                                                                    Neutral (Common) AC Connections
                                                                                                                                 J11                 J12               3
   100                                                                                                            3.0kW
                                                                                                                                                                                                                                                                                            Special AC Connections

   57                                                                                                             Heater                                                2
                                                                                                                                                                                                                                                                                            Line AC Connections
                                                                                                                                                                                                                                                                                            10 Volt Connections
   43
                         A1, Test Mode OFF                                           A6, 50 Hz                                                                           1                                                                                                                  Relay Control Wires
                         A2, See Table 1                                             A7, Mode changes allowed
                                                                                                                                                                                           J43                                           Board Connector Key
                                                                                     A8, Degrees C                                                                                         Memory
                                                                                     A9, Non-Circ Mode                                                                                     Reset
                                                                                                                                                                                                                                         1                        Typically Line voltage
                          A5, P2 Disabled                                            A10, See Table 1                                                                                                                                    2                        Typically Line voltage for 2-speed pumps
                                                                                                                                                                                                                                         3
  Panel Button Assignments                                                                                        Panel Button Positions                                                                                                                          Neutral (Common)
                                                                                                                                                                                                                                         4
  1=P2 (A5 ON)    4=Light                                                                                                                   1                                                                                                                     Ground
    N/A (A5 OFF) A=Blower (J17/26)                                              1           2                       3            4                                                       3               A
                                                                                                                                            4               2                                                                                                     Note flat sides in connector
  2=Pump 1
  3=Temp
      http://www.MyPoolSpas.com                                                                                    Wholesale Pool and Spa Parts
                                                                                                                             Page 6                                                                                                                                                                     920-925-3094
                                                                                                                                                                                                                                                                                                                54848_97_A
DIP Switches and Jumpers Definitions
   SSID 100 57 43                                                            Base Model GS525Z
DIP Switch Key
     A1 Test Mode (normally OFF)
A2+A10 Control amp draw requirements (See Table 1)                                                  Table 1         # of Hi-Speed
     A3 “ON” position: use Mini Panel                                                                               Pumps/Blower
         “OFF” position: use Digital Duplex or Light Duplex panel                                                Before Heat Disabled
     A4 Aux Freeze (must be OFF)                                                                     A2       A10
     A5 “ON” position: 2-Speed Pump 2 enabled on expander board                                     OFF       OFF           0
         “OFF” position: Pump 2 disabled                                                            ON        OFF           1
     A6 “ON” position: 50Hz operation                                                               OFF       ON            2
         “OFF” position: 60Hz operation                                                             ON        ON            3
     A7 “ON” position: Standard mode only
         “OFF” position: Std/Ecn/Sleep mode changes allowed
     A8 “ON” position: temperature is displayed in degrees Celsius                                  Alert:
         “OFF” position: temperature is displayed in degrees Fahrenheit                             Pump 2 (if enabled) must be
     A9 Pump 1 speeds and Circ Modes:                                                               2-speed, and uses the X-P332CE
             A9     Circ Mode                                  Pump 1 Speed                         expander board.
                                                                                                    To add Blower or 1-speed Pump 3,
             OFF   Non-circ                                    2-speed
                                                                                                    use J17/26 and 1-button Aux Panel.
             ON    24 hours with 3°F shut-off                  2-speed
Note: Panel layout is always Pump 2 (or Unused), Pump 1, Temp, Light, with optional Blower or Pump 3 on 1-button Aux Panel.**
** J2 connector on main board must be a 6-pin connector to use Aux Panel. IR Receiver is not compatible.
Jumper Key
J11      If using 3kW or higher wattage heater, jumper can be set in either position, but may perform better on Pins 1 and 2.
         If using 2.5kW or lower wattage heater, jumper must be set on 1 Pin only.
J12      Factory set. DO NOT MOVE.
         Jumper must be on Pins 1 and 2 for GS51xZ/GS52xZ/GS5xxSZ/GS5xxDZ software.
         Jumper must be on Pins 2 and 3 for GS50xZ software.
J43      When jumper is placed on 2 pins during power-up, system will reset persistent memory.
         Leave on 1 pin only to enable persistent memory feature.

 WARNING:
  Setting DIP switches incorrectly may cause abnormal system behavior and/or damage to system components.
  Refer to Switchbank illustration on Wiring Configuration page for correct settings for this system.
  Contact Balboa if you require additional configuration pages added to this tech sheet.


                                       Panel Button Positions
                                                                                   1
                        A3: OFF       1         2              3         4                          3               A
                                                                                   4    2


                        A3:ON                        1     2     3       4             A



                                    Panel Button Assignments
                                    1=Pump 2 (A5 ON)                     3=Temp         A=J17/26
                                      Unused (A5 OFF)                    4=Light
                                    2=Pump 1

 http://www.MyPoolSpas.com                          Wholesale Pool and Spa Parts
                                                              Page 7                                                920-925-3094
                                                                                                                            54848_97_A
Electrical Service Configuration Options
                        Systems with PCB Rev B Only                  J50
                                                                                        AV
                                                                                                                 J29
                                                                                                                 OZONE
                                                                                                                                  J23
                                                                                                                                 PUMP 1         K9
                                                                                                                                                            K6            K1
                                                                                                                                                                                                                                                 F7
                                                                                                                                                                                                                                               F10A 250V
                                                                                                                                                                                                                                                                                                                   F1   J13


                           J52            J51 F6, T30A 480V
                                          J                                                                                                                                                                                                                                    F3A 250V
                                                                             G     N
                                                                                                                                                                                                              J46

                                                                                                                                                          Single Service, TN and TT Electrical Systems
                                                                       J47
                                                                                             CIRC. PUMP
                                                                                                                                                                                                                   K8
                                                                                                                                                                                                                                                              K5          J20




                                                                                                                                                                                         N
                                                   J25
                                                     5                       G     N                                                                                                                                                                    C9




                                                                                                                   N




                                                                                                                                   N
                                                   J32
                                                     2                                                                                                    (1 x 16 Amp or 1 x 32 Amp)                                                                                                           G             N




                                                                                                                                                                                        G
                                                                                                                   G




                                                                                                                                  G
                                                                                                                                                                                                                                                                                    F3
                                                               TB1                                                                                                        10VAC
                                                                                                                                                          3 Wires (1 Line + 1 Neutral + 1J71Protective Earth)




                                                                                                                                                                                                                                                                                                     10VAC
                                                                                                                                                                   J17/26 J72
                                                     1                                 F4, T0.2A 250V                                                                                OPT. BLWR/PUMP 2
                                                                                                                                                     T1
                  L1
                                                                                                                         J58
                                                                                                                                                          Protective Earth wire (Green/Yellow) must be connected
                                                                                                                                                          to system ground terminal as marked.




