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Your global connection
Dow Corning customer service and engineering centers are strategically located worldwide.
Call us or visit dowcorning.com or molykote.com for help with your assembly, performance
and maintenance challenges.


                                                                                                                                                                                                Lubricant and Sealant Solutions for Wind Turbines




Learn more
Get all the details about Dow Corning service, support and smart solutions for sustainable
wind energy. Visit dowcorning.com or e-mail wind.energy@dowcorning.com.




Images: Cover - AV16463, AV14147; Page 3 - AV14147; Page 5 - AV14147; Page 6 - AV08317; Page 7 - AV14147; Page 8 - AV14733; Page 9 - AV14147; Page 10 - AV16273; Page 11 - AV14147                  IDEAS
LIMITED WARRANTY INFORMATION – PLEASE READ CAREFULLY
                                                                                                                                                                                                    to keep turbines operating
The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this
information should not be used in substitution for customer’s tests to ensure that our products are safe, effective and fully satisfactory for the intended end use. Suggestions of use shall
not be taken as inducements to infringe any patent.                                                                                                                                                 SOLUTIONS
Dow Corning’s sole warranty is that our products will meet the sales specifications in effect at the time of shipment.                                                                              with high-performance technologies
Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted.
DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY.
                                                                                                                                                                                                    RESULTS
DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
                                                                                                                                                                                                    with consultative advice and insight
Dow Corning is a registered trademark of Dow Corning Corporation.
Molykote is a registered trademark of Dow Corning Corporation.
©2011 Dow Corning Corporation. All rights reserved.                                                                                                                                                 CONFIDENCE
Printed in USA                                                                          AGP11011                                                                     Form No. 80-3665-01
                                                                                                                                                                                                    to find answers with a global ally
Whether you seek to reduce unplanned


maintenance; add improved efficiencies to


your turbine designs; or ensure a steady,


reliable supply of vital lubricants and sealants,


we’re here to help. Take advantage of our


expert service and support to address your


most difficult engineering and operational


challenges. Together we’ll develop solutions


that meet your requirements.
1. Lubricating/protecting threaded connections

T U R B I N E A P P L I C AT I O N S
.....................................................................
• Nacelle frame joints
• Front/rear journal bearings
• Pitch/yaw bearing fasten bolts                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            A D VA N TA G E S
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            ................................................................................................
• Gearbox, drives and cooler
• Tower segment flange bolts                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                • During assembly, consistent friction coefficient enables precise conversion
• Foundation anchor bolts                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     of tightening torque into pretensioning force

YOUR REQUIREMENTS                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           • Non-destructive dismantling of connections, even after long use under
.....................................................................
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              high temperatures
• Consistent tightening torque and friction coefficients
• High load-carrying capacity
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            • Equipment corrosion protection
• Anti-seizure and corrosion protection
• Wide service temperature range

DOW CORNING POTENTIAL SOLUTIONS
...............................................................
• Molykote® brand pastes and sprays
• Molykote® brand anti-friction coatings


DO W CO RNI NG FIE L D TE S T C A PA B I L I T I E S
................................................................

