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Time and Cost to Commercialize an Oil Shale Retorting Technology Richard Sherritt 27 th  Oil Shale Symposium Golden Colorado 16 Oct 2007
More small scale-up steps increase time and cost of development. Fewer large scale-up steps increase risk of not achieving design capacity. Staged Development What is the optimum number of stages to balance cost and risk? How to compare technologies that are at different stages of development?
Capital Cost ,[object Object]
Capital Cost ,[object Object],[object Object]
Capital Cost ,[object Object],[object Object],[object Object],[object Object]
Operating Costs
Operating Costs ,[object Object]
Rate of Achieving Design Capacity for Mineral Processing Plants ,[object Object],[object Object],[object Object]
Rate of Achieving Design Capacity for Shale Oil Plants Shale Oil Examples 2000 1992 1987 Year Unproven technology 50:1 ATP-Stuart Scale-up 5:1 PetroSIX Unproven technology 100:1 Unocal-Parachute Crk Capacity curve achieved Scale-up Factor Project
Example 1: Best Number of Scale-up Stages? ,[object Object]
5 intermediate plants 10    50    250    1250    5000    25 000    125 000 bbl/sd Example 1: Options 1 intermediate plant 10    1250    125 000 bbl/sd 2 intermediate plants 10    250    5 000    125 000 bbl/sd
If unsuccessful scale-up, then abandon current plant after 4 years of operation and no follow-on plants. Example 1: Assumptions 0 Salvage value 90% Design availability $50/bbl Oil price 30 years Plant life 8% Discount Factor
Example 1: Assumption ,[object Object],Rate of achieving design capacity 67% 33% 100:1 33% 67% 25:1 10% 90% 5:1 ‘ Unproven technology’ curve ‘ Scale-up’ curve Scale-up Factor
Example 1: Option 1 Weighted NPV = (0.67)(-134)+(0.22)(-166)+(0.11)(6363) = $552M
Example 1: Results 188 53 530 7 5 978 22 3861 4 2 552 11 6363 3 1 Probability % NPV $M Weighted NPV $M Best outcome Number of possible outcomes No. of intermediate plants
New technology 95% availability successfully piloted @ 250 bbl/sd Example 2: New or Demonstrated Technology? Scenario: Old technology 80% availability successfully demonstrated @ 5000 bbl/sd
New technology 2 intermediate plants 250    5 000    25 000   125 000 bbl/sd Example 2: Options Old technology 1 intermediate plants 5 000    25 000   125 000 bbl/sd
Example 2: Results 3977 81 4991 1 80 5000 1671 53 3369 2 95 250 Availability % Probability % NPV $M Weighted NPV $M Best outcome Number of intermediate plants Demonstrated capacity Bbl/sd
Conclusions ,[object Object],[object Object],[object Object]
Time and Cost to Commercialize an Oil Shale Retorting Technology Richard Sherritt 27 th  Oil Shale Symposium Golden Colorado 16 Oct 2007

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Sherritt 27th Os

  • 1. Time and Cost to Commercialize an Oil Shale Retorting Technology Richard Sherritt 27 th Oil Shale Symposium Golden Colorado 16 Oct 2007
  • 2. More small scale-up steps increase time and cost of development. Fewer large scale-up steps increase risk of not achieving design capacity. Staged Development What is the optimum number of stages to balance cost and risk? How to compare technologies that are at different stages of development?
  • 3.
  • 4.
  • 5.
  • 7.
  • 8.
  • 9. Rate of Achieving Design Capacity for Shale Oil Plants Shale Oil Examples 2000 1992 1987 Year Unproven technology 50:1 ATP-Stuart Scale-up 5:1 PetroSIX Unproven technology 100:1 Unocal-Parachute Crk Capacity curve achieved Scale-up Factor Project
  • 10.
  • 11. 5 intermediate plants 10  50  250  1250  5000  25 000  125 000 bbl/sd Example 1: Options 1 intermediate plant 10  1250  125 000 bbl/sd 2 intermediate plants 10  250  5 000  125 000 bbl/sd
  • 12. If unsuccessful scale-up, then abandon current plant after 4 years of operation and no follow-on plants. Example 1: Assumptions 0 Salvage value 90% Design availability $50/bbl Oil price 30 years Plant life 8% Discount Factor
  • 13.
  • 14. Example 1: Option 1 Weighted NPV = (0.67)(-134)+(0.22)(-166)+(0.11)(6363) = $552M
  • 15. Example 1: Results 188 53 530 7 5 978 22 3861 4 2 552 11 6363 3 1 Probability % NPV $M Weighted NPV $M Best outcome Number of possible outcomes No. of intermediate plants
  • 16. New technology 95% availability successfully piloted @ 250 bbl/sd Example 2: New or Demonstrated Technology? Scenario: Old technology 80% availability successfully demonstrated @ 5000 bbl/sd
  • 17. New technology 2 intermediate plants 250  5 000  25 000  125 000 bbl/sd Example 2: Options Old technology 1 intermediate plants 5 000  25 000  125 000 bbl/sd
  • 18. Example 2: Results 3977 81 4991 1 80 5000 1671 53 3369 2 95 250 Availability % Probability % NPV $M Weighted NPV $M Best outcome Number of intermediate plants Demonstrated capacity Bbl/sd
  • 19.
  • 20. Time and Cost to Commercialize an Oil Shale Retorting Technology Richard Sherritt 27 th Oil Shale Symposium Golden Colorado 16 Oct 2007