                                                                                                                                                                                                                                                        J2A J1A
AS MANUFACTURED




                                                     2                                                                                                                                                        J1
                                                                                                                    W2
                                                                                        J28
                                                                                          8                                                               This option is configured and shipped as the default.
                                                                                                                                                                           J2
                                                     3
                                                                                               J26
                                                                                                 6




                                                                                                                                           K3
                                                                                                                                                          All equipment (pumps, blower, and heater) runs on
                  N1                                                                                                                                      service line L1.                                                                                                                                                    J18
                                                                                                                                                                                                                                                                                                                                    1

                                                     4                                                                                                                                                  J43   J10




                                                                                                                                           K4
                                                                                                                                                                                                                                                                                    U4
                                              J57
                                                                                                                                                             F2

                                  Balboa
                                                                                                                                                                                                                                                                                                             J19



                                 BALBOA INSTRUMENTS, INC.
                                                               W1
                                                                     HTR2        J101                     HTR1     00                     K2
                                                                                                                                                J90       Systems using only 1 DIP switch (A10) for heat disable:
                                                                                                                                                                     S1

                                                                                                                                                                                                        J6
                                                                                                                                                                                                               J60                               J7                J8         J44
                                                                                                                                                                                                                                                                                                   J12




                                                                                                                                                             E.GND
                                                                                                                                                                                                                                                          1               1
                                 GS500Z
                                 COPYRIGHT 2007           Pb
                                                          Pb
                                                                                                                                                            For 1 x 16 Amp Service:                                      1                 1                                         1




                                                                                                                                                                                                                             J22
                                 MADE IN U.S.A.                                                                                                                                                         TST                                                                                              1
                                 P/N 22015_B                                                                                                                                   SWITCHBANK A                    EXT RLY             AUX F        SEN A             SEN B       VAC        J11

                                                                                                                                                              DIP Switch A10 must be ON.
                                                                                                                                                            For 1 x 32 Amp Service:
                                                                                                                                                              Set DIP Switch A10 such that total system amperage
                                                                                                                                                              draw never exceeds rated service input.
                                                                                                                                                          Systems using multiple DIP switches for heat disable:
                                                                                                                                                            Refer to system Hot Sheet DIP Switch Definition page
                                                                                                                                                            and set the switches shown in Table 1 such that total
                                                                                                                                                            system amperage draw never exceeds rated service input.

                                                                                        AV                                                                                                                                                       F7                                                                F1   J13
                                                                     J50                                         J29             J23                        K6            K1                                                                   F10A 250V
                                                                                                                 OZONE           PUMP 1         K9
                           J52            J51 F6, T30A 480V
                                          J                                                                                                                                                                                                                                   F3A 250V
                                                                             G     N
                                                                                                                                                                                                              J46

                                                                                                                                                          Dual Service, TN and TT Electrical Systems
                                                                      J47




                                                                                             CIRC. PUMP
                                                                                                                                                                                                                   K8
                                                                                                                                                                                                                                                              K5          J20
                                                                                                                                                                                        N




                                                   J25
                                                     5                       G     N                                                                                                                                                                    C9
                                                                                                                                                          (2 x 16 Amp)
                                                                                                                   N




                                                                                                                                  N




                                                                                                                                                                                                                                                                                               G             N
                                                   J32
                                                     2
                                                                                                                                                                                        G
                                                                                                                   G




                                                                                                                                  G




                                                                                                                                                                                                                                                                                    F3
                                                               TB1

                                                     1                              F4, T0.2A 250V
                                                                                                                                                          5 Wires (2 Lines10VAC 2 Neutrals + 1 Protective Earth)
                                                                                                                                                                   J17/26   +
                                                                                                                                                                          J72
                                                                                                                                                                                     OPT. BLWR/PUMP 2
                                                                                                                                                                                           J71
                                                                                                                                                                                                                                                                                                     10VAC
                                                                                                                                                     T1
                  L1                                                                                                                                      Protective Earth wire (Green/Yellow) must be connected
                                                                                                                         J58
                                                                                                                                                          to system ground terminal as marked.
                                                                                                                                                                                                                                                        J2A J1A




                  N2                                 2                                                                                                                                                        J1
                                                                                                                    W2
                                                                                        J28
                                                                                          8                                                               The heater runs on service line L1, while all other
                                                                                                                                                                           J2
OPTIONAL




                  L2                                 3
                                                                                                                                                          equipment, such as pumps and blowers, run on
                                                                                               J26
                                                                                                 6




                                                                                                                                           K3




                                                                                                                                                          service line L2.
                  N1                                                                                                                                                                                                                                                                                                          J18
                                                                                                                                                                                                                                                                                                                                    1

                                                     4                                                                                                                                                  J43   J10
                                                                                                                                           K4




                                              J57                                                                                                         Completely remove the white wire from J26 and J32.
                                                                                                                                                             F2
                                                                                                                                                                                                                                                                                    U4



                                 Balboa
                                                                                                                                                                                                                                                                                                         J19



                                 BALBOA INSTRUMENTS, INC.
                                                               W1
                                                                     HTR2        J101                     HTR1     00                     K2
                                                                                                                                                J90        Note: J32 and J25 are electrically identical. The white
                                                                                                                                                                     S1

                                                                                                                                                                                                        J6
                                                                                                                                                                                                               J60                               J7               J8          J44
                                                                                                                                                                                                                                                                                                   J12
                                                                                                                                                             E.GND




                                                                                                                                                                                                                                                          1               1
                                 GS500Z
                                 COPYRIGHT 2007           Pb
                                                          Pb
                                                                                                                                                           wire may be attached to either terminal before removal.       1                 1                                        1
                                                                                                                                                                                                                         J22




                                 MADE IN U.S.A.                                                                                                                                                         TST                                                                                              1
                                 P/N 22015_B                                                                                                                                   SWITCHBANK A                   EXT RLY              AUX F        SEN A             SEN B       VAC        J11




                                                                                                                                                          Systems using only 1 DIP switch (A10) for heat disable:
                                                                                                                                                            DIP Switch A10 must be OFF.
                                                                                                                                                          Systems using multiple DIP switches for heat disable:
                                                                                                                                                            Refer to system Hot Sheet DIP Switch Definition page
                                                                                                                                                            and set both switches shown in Table 1 to ON positions.




                       http://www.MyPoolSpas.com                                                                               Wholesale Pool and Spa Parts
                                                                                                                                         Page 8                                                                                                                                                                    920-925-3094
                                                                                                                                                                                                                                                                                                                           54848_97_A
Electrical Service Configuration Options
                  Systems with PCB Rev B Only                  J50
                                                                                 AV
                                                                                                          J29
                                                                                                          OZONE
                                                                                                                          J23
                                                                                                                          PUMP 1         K9
                                                                                                                                                      K6            K1
                                                                                                                                                                                                                                      F7
                                                                                                                                                                                                                                    F10A 250V
                                                                                                                                                                                                                                                                                                      F1   J13


                     J52            J51 F6, T30A 480V
                                    J                                                                                                                                                                                                                              F3A 250V
                                                                      G     N
                                                                                                                                                                                                        J46




                                                                J47
                                                                                                                                                   3-Phase Service, TN and TT Electrical Systems
                                                                                      CIRC. PUMP
                                                                                                                                                                                                           K8
                                                                                                                                                                                                                                                   K5          J20




                                                                                                                                                                                  N
                                             J25
                                               5                      G     N                                                                                                                                                                C9




                                                                                                            N




                                                                                                                           N
                                                                                                                                                                                                                                                                                    G             N
                                             J32
                                               2                                                                                                   5 Wires (3 Lines + 1 Neutral + 1 Protective Earth)




                                                                                                                                                                                  G
                                                                                                            G




                                                                                                                           G
                                                                                                                                                                                                                                                                         F3
                                                         TB1                                                                                                                                            10VAC




                                                                                                                                                                                                                                                                                          10VAC
                                                                                                                                                                               J17/26                   J72
                                               1                             F4, T0.2A 250V                                                         Protective Earth wire (Green/Yellow) must be connected
                                                                                                                                                                               OPT. BLWR/PUMP 2
                                                                                                                                                                                     J71
           L1                                                                                                                                 T1
                                                                                                                  J58                               to system ground terminal as marked.




