This 289D3 CATERPILLAR COMPACT TRACK LOADER SERVICE REPAIR MANUAL LA9 PDF DOWNLOAD offers extensive repair and troubleshooting information needed to keep your Caterpillar loader running like new. It includes detailed instructions and illustrations to explore service and maintenance procedures. Keep your Caterpillar Compact Track Loader running efficiently and reliably with this comprehensive guide.
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This service manual covers all aspects of the Cat 236D3 Skid Steer Loader, from diagnostics, repair, and adjustment of parts and components, to complete overhauls of the entire machine. Download the PDF and get detailed technical information as well as the step-by-step procedures required to service, repair, and maintain your Caterpillar 236D3 to factory standards.
236D3 CATERPILLAR SKID STEER LOADER SERVICE REPAIR MANUAL F9CManual Labs
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𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
289D3 CATERPILLAR COMPACT TRACK LOADER SERVICE REPAIR MANUAL LA9 PDF DOWNLOAD
1.
2. Previous Screen
Shutdown SIS
Media Number -M0097942-00 Publication Date -01/07/2013
Product: COMPACT TRACK LOADER
Model: 289D3 COMPACT TRACK LOADER LA9
Configuration: 289D3 Compact Track Loader LA900001-UP (MACHINE) POWERED BY C3.3B Engine
Date Updated -08/11/2019
i 05366406
Disassembly and Assembly
253D3, 279D3, 289D3 Compact Track Loaders and 257D3 Multi Terrain Loader and 236D3,
242D3, 246D and 262D3 Skid Steer Loaders Engine Supplement
Removal Procedure
Air Cleaner - Remove and Install
SMCS - 1051-010
Hot engine components can cause injury from burns. Before performing
maintenance on the engine, allow the engine and the components to
cool.
Illustration 1 g02794016
3. 3.Remove cover (5).
2.Disconnect hose (3) and harness assembly (4).
1.Open door assembly (1). Raise radiator and hydraulic oil cooler (2).
Illustration 2
Illustration 3
g02794050
g02794054
4. Illustration 4
Illustration 5
g02794056
g03396886
1.
4.Remove filter element (6) and filter element (9).
5.Remove bolts (7) and air cleaner housing (8).
Install air cleaner housing (8) in the reverse order of removal.
Installation Procedure
Copyright 1993 - 2022 Caterpillar Inc.
All Rights Reserved.
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Thu Oct 13 15:21:07 UTC+0530 2022
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Media Number -UENR0137-16 Publication Date -01/08/2015
Product: COMPACT TRACK LOADER
Model: 289D3 COMPACT TRACK LOADER LA9
Configuration: 289D3 Compact Track Loader LA900001-UP (MACHINE) POWERED BY C3.3B Engine
Date Updated -05/10/2020
i 05242479
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Assembly Procedure
Exhaust Gas Recirculation Valve - Assemble - C3.3B Tier 4
Interim/Stage 3A
SMCS - 108N-016
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque Values.
Illustration 1 g02824197
6. Illustration 2
Illustration 3
g02824202
g02824203
1
.
2
.
3.Connect hose (2). Install bolts (1) and (3).
End By:
a.Install exhaust gas recirculation valve and cooler assembly.
Install screws (7) and cover (8).
Install bolts (4), reed valve assembly (5), and gasket (6) (not shown).
Copyright 1993 - 2022 Caterpillar Inc.
All Rights Reserved.
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Thu Oct 13 15:58:39 UTC+0530 2022
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Media Number -UENR0137-16 Publication Date -01/08/2015
Product: COMPACT TRACK LOADER
Model: 289D3 COMPACT TRACK LOADER LA9
Configuration: 289D3 Compact Track Loader LA900001-UP (MACHINE) POWERED BY C3.3B Engine
Date Updated -05/10/2020
i 05242475
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Disassembly Procedure
Exhaust Gas Recirculation Valve - Disassemble - C3.3B Tier 4
Interim/Stage 3A
SMCS - 108N-015
1.Disconnect hose (2). Remove bolts (1) and (3).
Start By:
a.Remove exhaust gas recirculation valve and cooler assembly.
