11. Invention Machine
Page 11
• Recently acquired by IHS Inc.
• Invention Machine is the leader in semantic
research technology.
• Headquartered in Boston, MA
• Sustained growth & annual profitability
• Customers in more than 25 countries
• Global network of distributors & partners
24. 服務一 產品再設計服務 （實施步驟）
步驟 1 步驟 5步驟 4步驟 3步驟 2
產品基線
分析
Munro
IDEATION
再次設計方案
& 概念設計
方案評估 輸出總結報告
Company:
Product:
Assembly:
Team:
Brainstorming Ideas Date:
No. Idea Subassembly
Innovation
L, M, S
Cost Benefit
L, M, H
1 Delete fan spacer module L m
2 PEMs on front panel for fan mounting module L m
3 Counter sink side panel screws to eliminate top flange bend module L l
4 Combine top fan mounts with top rivets (2 less fasteners) module L h
5 Eliminate flanges on EMI panel - U shape module L h
6 1 & 2 fasteners on side (instead of 2 & 3) module L l
7 Use one screw on each side panel to EMI panel module L l
8 Reduce front/rear rivets (by 50%) module L m
9 make top & Side one piece module L h
11 Combine 3 daughter boards into 2 or 1 module L h
15 mount PCBs with dual sided tape module L m
16
painted plastic front panel with masked off area for LEDs (plexiglass
idea) module L m
17 Dual Stamped feature for screw thread (hand up/hand down) module L m
18 Integrate side and top as one piece module L m
19 bend guide bar feature directly into side panels module L m
21
Snap in PCBs eliminate all hardware (screws, pressed in standoffs
? using pressed in snap hardware module L l
22 Snap closed the side panels module L m
23 Hinge lid to one side panel, snap fit closure module L m
24 One direction polarity (electronic components) module L m
25 One direction heat flow module L m
26 Make fuse holder wave solderable module L m
30 Fold & Roll chassis module L h
31 Clip in place fan module L h
36 Single piece handle module L m
37 Top & Rear one piece module L h
38 One piece front/top/rear & mount EMI brd internally module L h
39 One piece front/top/rear/bottom bent sheet metal fastened at one end module L l
57 Use die cut 3M VHB tape to hold fan to front panel module L m
58
Slide fan in from side to features on front panel with clip or "snap"
feature to hold in place module L l
59 Insert fan then 1/4 turn into features on front panel module L h
10 integrate daughter boards into mother boards - eliminate separate assy module M m
12 Make front plastic or extrusion module M m
13 snap lock fan - eliminate fasteners module M h
14
mold front panel with fan attachment features and handle spring
function module M m
VA
LU
E
VA
LU
E
QU A LI
TY
QU A LI
TY
PROFITPROFIT
A s s o c i a t e s, I n c.
&
M u n r o
L ean
List of
Ideas
Check
List
• BIC 知識轉移
• 部件價值挑戰
• 專家頭腦風暴
25. October 15, 2007
2008 Ford Taurus
Re Engineering
再設計服務案例： 福特金牛座
Munro為福特金牛座完成再設計服務後，經確定的成本節約超過$2,000 /台
車. 福特到底是如何實現的？以下電池託盤的改善只是其中的一項改善。
27. 服務二 產品對標再設計服務 （實施步驟）
步驟 1 步驟 6步驟 5步驟 4步驟 3
產品基線
分析
Munro
IDEATION
再次設計方
案& 概念設計
方案評估 輸出總結報
告
Company:
Product:
Assembly:
Team:
Brainstorming Ideas Date:
No. Idea Subassembly
Innovation
L, M, S
Cost Benefit
L, M, H
1 Delete fan spacer module L m
2 PEMs on front panel for fan mounting module L m
3 Counter sink side panel screws to eliminate top flange bend module L l
4 Combine top fan mounts with top rivets (2 less fasteners) module L h
5 Eliminate flanges on EMI panel - U shape module L h
6 1 & 2 fasteners on side (instead of 2 & 3) module L l
7 Use one screw on each side panel to EMI panel module L l
8 Reduce front/rear rivets (by 50%) module L m
9 make top & Side one piece module L h
11 Combine 3 daughter boards into 2 or 1 module L h
15 mount PCBs with dual sided tape module L m
16
painted plastic front panel with masked off area for LEDs (plexiglass
idea) module L m
17 Dual Stamped feature for screw thread (hand up/hand down) module L m
18 Integrate side and top as one piece module L m
19 bend guide bar feature directly into side panels module L m
21
Snap in PCBs eliminate all hardware (screws, pressed in standoffs
? using pressed in snap hardware module L l
22 Snap closed the side panels module L m
23 Hinge lid to one side panel, snap fit closure module L m
24 One direction polarity (electronic components) module L m
25 One direction heat flow module L m
26 Make fuse holder wave solderable module L m
30 Fold & Roll chassis module L h
31 Clip in place fan module L h
36 Single piece handle module L m
37 Top & Rear one piece module L h
38 One piece front/top/rear & mount EMI brd internally module L h
39 One piece front/top/rear/bottom bent sheet metal fastened at one end module L l
57 Use die cut 3M VHB tape to hold fan to front panel module L m
58
Slide fan in from side to features on front panel with clip or "snap"
feature to hold in place module L l
59 Insert fan then 1/4 turn into features on front panel module L h
10 integrate daughter boards into mother boards - eliminate separate assy module M m
12 Make front plastic or extrusion module M m
13 snap lock fan - eliminate fasteners module M h
14
mold front panel with fan attachment features and handle spring
function module M m
VA
LU
E
VA
LU
E
QU A LI
TY
QU A LI
TY
PROFITPROFIT
A s s o c i a t e s, I n c.
&
M u n r o
L ean
List
of
Ideas
Chec
k List
• BIC 知識轉移
• 部件價值挑戰
• 專家頭腦風暴
步驟 2
競爭對手對
標分析
31. 精益設計前
Club Car 總裁
After
精益設計後 “我們新的設計車輛推至市場已經2
年了……但是它們看起來還是那麼棒！
我要給Munro團隊超過滿分的110分！
Brain Gerard, Head Golf Professional
Ocean Course at the Kiawah Island (S.C.)
Golf Resort
Turnkey Project 案例： Club Car