                                                                                                                                                                                                                                             J2A J1A
           L2                                  2                                                                                                    IMPORTANT - Service MUST include a neutral wire,
                                                                                                                                                                      J1
                                                                                                             W2
                                                                                 J28
                                                                                   8                                                                with a line to neutral voltage of 230VAC.
                                                                                                                                                                       J2
           L3                                  3
                                                                                                                                                    The heater runs on service line L1.
OPTIONAL




                                                                                        J26
                                                                                          6




                                                                                                                                    K3
                                                                                                                                                    All main-board equipment run on service line L3.
           N                                                                                                                                        Addtional equipment, such as expansion boards,                                                                                                               J18
                                                                                                                                                                                                                                                                                                                       1

                                               4                                                                                                                                                  J43   J10




                                                                                                                                    K4
                                        J57                                                                                                            run on service line L2.
                                                                                                                                                       F2
                                                                                                                                                                                                                                                                         U4



                           Balboa
                                                                                                                                                                                                                                                                                              J19



                           BALBOA INSTRUMENTS, INC.
                                                         W1
                                                               HTR2       J101                     HTR1     00                     K2
                                                                                                                                         J90       Completely remove the white wire from J26 and J32,or J25.
                                                                                                                                                               S1

                                                                                                                                                                                                  J6
                                                                                                                                                                                                         J60                          J7               J8          J44
                                                                                                                                                                                                                                                                                        J12




                                                                                                                                                       E.GND
                           GS500Z                                                                                                                                                                                 1             1              1               1         1
                           COPYRIGHT 2007           Pb
                                                    Pb
                                                                                                                                                   Completely remove the blue wire from J28 and J58.




                                                                                                                                                                                                                  J22
                           MADE IN U.S.A.                                                                                                                                                         TST                                                                                         1
                           P/N 22015_B                                                                                                                                   SWITCHBANK A                   EXT RLY         AUX F        SEN A             SEN B       VAC        J11



                                                                                                                                                    If an expansion board is installed, black wire must connect
                                                                                                                                                    to J28 (Line L2) only.
                                                                                                   To an optional
                                                                                                                                                   Systems using only 1 DIP switch (A10) for heat disable:
                                                                                                   fuse-protected
                                                                                                                                                       DIP Switch A10 must be OFF.
                                                                                                   expansion board.
                                                                                                                                                   Systems using multiple DIP switches for heat disable:
                                                                                                                                                       Refer to system Hot Sheet DIP Switch Definition page
                                                                                                                                                       and set both switches shown in Table 1 to ON positions.

            NOTE:
             Not all GS5xxZ systems can support 3-Phase.
             3-Phase requires System PCB Rev B.
             If using an expansion board, the board must have fuse-protection.




                 http://www.MyPoolSpas.com                                                                              Wholesale Pool and Spa Parts
                                                                                                                                  Page 9                                                                                                                                                               920-925-3094
                                                                                                                                                                                                                                                                                                               54848_97_A
Electrical Service Configuration Options
                         Systems with PCB Rev B Only                  J50
                                                                                        AV
                                                                                                                 J29
                                                                                                                 OZONE
                                                                                                                                 J23
                                                                                                                                 PUMP 1         K9
                                                                                                                                                             K6            K1
                                                                                                                                                                                                                                             F7
                                                                                                                                                                                                                                           F10A 250V
                                                                                                                                                                                                                                                                                                             F1   J13


                            J52            J51 F6, T30A 480V
                                           J                                                                                                                                                                                                                              F3A 250V
                                                                             G     N
                                                                                                                                                                                                               J46

                                                                                                                                                          Single Service, IT Electrical System (No Neutral)
                                                                       J47
                                                                                             CIRC. PUMP
                                                                                                                                                                                                                  K8
                                                                                                                                                                                                                                                          K5          J20




                                                                                                                                                                                         N
                                                    J25
                                                      5                      G     N                                                                                                                                                                C9
                                                                                                                                                          Line - Line voltage is 230VAC (1 x 16 Amp or 1 x 32 Amp)




                                                                                                                   N




                                                                                                                                  N
                                                                                                                                                                                                                                                                                           G             N
                                                    J32
                                                      2




                                                                                                                                                                                         G
                                                                                                                   G




                                                                                                                                  G
                                                                                                                                                                                                                                                                                F3
                                                                TB1
                                                                                                                                                          3 Wires (2 Lines10VAC 1 ProtectiveJ71Earth)
                                                                                                                                                                             +




                                                                                                                                                                                                                                                                                                 10VAC
                                                                                                                                                                   J17/26  J72
                                                      1                             F4, T0.2A 250V                                                                                    OPT. BLWR/PUMP 2
                                                                                                                                                     T1
                  L1                                                                                                     J58                              Protective Earth wire (Green/Yellow) must be connected
                                                                                                                                                          to system groundJ1 terminal as marked.




                                                                                                                                                                                                                                                    J2A J1A
AS MANUFACTURED




                                                      2
                                                                                                                    W2
                                                                                        J28
                                                                                          8
                                                      3
                                                                                                                                                          All equipment (pumps, blower, and heater) runs on
                                                                                                                                                                           J2

                                                                                                                                                          service line L1 with L2 acting as the return.
                                                                                               J26
                                                                                                 6




                                                                                                                                           K3
                  L2                                                                                                                                                                                                                                                                                                    J18
                                                                                                                                                                                                                                                                                                                              1

                                                      4                                                                                                   Systems using only 1 DIP switch (A10) for heat disable:
                                                                                                                                                                                                         J43   J10




                                                                                                                                           K4
                                                                                                                                                                                                                                                                                U4
                                               J57
                                                                                                                                                            For 1 x 16 Amp Service:
                                                                                                                                                              F2

                                  Balboa
                                                                                                                                                                                                                                                                                                     J19

                                                                      HTR2       J101                     HTR1     00                     K2                          S1
                                                                                                                                                J90
                                  BALBOA INSTRUMENTS, INC.
                                                                W1                                                                                            DIP Switch A10 must be ON.                 J6
                                                                                                                                                                                                                J60                          J7               J8          J44
                                                                                                                                                                                                                                                                                               J12




                                                                                                                                                              E.GND
                                  GS500Z                                                                                                                                                                                 1             1              1               1         1
                                  COPYRIGHT 2007           Pb
                                                           Pb

                                                                                                                                                            For 1 x 32 Amp Service:




                                                                                                                                                                                                                         J22
                                  MADE IN U.S.A.                                                                                                                                                         TST                                                                                         1
                                  P/N 22015_B                                                                                                                                   SWITCHBANK A                   EXT RLY         AUX F        SEN A             SEN B       VAC        J11


                                                                                                                                                              Set DIP Switch A10 such that total system amperage
                                                                                                                                                              draw never exceeds rated service input.
                                                                                                                                                          Systems using multiple DIP switches for heat disable:
                                                                                                                                                            Refer to system Hot Sheet DIP Switch Definition page
                                                                                                                                                            and set the switches shown in Table 1 such that total
                                                                                                                                                            system amperage draw never exceeds rated service input.