                                                                                                                                                                                                                                                                                                                                     Molykote® 1000                                                                             Molykote® G-Rapid
     Standard*                                                                                                                        Test                                                                                                                                   Unit
                                                                                                                                                                                                                                                                                                                                           Paste                                                                                    Plus Paste
                                                         Color                                                                                                                                                                                                                                                                     Brown                                                                                        Black
                                                         Composition                                                                                                                                                                                                                                                               Solid lubricants,                                                                            Solid lubricants in
                                                                                                                                                                                                                                                                                                                                   powdered metal in                                                                            mineral oil
                                                                                                                                                                                                                                                                                                                                   mineral oil
    ISO 2137                                             Unworked penetration mm/10                                                                                                                                                                                                                                                280-310                                                                                      255-275
    ISO 2811                                             Density at 20ºC (68ºF) g/mL                                                                                                                                                                                                                                               1.26                                                                                         1.40
                                                         Service temperature1      ºC                                                                                                                                                                                                                                              -30 to +650                                                                                  -35 to +450
                                                                                   ºF                                                                                                                                                                                                                                              -22 to +1,202                                                                                -31 to +842
    DIN 51 350                                           Four-ball tester welding N                                                                                                                                                                                                                                                4,800                                                                                        5,300
    pt. 4                                                load
                                                         Almen-Weiland             N          20,000                                                                                                                                                                                                                                                                                                                            >20,000
                                                         machine OK load
                                                         Screw test – µ thread Coefficient of 0.13
                                                                                 2
                                                                                                                                                                                                                                                                                                                                                                                                                                0.10
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     1
                                                                                   friction                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            1
                                                         Screw test – µ head2 Coefficient of 0.08                                                                                                                                                                                                                                                                                                                               0.06
                                                                                   friction
*
 ISO: International Standardization Organization; DIN: Deutsche Industrie Norm.
1
 Temperature resistance of solid lubricants.
2
 Coefficient of friction in bolted connection, M12, 8.8, on blackened surface.




                                                                                                                                                                                                                                                                                                                COF-µ
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
0.00
         Molykote® D-96 Anti-Friction Coating

                                                Molykote® D-96 Anti-Friction Coating + 15% H2O

                                                                                                 Molykote® D-96 Anti-Friction Coating + 30% H2O

                                                                                                                                                  Molykote® D-96 Anti-Friction Coating + 50% H2O

                                                                                                                                                                                                   Molykote® 3400A Anti-Friction Coating LF




                                                                                                                                                                                                                                                                                                                                                                              Molykote® D-321R
                                                                                                                                                                                                                                              Molykote® 3400A Anti-Friction Coating LF (two layers)

                                                                                                                                                                                                                                                                                                      Molykote® D-708 AF Coating

                                                                                                                                                                                                                                                                                                                                    Molykote® D-708 AF Coating (two layers)




                                                                                                                                                                                                                                                                                                                                                                                                 Molykote® G-Rapid Plus Paste

                                                                                                                                                                                                                                                                                                                                                                                                                                 Molykote® 1000 Paste

                                                                                                                                                                                                                                                                                                                                                                                                                                                        Molykote® P-37 Antiseize Paste

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         Molykote® P-40 Paste

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 Molykote® G-N Plus Paste




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            1




                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                COF-µ
2. Lubricating bearings

     T U R B I N E A P P L I C AT I O N S
     .....................................................................
     • Pitch/blade bearings
     • Main/rotor bearings
     • Generator bearings                                                                                    A D VA N TA G E S
                                                                                                             ....................................................................................................
     • Yaw bearing
                                                                                                             • Long-term lubrication of bearings
     YOUR REQUIREMENTS
     .....................................................................                                   • Wear protection in mixed friction due to solid lubricants and extreme-pressure
     • High load-carrying capacity                                                                             (EP) additives
     • Protection against wear and fretting corrosion
     • Protection against groove formation (Brinnel effect)                                                  • Corrosion protection
       and moisture

     DOW CORNING POTENTIAL SOLUTIONS
     .....................................................................
     • Molykote® brand high-performance greases

      DO W CO RNI NG FIE L D TE S T C A PA B I L I T I E S
      ................................................................