Illustration 1 g02822939
9. Copyright 1993 - 2022 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 13 15:58:23 UTC+0530 2022
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Media Number -UENR0137-16 Publication Date -01/08/2015
Product: COMPACT TRACK LOADER
Model: 289D3 COMPACT TRACK LOADER LA9
Configuration: 289D3 Compact Track Loader LA900001-UP (MACHINE) POWERED BY C3.3B Engine
Date Updated -05/10/2020
i 05242471
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Removal Procedure
Exhaust Gas Recirculation Valve - Remove and Install - C3.3B
Tier 4 Interim/Stage 3A
SMCS - 108N-010
Personal injury can result from hot coolant, steam and alkali.
At operating temperature, engine coolant is hot and under pressure. The
radiator and all lines to heaters or the engine contain hot coolant or
steam. Any contact can cause severe burns.
Remove cooling system pressure cap slowly to relieve pressure only
when engine is stopped and cooling system pressure cap is cool enough
to touch with your bare hand.
Do not attempt to tighten hose connections when the coolant is hot, the
hose can come off causing burns.
Cooling System Coolant Additive contains alkali. Avoid contact with
skin and eyes.
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque Values.
11. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1.Drain coolant below exhaust gas recirculation valve level. Remove heat shield (1).
Illustration 1
Illustration 2
g02824663
g02824816
12. 1.
2.Disconnect hoses (2) and (3). Remove bolts (4).
Install exhaust gas recirculation valve (8) in the reverse order of removal.
a.Tighten the valve for hose (7) to a torque of 30.0 to 39.0 N·m (22.13 to 28.76 lb ft).
3.Disconnect hoses (6) and (7). Remove bolts (5) and remove exhaust gas recirculation valve (8)
and cooler assembly (9).
Illustration 3 g02824896
Installation Procedure
Copyright 1993 - 2022 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 13 15:58:07 UTC+0530 2022
13. Previous Screen
Shutdown SIS
Media Number -UENR0137-16 Publication Date -01/08/2015
Product: COMPACT TRACK LOADER
Model: 289D3 COMPACT TRACK LOADER LA9
Configuration: 289D3 Compact Track Loader LA900001-UP (MACHINE) POWERED BY C3.3B Engine
Date Updated -05/10/2020
i 05242482
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Exhaust Manifold - Remove and Install - C3.3B
SMCS - 1059-010
S/N - A9W1-UP
S/N - A9Z1-UP
S/N - AH61-UP
S/N - AJ71-UP
S/N - AZ61-UP
S/N - BT21-UP
S/N - CE21-UP
S/N - DML1-UP
S/N - EML1-UP
S/N - EP31-UP
S/N - EP71-UP
S/N - EP81-UP
S/N - EP91-UP
S/N - F8C1-UP
S/N - F9C1-UP
16. 1.
1.Remove two locknuts (4) and six bolts (3).
2.Remove exhaust manifold (1) and the gasket.
3.If necessary, remove studs (2) and (5).
Install exhaust manifold (1) in the reverse order of removal.
a.If necessary, apply Tooling (A) on the threads of studs (5) and (2).
b.Apply Tooling (A) on the threads of locknuts (4) and the threads of bolts (3).
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque Values.
Illustration 1 g02770916
Installation Procedure
Copyright 1993 - 2022 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 13 15:21:36 UTC+0530 2022
17. Previous Screen
Shutdown SIS
Media Number -UENR0137-16 Publication Date -01/08/2015
Product: COMPACT TRACK LOADER
Model: 289D3 COMPACT TRACK LOADER LA9
Configuration: 289D3 Compact Track Loader LA900001-UP (MACHINE) POWERED BY C3.3B Engine
Date Updated -05/10/2020
i 05242482
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Exhaust Manifold - Remove and Install - C3.3B
SMCS - 1059-010
S/N - A9W1-UP
S/N - A9Z1-UP
S/N - AH61-UP
S/N - AJ71-UP
S/N - AZ61-UP
S/N - BT21-UP
S/N - CE21-UP
S/N - DML1-UP
S/N - EML1-UP
S/N - EP31-UP
S/N - EP71-UP
S/N - EP81-UP
S/N - EP91-UP
S/N - F8C1-UP
S/N - F9C1-UP
20. 1.
1.Remove two locknuts (4) and six bolts (3).
2.Remove exhaust manifold (1) and the gasket.
3.If necessary, remove studs (2) and (5).
Install exhaust manifold (1) in the reverse order of removal.
a.If necessary, apply Tooling (A) on the threads of studs (5) and (2).
b.Apply Tooling (A) on the threads of locknuts (4) and the threads of bolts (3).
Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque Values.
Illustration 1 g02770916
Installation Procedure
Copyright 1993 - 2022 Caterpillar Inc.
All Rights Reserved.
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Thu Oct 13 15:21:49 UTC+0530 2022
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Shutdown SIS
Media Number -UENR0137-16 Publication Date -01/08/2015
Product: COMPACT TRACK LOADER
Model: 289D3 COMPACT TRACK LOADER LA9
Configuration: 289D3 Compact Track Loader LA900001-UP (MACHINE) POWERED BY C3.3B Engine
Date Updated -05/10/2020
i 05242486
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Inlet Manifold - Remove and Install - C3.3B
SMCS - 1058-010
S/N - A9W1-UP
S/N - A9Z1-UP
S/N - AH61-UP
S/N - AJ71-UP
S/N - AZ61-UP
S/N - BT21-UP
S/N - CE21-UP
S/N - DML1-UP
S/N - EML1-UP
S/N - EP31-UP
S/N - EP71-UP
S/N - EP81-UP
S/N - EP91-UP
S/N - F8C1-UP
S/N - F9C1-UP
24. Illustration 1 g02799677
1. Install inlet manifold (1) in the reverse order of removal.
1.Disconnect hose assembly (2) and relocate.
2.Remove bolts (3) and remove inlet manifold (1) and the gasket.
Installation Procedure
Copyright 1993 - 2022 Caterpillar Inc.
All Rights Reserved.
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Thu Oct 13 15:22:06 UTC+0530 2022
25. Previous Screen
Shutdown SIS
Media Number -M0097942-00 Publication Date -01/07/2013
Product: COMPACT TRACK LOADER
Model: 289D3 COMPACT TRACK LOADER LA9
Configuration: 289D3 Compact Track Loader LA900001-UP (MACHINE) POWERED BY C3.3B Engine
Date Updated -08/11/2019
i 05337915
Disassembly and Assembly
253D3, 279D3, 289D3 Compact Track Loaders and 257D3 Multi Terrain Loader and 236D3,
242D3, 246D and 262D3 Skid Steer Loaders Engine Supplement
Removal Procedure
Muffler - Remove and Install
SMCS - 1062-010
Start By:
a.Remove radiator and hydraulic oil cooler.
Wear goggles, gloves, protective clothing, and a National Institute for
Occupational Safety and Health (NIOSH) approved P95 or N95 half-
face respirator when handling a used Diesel Particulate Filter or
Catalytic Converter Muffler. Failure to do so could result in personal
injury.
Hot engine components can cause injury from burns. Before performing
maintenance on the engine, allow the engine and the components to cool.
26. 1.Remove exhaust pipe assembly (1) and nuts (2).
The muffler, catalytic converter/muffler, and diesel particulate filter will
become extremely hot during engine operation. A hot muffler, catalytic
converter/muffler and diesel particulate filter can cause serious burns.
Allow adequate cooling time before working on or near the muffler,
catalytic converter/muffler and diesel particulate filter.
2.Remove bolts (4).
3.Use suitable lifting device to remove the muffler (3). The weight of the muffler (3) is
approximately 32 kg (70 lb).
Illustration 1
Illustration 2
g03381350
g03381458
27. Installation Procedure
1. Install muffler (3) in the reverse order of removal.
a.Tighten bolts (4) to a torque of 52 ± 3 N·m (38 ± 2 lb ft)
Copyright 1993 - 2022 Caterpillar Inc.
All Rights Reserved.
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Thu Oct 13 15:22:19 UTC+0530 2022
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Shutdown SIS
Media Number -UENR0137-16 Publication Date -01/08/2015
Product: COMPACT TRACK LOADER
Model: 289D3 COMPACT TRACK LOADER LA9
Configuration: 289D3 Compact Track Loader LA900001-UP (MACHINE) POWERED BY C3.3B Engine
Date Updated -05/10/2020
i 05242458
Disassembly and Assembly
C2.6 and C3.3B Engines for Caterpillar Built Machines
Turbocharger - Remove and Install - C3.3B
SMCS - 1052-010
S/N - A9W1-UP
S/N - A9Z1-UP
S/N - AH61-UP
S/N - AJ71-UP
S/N - AZ61-UP
S/N - BT21-UP
S/N - CE21-UP
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S/N - F9C1-UP