                                                                                        AV                                                                                                                                                   F7                                                              F1   J13
                                                                      J50                                        J29             J23                         K6            K1                                                              F10A 250V
                                                                                                                 OZONE           PUMP 1         K9
                            J52            J51 F6, T30A 480V
                                           J                                                                                                                                                                                                                              F3A 250V
                                                                             G     N
                                                                                                                                                                                                               J46

                                                                                                                                                          3-Phase Service, IT Electrical System (No Neutral)
                                                                       J47




                                                                                             CIRC. PUMP
                                                                                                                                                                                                                  K8
                                                                                                                                                                                                                                                          K5          J20
                                                                                                                                                                                         N




                                                    J25
                                                      5                      G     N                                                                                                                                                                C9
                                                                                                                                                          Line - Line voltage is 230VAC
                                                                                                                   N




                                                                                                                                  N




                                                                                                                                                                                                                                                                                           G             N
                                                    J32
                                                      2
                                                                                                                                                                                         G
                                                                                                                   G




                                                                                                                                  G




                                                                                                                                                                                                                                                                                F3
                                                                TB1
                                                                                                                                                          4 Wires (3 Lines10VAC 1 ProtectiveJ71Earth)
                                                                                                                                                                             +
                                                                                                                                                                                                                                                                                                 10VAC
                                                                                                                                                                   J17/26  J72
                                                      1                             F4, T0.2A 250V                                                                                    OPT. BLWR/PUMP 2
                                                                                                                                                     T1
                  L1                                                                                                     J58                              Protective Earth wire (Green/Yellow) must be connected
                                                                                                                                                          to system groundJ1 terminal as marked.
                                                                                                                                                                                                                                                    J2A J1A




                                                      2
                                                                                                                    W2
                                                                                        J28
                                                                                          8
                                                      3
                                                                                                                                                          All equipment (pumps, blower, and heater) runs on
                                                                                                                                                                           J2
OPTIONAL




                                                                                                                                                          service line L1 with L2 acting as the return.
                                                                                               J26
                                                                                                 6




                                                                                                                                           K3




                  L2                                                                                                                                                                                                                                                                                                    J18
                                                                                                                                                                                                                                                                                                                              1

                                                      4                                                                                                   Systems using only 1 DIP switch (A10) for heat disable:
                                                                                                                                                                                                         J43   J10
                                                                                                                                           K4




                                                                                                                                                                                                                                                                                U4
                                               J57
                                                                                                                                                            For 1 x 16 Amp Service:
                                                                                                                                                              F2

                                  Balboa
                                                                                                                                                                                                                                                                                                     J19

                                                                      HTR2       J101                     HTR1     00                     K2                          S1
                                                                                                                                                J90
                                  BALBOA INSTRUMENTS, INC.
                                                                W1                                                                                            DIP Switch A10 must be ON.                 J6
                                                                                                                                                                                                                J60                          J7               J8          J44
                                                                                                                                                                                                                                                                                               J12
                                                                                                                                                              E.GND




                                  GS500Z                                                                                                                                                                                 1             1              1               1         1
                                  COPYRIGHT 2007           Pb
                                                           Pb

                                                                                                                                                            For 1 x 32 Amp Service:
                                                                                                                                                                                                                         J22




                                  MADE IN U.S.A.                                                                                                                                                         TST                                                                                         1
                                  P/N 22015_B                                                                                                                                   SWITCHBANK A                   EXT RLY         AUX F        SEN A             SEN B       VAC        J11


                                                                                                                                                              Set DIP Switch A10 such that total system amperage
                                                                                                                                                              draw never exceeds rated service input.
                                                                                                                                                          Systems using multiple DIP switches for heat disable:
                  L3                                                                                                                                        Refer to system Hot Sheet DIP Switch Definition page
                       Line 3 - Cap (Insulate) end,                                                                                                         and set the switches shown in Table 1 such that total
                       Do not connect.                                                                                                                      system amperage draw never exceeds rated service input.

                   NOTE:
                    Not all GS5xxZ systems can support 3-Phase.
                    3-Phase requires System PCB Rev B.
                    If using an expansion board, the board must have fuse-protection.


                        http://www.MyPoolSpas.com                                                                              Wholesale Page and Spa Parts
                                                                                                                                         Pool 10                                                                                                                                                              920-925-3094
                                                                                                                                                                                                                                                                                                                      54848_97_A
Ozone Connections
 Note: A special tool is required to remove the pins from the connector body once they are snapped in
 place. Check with your Balboa Account Manager for information on purchasing a pin-removal tool.



Balboa Ozone connector configuration for 230VAC 50Hz:
                                                                                                L
                                    Black or Brown Line Conductor
                                                            Empty
                                   White or Blue Neutral Conductor                                  N
                                                            Empty

                                                                                     Flat sides of sockets as shown



                                                 AV
                                    J50                              J29              J23
                                                                     OZONE           PUMP 1
  J52        J51 F6, T30A 480V
                                             Audio Visual
                                              G W   B  R
                                                                                                    Line - Black or Brown conductor




                                                                                        R
                                                                                    2-Spd P1
                                                                                                    Not used
                                       J47




                                                      CIRC. PUMP




                                                                                        B
                                                                                                    Neutral - White or Blue conducto
                  J25                        Circ Pump
                                              G W  B R                                              Not used


                                                                                        W
                  J32
                             TB1                                                        G

                   1                             F4, T0.2A 250V
                                                                              J90
                                                                             J58

                   2
                                                                     W2      J57
                                                 J28




 http://www.MyPoolSpas.com                       Wholesale Page and Spa Parts
                                                           Pool 11                                            920-925-3094
                                                                                                                      54848_97_A
Duplex Panel Configurations

                                                                                VL20 (LCD Lite Digital)
                                                                                VL200
                                                                                   52312 with Overlay PN 11127
                                                                                PN 5
                                                                                 Co
                                                                                 Connects to Main Board terminal J1
                                                                                 DIP Switch A3 must be on