                                             Friction Coefficient of Various Lubricant Combinations
                        1



                       0.8
Friction weight mean




                       0.6

                                                                                                                                                2
                       0.4

                                                                                                                                                                                              2
                       0.2



                        0
                             0                200              400               600           800    1000                                                              2
                                                                     Time, sec



                                 Molykote® BR-2 Plus Multi-Purpose Grease
                                 Molykote® G-Rapid Plus Paste
                                 Molykote® D-321R
                                 Molykote® D-321R + Molykote® G-Rapid Plus Paste
                                 Molykote® D-321R + Molykote® BR-2 Plus Multi-Purpose Grease
3. Lubricating turbine components

T U R B I N E A P P L I C AT I O N S
.....................................................................
• Brakes
• Shrink discs
                                                                                                        A D VA N TA G E S
                                                                                                        ................................................................................................
YOUR REQUIREMENTS
.....................................................................
                                                                                                        • Long-term lubrication of bearings
• High load-carrying capacity
• Protection against wear, fretting corrosion, groove                                                   • Wear protection in mixed friction due to solid lubricants and extreme-pressure
  formation (Brinnel effect) and moisture                                                                 (EP) additives

DOW CORNING POTENTIAL SOLUTIONS
                                                                                                        • Corrosion protection
.....................................................................
• Molykote® brand solid lubricant pastes and sprays
• Molykote® brand dry-film lubricants
• Molykote® brand anti-friction coatings


DO W CO RNI NG FIE L D TE S T C A PA B I L I T I E S
................................................................


                                            Friction Coefficient of Various Starter Waxes
                        0.2


                       0.18
Friction weight mean




                       0.16


                       0.14
                                                                                                                                                                           3

                       0.12
                                                                                                                                                                                                           3

                        0.1
                              0       120               240               360               480   600
                                                              Time, sec
                                  5490-V1         5498-V3
                                  5497-V2         5499-V4
4. Component bonding and sealing

  T U R B I N E A P P L I C AT I O N S
  .....................................................................
  • Bonding and sealing rotor blades
  • Sealing and coating flanges, seams and bolted connections
  • Heat- and oil-resistant gearbox seals                                                        A D VA N TA G E S
                                                                                                 ................................................................................................
  • Weathertight sealing on nacelle housings
  • Generator components                                                                         • Excellent adhesion to most substrates

  YOUR REQUIREMENTS
  .....................................................................                          • Hot-melt adhesive provides sufficient adhesion to low-surface-energy
  • Resistance to UV radiation, ozone, salt and abrasion over a wide service                       substrates (PET, PE, PP, PTFE)
    temperature range
                                                                                                 • Outstanding moisture and water protection
  • Low maintenance costs
  • Excellent adhesion to various substrates
                                                                                                 • Low flammability and good dielectric properties
  • Moisture protection
  • Good insulation for corrosion-sensitive components
  • Resistance to hardening, cracking, becoming brittle, drying out

  DOW CORNING POTENTIAL SOLUTIONS
  ...............................................................
  • Dow Corning® brand silicone adhesives
  • Dow Corning® brand sealants in OEM-matched colors
  • Dow Corning® brand silicone reactive hot-melt adhesive




                                                                                                                                                                                                    4




                                                                                                                                                                             4




                                                                                             4




  DO W CO RNI NG FIE L D TE S T C A PA B I L I T I E S
  ................................................................


                            Tensile Test of Dow Corning ® Q3-2626 on Customer Substrates                                                                 4
              500
              450
              400
              350
              300
Strength, N




              250
              200
              150
              100
               50
               0
                    0            50                100                    150   200        250
                                                         Elongation, %
                    Run 1
                    Run 2

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Dow Corning WindPower Sealants and Lubricants - Project Sales Corp