                                                                             VL240 (MVP240)
                                 Jets 2 Jets 1 Temp Light                    PN 55569 with Overlay PN 11764 (Gray Plastic)
                                                                             PN 53636 with no O/L (White Plastic)
                                                                              Connects to Main Board terminal J1
                                                                              DIP Switch A3 must be on


                                                                                            VL260 (MVP260)
                                                                                            Overlay PN 11725
                                             Jets   Jets    Temp Light
                                                                                            PN 55049 with White Plastic
                                                                                            PN 55050 with Gray Plastic
                                                                                            PN 55051 with Clear Plastic
                                                                                             Connects to Main Board terminal J1
DUPLEX




                                                                                             DIP Switch A3 must be on




                                                                                                 VL400
                                                                                                 PN 55129 with Overlay PN 11822
                                                                                                  Connects to Main Board terminal J1
                                                                                                  DIP Switch A3 must be off




                                                                                       VL401 (LCD Lite Digital)
                                                                                       PN 54251-01 with Overlay PN 11671
                                                                                        Connects to Main Board terminal J1
                                                                                        DIP Switch A3 must be off




         http://www.MyPoolSpas.com                          Wholesale Page and Spa Parts
                                                                      Pool 12                                   920-925-3094
                                                                                                                        54848_97_A
Duplex Panel Configurations


                                                                              VL402 (LCD Super Duplex)
                                                                              PN 54107 with Overlay PN 10764
                                                                               Connects to Main Board terminal J1
                                                                               DIP Switch A3 must be off




                                                                              VL403 (LED Lite Digital)
                                                                              PN 54104 with Overlay PN 10752
                                                                               Connects to Main Board terminal J1
DUPLEX




                                                                               DIP Switch A3 must be off




                                                                              VL404 (LED Digital Duplex)
                                                                              PN 51248 with Overlay PN 10418
                                                                               Connects to Main Board terminal J1
                                                                               DIP Switch A3 must be off




                                     VX10
AUX




                                     PN 55608 with Overlay PN 40107
                                      Required for Blower
                  Blower
                  Jets 1              Connects to Main Board terminal J2




         http://www.MyPoolSpas.com             Wholesale Page and Spa Parts
                                                         Pool 13                                      920-925-3094
                                                                                                              54848_97_A

54848 gs5 gs525_z_rca_30k

  • 1.
    GS525Z Tech Sheet Balboa System PN 54848 System Model # GS5-GS525Z-RCA-3.0K Software Version # 43 EPN # 3180 Base PCBA - PN 54849 PCB GS500Z - PN 22015 Rev B Base Panels VL2XX Series VL4XX Series See page 12 and 13. Aux Panel VX10 – PN 55608 (required for Blower operation) Template used: 40599_97_P.pdf 05/04/2009 54848_97_A.pdf 09/01/09 http://www.MyPoolSpas.com Wholesale Pool and Spa Parts Page 1 920-925-3094 54848_97_A
  • 2.
    System Revision History SystemPN EPN Date Requested By Changes Made 54848 3180 07-06-09 Balboa Initial Draft http://www.MyPoolSpas.com Wholesale Pool and Spa Parts Page 2 920-925-3094 54848_97_A
  • 3.
    Basic System Featuresand Functions Power Requirements Requires PCB Rev B. System Outputs Setup 1 (As Manufactured) Setup 2 (Stereo) (Stereo) Optional Devices Optional Devices Additional Options J71 J2A J1A J1 J2 1 J18 J10 U4 J19 J12 J60 J7 J8 J44 1 1 1 1 1 J22 1 EXT RLY AUX F SEN A SEN B VAC J11 http://www.MyPoolSpas.com Wholesale Pool and Spa Parts Page 3 920-925-3094 54848_97_A
  • 4.
    Basic System Featuresand Functions Any time you change a DIP Switch, other than A1, you must reset Persistent Power Up Display Sequence Memory for your new DIP Switch Settings changes to take effect. If you do Upon power up, you should see the following on the display: not reset Persistent Memory, your system may function improperly. Three numbers in a row, which are the SSID (the System Software ID). The third display of these numbers is the Software Version, To reset Persistent Memory: which should match the version of your system. For example, if these Power down by disconnecting power source from spa. three numbers are , that is a VS511SZ at version 38. Put a jumper across J43, covering both pins. (See illustration below) Displayed next is: “ ” (indicating the system is configured for Power up by connecting power source to spa. a heater between 3 and 6 kW) or “ ” (indicating the system is Wait until “ ” is displayed on your panel. configured for a heater effectively* between 1 and 3 kW). Power down again. “ ” should appear for all VS models running at 240VAC. Remove jumper from J43 (May also move to cover 1 pin only) “ ” should appear for all VS models running at 120VAC, as well as all GS models. (*A heater which is rated at 4 kW at 240VAC will Power up again. function as a 1 kW heater at 120VAC.) “ ” will appear to signal the start of Priming Mode. About Persistent Memory and Time of Day Retention: This system uses memory that doesn’t require a battery to store a variety of At this point, the power up sequence is complete. Refer to the Reference settings. What we refer to as Persistent Memory stores the filter settings, Card for the VS or GS System model of your spa for information about how the set temperature, and the heat mode. the spa operates from this point on, including how to adjust the Time of Day if using a Serial Deluxe style panel. Persistent Memory is not used for Time of Day. Only models with a Serial Deluxe panel installed (VS5xxDZ and GS5xxDZ) can display the time. However, during power loss to the spa, the system will lose the correct time, and reset to 12:00 PM when power is restored. J43 TST RST FUSE 20A 250V J47 J6 J43 J46 F7 J29 K6 J23 J50 PUMP OZONE K1 J23 J29 F1 F5, F3A 250V J20 J20 J17/26 J6 E.GND G G K5 J90 G C C C FUSE 3A 250V C C C C C C S1 TST G G G J50 W7 W4 G G G J12 W1 K8 K5 F4 FUSE .3A 250V SWITCHBANK A T1 K9 W3 W2 K4 K1 SWITCHBANK A J1 J1A J10 J18 F2 U4 J13 J2A T0.25A 250V NEUTRAL WHT AC J1 J18 W1 J58 J57 1 2 3 K3 K3 U4 J12 K2 J2 VS100 P/N 22964_B MADE IN U.S.A. J26 F4 Balboa J43 © 2006 F2 LINE K2 J13 TST RST BLK AC BALBOA INSTRUMENTS, INC. 2-SPD S1 J6 J43 J60 J22 J44 VS500Z EXT RLY J6 J7 J8 J7 J8 E.GND P/N 22972 REV D J9 S1 TST EXT. T AUX. F VAC MADE IN U.S.A V SWITCHBANK A RLY L SEN. A SEN. B COPYRIGHT 2005 HEATER A SWITCHBANK A SEN. A SEN. B J43 on VS5xxZ and VS300 Series Main Board Shown. J43 on VS100/GS100 Series Main Board Shown. J43 on GS5xxZ Series is located in approximately the same position. http://www.MyPoolSpas.com Wholesale Pool and Spa Parts Page 4 920-925-3094 54848_97_A
  • 5.
    Wiring Configuration andDIP Settings Setup 1 (As Manufactured) HIPot Testing Note: Disconnect slip terminal with green (Stereo) wires from J90 prior to performing HiPot test. Failure to disconnect may To enable Circ Pump, set cause a false failure of the test. DIP switch A9 to ON (up). Reconnect terminal to J90 after successful completion of HiPot test. AV F7 F1 J13 J50 J29 J23 K6 K1 F10A 250V OZONE PUMP 1 K9 F3A 250V J52 J51 F6, T30A 480V J Audio Visual G N J46 Blower 2-Spd P1 1-Spd P1 Ozone J47 CIRC. PUMP K8 K5 J20 Circ Pump N J25 5 G N C9 Spa N N G N J32 2 Light G 1-Phase Connection G G F3 for Expander Board TB1 10VAC 10VAC J17/26 J72 1 F4, T0.2A 250V OPT. BLWR/PUMP 2 J71 T1 J58 J2A J1A 2 J1 W2 3-Phase Connection for Expander Board J28 8 J2 3 J26 6 K3 1 J18 4 J43 J10 K4 U4 J57 F2 Balboa J19 HTR2 J101 HTR1 00 K2 S1 W1 J90 J12 BALBOA INSTRUMENTS, INC. J60 J7 J8 J44 J6 GS52xZ mode E.GND GS500Z 1 1 1 1 1 COPYRIGHT 2007 Pb Pb J22 MADE IN U.S.A. TST 1 P/N 22015_B SWITCHBANK A EXT RLY AUX F SEN A SEN B VAC J11 Heater rated @ 240V 3.0kW J11 must be Jumpered 3.0 kW X-P332 CE PN 55138 J7 J1 2-Spd P2 R P/N 22909 REV B W1 B J6 W G F30A 480V WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches. WARNING: Persistent Memory (J43) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page) Wiring Color Key GS525Z SSID # Software Neutral (Common) AC Connections J11 J12 3 100 3.0kW Special AC Connections 57 Heater 2 Line AC Connections 10 Volt Connections 43 A1, Test Mode OFF A6, 50 Hz 1 Relay Control Wires A2, See Table 1 A7, Mode changes allowed J43 Board Connector Key A8, Degrees C Memory A9, Non-Circ Mode Reset 1 Typically Line voltage A5, 2-speed P2 P2 Disabled A10, See Table 1 2 Typically Line voltage for 2-speed pumps 3 Panel Button Assignments Panel Button Positions Neutral (Common) 4 1=P2 (A5 ON) 4=Light 1 Ground N/A (A5 OFF) A=Blower (J17/26) 1 2 3 4 3 A 4 2 Note flat sides in connector 2=Pump 1 3=Temp http://www.MyPoolSpas.com Wholesale Pool and Spa Parts Page 5 920-925-3094 54848_97_A
  • 6.