  • 1. Your global connection Dow Corning customer service and engineering centers are strategically located worldwide. Call us or visit dowcorning.com or molykote.com for help with your assembly, performance and maintenance challenges. Lubricant and Sealant Solutions for Wind Turbines Learn more Get all the details about Dow Corning service, support and smart solutions for sustainable wind energy. Visit dowcorning.com or e-mail wind.energy@dowcorning.com. Images: Cover - AV16463, AV14147; Page 3 - AV14147; Page 5 - AV14147; Page 6 - AV08317; Page 7 - AV14147; Page 8 - AV14733; Page 9 - AV14147; Page 10 - AV16273; Page 11 - AV14147 IDEAS LIMITED WARRANTY INFORMATION – PLEASE READ CAREFULLY to keep turbines operating The information contained herein is offered in good faith and is believed to be accurate. However, because conditions and methods of use of our products are beyond our control, this information should not be used in substitution for customer’s tests to ensure that our products are safe, effective and fully satisfactory for the intended end use. Suggestions of use shall not be taken as inducements to infringe any patent. SOLUTIONS Dow Corning’s sole warranty is that our products will meet the sales specifications in effect at the time of shipment. with high-performance technologies Your exclusive remedy for breach of such warranty is limited to refund of purchase price or replacement of any product shown to be other than as warranted. DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. RESULTS DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. with consultative advice and insight Dow Corning is a registered trademark of Dow Corning Corporation. Molykote is a registered trademark of Dow Corning Corporation. ©2011 Dow Corning Corporation. All rights reserved. CONFIDENCE Printed in USA AGP11011 Form No. 80-3665-01 to find answers with a global ally
  • 2. Whether you seek to reduce unplanned maintenance; add improved efficiencies to your turbine designs; or ensure a steady, reliable supply of vital lubricants and sealants, we’re here to help. Take advantage of our expert service and support to address your most difficult engineering and operational challenges. Together we’ll develop solutions that meet your requirements.
  • 3. 1. Lubricating/protecting threaded connections T U R B I N E A P P L I C AT I O N S ..................................................................... • Nacelle frame joints • Front/rear journal bearings • Pitch/yaw bearing fasten bolts A D VA N TA G E S ................................................................................................ • Gearbox, drives and cooler • Tower segment flange bolts • During assembly, consistent friction coefficient enables precise conversion • Foundation anchor bolts of tightening torque into pretensioning force YOUR REQUIREMENTS • Non-destructive dismantling of connections, even after long use under ..................................................................... high temperatures • Consistent tightening torque and friction coefficients • High load-carrying capacity • Equipment corrosion protection • Anti-seizure and corrosion protection • Wide service temperature range DOW CORNING POTENTIAL SOLUTIONS ............................................................... • Molykote® brand pastes and sprays • Molykote® brand anti-friction coatings DO W CO RNI NG FIE L D TE S T C A PA B I L I T I E S ................................................................ Molykote® 1000 Molykote® G-Rapid Standard* Test Unit Paste Plus Paste Color Brown Black Composition Solid lubricants, Solid lubricants in powdered metal in mineral oil mineral oil ISO 2137 Unworked penetration mm/10 280-310 255-275 ISO 2811 Density at 20ºC (68ºF) g/mL 1.26 1.40 Service temperature1 ºC -30 to +650 -35 to +450 ºF -22 to +1,202 -31 to +842 DIN 51 350 Four-ball tester welding N 4,800 5,300 pt. 4 load Almen-Weiland N 20,000 >20,000 machine OK load Screw test – µ thread Coefficient of 0.13 2 0.10 1 friction 1 Screw test – µ head2 Coefficient of 0.08 0.06 friction * ISO: International Standardization Organization; DIN: Deutsche Industrie Norm. 1 Temperature resistance of solid lubricants. 2 Coefficient of friction in bolted connection, M12, 8.8, on blackened surface. COF-µ 0.20 0.18 0.16 0.14 0.12 0.10 0.08 0.06 0.04 0.02 0.00 Molykote® D-96 Anti-Friction Coating Molykote® D-96 Anti-Friction Coating + 15% H2O Molykote® D-96 Anti-Friction Coating + 30% H2O Molykote® D-96 Anti-Friction Coating + 50% H2O Molykote® 3400A Anti-Friction Coating LF Molykote® D-321R Molykote® 3400A Anti-Friction Coating LF (two layers) Molykote® D-708 AF Coating Molykote® D-708 AF Coating (two layers) Molykote® G-Rapid Plus Paste Molykote® 1000 Paste Molykote® P-37 Antiseize Paste Molykote® P-40 Paste Molykote® G-N Plus Paste 1 COF-µ