    Wiring Configuration andDIP Settings Setup 2 HIPot Testing Note: Disconnect slip terminal with green (Stereo) wires from J90 prior to performing HiPot test. Failure to disconnect may To enable Circ Pump, set cause a false failure of the test. DIP switch A9 to ON (up). Reconnect terminal to J90 after successful completion of HiPot test. AV F7 F1 J13 J50 J29 J23 K6 K1 F10A 250V OZONE PUMP 1 K9 F3A 250V J52 J51 F6, T30A 480V J Audio Visual G N J46 Blower 2-Spd P1 1-Spd P1 Ozone J47 CIRC. PUMP K8 K5 J20 Circ Pump N J25 5 G N C9 Spa N N G N J32 2 Light G 1-Phase Connection G G F3 for Expander Board TB1 10VAC 10VAC J17/26 J72 1 F4, T0.2A 250V OPT. BLWR/PUMP 2 J71 T1 J58 J2A J1A 2 J1 W2 3-Phase Connection for Expander Board J28 8 J2 3 J26 6 K3 1 J18 4 J43 J10 K4 U4 J57 F2 Balboa J19 HTR2 J101 HTR1 00 K2 S1 W1 J90 J12 BALBOA INSTRUMENTS, INC. J60 J7 J8 J44 J6 GS52xZ mode E.GND GS500Z 1 1 1 1 1 COPYRIGHT 2007 Pb Pb J22 MADE IN U.S.A. TST 1 P/N 22015_B SWITCHBANK A EXT RLY AUX F SEN A SEN B VAC J11 Heater rated @ 240V 3.0kW J11 must be Jumpered 3.0 kW X-P332 CE PN 55138 J7 J1 R UnusedG P/N 22909 REV B W1 B J6 W F30A 480V WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches. WARNING: Persistent Memory (J43) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page) Wiring Color Key GS525Z SSID # Software Neutral (Common) AC Connections J11 J12 3 100 3.0kW Special AC Connections 57 Heater 2 Line AC Connections 10 Volt Connections 43 A1, Test Mode OFF A6, 50 Hz 1 Relay Control Wires A2, See Table 1 A7, Mode changes allowed J43 Board Connector Key A8, Degrees C Memory A9, Non-Circ Mode Reset 1 Typically Line voltage A5, P2 Disabled A10, See Table 1 2 Typically Line voltage for 2-speed pumps 3 Panel Button Assignments Panel Button Positions Neutral (Common) 4 1=P2 (A5 ON) 4=Light 1 Ground N/A (A5 OFF) A=Blower (J17/26) 1 2 3 4 3 A 4 2 Note flat sides in connector 2=Pump 1 3=Temp http://www.MyPoolSpas.com Wholesale Pool and Spa Parts Page 6 920-925-3094 54848_97_A
  • 7.
    DIP Switches andJumpers Definitions SSID 100 57 43 Base Model GS525Z DIP Switch Key A1 Test Mode (normally OFF) A2+A10 Control amp draw requirements (See Table 1) Table 1 # of Hi-Speed A3 “ON” position: use Mini Panel Pumps/Blower “OFF” position: use Digital Duplex or Light Duplex panel Before Heat Disabled A4 Aux Freeze (must be OFF) A2 A10 A5 “ON” position: 2-Speed Pump 2 enabled on expander board OFF OFF 0 “OFF” position: Pump 2 disabled ON OFF 1 A6 “ON” position: 50Hz operation OFF ON 2 “OFF” position: 60Hz operation ON ON 3 A7 “ON” position: Standard mode only “OFF” position: Std/Ecn/Sleep mode changes allowed A8 “ON” position: temperature is displayed in degrees Celsius Alert: “OFF” position: temperature is displayed in degrees Fahrenheit Pump 2 (if enabled) must be A9 Pump 1 speeds and Circ Modes: 2-speed, and uses the X-P332CE A9 Circ Mode Pump 1 Speed expander board. To add Blower or 1-speed Pump 3, OFF Non-circ 2-speed use J17/26 and 1-button Aux Panel. ON 24 hours with 3°F shut-off 2-speed Note: Panel layout is always Pump 2 (or Unused), Pump 1, Temp, Light, with optional Blower or Pump 3 on 1-button Aux Panel.** ** J2 connector on main board must be a 6-pin connector to use Aux Panel. IR Receiver is not compatible. Jumper Key J11 If using 3kW or higher wattage heater, jumper can be set in either position, but may perform better on Pins 1 and 2. If using 2.5kW or lower wattage heater, jumper must be set on 1 Pin only. J12 Factory set. DO NOT MOVE. Jumper must be on Pins 1 and 2 for GS51xZ/GS52xZ/GS5xxSZ/GS5xxDZ software. Jumper must be on Pins 2 and 3 for GS50xZ software. J43 When jumper is placed on 2 pins during power-up, system will reset persistent memory. Leave on 1 pin only to enable persistent memory feature. WARNING: Setting DIP switches incorrectly may cause abnormal system behavior and/or damage to system components. Refer to Switchbank illustration on Wiring Configuration page for correct settings for this system. Contact Balboa if you require additional configuration pages added to this tech sheet. Panel Button Positions 1 A3: OFF 1 2 3 4 3 A 4 2 A3:ON 1 2 3 4 A Panel Button Assignments 1=Pump 2 (A5 ON) 3=Temp A=J17/26 Unused (A5 OFF) 4=Light 2=Pump 1 http://www.MyPoolSpas.com Wholesale Pool and Spa Parts Page 7 920-925-3094 54848_97_A
  • 8.
    Electrical Service ConfigurationOptions Systems with PCB Rev B Only J50 AV J29 OZONE J23 PUMP 1 K9 K6 K1 F7 F10A 250V F1 J13 J52 J51 F6, T30A 480V J F3A 250V G N J46 Single Service, TN and TT Electrical Systems J47 CIRC. PUMP K8 K5 J20 N J25 5 G N C9 N N J32 2 (1 x 16 Amp or 1 x 32 Amp) G N G G G F3 TB1 10VAC 3 Wires (1 Line + 1 Neutral + 1J71Protective Earth) 10VAC J17/26 J72 1 F4, T0.2A 250V OPT. BLWR/PUMP 2 T1 L1 J58 Protective Earth wire (Green/Yellow) must be connected to system ground terminal as marked. J2A J1A AS MANUFACTURED 2 J1 W2 J28 8 This option is configured and shipped as the default. J2 3 J26 6 K3 All equipment (pumps, blower, and heater) runs on N1 service line L1. J18 1 4 J43 J10 K4 U4 J57 F2 Balboa J19 BALBOA INSTRUMENTS, INC. W1 HTR2 J101 HTR1 00 K2 J90 Systems using only 1 DIP switch (A10) for heat disable: S1 J6 J60 J7 J8 J44 J12 E.GND 1 1 GS500Z COPYRIGHT 2007 Pb Pb For 1 x 16 Amp Service: 1 1 1 J22 MADE IN U.S.A. TST 1 P/N 22015_B SWITCHBANK A EXT RLY AUX F SEN A SEN B VAC J11 DIP Switch A10 must be ON. For 1 x 32 Amp Service: Set DIP Switch A10 such that total system amperage draw never exceeds rated service input. Systems using multiple DIP switches for heat disable: Refer to system Hot Sheet DIP Switch Definition page and set the switches shown in Table 1 such that total system amperage draw never exceeds rated service input. AV F7 F1 J13 J50 J29 J23 K6 K1 F10A 250V OZONE PUMP 1 K9 J52 J51 F6, T30A 480V J F3A 250V G N J46 Dual Service, TN and TT Electrical Systems J47 CIRC. PUMP K8 K5 J20 N J25 5 G N C9 (2 x 16 Amp) N N G N J32 2 G G G F3 TB1 1 F4, T0.2A 250V 5 Wires (2 Lines10VAC 2 Neutrals + 1 Protective Earth) J17/26 + J72 OPT. BLWR/PUMP 2 J71 10VAC T1 L1 Protective Earth wire (Green/Yellow) must be connected J58 to system ground terminal as marked. J2A J1A N2 2 J1 W2 J28 8 The heater runs on service line L1, while all other J2 OPTIONAL L2 3 equipment, such as pumps and blowers, run on J26 6 K3 service line L2. N1 J18 1 4 J43 J10 K4 J57 Completely remove the white wire from J26 and J32. F2 U4 Balboa J19 BALBOA INSTRUMENTS, INC. W1 HTR2 J101 HTR1 00 K2 J90 Note: J32 and J25 are electrically identical. The white S1 J6 J60 J7 J8 J44 J12 E.GND 1 1 GS500Z COPYRIGHT 2007 Pb Pb wire may be attached to either terminal before removal. 1 1 1 J22 MADE IN U.S.A. TST 1 P/N 22015_B SWITCHBANK A EXT RLY AUX F SEN A SEN B VAC J11 Systems using only 1 DIP switch (A10) for heat disable: DIP Switch A10 must be OFF. Systems using multiple DIP switches for heat disable: Refer to system Hot Sheet DIP Switch Definition page and set both switches shown in Table 1 to ON positions. http://www.MyPoolSpas.com Wholesale Pool and Spa Parts Page 8 920-925-3094 54848_97_A
  • 9.