  • 4. 2. Lubricating bearings T U R B I N E A P P L I C AT I O N S ..................................................................... • Pitch/blade bearings • Main/rotor bearings • Generator bearings A D VA N TA G E S .................................................................................................... • Yaw bearing • Long-term lubrication of bearings YOUR REQUIREMENTS ..................................................................... • Wear protection in mixed friction due to solid lubricants and extreme-pressure • High load-carrying capacity (EP) additives • Protection against wear and fretting corrosion • Protection against groove formation (Brinnel effect) • Corrosion protection and moisture DOW CORNING POTENTIAL SOLUTIONS ..................................................................... • Molykote® brand high-performance greases DO W CO RNI NG FIE L D TE S T C A PA B I L I T I E S ................................................................ Friction Coefficient of Various Lubricant Combinations 1 0.8 Friction weight mean 0.6 2 0.4 2 0.2 0 0 200 400 600 800 1000 2 Time, sec Molykote® BR-2 Plus Multi-Purpose Grease Molykote® G-Rapid Plus Paste Molykote® D-321R Molykote® D-321R + Molykote® G-Rapid Plus Paste Molykote® D-321R + Molykote® BR-2 Plus Multi-Purpose Grease
  • 5. 3. Lubricating turbine components T U R B I N E A P P L I C AT I O N S ..................................................................... • Brakes • Shrink discs A D VA N TA G E S ................................................................................................ YOUR REQUIREMENTS ..................................................................... • Long-term lubrication of bearings • High load-carrying capacity • Protection against wear, fretting corrosion, groove • Wear protection in mixed friction due to solid lubricants and extreme-pressure formation (Brinnel effect) and moisture (EP) additives DOW CORNING POTENTIAL SOLUTIONS • Corrosion protection ..................................................................... • Molykote® brand solid lubricant pastes and sprays • Molykote® brand dry-film lubricants • Molykote® brand anti-friction coatings DO W CO RNI NG FIE L D TE S T C A PA B I L I T I E S ................................................................ Friction Coefficient of Various Starter Waxes 0.2 0.18 Friction weight mean 0.16 0.14 3 0.12 3 0.1 0 120 240 360 480 600 Time, sec 5490-V1 5498-V3 5497-V2 5499-V4
  • 6. 4. Component bonding and sealing T U R B I N E A P P L I C AT I O N S ..................................................................... • Bonding and sealing rotor blades • Sealing and coating flanges, seams and bolted connections • Heat- and oil-resistant gearbox seals A D VA N TA G E S ................................................................................................ • Weathertight sealing on nacelle housings • Generator components • Excellent adhesion to most substrates YOUR REQUIREMENTS ..................................................................... • Hot-melt adhesive provides sufficient adhesion to low-surface-energy • Resistance to UV radiation, ozone, salt and abrasion over a wide service substrates (PET, PE, PP, PTFE) temperature range • Outstanding moisture and water protection • Low maintenance costs • Excellent adhesion to various substrates • Low flammability and good dielectric properties • Moisture protection • Good insulation for corrosion-sensitive components • Resistance to hardening, cracking, becoming brittle, drying out DOW CORNING POTENTIAL SOLUTIONS ............................................................... • Dow Corning® brand silicone adhesives • Dow Corning® brand sealants in OEM-matched colors • Dow Corning® brand silicone reactive hot-melt adhesive 4 4 4 DO W CO RNI NG FIE L D TE S T C A PA B I L I T I E S ................................................................ Tensile Test of Dow Corning ® Q3-2626 on Customer Substrates 4 500 450 400 350 300 Strength, N 250 200 150 100 50 0 0 50 100 150 200 250 Elongation, % Run 1 Run 2