    Electrical Service ConfigurationOptions Systems with PCB Rev B Only J50 AV J29 OZONE J23 PUMP 1 K9 K6 K1 F7 F10A 250V F1 J13 J52 J51 F6, T30A 480V J F3A 250V G N J46 J47 3-Phase Service, TN and TT Electrical Systems CIRC. PUMP K8 K5 J20 N J25 5 G N C9 N N G N J32 2 5 Wires (3 Lines + 1 Neutral + 1 Protective Earth) G G G F3 TB1 10VAC 10VAC J17/26 J72 1 F4, T0.2A 250V Protective Earth wire (Green/Yellow) must be connected OPT. BLWR/PUMP 2 J71 L1 T1 J58 to system ground terminal as marked. J2A J1A L2 2 IMPORTANT - Service MUST include a neutral wire, J1 W2 J28 8 with a line to neutral voltage of 230VAC. J2 L3 3 The heater runs on service line L1. OPTIONAL J26 6 K3 All main-board equipment run on service line L3. N Addtional equipment, such as expansion boards, J18 1 4 J43 J10 K4 J57 run on service line L2. F2 U4 Balboa J19 BALBOA INSTRUMENTS, INC. W1 HTR2 J101 HTR1 00 K2 J90 Completely remove the white wire from J26 and J32,or J25. S1 J6 J60 J7 J8 J44 J12 E.GND GS500Z 1 1 1 1 1 COPYRIGHT 2007 Pb Pb Completely remove the blue wire from J28 and J58. J22 MADE IN U.S.A. TST 1 P/N 22015_B SWITCHBANK A EXT RLY AUX F SEN A SEN B VAC J11 If an expansion board is installed, black wire must connect to J28 (Line L2) only. To an optional Systems using only 1 DIP switch (A10) for heat disable: fuse-protected DIP Switch A10 must be OFF. expansion board. Systems using multiple DIP switches for heat disable: Refer to system Hot Sheet DIP Switch Definition page and set both switches shown in Table 1 to ON positions. NOTE: Not all GS5xxZ systems can support 3-Phase. 3-Phase requires System PCB Rev B. If using an expansion board, the board must have fuse-protection. http://www.MyPoolSpas.com Wholesale Pool and Spa Parts Page 9 920-925-3094 54848_97_A
  • 10.
    Electrical Service ConfigurationOptions Systems with PCB Rev B Only J50 AV J29 OZONE J23 PUMP 1 K9 K6 K1 F7 F10A 250V F1 J13 J52 J51 F6, T30A 480V J F3A 250V G N J46 Single Service, IT Electrical System (No Neutral) J47 CIRC. PUMP K8 K5 J20 N J25 5 G N C9 Line - Line voltage is 230VAC (1 x 16 Amp or 1 x 32 Amp) N N G N J32 2 G G G F3 TB1 3 Wires (2 Lines10VAC 1 ProtectiveJ71Earth) + 10VAC J17/26 J72 1 F4, T0.2A 250V OPT. BLWR/PUMP 2 T1 L1 J58 Protective Earth wire (Green/Yellow) must be connected to system groundJ1 terminal as marked. J2A J1A AS MANUFACTURED 2 W2 J28 8 3 All equipment (pumps, blower, and heater) runs on J2 service line L1 with L2 acting as the return. J26 6 K3 L2 J18 1 4 Systems using only 1 DIP switch (A10) for heat disable: J43 J10 K4 U4 J57 For 1 x 16 Amp Service: F2 Balboa J19 HTR2 J101 HTR1 00 K2 S1 J90 BALBOA INSTRUMENTS, INC. W1 DIP Switch A10 must be ON. J6 J60 J7 J8 J44 J12 E.GND GS500Z 1 1 1 1 1 COPYRIGHT 2007 Pb Pb For 1 x 32 Amp Service: J22 MADE IN U.S.A. TST 1 P/N 22015_B SWITCHBANK A EXT RLY AUX F SEN A SEN B VAC J11 Set DIP Switch A10 such that total system amperage draw never exceeds rated service input. Systems using multiple DIP switches for heat disable: Refer to system Hot Sheet DIP Switch Definition page and set the switches shown in Table 1 such that total system amperage draw never exceeds rated service input. AV F7 F1 J13 J50 J29 J23 K6 K1 F10A 250V OZONE PUMP 1 K9 J52 J51 F6, T30A 480V J F3A 250V G N J46 3-Phase Service, IT Electrical System (No Neutral) J47 CIRC. PUMP K8 K5 J20 N J25 5 G N C9 Line - Line voltage is 230VAC N N G N J32 2 G G G F3 TB1 4 Wires (3 Lines10VAC 1 ProtectiveJ71Earth) + 10VAC J17/26 J72 1 F4, T0.2A 250V OPT. BLWR/PUMP 2 T1 L1 J58 Protective Earth wire (Green/Yellow) must be connected to system groundJ1 terminal as marked. J2A J1A 2 W2 J28 8 3 All equipment (pumps, blower, and heater) runs on J2 OPTIONAL service line L1 with L2 acting as the return. J26 6 K3 L2 J18 1 4 Systems using only 1 DIP switch (A10) for heat disable: J43 J10 K4 U4 J57 For 1 x 16 Amp Service: F2 Balboa J19 HTR2 J101 HTR1 00 K2 S1 J90 BALBOA INSTRUMENTS, INC. W1 DIP Switch A10 must be ON. J6 J60 J7 J8 J44 J12 E.GND GS500Z 1 1 1 1 1 COPYRIGHT 2007 Pb Pb For 1 x 32 Amp Service: J22 MADE IN U.S.A. TST 1 P/N 22015_B SWITCHBANK A EXT RLY AUX F SEN A SEN B VAC J11 Set DIP Switch A10 such that total system amperage draw never exceeds rated service input. Systems using multiple DIP switches for heat disable: L3 Refer to system Hot Sheet DIP Switch Definition page Line 3 - Cap (Insulate) end, and set the switches shown in Table 1 such that total Do not connect. system amperage draw never exceeds rated service input. NOTE: Not all GS5xxZ systems can support 3-Phase. 3-Phase requires System PCB Rev B. If using an expansion board, the board must have fuse-protection. http://www.MyPoolSpas.com Wholesale Page and Spa Parts Pool 10 920-925-3094 54848_97_A
  • 11.
    Ozone Connections Note:A special tool is required to remove the pins from the connector body once they are snapped in place. Check with your Balboa Account Manager for information on purchasing a pin-removal tool. Balboa Ozone connector configuration for 230VAC 50Hz: L Black or Brown Line Conductor Empty White or Blue Neutral Conductor N Empty Flat sides of sockets as shown AV J50 J29 J23 OZONE PUMP 1 J52 J51 F6, T30A 480V Audio Visual G W B R Line - Black or Brown conductor R 2-Spd P1 Not used J47 CIRC. PUMP B Neutral - White or Blue conducto J25 Circ Pump G W B R Not used W J32 TB1 G 1 F4, T0.2A 250V J90 J58 2 W2 J57 J28 http://www.MyPoolSpas.com Wholesale Page and Spa Parts Pool 11 920-925-3094 54848_97_A
  • 12.
    Duplex Panel Configurations VL20 (LCD Lite Digital) VL200 52312 with Overlay PN 11127 PN 5 Co Connects to Main Board terminal J1 DIP Switch A3 must be on VL240 (MVP240) Jets 2 Jets 1 Temp Light PN 55569 with Overlay PN 11764 (Gray Plastic) PN 53636 with no O/L (White Plastic) Connects to Main Board terminal J1 DIP Switch A3 must be on VL260 (MVP260) Overlay PN 11725 Jets Jets Temp Light PN 55049 with White Plastic PN 55050 with Gray Plastic PN 55051 with Clear Plastic Connects to Main Board terminal J1 DUPLEX DIP Switch A3 must be on VL400 PN 55129 with Overlay PN 11822 Connects to Main Board terminal J1 DIP Switch A3 must be off VL401 (LCD Lite Digital) PN 54251-01 with Overlay PN 11671 Connects to Main Board terminal J1 DIP Switch A3 must be off http://www.MyPoolSpas.com Wholesale Page and Spa Parts Pool 12 920-925-3094 54848_97_A
  • 13.
    Duplex Panel Configurations VL402 (LCD Super Duplex) PN 54107 with Overlay PN 10764 Connects to Main Board terminal J1 DIP Switch A3 must be off VL403 (LED Lite Digital) PN 54104 with Overlay PN 10752 Connects to Main Board terminal J1 DUPLEX DIP Switch A3 must be off VL404 (LED Digital Duplex) PN 51248 with Overlay PN 10418 Connects to Main Board terminal J1 DIP Switch A3 must be off VX10 AUX PN 55608 with Overlay PN 40107 Required for Blower Blower Jets 1 Connects to Main Board terminal J2 http://www.MyPoolSpas.com Wholesale Page and Spa Parts Pool 13 920-925-3094 54848_97_A